XNX Universal Transmitter - Gasdetectorsusa.com6 XNX Universal Transmitter Quick Start Guide 1...

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Quick Start Guide XNX Universal Transmitter

Transcript of XNX Universal Transmitter - Gasdetectorsusa.com6 XNX Universal Transmitter Quick Start Guide 1...

Quick Start Guide

XNX Universal Transmitter

XNX Universal Transmitter Quick Start Guide 3

WARNINGSThe XNX Universal Transmitter is certified and designed for installation and »use worldwide in hazardous areas. Installation must be in accordance with the recognized standards of the »appropriate authority in the country concerned.Access to the interior of the detector, when carrying out any work, must only »be conducted by trained personnel.Before carrying out any work ensure local regulations and site procedures »are followed. Appropriate standards must be followed to maintain the overall certification of the detector.To reduce the risk of ignition of hazardous atmosphere, de-classify the area or »disconnect the equipment from the supply circuit before opening the detector enclosure. Keep assembly tightly closed during operation.Never open the XNX enclosure under power unless the area is known to be »non hazardous.The detector must be earthed/grounded for Intrinsic Safety, electrical safety »and to limit the effects of radio frequency interference. An earth/ground point is provided inside and outside the unit. The internal grounding shall be used as the primary equipment ground. The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection.Take care when handling EC sensor cells as they may contain corrosive »solutions.Do not tamper or in any way disassemble the sensor cells. »Do not expose to temperatures outside the recommended range. »Do not expose sensor to organic solvents or flammable liquids. »At the end of their working life, sensors must be disposed of in an »environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation.Alternatively, sensors may be securely packaged and returned to Honeywell »Analytics clearly marked for environmental disposal.Electrochemical cells should NOT be incinerated as they may emit toxic fumes. »

HAzARdouS LocAtIoNS INStALLAtIoN RequIRemeNtS (uL/cSA)

To reduce the risk of ignition of hazardous atmospheres, conduit runs must »have a pour gland installed within 18 inches (457mm) of enclosure All ¾ inch NPT conduit, stopping plugs and adapters must be installed with 5 »¼ threads (minimum) engaged to Maintain Explosion Proof rating The XNX Cover Assembly must be fully seated to enclosure 9 threads »(minimum) to maintain Explosion Proof rating Stopping Plugs supplied (Honeywell Part Number 1226-0258) are approved »for use ONLY with the XNX Universal Transmitter. For units fitted with the Optional Relay Module: Relay Contact Ratings are »250 VAC 5A, 24 VDC 5A Resistive Loads Only Terminal block screws should be tightened to 4.5 Lb/in maximum »Reference XNX Control Drawing 1226E0402 for additional information »regarding IS function (Local HART and EC Personality).

XNX Universal Transmitter Quick Start Guide4

1 Mounting and Location of Detectors ������������������������������������������������61�1 Mounting the XNX Universal Transmitter �������������������������������6

2 Wiring the XNX ������������������������������������������������������������������������������������92�1 General Wiring Considerations �����������������������������������������������9

2.2 Distance Considerations for Installation ............................102�3 POD Connections �������������������������������������������������������������������132�4 4-20mA Output, Common Connections and Power����������������132�5 Terminal Block Connections �������������������������������������������������152�6 EC Personality Wiring ������������������������������������������������������������16

2.6.1 XNX Electrochemical (EC) Sensor Installation ..............182�7 mV Personality Wiring �����������������������������������������������������������202�8 IR Personality Wiring �������������������������������������������������������������24

2.8.1 Connecting a Searchpoint Optima Plus or Searchline Excel ..............................................................................252.8.2 Connecting Generic mA Device .....................................25

3 Options ����������������������������������������������������������������������������������������������293�1 Local HART® Handheld ����������������������������������������������������������293�2 Relays ��������������������������������������������������������������������������������������303�3 Modbus® ����������������������������������������������������������������������������������������������������������������������������������������������� 31

4 Powering the XNX for the First Time �����������������������������������������������324�1 XNX Units Configured for EC, mV, and IR (except Searchline Excel) ��������������������������������������������������������������������������������������������324�2 XNX IR Units Configured for Searchline Excel ��������������������334�3 Configuring the XNX Universal Transmitter �������������������������34

5 The XNX Front Panel ������������������������������������������������������������������������355�1 Controls and Navigation ��������������������������������������������������������355�2 The General Status Screen ����������������������������������������������������355�3 Entering the Menu Structure �������������������������������������������������37

6 Gas Calibration Menu ����������������������������������������������������������������������386�1 Calibration ������������������������������������������������������������������������������38

6.1.1 Calibration Procedure ....................................................386.1.2 Zero and Span Calibration for XNX EC Sensors ...........416.1.3 Zero and Span Calibration of XNX EC Hydrogen Sulfide (H2S) Sensors ........................................................................................... 416.1.4 XNX EC Sensor Operational Life ...................................426.1.5 Zero and Span Calibration for MPD Sensors ............................426.1.6 Cross Calibration procedure for MPD-CB1 ....................446.1.7 Calibrating the 705/705HT .............................................466.1.8 Calibrating the Sensepoint/Sensepoint HT ....................466.1.9 Calibrating the Searchline Excel and Searchpoint Optima Plus ................................................................................46

6�2 Functional Gas Testing (Bump Test) �������������������������������������467 XNX Electrochemical Sensor Data �������������������������������������������������47

Table of Contents

XNX Universal Transmitter Quick Start Guide 5

Table of Contents (cont’d)

8 XNX Catalytic Bead and IR Replacement Sensor Cartridges �������489 Warning Messages ���������������������������������������������������������������������������4810 Fault Messages �������������������������������������������������������������������������������5211 Informational Messages ����������������������������������������������������������������62

XNX Universal Transmitter Quick Start Guide6

1 Mounting and Location of Detectors

cAutIoNThe location of the transmitters and sensors should be made in accordance with any relevant local and national legislation, standards or codes of practice. Always replace detectors with a detector of the same type. The detector should be mounted where the gas is most likely to be present. The following points should be noted when locating gas detectors.

When locating detectors consider the possible damage caused by natural •events e.g. rain or flooding.

Consider ease of access for functional testing and servicing.•

Consider how escaping gas may behave due to natural or forced air •currents.

NoteThe placement of detectors should be determined following the advice of experts having specialist knowledge of gas dispersion, experts having knowledge of the process plant system and equipment involved, safety and engineering personnel. The agreement reached on the location of detectors should be recorded.

1�1 Mounting the XNX Universal Transmitter

The XNX Universal Transmitter can be mounted in a number of different methods using the integral mounting tabs.

Using the mounting tabs, the XNX can be attached to:

flat wall surface•

Unistrut• ®

With the optional Pipe Mount kit, the XNX can be mounted to pipe of diameter 2 to 6 in (50 to 150mm).

A ceiling mount bracket kit (1226A0358) is also available.Integral Mounting Lugs

Figure 1. Integral Mounting Lugs and Optional Pipe and Ceiling Mounts

XNX Universal Transmitter Quick Start Guide 7

1.67"42.41 mm

5.6"124.24 mm

6.00"15.4 mm

7.75"196.85 mm

4.48"113.8 mm

0.625"15.88mm

2.054"52.18mm

0.945"24mm

1.2"31.75mm

1.768"44.90 mm

3.176"80.67 mm

1.768"44.90 mm

0.55"14.35 mm

6.138"158.75mm

Allow 11" 280mmfor Maint./Service

4"101.6mm

6"15

2 m

mw

/sun

shi

eld

XNX withSearchpoint Optima Plus

Allow12"

305mmFor

MaintenanceService

XNX with MPD or Local EC Sensor

Figure 2. XNX Universal Transmitter Mounting Dimensions and Clearances

WARNINGWhen the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector.

XNX Universal Transmitter Quick Start Guide8

The XNX is configured with 5 cable/conduit entries built into the housing for wiring and mounting sensors; Figure 3 provides the guidelines to proper installation of the XNX.

NoteWhile relay wiring can use any available cable/conduit entry in the XNX enclosure, do not use the same cable/conduit entry for both relay reset and relay signal lines to avoid electrical noise.

Option Position

Local HART® Option B

MPD, 705 Series, Sensepoint Series C

Catalytic Bead Sensor C

Searchpoint Optima Plus A or E

Searchline Excel Typically C

Remote Sensor Connection (except EC ) Any remaining

Searchpoint Optima Plus - Remote Any remaining

Modbus® Any remaining

Relays Any remaining

Power Any remaining

A

E

D

B

C

*

* Limited access due to IS barrier if equipped with electrochemical cell.

Figure 3. XNX Universal Transmitter Cable/Conduit Entry AssignmentsIntegral Mounting Lugs

Figure 4. Integral Mounting Lugs and Optional Pipe and Ceiling Mounts

XNX Universal Transmitter Quick Start Guide 9

2 Wiring the XNXPersonality circuit boards determine the XNX behavior based on the sensor type attached to the XNX interface.

The table below defines the three XNX transmitter configurations and the sensors each support.

XNX IR Personality XNX EC Personality

Searchline ExcelSearchpoint Optima Plus Local/

RemoteXNX EC Sensor

Generic mA Sensors XNX EC Sensor Remote Mount Kit

XNX mV Personality

705 Local / Remote MPD Local (cat bead and IR) Sensepoint Local / Remote

705HT Local / Remote MPD Remote Sensepoint PPM Local/Remote

Sensepoint HT Remote

cAutIoNBefore wiring the XNX, confirm the correct personality boards and options are installed.

2�1 General Wiring ConsiderationsFor proper operation of the XNX Universal Transmitter and Sensor Technologies, consideration of wiring induced voltage drops, transient electrical noise and dissimilar Earth ground potentials is imperative in the design and installation of the system.

Loading

Wiring for DC Power, 4-20mA Signal, remote wiring to sensors must be sized sufficiently to provide sufficient voltages for the line length and the loads that will be used.

Isolation

Isolating power and signal carrying conductors is recommended.

Circuit Protection

Supply circuits must provide over current protection. Class 2 power supplies are required for 24 volt DC supply. Consider Inrush current in specifying any DC supply. Power supply range is 16 to 32 VDC for EC and mV versions, 18 to 32 VDC for Searchpoint Optima Plus and Searchline Excel and 16 to 32 VDC dependent on the limitations of device for the generic 4-20mA input.

XNX Universal Transmitter Quick Start Guide10

Loads

The use of High Inrush or Inductive loads may affect the performance of the XNX. For best reliability use resistive loads only.

2�2 Distance Considerations for Installation

Types of Installations

There are three basic types of installation: a single transmitter; multiple transmitters connected to a single power source; and multiple transmitters connected in a “daisy-chain” configuration.

Power Source Selection

The power requirements for different transmitter configurations are:

XNX EC (Toxic): 6.2 watts•XNX mV (Catalytic): 6.5 watts•XNX IR with Searchpoint Optima Plus: 9.7 watts•XNX IR with Searchline Excel: 13.2 watts•

Wire Selection

The type of wire used for connections has an effect on the distance of the installation. This is because some of the voltage is lost in the wire on the way to the transmitter.

Distance Chart for Single Transmitter Distances

For installations that have dedicated wiring between the transmitter and the power supply, use the following chart. These distances assume stranded wire is used.

Class 2Power Supply

Class 2Power Supply

OR

NoteIf multiple transmitters are using the same power supply, make sure the power supply wattage rating is high enough to power all transmitters simultaneously.

Single Transmitter Distances

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

1140 feet[347 meters]

1810 feet[551 meters]

2890 feet[880 meters]

4620 feet[1408 meters]

XNX IR withSearchpoint Optima Plus

660 feet[201 meters]

1060 feet[323 meters]

1690 feet[515 meters]

2690 feet[820 meters]

XNX IR withSearchline Excel

550 feet[168 meters]

890 feet[270 meters]

1410 feet[430 meters]

2260 feet[690 meters]

XNX Universal Transmitter Quick Start Guide 11

“Daisy-Chained” Transmitter DistancesA few selected scenarios are presented here to provide a base to work from.

Class 2Power Supply

“d”“d”“d”“d”“d”

Transmitter 1 Transmitter 2 Transmitter 3 Transmitter 4 Transmitter 5

Several transmitters equally spaced from themselves and the power source.1.

2 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

380 feet[115 meters]

600 feet[183 meters]

960 feet[292 meters]

1540 feet[469 meters]

XNX IR withSearchpoint Optima Plus

220 feet[67 meters]

350 feet[106 meters]

560 feet[170 meters]

900 feet[274 meters]

XNX IR withSearchline Excel

185 feet[56 meters]

295 feet[90 meters]

470 feet[143 meters]

750 feet[229 meters]

3 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

190 feet[58 meters]

300 feet[91 meters]

480 feet[146 meters]

770 feet[234 meters]

XNX IR withSearchpoint Optima Plus

110 feet[33 meters]

175 feet[53 meters]

280 feet[85 meters]

450 feet[137 meters]

XNX IR withSearchline Excel

90 feet[27 meters]

145 feet[44 meters]

235 feet[71 meters]

375 feet[114 meters]

4 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

110 feet[33 meters]

180 feet[55 meters]

290 feet[88 meters]

460 feet[140 meters]

XNX IR withSearchpoint Optima Plus

65 feet[20 meters]

105 feet[32 meters]

165 feet[50 meters]

270 feet[82 meters]

XNX IR withSearchline Excel

55 feet[17 meters]

85 feet[26 meters]

140 feet[43 meters]

225 feet[68 meters]

5 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

75 feet[23 meters]

120 feet[36 meters]

190 feet[58 meters]

300 feet[91 meters]

XNX IR withSearchpoint Optima Plus

45 feet[13 meters]

70 feet[21 meters]

110 feet[33 meters]

180 feet[55 meters]

XNX IR withSearchline Excel

35 feet[11 meters]

55 feet[17 meters]

90 feet[27 meters]

150 feet[46 meters]

XNX Universal Transmitter Quick Start Guide12

Several transmitters installed in pairs with each pair equally spaced from 2. themselves and the power source. These distances assume the paired transmitters are installed within 10 feet [3 meters] of each other.

Class 2Power Supply

“d”“d”“d”

Transmitters 1 and 2 Transmitters 3 and 4 Transmitters 5 and 6

2 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

485 feet[147 meters]

775 feet[235 meters]

1230 feet[292 meters]

1970 feet[600 meters]

XNX IR withSearchpoint Optima Plus

380 feet[115 meters]

600 feet[180 meters]

960 feet[290 meters]

1540 feet[470 meters]

XNX IR withSearchline Excel

280 feet[85 meters]

440 feet[134 meters]

700 feet[213 meters]

1130 feet[344 meters]

4 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

190 feet[58 meters]

300 feet[91 meters]

480 feet[146 meters]

770 feet[234 meters]

XNX IR withSearchpoint Optima Plus

110 feet[33 meters]

175 feet[53 meters]

280 feet[85 meters]

450 feet[137 meters]

XNX IR withSearchline Excel

90 feet[27 meters]

145 feet[44 meters]

235 feet[71 meters]

375 feet[114 meters]

6 Transmitters - Distance “d”

18 AWG[1.0 mm2]

16 AWG[1.5 mm2]

14 AWG[2.0 mm2]

12 AWG[3.5 mm2]

XNX mV or ECWith Sensor

95 feet[33 meters]

150 feet[45 meters]

240 feet[73 meters]

385 feet[117 meters]

XNX IR withSearchpoint Optima Plus

55 feet[17 meters]

85 feet[26 meters]

140 feet[42 meters]

225 feet[68 meters]

XNX IR withSearchline Excel

45 feet[14 meters]

70 feet[21 meters]

115 feet[35 meters]

185 feet[56 meters]

XNX Universal Transmitter Quick Start Guide 13

2�3 POD Connections

The illustration in Figure 5 details the connections available on each of the terminal blocks for each type of personality board.

J1 - Remote HART® Connector Only

PersonalityB

oardsOpt

ion

Boa

rds

A

B

C

D

E

F

Figure 5. XNX Personality Board Terminal Block Legend

Table A Table B

Board Type Function S1 S2 Board Type Connection Function

EC Personality4-20mA Output

Source EC Personality

TB1

Power, 4-20mA

mV Personality Sink mV Personality Power, 4-20mA,

SensorIR Personality Isolated

IR PersonalityPower, 4-20mA, IR Power and Signal

Table C Table D

Board Type Function S3 S4 Board Type Connection Function

IR Personality IR 4-20mA Input

Source EC Personality J2 EC IS Barrier

Sink IR Personality TB2 Com A and B

Table E Table F

Board Type Connection Function Board Type Connection Function

Relay TB4 Remote Reset Connector Relay TB3 Relay Output

Modbus® SW5 Bus Loop Terminators Modbus® TB3 Data

Connection

2�4 4-20mA Output, Common Connections and Power

Setting 4-20mA operation; S1 & S2

The XNX Universal Transmitter allows the user to configure the 4-20mA output to Sink, Source or Isolated mode operation via two programming switches on the POD. The table below shows the S1 and S2 setting and corresponding output configuration.

S1 S2

Source Down Up

Sink Up Down

Isolated Down Down

XNX Universal Transmitter Quick Start Guide14

Power and 4-20mA connections are made at TB-1 and are identical for the EC , IR and mV Personality Boards. For user convenience a second set of Terminals have been provided to eliminate the need for a secondary junction box in multi node systems.

Controller

+VE

Signal

-VE

RL

1

2

3

1-1

1-5

1-3

+V

+mA

-V

XNX

XNX Sink Configuration

CurrentFlow

Figure 6. Sink wiring for XNX

XNX Source Configuration

Controller

+VE

Signal

-VE

RL

1

2

3

1-1

1-6

1-3

+V

-mA

-V

XNX

CurrentFlow

Terminate cable screen at the detector or controller, not both.

Figure 7. Source wiring for XNXController

+V1

+V2

-V2

1-1

1-5

1-6

+V

+mA

-V

XNX

1-3

-mA

-V1

XNX Isolated Configuration

Figure 8. Isolated wiring for XNX

XNX Universal Transmitter Quick Start Guide 15

The XNX Universal Transmitter power consumption is dependent on the sensor and options for the specific configuration. The input voltage must be maintained at 18 to 32 volts DC for proper operation.

The table below defines the XNX typical and maximum power consumption based on configuration:

ConfigurationMax

PowerInrush

XNX EC 6.2 w <1A, <10ms@24VDC

XNX mV 6.5 w <750mA <2ms@24VDC

XNX IR 13.2w <1A, <1sec@24VDC

2�5 Terminal Block Connections

Customer connections to the XNX are made via pluggable terminal blocks secured to the back of the POD. The terminal blocks are keyed and polarized. A color coded label assist in wiring when the block is removed from the POD.

The terminals are suitable for use with 12 to 28 AWG or 0.8 to 2.5mm wire. Wire insulation must be stripped 5/16 (0.312) inches or 8mm. Tighten each terminal to a maximum of 4.5 in/lbs. Depending on Personality and Option one to four 2, 6, 9 or 10 position terminal blocks are supplied.

Two terminal block jumpers are provided to provide an electrical connection without connection to the Personality Board. Install the jumpers between pins 1 and 2 and between pins 3 and 4 to support multi-node wiring.

Note:Pins 2 and 4 of terminal block TB1 have no internal connection on the personality board. When used in conjunction with the terminal block jumpers, pins 2 and 4 can provide additional 4-20mA connections or power feed for daisy-chained units.

TB-1 Terminal Block

Terminal Block Jumper

INOUT

Figure 9. Pluggable Terminal Block and Terminal Block Jumper

XNX Universal Transmitter Quick Start Guide16

2�6 EC Personality Wiring

WARNINGWhen the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector.

Position ECTB1

1 +2423 0v4

J1 - Local HART Connector

S1 and S2 - Signal Output Jumper Switch

▼▼

▲S2S1

Isolated

▼Sink ▼▲

Source

XNX EC TB-1

J2 - EC Barrier Connector

HART20 mA

Operation

LOCALJ1

S1

S1SourceSinkIsolated

S2

S2

EC Barrier J2

+V 1-1

EC TB-1

4-20mAHART

16-32 VDC

6.2W m

ax.

1-2-V 1-3

1-4+mA 1-5-mA 1-6

12

34 5

6

Figure 10. XNX EC Personality Board Terminal Blocks and Jumper Switches and Terminal Block Assignments

cAutIoNBe certain to dress the wires properly to ensure cabling does not contact switches 1-2 on the back of the POD. Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings.

XNX Universal Transmitter Quick Start Guide 17

ECAdaptor

Optional Local HARTIS Barrier mustbe connected to J1

EC IS Barrier mustbe connected to J2

4

3

2

1

-

+

6

5

J1 HART

S1 S2

J2 EC Barrier

Term

inal

Blo

ck 1

Local HARTIS Barrier(optional)

HARTAdaptor

EC IS Barrier

Sensor Cartridge

Weatherproof Cap

Sensor Retainer

Sensor Cartridge

Weatherproof Cap

Sensor Retainer

Local Sensor Mounted to Transmitter

Sensor Mounted toRemote Sensor Kit

Figure 11. EC Personality WiringNote:

Reference Control Drawing 3000E3157 for install requirements on EC cells and remote mounting.

XNX Universal Transmitter Quick Start Guide18

2�6�1 XNX Electrochemical (EC) Sensor Installation

cAutIoNFor biased sensors (e.g. Nitrogen Dioxide) remove the sensor stabilizer from the bottom of the sensor prior to installation.

Using Figure 12 as a guide, follow the procedure below:

Check that the label on the new sensor is the correct gas type.1.

Unscrew the weatherproof cover, loosen the retainer locking screw with the 2. supplied hex key and unscrew the sensor retainer.

Plug in the new sensor taking care to align the sensor pins with the 3. connector.

Refit the sensor retainer, tighten the locking screw with the supplied hex 4. key and refit the weatherproof cover.

Countdown time of up to 180 seconds (dependent on sensor type) is 5. displayed.

Acknowledgement of the gas type will be required before proceeding. For 6. more information on setting gas type, see Gas Selection.

After the sensor is installed and the gas type is confirmed, the Range, alarm 7. levels and other important settings must be set; see Section 4.1 - Configuring the XNX Universal Transmitter.

Once the XNX has been configured, calibrate the detector following the 8. procedures in Section 6.1 - Calibration.

Transmitter

Sensor Retainer &Locking Screw

2

1

3

4

5

New Sensor

Weatherproof Cap

Figure 12. Installing Plug In Sensor

XNX Universal Transmitter Quick Start Guide 19

XNX EC Sensor Remote Mounting Kit

The remote sensor mounting kit is used to remotely mount the sensor from the transmitter. To remotely mount the sensor, follow the procedure below.

Unscrew the weatherproof cover, loosen the retainer locking screw and 1. unscrew the sensor retainer.

Remove the sensor by pulling without twisting.2.

Plug the remote sensor cable connector into the bottom of the transmitter.3.

Route the cable to the location where the remote sensor is to be mounted.4.

If necessary, cut the cable to the required length.5.

cAutIoNTake care not to cut the cable too short. Once cut, additional lengths of cable cannot be added as this will invalidate the intrinsically safe certification. We also recommend that a loop of cable is made at the junction box to allow slack for any future re-termination.The enclosure of the remotely mounted sensor contains aluminum. Care must be taken to avoid ignition hazards due to impact or friction when installed in the Zone 1 location.All cable entry devices and blanking elements shall be certified in type of explosion protection flameproof enclosure “Ex e”, suitable for the conditions of use and correctly installed.

Mount the remote sensor junction box ensuring enough room below to fit 6. the sensor and weatherproof cover.

Attach the cable to the remote terminal box via the gland provided.7.

Make the wiring connections as shown below.8.

Fit the terminal box lid.9.

Plug the sensor into the socket at the bottom of the terminal box.10.

Fit the sensor retainer, tighten the locking screw and fit the weatherproof cover.11.

Calibrate the detector following the procedure12. s in Section 6.1 - Calibration.

XNX Universal Transmitter Quick Start Guide20

ConnectionsPin # Color

1 Yellow2 Green3 Blue4 White5 Red6 Black

Sensor Cartridge

Weatherproof Cap

Sensor Retainer

Sensor Mounted toRemote Sensor Kit

CAUTION

Take care not to cut the cable too short. Once cut, additional lengths of cablecannot be added as this will invalidate the intrinsically safe certification. HAalso recommends that a loop of cable is made at the junction box to allowslack for any future re-termination.

The enclosure of the remotely mounted sensor contains aluminum. Care mustbe taken to avoid ignition hazards due to impact or friction when installed in theZone 1 location.

All cable entry devices and blanking elements shall be certified in type ofexplosion protection flameproof enclosure “Ex e”, suitable for the conditions ofuse and correctly installed.

Figure 13. Installing Remote Sensor Mounting Kit

2�7 mV Personality WiringXNX Universal Transmitter with the mV personality Board allows interface to a number of HA’s Multi Purpose Detector MPD and field proven 705 and Sensepoint devices.

cAutIoNCheck to ensure the XNX and mV Sensor has the appropriate approvals for your • installation prior to commissioning

Check the mV Sensor you are installing has compatible threads - 3/4 NPT or M25.•

Connections from the mV Sensor to the XNX are made via a single pluggable terminal block allowing ease of installation and service. HA recommends an 8” (203mm)service length for wiring be maintained. The Wire Colors for the connections for each sensor type are shown in Figure 14.Be sure wires for 4-20mA outputs are routed away from sources of noise such as relay wires.

XNX Universal Transmitter Quick Start Guide 21

NoteThe black and red wires from the MPD are not used with the XNX mV Personality Board. Ensure they are properly isolated from live connections. DO NOT CUT.

cAutIoNBe certain to dress the wires properly to ensure cabling does not contact switches 1-2 on the back of the POD.

Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings.

Figure 14. XNX mV Personality Board Terminal Blocks, Jumper Switches and

Wire Color Chart

HART20 mA

Operation

LOCALJ1

S1

+V 1-1

mV TB-1

MPD, 705Sensepoint

4-20mAHART

16-32 VDC

6.5W m

ax.

1-2-V 1-3

1-4+mA 1-5-mA 1-6

Sense 1-70v 1-8

Ref 1-9

S1SourceSinkIsolated

S2

S2

XNX mV TB-1

▼▼

S2S1

▼▼Isolated

▲Sink ▼

Source

J1 - Local HART Option Connector

S1 and S2 - 20mA Output Jumper Switch

▼▲

12

34

5 67

89

mV Sensor Type

Catalytic Bead MPD w/IR

MPD705

705HTSensept

Senspt HTSensept

PPMIR 5%

IR Flam CO2 CH4

TB-1 Desc. Wire Color from Sensor

Pins 1-6 See Figure 5

7 Sense Brown Red Brown

8 0v White Green White

9 Ref Blue Blue Blue

Internal Ground

XNX Universal Transmitter Quick Start Guide22

Local HARTIS Barrier(optional)

HARTAdaptor

4

3

2

1

Ref

+

9

8

7

6

5

J1 HART

S1 S2

Term

inal

Blo

ck 1

Com

Sense

-

Optional Local HARTIS Barrier mustbe connected to J1

Ground Wire from Sensepoint PPM and HT

Internal Ground Lug

MPD705

Sensepoint

Figure 15. mV Personality Wiring

XNX Universal Transmitter Quick Start Guide 23

mV Remote Sensor Mounting

The sensor can be mounted remotely from the transmitter. To remotely mount the sensor, follow the procedure below.

Unscrew the XNX’s weatherproof cover, loosen the retainer locking screw 1. with the supplied hex key.

Run conduit from one of the XNX’s available conduit entries to the location 2. of the remote terminal housing.

A Terminal Housing provides a mounting base for the sensor and contains the associated electronic circuit. The installation wiring enters the Terminal Housing via conduit.

Killark HKB-BC Box00704-A-1755

Adalet X1HFC3L Box00704-A-1756

Honeywell Analytics Box00780-A-0100

Figure 16. Remote Terminal HousingsThe distance between the XNX Transmitter and remote installation must comply with the following to insure proper operation. Distances are dependent on sensor types and the wire gauge used.

AWG Metric Wire GaugeMPD CB1, 705

Series.Sensepoint Series Sensors

MPD IC1, IV1 & IF1 Sensors

24 0.25 mm2 12m (47 ft.) 30m (97 ft.)

22 20m (65 ft.) 50m (162 ft.)

20 0.5 mm2 30m (97 ft.) 80m (260 ft.)

18 50m (162 ft.) 120m (390 ft.)*

16 1.0 mm2 80m (260 ft.)* 200m (650 ft.)*

* Frequency of Zero calibration may increase due to the changes in wire resistance from changing temperature

Wire the pluggable terminal block as shown in Figure 14 then plug the 3. connector into the back of the mV personality board.Mount the remote sensor junction box ensuring enough room below to fit 4. the sensor and weatherproof cover.Attach the conduit to the remote terminal box.5. In the remote junction box, connect the wires from the XNX to the 3-way 6. terminal block provided in the terminal enclosure.Note

The black and red wires from the MPD are not used with the XNX mV Personality Board. Ensure they are properly isolated from live connections. DO NOT CUT.

XNX Universal Transmitter Quick Start Guide24

cAutIoNThe enclosure of the remotely mounted 705 HT sensor contains aluminum. Care must be taken to avoid ignition hazards due to impact or friction when installed in the Zone 1 location.All cable entry devices and blanking elements shall be certified in type of explosion protection flameproof enclosure “Ex d” or “Ex e”, suitable for the conditions of use and correctly installed

Attach and wire the sensor into the terminal box.7.

Fit the terminal box lid.8.

Fit the sensor retainer, tighten the locking screw and fit the weatherproof 9. cover (if required).

Calibrate the detector following the procedure is Section 3 - Calibration.10.

2�8 IR Personality Wiring

Gas concentrations are read by the XNX from the Searchpoint Optima Plus or Searchline Excel 4-20mA output. A digital communication connection on TB2 provides an additional confirmation as well as diagnostic information.

Connections from the Searchpoint Optima Plus or Searchline Excel to the XNX are made via two pluggable terminal blocks allowing ease of installation and service see Figure 14. HA recommends an 8” (203mm) service length for wiring be maintained.

Be sure wires for 4-20mA outputs are routed away from sources of noise such as relay wires The Searchpoint Optima Plus or Searchline Excel can be supplied in either Sink or Source mode operation and is typically labeled on the white wire exiting the Searchpoint Optima Plus or Searchline Excel. Use the table below to set S3 and S4 to the complimentary operating state of the equipment.

For more information see the Searchpoint Optima Plus Operating Instructions (2104M0508) or the Searchline Excel Technical Manual (2104M0506).

cAutIoNBe certain to dress the wires properly to ensure cabling does not contact switches 1-4 on the back of the POD.

Do not force the POD into the enclosure as it may indicate an interference condition resulting in damage to the wiring, POD or switch settings.

WARNINGSetting of S3 and S4 while power is applied or improperly set prior to applying power WILL PERMANENTLY DAMAGE the XNX. Both switches must be set in either Source or Sink prior to applying power.Do not adjust switch settings while power is applied to the XNX; permanent damage WILL occur.

XNX Universal Transmitter Quick Start Guide 25

2�8�1 Connecting a Searchpoint Optima Plus or Searchline ExcelConnections from the Searchpoint Optima Plus or Searchline Excel to the XNX are made via two pluggable terminal blocks allowing ease of installation and service (see Figure 14). HA recommends an 8” service length for wiring be maintained.

The Searchpoint Optima Plus or Searchline Excel can be supplied in either Sink or Source mode operation and is typically labeled on the white wire exiting the Searchpoint Optima Plus or Searchline Excel. Use the table in Figure 14 to set S3 and S4 to the SAME output type that appears on the wire tag of the IR device.

Note:A second, black-handled screwdriver is included for use on terminal blocks 2 and 4. This tool is smaller than the magnetic wand and is designed to fit into the terminal connections on TB2 and TB4.

For more information see the Searchpoint Optima Plus Operating Instructions (2104M0508) or the Searchline Excel Technical Manual (2104M0506).

Attaching the Searchpoint Optima Plus to the XNX Universal Transmitter

For M25 entries, insert the seal (P/N 1226-0410) into the proper cable/conduit opening then thread the lock nut (P/N 1226-0409) onto the Optima to the end of the threads then thread the optima body into the XNX until the seal compresses and/or optima bottoms out, reverse until the semi-circular pattern of holes on the front of the weather protection are on the bottom (see below) then tighten the lock nut to the XNX body.

The 3/4” NPT entries do not require the seal and locknut, the form of the threads provide positive locking and sealing.

Note:When attaching the Searchpoint Optima Plus, be sure to coat the threads with an anti-seize compound to prevent corrosion.

2�8�2 Connecting Generic mA DeviceIR personality type provides for a Generic mA input under sensor type configuration. The XNX can be used to convert the mA input to be read over HART protocol or optional Modbus and set optional relays (if equipped). Additional configuration of gas type and unit ID for reporting is required (see Gas Selection). For Generic mA devices, input values below 3mA will generate Fault 155.

Use the following schematics to set S3 and S4 to the same output type that appears on the wire tag of the mA device.

XNX Universal Transmitter Quick Start Guide26

XNX

+IR

Signal

-IR

RL

1-7

1-9

1-8

+V

+mA

-V

mA Device

XNX mA Input Sink Configuration

CurrentFlow

24V 7W Max

XNX S3 and S4 should be in the UP positionSet mA Device and XNX to the same output type.

XNX mA Input Source Configuration

XNX

+IR

Signal

-IR

RL

1-7

1-9

1-8

+V

-mA

-V

mA Device

CurrentFlow

XNX S3 and S4 should be in the DOWN positionSet mA Device and XNX to the same output type.

Figure 17. Generic mA Device Sink/Source Schematic

XNX Universal Transmitter Quick Start Guide 27

HART20 mA

Operation

LOCALJ1

S1

+V 1-1

SearchlineSearchpoint

4-20mAHART

18-32 VDC

13.2W m

ax.

1-2-V 1-3

1-4+mA 1-5-mA 1-6

1-7- Ir+ Ir

1-8Sig 1-9

S1SourceSinkIsolated

S2

S2

Ir TB-1TB-2 Ir Data

S3Source

Sink

S4

▼▼

▲▼▼▲

S2S1

IsolatedSink

Source

J1 - Local HART Connector

S1 and S2 - 20mA Output Jumper Switch

S3 and S4 - IR 20mA InputJumper Switch

XNX IR TB-1

▼▲

▼▲

S4S3

SinkSource

TB2

Desc. From Searchpoint Optima Plus

Searchline Excel

1 Com B Orange

2 Com A Blue

TB1

Desc. From Searchpoint Optima Plus

Searchline Excel

1 24v

See Common ConnectionsSection 2.2.3

2

3 Gnd

4

5 20mA +

6 20mA -

7 24v Red

8 0v Black

9 Sig White

XNX

Desc. From Searchpoint Optima Plus

Searchline Excel

Earth Green/Yellow

12

34

5 67

89

TB1

12

TB2

Figure 18. XNX IR Personality Board Terminal Blocks, Jumper Switches and Wiring Guide

Searchline Excel and Searchpoint Optima Plus Remote Installation

Junction Boxes are available for the Searchline Excel and Searchpoint Optima Plus to facilitate remote mounting from the XNX Universal Transmitter. Junction boxes are available for installations requiring UL/CSA or ATEX approvals. Consult the Searchline Excel Technical Handbook (2104M0506) or Searchpoint Optima Plus Operating Instructions (2104M0508) for specifics on remote installations or contact your Honeywell Analytics representative for more information.

XNX Universal Transmitter Quick Start Guide28

��

Local HARTIS Barrier(optional)

HARTAdaptor

Optional Local HARTIS Barrier must beconnected to J1

SearchpointOptima Plus

4

3

2

1

Sig

Gnd

+24

+

9

8

7

6

5

J1 HARTS1 S2

Term

inal

Blo

ck 1

B

A

2

1

Terminal Block 2IR Data

S3 S4

Figure 19. IR Personality Wiring - Searchpoint Optima Plus��

Local HARTIS Barrier(optional)

Optional Local HARTIS Barrier must beconnected to J1

4

3

2

1

Sig

Gnd

+24

+

9

7

6

5

J1 HARTS1 S2

Term

inal

Blo

ck 1

B

A 1

2

Terminal Block 2IR Data

S3 S4

8

HARTAdaptor

Searchline Excel

Figure 20. IR Personality Wiring - Searchline Excel

XNX Universal Transmitter Quick Start Guide 29

3 Options

3�1 Local HART® Handheld

Available with any sensor technology or option, this option provides an external access to the HART® interface in the XNX. An IS barrier inside the XNX allows the user to attach an external hand-held interrogator for programming and configuration. The external interface is installed in the lower left cable/conduit entry of the XNX and is intrinsically safe (IS).

Intrinsically Safe Barrierfor HART Interface

HART Handheld InterfaceConnector w/Protective Cap

Figure 21. XNX Universal Transmitter with HART® Interface IS Barrier installed

HART® devices can operate in one of two configurations - point-to-point or multidrop.

Point-to-Point Mode

In point-to-point mode, the 4–20 mA signal is used to communicate one process variable, while additional process variables, configuration parameters, and other device data are transferred digitally via HART® protocol. The 4–20 mA analog signal is not affected by the HART® signal.

Multidrop Mode

The multidrop mode of operation requires only a single pair of wires and, if applicable, safety barriers and an auxiliary power supply for up to 8 field devices.

Note:Use multidrop connection for supervisory control installations that are widely spaced, such as pipelines, custody transfer stations, and tank farms.

The minimum conductor size is 0.51mm diameter (#24 AWG) for cable runs less than 1,524m (5,000 ft) and 0.81mm diameter (#20 AWG) for longer distances.

Cable Length

Most installations are well within the 3,000m (10,000 ft) theoretical limit for HART® communication. However, the electrical characteristics of the cable (mostly capacitance) and the combination of connected devices can affect the maximum allowable cable length of a HART® network. The table in Figure 22 shows the affect of cable capacitance and the number of network devices on cable length. The table is based on typical installations of HART® devices in non-IS environments, i.e. no miscellaneous series impedance.

XNX Universal Transmitter Quick Start Guide30

Cable Capacitance – pf/ft (pf/m)Cable Length – feet (meters)

Number of Network Devices

20 pf/ft (65 pf/m)

30 pf/ft (95 pf/m)

50 pf/ft (160 pf/m)

70 pf/ft (225 pf/m)

1 9,000 ft(2,769 m)

6,500 ft(2,000 m)

4,200 ft(1,292 m)

3,200 ft(985 m)

5 8,000 ft(2,462 m)

5,900 ft(1,815 m)

3,700 ft(1,138 m)

2,900 ft(892 m)

10 7,000 ft(2,154 m)

5,200 ft(1,600 m)

3,300 ft(1,015 m)

2,500 ft 769 m)

15 6,000 ft(1,846 m)

4,600 ft(1,415 m)

2,900 ft(892 m)

2,300 ft(708 m)

Figure 22. Allowable Cable Lengths for 1 mm (#18 AWG) Shielded Twisted Pair

3�2 Relays

The relay option (XNX-Relay) provides 3 form “C” SPCO contacts for alarm and fault indication. TB4 is provided as a connection to a user installed momentary switch to silence alarms remotely.

Note:This option is not available with the Modbus® option.

Wiring for the relays is through an available cable/conduit entry to a pluggable terminal block. See Figure 4 for the terminal block legend.

Note:A second, black-handled screwdriver is included for use on terminal blocks 2 and 4. This tool is smaller than the magnetic wand and is designed to fit into the terminal connections on TB4.

Warning: Powerexternally supplied.Disconnect at sourceprior to servicing.

3-53-43-33-23-1

3-63-73-83-9

CNC

TB4Remote

Reset SWRelay Ratings250VAC 5A24VDC 5A

NOC

NC

NONCC

NO Faul

tLe

vel 2

Leve

l 1

TB-3 RELAY

TB3 Relay Connections

Warning: Power externallysupplied, disconnect at source

prior to servicing

Relay Contact Ratings:250 VAC 5 amps24 VDC 5 amps

RelayTB3

1 NC2 C3 NO4 NC5 C6 NO7 NC8 C9 NO

TB41 12 2

12

34

56

78

9

TB3

12

TB4

Figure 23. XNX Relay Option Board Terminal Blocks

XNX Universal Transmitter Quick Start Guide 31

3�3 Modbus®

Modbus® connections to the XNX are made through a pluggable terminal block on the Modbus® interface circuit board. A loop termination point (SW5) is included on the Modbus® interface board to provide termination of the Modbus® loop.

Terminals 3-1 through 3-4 are provided to facilitate bus wiring; there is no internal connection to other XNX circuitry. Terminal 3-1 is connected internally to 3-2. Similarly, terminal 3-3 is connected to 3-4

3-53-43-33-23-1

3-63-73-83-9

3-10

A--++

ABBS

TB-3 Modbus

SUse shorting jumpersupplied to maintainconnection duringservice

S5 EOL TermOut

InRT =120

TB3 Modbus Connections

Use Jumperto maintainconnectionduring service

SW5 - Loop Termination

Modbus®

TB31 +2 +3 -4 -5 A6 A7 B8 B9 S10 S

123

45

678

910

Figure 24. XNX Modbus® Option Board Terminal Block and Jumper Switch

XNX Universal Transmitter Quick Start Guide32

4 Powering the XNX for the First Time4�1 XNX Units Configured for EC, mV, and IR (except Searchline Excel)

After mounting and wiring the XNX, the plug in sensor should be fitted (if equipped) and the installation visually and electrically tested as below.

WARNINGPrior to carrying out any work, ensure local and site procedures are followed. Ensure that the associated control panel is inhibited so as to prevent false alarms. Minimum and maximum controller alarm levels should not be set at less than 10% or greater than 90% of the full scale range of the detector. CSA and FM agency limits are 60% LEL or 0.6mg/m3.

cAutIoNThe following procedure should be followed carefully and only performed by suitably trained personnel

Check that the transmitter is wired correctly according to this manual and 1. the associated control equipment manual.

If equipped, unscrew the weatherproof cover, loosen the sensor retainer 2. locking screw and unscrew the retainer.

Plug in the sensor cartridge taking care to align the sensor pins with the 3. connector holes in the PCB.

cAutIoNFor toxic sensors, remove the shorting clip from the bottom of the sensor prior to installation. For O2 sensor, there is no shorting clip provided.

Refit the sensor retainer, tighten the locking screw and refit the weatherproof 4. cover.

Note:Before replacing the cover on the transmitter housing, coat the threads with anti-seize compound to prevent corrosion buildup.

Also inspect the cover o-ring for cracking or any other defect that might compromise the integrity of the seal. If it is damaged, replace with the o-ring supplied in the accessory kit.

Apply power to the XNX which will in turn provide power to the detector.5.

The detector output will be forced to 3mA (default fault/inhibit).6.

The XNX display will enter a start up routine displaying the initialization 7. screen, then the transmitter loads its operating system, data from the sensor and checks if it is the same type transmitter and sensor software version numbers, gas type, the detection range and span calibration gas level, estimated time to next calibration due, and self test result. The boot-up procedure takes approximately 45 seconds.

XNX Universal Transmitter Quick Start Guide 33

Figure 25. XNX Initialization and General Status Screens

Note:In the final stages of boot-up, warnings and faults may be observed until the user performs the proper configuration, calibration, and reset activities described in the following sections. See Section 10 for descriptions of warnings and faults.

Once the General Status screen appears, the transmitter and detector are 8. in normal ‘monitoring’ mode.

Note:Calibration of sensors attached to the XNX is mandatory before the detector can be used for gas monitoring. Refer to Section 6.1 - Calibration for the proper procedure.

For EC and mV personalities, be sure to perform Accept New Sensor Type before calibrating the sensor.

4�2 XNX IR Units Configured for Searchline Excel

When powering the XNX fitted to the Searchline Excel, the following procedure must be followed to assure proper installation.

cAutIoNThe following procedure should be followed carefully and only performed by suitably trained personnel

Check that the transmitter is wired correctly according to this manual and 1. the associated control equipment manual.

Apply power to the XNX which will in turn provide power to the detector.2.

The detector output will be forced to 3mA (default fault/inhibit).3.

The XNX display will enter a start up routine displaying the initialization 4. screen, then the transmitter loads its operating system, data from the sensor and checks if it is the same type transmitter and sensor software version numbers, gas type, the detection range and span calibration gas level, estimated time to next calibration due, and self test result. The boot-up procedure takes approximately 45 seconds.

Figure 26. XNX Initialization and General Status Screens

XNX Universal Transmitter Quick Start Guide34

Note:In the final stages of boot-up, warnings and faults may be observed until the user performs the proper configuration, calibration, and reset activities described in the following sections. See Section 10 for descriptions of warnings and faults.

When the XNX completes boot-up, perform a Soft Reset on the Excel from 5. the Calibration Menu.

When the reset is complete, Set Date & Time.6.

Set the Path Length for the application, then align the transmitter and 7. receiver with Align Excel.

Once the alignment is complete, a Zero Calibration must be performed on 8. the Excel to complete the commissioning process. (See the Searchline Excel Technical Manual for calibration information P/N 2104M0506).

Reset any faults displayed on the XNX display. The XNX and Excel are 9. now ready to monitor.

XNX Universal Transmitter Quick Start Guide 35

4�3 Configuring the XNX Universal Transmitter

The XNX Universal Transmitter can be configured via the front panel by using the menus available in the Configure Menu. For information on accessing and navigating the menus, see Section 5.1 - Controls and Navigation.

The XNX is shipped with the following settings:

Display Language EnglishDate Format mm/dd/yyTime Format HH:MMmA Sensor Type (w/IR Personality) Searchpoint Optima PlusmV Sensor Type (w/mV personality) MPD-IC1 (%Vol)Alarm Levels Sensor Cartridge DependentLatching/Non-Latching Alarms Alarm: Latching

Fault: Non-LatchingDisplay Units PPM, %VOL or %LEL

(dependent on personality and sensor choice)4-20 mA Levels Inhibit: 2.0 mA

Warning: 3.0 mAOverrange: 21.0 mA

Calibration Interval 180 Days (HA recommends 30 day interval)Unit ID XNX #nnnnnnnnRelay Settings Alarm Normally De-EnergizedFieldbus Settings

HART® Address: 0Mode: Point-To-Point

Modbus®

(if installed)Address: 5Baud Rate: 19200

Level 1 Password Access 0000Level 2 Password Access 0000Easy Reset Enabled Yes

XNX Universal Transmitter Quick Start Guide36

5 The XNX Front PanelThe XNX uses magnetic switches to enable non intrusive operation. To activate a magnetic switch, hold the factory-supplied magnet up to the glass window and swipe the magnet directly over the shaded area.

XNXUniversal Transmitter

- +

Power FaultAlarm

Alarm LED(Red) Fault LED

(Yellow)

Power LED(Green)

Escape

Move LeftDecrement Value

Move RightIncrement Value

Enter / Accept

Switch ActuationVisual Indicator

Figure 27. The XNX Front Panel Display

5�1 Controls and Navigation

✓Enter / Accept

The Enter/Accept key is used to access menus, accept changes and to respond “YES” to system prompts

✖Escape / Back

Use Escape key to return to previous menus or to answer “NO” to system prompts

Move Left / Decrement ValueUse the Left / Decrement arrow to move through menu options or decrement values when entering text or numbers

Move Right / Increment ValueUse the Right / Increment arrow to move through menu options or Increment values when entering text or numbers

5�2 The General Status Screen

Figure 28. The General Status ScreenThe General Status Screen provides a visual indication of the status of the XNX. Warnings, faults, alarm levels and current concentration levels are displayed continuously.

XNX Universal Transmitter Quick Start Guide 37

Status Indicator

Current Concentration Level(Numeric)

Alarm 2 Set PointAlarm 1 Set Point

Current Concentration Level(Bar Graph)

Full ScaleConcentration Units

Figure 29. General Status Screen - Normal Operating Mode

The Normal Operating Mode icon gives visual indication of proper operation. When a warning is triggered, the Warning icon appears and information is displayed on the General Status Screen.

Warning CodeWarning Icon

Figure 30. General Status Warning Detail

If the fault icon is displayed, a fault condition has been triggered and the display will alternate the display of the target gas concentration and the fault code).

Fault CodeFault Icon

Figure 31. General Status Fault Detail

When an alarm icon is displayed, the target gas concentration exceeds one or both preset alarm levels, the General Status Screen displays the gas concentration and alarm level exceeded.

Target GasConcentration

Alarm Icon Alarm Level Triggered

Figure 32. General Status Alarm Detail

In an overrange condition, the alarm icon will display but the target gas concentration bar graph and alarm setpoints will flash, see illustration below.

Full ScaleConcentration

Alarm Level Triggered

Concentration Bar, Alarm Setpoints Flash

Figure 33. General Status Overrange Detail

In addition to the graphic Alarm, Fault and Warning indicators, the LEDs on the front panel will flash in a pattern based on the condition:

XNX Universal Transmitter Quick Start Guide38

ConditionLED

Red Green Yellow

Alarm 1 Solid

Alarm 2 Flashing

Warning Solid

Fault Flashing

Health Flashing

5�3 Entering the Menu Structure

Swiping the magnet over the magnetic switch ✓ or ✖ gives the user access to the XNX to reset faults and/or alarms, display current settings or make adjustments to the device.

Note:If the Reset option is set to Lock, users will not have access to reset alarms and faults. For more information on Security Settings for the XNX, see XNX Universal Transmitter Technical Manual.

Figure 34. Alarm Reset Screen

From the General Status menu, if the ✖ or ‘escape’ magnetic switch is swiped, the Alarm Reset Screen activates. This allows any user to silence alarms and reset faults generated by the XNX.

Using the ✓ switch resets all alarms and faults and returns to the General Status Screen, choosing ‘X’ will return to the General Status Screen without resetting the alarms and faults.

Figure 35. The Passcode Screen

Using the ✖ switch will return the user to the General Status Menu. If the user selects ✓

from the General Status menu, it will activate the passcode screen.

There are two levels that control access based upon the security level of the user. The passcodes for both levels are set at “0000” from the factory.

Level 1 Routine Maintenance Level 2 Technician and Password Admin

WARNINGThe factory-set passcodes must be reset to prevent unauthorized access to the XNX menus (see the XNX Universal Transmitter Technical Manual).

Once the Passcode Screen is displayed, the first passcode digit is highlighted. Use the switches to increment or decrement through the values. Once the correct value is displayed for the first digit, ✓ accepts the value and moves to the next digit or ✖ will move to the previous digit of the passcode.

XNX Universal Transmitter Quick Start Guide 39

✓ Figure 36. Entering the Passcode

Repeat for each of the remaining digits in the passcode. If the passcode is not entered correctly, the Invalid Passcode screen is displayed and the user is returned to the General Status screen.

6 Gas Calibration MenuThe Gas Calibration menu is used for Zero and Span calibration as well as functional gas testing (bump test). The Gas Calibration menu is accessed from the main menu screen.

✓ Figure 37. Gas Calibration Menu

Gas Calibration Calibrate mA Output

Bump Test Soft Reset

Align Excel

6�1 Calibration

cAutIoNThe calibration procedure should only be performed by qualified personnel.

Note:Honeywell Analytics recommends that the maximum calibration interval be 30 days or in accordance with customer site procedures to assure the highest level of safety. Correct operation of each sensor/detector should be confirmed with test gas of known concentration before each use.

See Section 7 - XNX Electrochemical Sensor Data for Calibration Gas specifications.

6�1�1 Calibration ProcedureNote:

Follow the specific procedure outlined in the Operating Manual for each sensing device.

If using compressed gas cylinder, attach the calibration gas flow housing 1. onto the bottom of the sensor and apply the gas.

Access the calibration mode. 2.

XNX Universal Transmitter Quick Start Guide40

Figure 38. Gas Calibration MenuNote:

The Gas Calibration menu is for both Zero and Span Calibration.

Zero Calibration

Sensor Readingat Current Settings

Figure 39. Zero Calibration Screen

Figure 40. Zero Calibration in Progress

Select ✓ then apply the zero gas and as the sensor detects the gas and the concentration is increasing, the values displayed will reflect the changing concentration. Selecting ✖ will return to the Gas Calibration menu.

If the Zero Calibration is successful, the XNX Universal Transmitter will 3. display the Zero Passed screen.

Figure 41. Zero Calibration Passed

Span Calibration

Note:If a Span Calibration is not required, select the ✖ to skip the Span Calibration and return to the Calibration menu.

When the Zero Calibration is complete or it is skipped, the Span 4. Concentration screen appears to indicate the concentration value of the gas used for calibration.

Figure 42. Span Gas Concentration ScreenSelect 5. ✓ to choose the first digit and use the switches to increment or decrement the values; ✓ accepts the new value and move to the next digit. Continue until all 3 digits have been selected.

XNX Universal Transmitter Quick Start Guide 41

Sensor Readingat Current Settings

Calibration GasConcentration

Figure 43. Span Calibration Screen

Select 6. ✓ then apply the target gas and as the sensor detects the gas and the concentration is increasing, the sensor reading values in the display will change to reflect the changing concentration.

When the concentration values stabilize, the gas concentration as read by 7. the installed sensor is stable. At this time, the gas readings are taken by the sensor. The Span Calibration process also determines whether the sensor is within the proper range to accurately detect the target gas.

When the sensor has completed the calibration and the span algorithms have 8. determined that it is within range, the Span Passed screen will appear.

If the calibration is not successful, the Span Failed screen will display. Selecting ✓ will return to the Span Concentration screen to begin the span calibration again. ✖ will exit Span Calibration and return to the Main Calibrate screen.

Arrow indicatesgas values too low

Selecting ‘✔’ returns tothe Span Concentrationscreen

Figure 44. Span Calibration Failed

Once the Zero and Span calibrations are completed successfully, the XNX will exit the calibration procedure. Before returning to the Gas Calibration menu however, the user will be prompted to Exit and turn alarm and fault inhibit off, Exit and leave the XNX in inhibit mode, or do not exit.

WARNINGWhile XNX is in Inhibit Mode, alarms are silenced. This will prevent an actual gas event from being reported. Inhibit Mode must be reset after testing or maintenance activities.

XNX Universal Transmitter Quick Start Guide42

6�1�2 Zero and Span Calibration for XNX EC Sensors

cAutIoNBefore initial calibration allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode the current output from the detector is inhibited (default 3mA) to avoid false alarms. It is recommended for most sticky gases (i.e.: HCl, Cl2) the tubing should be PTFE with short pieces of rubber tube to make the final connection due to the inflexibility of PTFE. This minimizes adhesion of the gas to the tube surface and allows for more accurate measurement.Recalibration is recommended if the temperature of local environment has varied by more than +/-15 degrees C from the temperature of calibration.

To calibrate the detector, use an appropriate span gas cylinder, flow regulator set to 300-375mL/min, tubing, magnet and calibration gas flow housing. A compressed gas cylinder (20.9%Vol oxygen) should be used to perform the zero calibration if the area where the detector is located contains any residual amount of the target gas. If no residual gas is present then the background air can be used to perform the zero calibration. Contact your Honeywell Analytics representative for details of suitable calibration kits.

To calibrate the detector follow the procedure in Section 6.

Note:The Oxygen sensor does not require a zeroing procedure. Background air (20.9%Vol oxygen) can be used to span the oxygen sensor in place of a compressed air cylinder (20.9%Vol oxygen).

6�1�3 Zero and Span Calibration of XNX EC Hydrogen Sulfide (H2S) Sensors

cAutIoNBefore initial calibration allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode the current output from the detector is inhibited (default 3mA) to avoid false alarms.Recalibration is recommended if the temperature of local environment has varied by more than +/-15 degrees C from the temperature of calibration.

Hydrogen Sulfide sensors can be affected by extreme humidity changes. A sudden increase in ambient humidity can result in a short-term positive drift in the instrument’s reading. A sudden decrease in ambient humidity can result in a short-term negative drift in the instrument’s reading. These are most likely to be noticed during calibration with dry or cylinder gas.

When calibrating Hydrogen Sulfide cartridges the following should be taken into account while following the procedure in Section 6.1.1:

To zero the sensor, use a compressed gas cylinder of 20.9%Vol oxygen 1. (not Nitrogen). Do not use background air.

If a span calibration is to be performed, the span calibration gas should be applied 2. to the sensor immediately after the zeroing procedure. Do not allow the sensor to return to ambient air conditions.

XNX Universal Transmitter Quick Start Guide 43

6�1�4 XNX EC Sensor Operational Life

Typical life of a toxic gas sensor is dependent on the application, frequency and amount of gas exposure. Under normal conditions (3 month visual inspection and 6 month test/re-calibration) the toxic sensor has an expected life equal to or greater than the lifetime as listed below:

18 months for Chlorine and Chlorine Dioxide sensors.•

12 months for Ammonia and Hydrogen Fluoride sensors. (See Ammonia note •below).

24 months for Oxygen and other toxic sensors.•

cAutIoNOxygen deficient atmospheres (less than 6%V/V) may result in inaccuracy of reading and performance.

Note: Ammonia electrochemical cells are reliable and suitable for applications where no background concentration of ammonia exists. Under these conditions the cells are expected to operate for 12 to 24 months.

These ammonia cells are of the consumptive type. Their operating life can be adversely affected by continuous or excessive exposure to ammonia, or by prolonged exposure to high temperatures and moisture.

To ensure continued detection availability it is recommended that the detectors are regularly bump tested and a relevant cell replacement program be implemented.

6�1�5 Zero and Span Calibration for MPD Sensors

cAutIoNBefore initial calibration allow the detector to stabilize for 30 minutes after applying power. When in zero and span calibration mode the current output from the detector is inhibited (default 3mA) to avoid false alarms.

This section describes how to calibrate MPD flammable sensors fitted to the XNX. The calibration adjustments are made on the XNX’s display and gassing is performed at the sensor (this may be locally or remotely located).

The following equipment is required:

Flow Housing (Part No: 02000-A-3120)•

Test gas•

Regulator •

Note:Zero gas and Span gas should be at roughly the same humidity levels to avoid erroneous cell responses.

At the MPD, remove the Weatherproof Cap if equipped. 1.

Fit the Flow Adaptor onto the MPD.2.

XNX Universal Transmitter Quick Start Guide44

Figure 45. Flow Adaptor

Reverse the cap removal procedure. The following diagram shows the Flow Adaptor accessory fitted to the MPD.

Figure 46. MPD with Flow AdaptorNote

The Gas Calibration menu is for both Zero and Span Calibration.

Connect the Flow Adaptor (using either gas pipe) to the regulated cylinder 3. containing a known concentration of the target gas at approximately the sensor alarm point (e.g. 50% LEL Methane in air).

WARNINGAs some test gases may be hazardous, the Flow Housing outlet should exhaust to a safe area.

Follow the procedure in Section 7.1 for both Zero and Span calibrations.4.

Apply the target gas to the sensor. Pass the gas through the flow housing 5. at a rate of between 0.7l/m and 1.0l/m.

Note:Sensors should be calibrated at concentrations representative of those to be measured. It is always recommended that the sensor is calibrated with the target gas it is to detect.

cAutIoNWhere the user calibrates any sensor using a different gas, responsibility for identifying and recording calibration rests with the user. Refer to the local regulations where appropriate.

XNX Universal Transmitter Quick Start Guide 45

Ensure that the sensor and the vicinity around it is clear all traces of the 6. calibration gas before continuing. This is to avoid triggering spurious alarms. If calibration fails at any point discard the cartridge and replace with a new one.

Remove the test equipment, refit the weatherproof cap to the sensor (if 7. previously removed for the test) and return the system to normal operation.

6�1�6 Cross Calibration procedure for MPD-CB1

cAutIoN Where the user calibrates any sensor using a different gas, responsibility for identifying and recording calibration rests with the user. Refer to the local regulations where appropriate.

When the MPD-CB1 Combustible LEL sensor is to be calibrated with a gas which is different to the gas or vapor to be detected, the following cross calibration procedure should be followed:

Note Table 1 lists the gases according to the reaction they produce at a given • detector.

An eight star (8*) gas produces the highest output, while a one star (1*) • gas produces the lowest output. (These are not applicable at ppm levels.)

Gas Star Rating Gas Star Rating

Acetone 4* Hexane 3*

Ammonia 7* Hydrogen 6*

Benzene 3* Methane 6*

Butanone 3* Methanol 5*

Butane 4* MIBK 3*

Butyl acetate 1* Octane 3*

Butyl acrylate 1* Pentane 3*

Cyclohexane 3* Propane 5*

Cyclohexanone <1* Propan-2-ol 4*

Diethyl ether 4* Styrene 2*

Ethane 6* Tetra hydrafuran 4*

Ethanol 5* Toluene 3*

Ethyl acetate 3* Triethylamine 3*

Ethylene 5* Xylene 2*

Heptane 3* Table 1. Star Rating of Gases

To cross calibrate the MPD-CB1 combustible gas sensor:

Obtain the star rating for both the test gas and the gas to be detected from 1. Table 1.

These values may then be used in Table 2 to obtain the required meter 2. setting when a 50% LEL test gas is applied to the detector.

XNX Universal Transmitter Quick Start Guide46

* Rating of Calibration

Gas

* Rating of Gas to be Detected

8* 7* 6* 5* 4* 3* 2* 1*

8* 50 62 76 95 - - -

7* 40 50 61 76 96 - -

6* 33 41 50 62 78 98 -

5* 26 33 40 50 63 79 100 -

4* 21 26 32 40 50 63 80 -

3* - 21 26 32 40 50 64 81

2* - - - 25 31 39 50 64

1* - - - - 25 31 39 50Table 2. Meter Settings

NoteThese settings must only be used with a calibration gas concentration of 50% LEL.

If a sensor is to be used to detect a gas other than that for which it was 3. calibrated, the required correction factor may be obtained from Table 3. The meter reading should be multiplied by this number in order to obtain the true gas concentration.

Sensor calibrated to

detect

Sensor used to detect

8* 7* 6* 5* 4* 3* 2* 1*

8* 1.00 1.24 1.52 1.89 2.37 2.98 3.78 4.83

7* 0.81 1.00 1.23 1.53 1.92 2.40 3.05 3.90

6* 0.66 0.81 1.00 1.24 1.56 1.96 2.49 3.17

5* 0.53 0.66 0.80 1.00 1.25 1.58 2.00 2.55

4* 0.42 0.52 0.64 0.80 1.00 1.26 1.60 2.03

3* 0.34 0.42 0.51 0.64 0.80 1.00 1.27 1.62

2* 0.26 0.33 0.40 0.50 0.63 0.79 1.00 1.28

1* 0.21 0.26 0.32 0.39 0.49 0.62 0.78 1.00Table 3. Meter Multiplication Factors

Note Since combustible sensors require oxygen for correct operation, a mixture of gas in air should be used for calibration purposes. Assuming average performance of the sensor, the sensitivity information in Tables 1 to 3 is normally accurate to +20%.

EXAMPLE

If target gas to be detected is Butane and the calibration gas available is Methane (50% LEL):

Look up the star rating for each gas in Table 1: 1. Butane 4* and Methane 6*Check the meter settings for 50% LEL calibration gas in Table 2: 2. 78The meter should therefore be set to 78% to give an accurate reading for 3. Butane using 50% LEL Methane as a calibration gas.

XNX Universal Transmitter Quick Start Guide 47

Note It is important to calibrate the sensor at the approximate alarm levels to allow for non-linearity of the sensors at gas concentrations above 80% LEL.

6�1�7 Calibrating the 705/705HT

For more complete calibration and configuration information, see the Type 705 Operating Instructions (p/n:00705M5002).

6�1�8 Calibrating the Sensepoint/Sensepoint HT

For more complete calibration and configuration information, see the Sieger Sensepoint Technical Handbook (p/n:2106M0502).

6�1�9 Calibrating the Searchline Excel and Searchpoint Optima Plus

Complete calibration and configuration information can be found in the Searchline Excel Technical Handbook (p/n:2104M0506) and the Searchpoint Optima Plus Operating Instructions (p/n:2108M0501).

6�2 Functional Gas Testing (Bump Test)

WARNINGIt is recommended to bump test the sensors frequently to ensure proper operation.

It is recommended that the detector is tested frequently to ensure the system is operating properly. Keep in mind different sensor types may require more frequent maintenance depending on the environmental conditions and gases present. The weatherproof cover has a spigot for attaching tubing from a gas cylinder. This may be used for a simple functional (or bump) test of the sensor. However, this method may not be suitable for all gas types and/or applications due to environmental conditions. It is the responsibility of the user to ensure suitability of this method for each application.

When bump gas is applied to the sensor, the bump test screen displays 1. the current reading of the sensor and the peak reading that has occurred during the bump test.

Peak Reading

Full Scale

Alarm Levels

Current SensorReading

Figure 47. Bump Test Screen

If the difference between reading and applied gas concentration is outside 2. the acceptable limits for the application follow the procedures for zeroing and calibrating the detector (see Section 7.1).

If reading is still inaccurate replace the sensor.3.

XNX Universal Transmitter Quick Start Guide48

7 X

NX

Ele

ctro

chem

ical

Sen

sor

Dat

a

Targ

et G

asCa

rtrid

ge

Part

No

Max

imum

Ra

nge

Sele

ctab

le

Rang

eIn

crem

ent

Defa

ult

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eCa

l Gas

Ran

geCa

l Gas

P/N

Cal G

as

Desc

riptio

n

O2

Oxy

gen

XNX-

XS01

SS25

.0 %

Vol

N/A

N/A

25.0

%Vo

l20

.9 %

Vol

N/A

N/A

H2S

Hyd

roge

n Su

lfide

(Low

Low

Ran

ge)

XNX-

XSH

3SS

15.0

ppm

N/A

N/A

15.0

ppm

5.0

to 1

0.0

ppm

GFV

263

10 p

pm H

2S H

2SH

ydro

gen

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de (L

ow R

ange

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X-XS

H1S

S50

.0 p

pm10

.0 to

50.

0 pp

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to 3

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FV25

825

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H2S

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lfide

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h R

ange

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X-XS

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0 pp

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100

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15 to

350

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GFV

421

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OC

arbo

n M

onox

ide

XNX-

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1,00

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00 p

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0 pp

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0 pp

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FV29

510

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m C

O

SO2

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r Dio

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XNX-

XSS1

SS20

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0 pp

m5.

0 pp

m15

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to 1

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onta

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XNX-

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200

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150

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m N

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XNX-

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1,00

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m60

to 7

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ct H

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0 pp

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e (L

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ange

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N/A

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5.00

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3 p

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FV25

12

ppm

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N2

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orin

e (H

igh

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ge)

XNX-

XSL1

SS20

.0 p

pm5.

0 to

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0 pp

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0 pp

m5.

0 pp

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to 1

4 pp

mG

FV25

12

ppm

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N2

ClO

2C

hlor

ine

Dio

xide

XNX-

XSX1

SS1.

00 p

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/AN

/A1.

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0.7

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Gas

Gen

erat

or0.

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en M

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ide

XNX-

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100

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N/A

N/A

100

ppm

30 to

70

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GFV

216

50 p

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ioxi

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to 3

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FV43

55

ppm

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gen

(Low

Ran

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XNX-

XSG

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1000

ppm

N/A

N/A

1,00

0 pp

m30

0 to

700

ppm

GFV

364

500

ppm

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H2

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roge

n (H

igh

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XNX-

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10,0

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/AN

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,000

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2 in N

2

HF

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roge

n Fl

uorid

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X-XS

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ppm

N/A

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ct H

A5

ppm

HC

l in

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PH3

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phin

eXN

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N/A

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1.20

ppm

0.5

to 0

.7 p

pmG

FV40

50.

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m P

H3 in

N2

XNX Universal Transmitter Quick Start Guide 49

8 X

NX

Cat

alyt

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XNX Universal Transmitter Quick Start Guide50

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XNX Universal Transmitter Quick Start Guide 51

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Che

ck s

enso

r loc

atio

n fo

r ext

erna

l int

erfe

renc

e,

chec

k se

nsor

for o

pera

tion

and

re-z

ero

whe

re

appr

opria

te

ECN

/Am

V IREx

cel/O

ptim

a

W013

Sens

or L

oop

War

ning

Opt

ical

sen

sor c

onne

cted

is lo

sing

/has

lost

mA

outp

ut s

igna

ls

Che

ck s

uppl

y vo

ltage

is s

tabl

e, c

heck

cab

le lo

op

impe

danc

e, c

heck

term

inal

con

nect

ions

. Per

form

sof

t re

set o

n Ex

cel (

see

Soft

Res

et)

ECN

/Am

V IREx

cel/O

ptim

a

W014

Rea

l Tim

e C

lock

Erro

r

Exce

l sen

sor h

as a

n in

tern

al re

al ti

me

cloc

k er

ror

If re

peat

ed, c

onta

ct H

A Se

rvic

eEC

N/A

mV IR

Exce

l

W015

Exce

l Sof

twar

e D

iagn

ostic

Exce

l sen

sor h

as a

n in

tern

al s

oftw

are

erro

rR

e-cy

cle

Exce

l pow

er a

nd c

onfir

m 'f

ault

clea

red'

, if

not r

emov

e an

d re

turn

to H

oney

wel

l for

repa

ir.EC

N/A

mV IR

Exce

l

XNX Universal Transmitter Quick Start Guide52

War

ning

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

W016

Inst

alla

tion

Not

Com

plet

ed

Exce

l sen

sor h

as n

ot c

ompl

eted

a 'f

ull' i

nsta

llatio

n pr

oced

ure

Che

ck E

xcel

alig

nmen

t and

con

firm

ope

ratin

g di

stan

ce, r

erun

'inst

alla

tion

proc

edur

e'EC

N/A

mV IR

Exce

l

W018

Gen

eral

Dia

gnos

tic

EC

All P

erso

nalit

ies

mV IR

W019

Inte

rnal

Pow

er S

uppl

y D

efec

t

5V p

ower

sup

ply

failu

re in

Exc

el re

ceive

rR

emov

e an

d re

turn

to H

oney

wel

l for

repa

ir.EC

N/A

mV IR

Exce

l

W020

Forc

ed m

A Ti

meo

ut

XNX

left

in fo

rce

mA

mod

e to

o lo

ngEx

it Fo

rce

mA

mod

e. S

ee F

orce

mA

Out

put.

EC

All P

erso

nalit

ies

mV IR

W021

Forc

e R

elay

Tim

eout

XNX

in fo

rce

rela

y m

ode

too

long

Exit

Forc

e R

elay

mod

e. S

ee F

orce

Rel

ays.

EC

All P

erso

nalit

ies

mV IR

XNX Universal Transmitter Quick Start Guide 53

War

ning

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

W022

mV

Sens

or C

alib

ratio

n N

eede

dTh

e m

V se

nsor

is d

iffer

ent t

han

curre

nt c

onfig

urat

ion;

a

chan

ge in

targ

et g

as; c

hang

e in

sen

sor t

ype.

C

alib

rate

bef

ore

use.

Afte

r adj

ustin

g co

nfigu

ratio

n, re

set a

larm

s an

d fa

ults

.EC

N/A

mV

mV

Pers

onal

ity B

oard

IRN

/A

10 F

ault

Mes

sag

es

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F101

Sens

or A

bnor

mal

Reb

oot

Sens

or c

onne

cted

has

rest

arte

dIf

repe

ated

, che

ck s

uppl

y vo

ltage

, che

ck c

able

lo

op im

peda

nce,

che

ck te

rmin

al c

onne

ctio

ns.

ECC

artri

dge

mV

PCB

Pers

onal

ity

IRSe

nsor

F103

XNX

Tem

pera

ture

Erro

r

The

tem

pera

ture

of t

he X

NX

is o

ut o

f ran

ge

-30°

c to

+83

°c

Che

ck X

NX

loca

tion

for e

xter

nal h

eat s

ourc

e,

shad

e, p

ossi

bly

re-s

ite X

NX.

See

Tran

smitt

er

Stat

us.

EC

All P

erso

nalit

ies

mV IR

F104

XNX

24 V

DC

Sup

ply

Bad

XNX

DC

sup

ply

at/b

elow

15V

DC

or a

t/abo

ve

34VD

CC

orre

ct P

SU v

olta

ge, v

erify

cab

le lo

op

impe

danc

e, v

erify

term

inal

con

nect

ions

.EC

All P

erso

nalit

ies

mV IR

XNX Universal Transmitter Quick Start Guide54

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F105

XNX

Inte

rnal

Pow

er S

uppl

y D

iagn

ostic

POD

pow

er s

uppl

y fa

ilure

Che

ck Tr

ansm

itter

Sta

tus.

Con

tact

HA

Serv

ice

EC

All P

erso

nalit

ies

mV IR

F106

XNX

Rea

l Tim

e C

lock

Fai

lure

Res

et c

lock

, see

Set

Dat

e &

Tim

e.EC

All P

erso

nalit

ies

mV IR

F107

XNX

Inte

rnal

Fai

lure

(RAM

, RO

M, S

witc

h, e

tc)

Cor

rupt

pro

gram

, int

erna

l RAM

failu

re o

r m

icro

proc

esso

r fai

lure

.C

onta

ct H

A Se

rvic

eEC

All P

erso

nalit

ies

mV IR

F108

XNX

mA

Out

put L

oop

failu

re

Dig

ital d

iagn

ostic

has

det

ecte

d an

ana

log

outp

ut p

robl

em

Che

ck c

ontro

l circ

uit,

chec

k su

pply

vol

tage

is

stab

le, c

heck

cab

le lo

op im

peda

nce,

che

ck

term

inal

con

nect

ions

.

EC

All P

erso

nalit

ies

mV IR

F109

Sim

ulat

ed F

ault

XNX

has

been

set

into

'sim

ulat

ion'

Ex

it si

mul

atio

nEC

All P

erso

nalit

ies

mV IR

XNX Universal Transmitter Quick Start Guide 55

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F110

Sens

or S

W M

ism

atch

The

XNX

will

not s

uppo

rt O

ptim

a op

erat

ing

softw

are

belo

w re

leas

e 3.

0C

onta

ct H

A Se

rvic

eEC

N/A

mV

N/A

IRSe

arch

poin

t Opt

ima

Plus

F111

Neg

ative

Drif

t

Sens

or c

onne

cted

to X

NX

has

a ne

gativ

e dr

ift

exce

edin

g its

sta

ted

limits

Che

ck s

enso

r loc

atio

n fo

r ext

erna

l int

erfe

renc

e,

chec

k se

nsor

for o

pera

tion

and

re-z

ero

whe

re

appr

opria

te, r

epla

ce s

enso

r if r

equi

red.

EC

All P

erso

nalit

ies

mV IR

F112

Sens

or 2

4 VD

C S

uppl

y Ba

d

IR s

enso

r con

nect

ed h

as D

C a

t or b

elow

low

er

limit

Cor

rect

PSU

vol

tage

, ver

ify c

able

loop

im

peda

nce,

ver

ify te

rmin

al c

onne

ctio

ns.

ECN

/Am

V IRIR

Sen

sor V

olta

ge -

Exce

l/Opt

ima

F113

Inte

rnal

5V

Pow

er S

uppl

y D

efec

t

Exce

l sen

sor h

as a

n in

tern

al 5

vol

t pow

er

supp

ly fa

ult

Rem

ove

and

retu

rn to

Hon

eyw

ell f

or re

pair.

ECN

/Am

V IRIR

Pow

er S

uppl

y - E

xcel

F114

Opt

ima

Lam

p O

utpu

t

Opt

ima+

sen

sor h

as a

n in

tern

al la

mp

issu

eR

emov

e se

nsor

and

retu

rn to

Hon

eyw

ell f

or

repa

irEC

N/A

mV IR

XNX Universal Transmitter Quick Start Guide56

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F116

Sens

or In

tern

al F

ailu

re

Opt

ical

sen

sor c

onne

cted

has

an

inte

rnal

so

ftwar

e fa

ult

Rem

ove

sens

or a

nd re

turn

to H

oney

wel

l for

re

pair

ECN

/Am

V IREx

cel/O

ptim

a

F117

Sens

or L

oop

Failu

re

Opt

ical

sen

sor c

onne

cted

is lo

sing

/has

lost

mA

outp

ut s

igna

lsC

heck

sup

ply

volta

ge is

sta

ble,

che

ck c

able

lo

op im

peda

nce,

che

ck te

rmin

al c

onne

ctio

ns.

ECN

/Am

V IREx

cel/O

ptim

a

F118

Sens

or R

eal T

ime

Clo

ck in

valid

Exce

l sen

sor h

as a

n in

tern

al 'r

eal t

ime

cloc

k' is

sue

Res

et 'd

ate

and

time'

in E

xcel

, re-

cycl

e Ex

cel

pow

er a

nd c

onfir

m 'd

ate

and

time'

, if n

ot

reta

ined

rem

ove

and

retu

rn to

Hon

eyw

ell f

or

repa

ir.

ECN

/Am

V IREx

cel

F119

Car

tridg

e Fa

iled

Inte

rnal

ele

ctric

al fa

ilure

Che

ck c

artri

dge

conn

ectio

ns, c

heck

sen

sor

oper

atio

n, fi

t rep

lace

men

t car

tridg

e, re

plac

e pe

rson

ality

boa

rd.

ECEC

Car

tridg

e

mV

mV

Pers

onal

ity B

oard

IRIR

Per

sona

lity

Boar

d

F120

No

Car

tridg

e

No

com

mun

icat

ion

from

sen

sor

Che

ck s

enso

r con

nect

ions

, che

ck s

enso

r op

erat

ion,

fit r

epla

cem

ent s

enso

r, re

plac

e pe

rson

alty

boa

rd.

ECN

o Se

nsor

Com

mun

icat

ion

mV

No

mV

Boar

d C

omm

unic

atio

n

IRN

o R

S485

Com

mun

icat

ion

XNX Universal Transmitter Quick Start Guide 57

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F121

Wro

ng C

artri

dge

Gas

par

amet

ers

inva

lid

Con

tact

HA

Serv

ice.

ECEC

Sen

sor C

artri

dge

mV

mV

Pers

onal

ity B

oard

IRN

/A

F122

DSP

Pro

blem

Opt

ical

sen

sor c

onne

cted

is lo

sing

/has

lost

pr

oces

sing

sig

nals

Che

ck s

enso

r loc

atio

n fo

r ext

erna

l int

erfe

renc

e (o

bstru

ctio

n in

IR p

ath)

, rem

ove

and

retu

rn

sens

or to

Hon

eyw

ell f

or re

pair.

.

ECN

/Am

V IREx

cel/O

ptim

a

F123

Sens

or Te

mpe

ratu

re E

rror

Sens

or c

onne

cted

to u

nit h

as a

n in

tern

al

tem

pera

ture

exc

eedi

ng it

s st

ated

lim

its

Che

ck s

enso

r loc

atio

n fo

r ext

erna

l hea

t sou

rce,

fit

sun

shad

e or

oth

er p

rote

ctio

n, p

ossi

bly

re-s

ite

sens

or a

nd/o

r con

side

r sam

plin

g sy

stem

ECEC

Car

tridg

e

mV

N/A

IREx

cel/O

ptim

a

F125

Cal

ibra

tion

Req

uire

d

Sens

or c

onne

cted

has

exc

eede

d m

axim

um

calib

ratio

n in

terv

alR

e-ca

libra

te th

e se

nsor

ECEC

Car

tridg

e

mV

mV

Pers

onal

ity B

oard

IRN

/A

F126

Sam

ple

Path

Obs

cure

d

Opt

ima

is lo

sing

/has

lost

IR s

igna

lsC

heck

sen

sor l

ocat

ion

for e

xter

nal i

nter

fere

nce,

ch

eck

sens

or fo

r 'di

rty' w

indo

ws.

ECN

/Am

V IRO

ptim

a

XNX Universal Transmitter Quick Start Guide58

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F127

Beam

Blo

ck

Exce

l is

losi

ng/h

as lo

st IR

sig

nals

Che

ck s

enso

r loc

atio

n fo

r ext

erna

l int

erfe

renc

e (o

bstru

ctio

n in

IR p

ath)

, che

ck s

enso

r for

'dirt

y' w

indo

ws.

Che

ck u

nit a

lignm

ent.

ECN

/Am

V IREx

cel

F128

Sens

or In

stal

latio

n C

heck

list o

t Com

plet

e

Exce

l sen

sor h

as n

ot c

ompl

eted

a 'f

ull'

inst

alla

tion

proc

edur

e

Che

ck E

xcel

alig

nmen

t and

con

firm

ope

ratin

g di

stan

ce, r

erun

'inst

alla

tion

proc

edur

e' a

nd

calib

rate

.

ECN

/Am

V IREx

cel

F130

Opt

ion

com

mun

icat

ion

Failu

re

Inte

rnal

opt

ion

boar

d no

t com

mun

icat

ing

with

XN

X.C

onta

ct H

A Se

rvic

eEC

All P

erso

nalit

ies

mV IR

F133

Low

Opt

ical

Sam

ple

Sign

al

Exce

l is

losi

ng/h

as lo

st IR

sig

nals

Che

ck s

enso

r loc

atio

n fo

r ext

erna

l int

erfe

renc

e (o

bstru

ctio

n in

IR p

ath)

, che

ck s

enso

r for

'dirt

y' w

indo

ws.

Che

ck u

nit a

lignm

ent.

ECN

/Am

V IREx

cel

F141

End

of C

ell L

ife

Inst

alle

d se

nsor

exc

eede

d se

nsor

life

pa

ram

eter

Fit r

epla

cem

ent c

artri

dge.

ECEC

Car

tridg

e

mV

mV

Pers

onal

ity B

oard

IRN

/A

XNX Universal Transmitter Quick Start Guide 59

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F143

Stab

ilizat

ion

Tim

eout

Sens

or e

xcee

ds n

orm

al w

arm

-up

time

Cyc

le p

ower

, con

tact

HA

Serv

ice

if pr

oble

m

pers

ists

.

ECU

nsta

ble

Sens

or O

utpu

tm

V IRSe

nsor

Exc

eede

d Ex

pect

ed S

tabi

lizat

ion

Tim

e

F145

Refl

ex F

ailu

re

EC c

ell h

as re

ache

d en

d of

life

.Fi

t rep

lace

men

t cel

l or c

artri

dge.

ECEC

Car

tridg

e

mV

N/A

IR

F146

Gen

eral

Opt

ical

Fau

lt

Con

tact

HA

Serv

ice

ECN

/Am

V IREx

cel/O

ptim

a

F148

Opt

ion

Boar

d Fa

ilure

Inte

rnal

opt

ion

boar

d ha

rdwa

re fa

ilure

.C

onta

ct H

A Se

rvic

eEC

All P

erso

nalit

ies

mV IR

F149

Inte

rnal

Com

mun

icat

ion

Failu

re (m

A)

Inte

rnal

4-2

0 m

A m

onito

ring

circ

uit

com

mun

icat

ion

failu

re.

Con

tact

HA

Serv

ice

EC

All P

erso

nalit

ies

mV IR

XNX Universal Transmitter Quick Start Guide60

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F150

mA

Out

put M

onito

ring

Fail

mA

not p

rodu

cing

exp

ecte

d le

vels.

Con

tact

HA

Serv

ice

EC

All P

erso

nalit

ies

mV IR

F151

Sens

or M

odul

e Ty

pe C

hang

ed

Sens

or w

ith d

iffer

ent g

as ty

pe in

stal

led

or

diffe

rent

sen

sor i

nsta

lled.

For E

C: P

erfo

rm A

ccep

t New

Sen

sor f

unct

ion,

if

prob

lem

per

sist

s co

ntac

t HA

Serv

ice

mV/

IR: C

onta

ct H

A Se

rvic

e

ECEC

Car

tridg

e w

/Diff

eren

t Gas

Type

mV

N/A

IRSw

itchi

ng B

etw

een

Exce

l and

Opt

ima

F152

Opt

ion

Mod

ule

Con

figur

atio

n Er

ror

Inva

lid s

ubst

itutio

n of

opt

ion

boar

ds.

Con

firm

opt

ion

prop

erly

inst

alle

d, re

confi

gure

un

it co

ntac

t HA

Serv

ice.

EC

All P

erso

nalit

ies

mV IR

F153

Dig

ital C

omm

unic

atio

n Fa

il

Anal

og o

utpu

t of s

enso

r is

out o

f tol

eran

ce.

Con

tact

HA

Serv

ice.

ECN

/Am

V IREx

cel/O

ptim

a

F154

mA

Inpu

t Dia

gnos

tic F

ailu

re

Sens

or n

ot re

spon

ding

to d

iagn

ostic

com

man

dC

onta

ct H

A Se

rvic

e.EC

N/A

mV IR

Exce

l/Opt

ima

XNX Universal Transmitter Quick Start Guide 61

Faul

t

Num

ber

Desc

riptio

nCo

nditi

onRe

cove

ry

F155

Gen

eric

mA

Sens

or Ty

pe E

rror

Gen

eric

mA

inpu

t bel

ow 3

mA.

Che

ck m

A in

put w

iring

and

dev

ice,

che

ck

posi

tions

of S

3 an

d S4

. Con

tact

HA

Serv

ice.

ECN

/Am

V IRG

ener

ic m

A Se

nsor

Type

Erro

r

F156

mV

Cur

rent

Con

trol F

ail

Sens

or in

stal

led

requ

ires

supp

ly o

utsi

de o

f lim

its.

Set c

orre

ct m

V ty

pe (s

ee S

et m

V Se

nsor

Type

), ve

rify

wiri

ng to

mV

sens

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XNX Universal Transmitter Quick Start Guide62

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XNX Universal Transmitter Quick Start Guide 63

11 Informational Messages

Information

Number Description Contents of Data Field

I001 Unused

I002 Force Relay Mode Started Bitpattern for relays. (E.G. 7.0 ==All)

I003 Force Relay Mode Ended. N/A

I004 Force mA Mode Started Force current. (E.G. 20.0)

I005 Force mA Mode Ended N/A

I006 Short-Term Inhibit Started N/A

I007 Short-Term Inhibit Ended N/A

I008 Long-Term Inhibit Started N/A

I009 Long-Term Inhibit Ended N/A

I010 mA Output Recalibrated N/A

I011 Bump Test Started N/A

I012 Bump Test Timed Out N/A

I013 Bump Test Completed Concentration < Al1 Peak concentration observed

I014 Bump Test Completed Al1 < Concentration < Al2

Peak concentration observed

I015 Bump Test Completed. Al2 < Concentration Peak concentration observed

I016 Zero Calibration Successful N/A

I017 Zero Calibration Failed Error code

I018 Calibrate Span Successful 1 of 2 Percent change in span factor from previous

I019 Calibrate Span Successful 2 of 2 Absolute span factor

I020 Calibrate Span Failed Error code

I021 Calibrate Span Timeout N/A

I022 Password Changed 1,2 or 3 (access level)

I023 Performing Soft Reset N/A

I024 Alarms Configured Latching N/A

I025 Alarms Configured Non-Latching N/A

I026 Alarm Relays Configured Normally Energized N/A

I027 Alarm Relays Configured Normally De-Energized.

N/A

I028 Fieldbus Address Changed New address (e.g. 15)

I029 Fieldbus Speed Changed New speed (e.g. 19200)

I030 Sensor Type Changed iCurrentCalGlobalID

I031 Gas Selection Changed iCurrentCalGlobalID

I032 Time For Beam Block Fault Changed iBlockFltTime

I033 Time For Fault Detection Changed iOtherFltTime

I034 Level For Low Signal Fault Changed fLowSignalLevel

I035 Invalid Path Length Written fPathLen

I036 Path Length Changed fPathLen

XNX Universal Transmitter Quick Start Guide64

Information

Number Description Contents of Data Field

I037 mA for Inhibit Changed f_mA_Flt_Step[0]

I038 mA for Warning Changed f_mA_Flt_Step[1]

I039 mA for Overrange Changed f_mA_Flt_Step[2]

I040 mA for Fault Changed f_mA_Flt_Step[3]

I041 mA for Low Signal Changed f_mA_Flt_Step[4]

I042 mA for Blocked Beam Changed f_mA_Flt_Step[5]

I043 Concentration for mA Full Scale Changed fDisplayRange

I044 Instrument Id Changed N/A

I045 Measuring Units Changed iMeasurementUnits

I046 Alarm 1 Reconfigured for Increasing Concentrations

N/A

I047 Alarm 1 Reconfigured for Depleting Concentrations

N/A

I048 Alarm 2 Reconfigured for Increasing Concentrations

N/A

I049 Alarm 2 Reconfigured for Depleting Concentrations

N/A

I050 Alarm 1 Value Changed fAlarmThres[0]

I051 Alarm 2 Value Changed fAlarmThres[1]

I052 Clock Set N/A

I053 Date Format Changed iDateFormat

I054 Sensor Boots N/A

I055 Unused

I056 Sensor RTC Adjusted Error in seconds or +/-999 if large

I057 Fault Set Latching

I058 Fault Set Non-Latching

I059 LCD Heater On

I060 LCD Heater Off

I061 Personality Power Up Sensor type

I062 Option Power Up Option type

I063 Loaded Same Cell

I064 Loaded Changed Cell

I065 Loaded Changed Gas

I066 Option Type Changed

I067 Hart Address Changed

I068 Hart Mode Changed

XNX Universal Transmitter Quick Start Guide 65

12 Control Drawings

XNX Universal Transmitter Quick Start Guide66

XNX Universal Transmitter Quick Start Guide 67

XNX Universal Transmitter Quick Start Guide68

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1998-0744 Release 1

March 2009

© 2009 Honeywell Analytics

Please Note:While every effort has been made to ensure accuracy in this publication, no responsibility can be accepted for errors or omissions.Data may change, as well as legislation, and you are strongly advised to obtain copies of the most recently issued regulations, standards and guidelines.This publication is not intended to form the basis of a contract.