XL100 Overview
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Transcript of XL100 Overview
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XL100 Vial Handling Instrument
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XL100 Vial Handling Instrument
• Beyond the XL20 Tube Handling Instrument
– Vials ~18mm diameter x 100mm tall
– Increased amount of tubes, vials, and modular functionality
• Similar operation, robotics, and software interface as the XL20 Tube Handling Instrument
• Easy transition between vial sizes
– User-definable labware files
– Interchangeable pick-fingers
• Modules Options Available
– Liquid Handling – single channel pipettor
– Linear Barcode Reader – MS-2 Microscan
– 2D Barcode Reader – BioMicroLab
– Analytical Balance – Mettler Toledo
• 0.1mg – 4-place balance
• 0.01mg – 5-place balance
– Decapper/Recapper – BioMicroLab
– Automated Capper Carousel
– Rack Transfer Station
– Third-party robotic integration via XL100 Software Developer’s Toolkit
Benchtop vial handling system
20 SBS Rack Positions
Customizable Deck Modules Options Area
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XL100 Vial Handling Instrument
XL100 Benchtop Vial Handling System
XL100 Applications
– Automate routine and repetitive vial
sample handling tasks
– Vial Rearraying for consolidated liquid
handling operations
– Combine multiple manual tasks in one
instrument
Decode
Decap
Weigh
– Automate sample receipt processing
– Walk-away vial decapping and
recapping
– Basic Liquid Handling via single
channel pipette
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XL100 Vial Handling Instrument
Customizable Sorting Platform
Examples:
BD Vacutainer – 24 well 16mL
vials
2D Barcoded tubes - Matrix,
Micronic, and ABgene
Beckman - 2mL screw cap vials
Tecan – 1 x 16 2mL screw cap
vials
One Dram Vials – 4mL glass
vials – not shown
Corning/Nunc Cryovials –
frozen sorting options – not
shown
Decoding Vacutainer linear barcodes Decoding 2D barcoded tubes
Beckman Racks with 2mL screw cap vials Tecan Racks with 2mL screw cap vials
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XL100 1D and/or 2D Reader Options
XL100 Microscan 1D Reader
1D reader captures barcode from labels
wrapped around the vial
XL100 on-platform rotator spins the vial
Symbologoies - Linear bar codes
XL100 2D Reader
BioMicroLab integrated camera
Captures and decodes 2D mark from
bottom of vials
Symbologoies – data matrix bar codes
Located under the XL100 platform at the 1D
reader location 1D Reader 2D Reader
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XL100 Analytical Balance Option
XL100 Analytical Balance
4-Place balance specs
Weighing range 60g
Readability at the interface 0.1mg
Repeatability 0.04mg
Linearity 0.25mg
Response time average <= 2 sec
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XL100 Decap/Recap
XL100 Decap/Recap Station
– Version for one dram vials,
cryovials, and others
– Decaps a vial and discards the
cap
– Or, decaps a vial and holds the
cap while the vial is weighed,
then recap with the same cap
– Example application:
Decap a vial
Hold the cap
Weigh the vial
Recap the vial
Typically designed and
implemented for one vial and
cap combination. Multiple
combinations can be evaluated.
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XL100 Automated Carousel Capper
XL100 Automated Capping Station
– Currently compatible with screw cap
closures
One dram vials – or similar
Cryovials – Nunc/Corning/Greiner/Wheaton
Sarstedt vials
– Holds up to 480 caps (cap dependent)
– Caps a screw cap vial with a new closure
– Operated in conjunction with the XL100
decap/recap module
– Mounted to module side of XL100
– Typically designed for one vial/cap
combination
– Controlled via BioMicroLab API software or
ActiveX
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XL100 Rack Transfer Station
XL100 Rack Transfer Station
Positions #5 and #20 on XL100 sorting platform can be rack transfer stations
#20
#5
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XL100 Liquid Handling Option
XL100 with Liquid Handling
Single channel: 5uL to 200uL range pipette module
Based on Biohit rLine 200uL pipette module
Aspirate / dispense to all 20 SBS deck positions
Automatic tip load and unload
Separate z-axis controlled directly by the XL100
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XL100 Throughput Examples
XL100 Seconds/Vial
Sort Only 7
Sort and 2D Decode 10
Sort and 1D Decode 12
Sort and Decap 22
Sort, 2D or 1D Decode,
and Weigh 23
Capping Only 25
Aspirate 200uL 7
Dispense 200uL 7
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XL Work List Manager Software
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XL Tube Handler Processing Modes
Tube handling modes of operation
• Work List Based – rearray applications
1. Sequential
• Racks are processed in work list
order only
2. Random
• Racks are processed in random
order
• No Work List Required – pick and place vial from
same location
1. Tare/Gross Weigh
• Tare and gross weight of vials
• Streamlined weighing mode
2. Data Collection Mode
• Typically used to collect linear
barcodes or vial weight with
XL100
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XL Tube Handler Input Work List
• Work list example
Source Rack ID
Source Tube Location
Expected Tube 2D bar
code (optional)
Target Rack ID
Target Tube Location
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Input File Settings
Input Files Settings
Provides flexibility for importing
work lists with header files or extra
characters
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XL Tube Handler Software Features
• Main Processing Screen
– Work list or non-work list
controlled movement of tubes
– Confirms tube ID from work
list with captured 1D/2D data
– Captures image of 2D
barcode for error handling
– Sample weight capture
displayed
– Status of processing
displayed
– Software generates Job ID for
tracking in your LIMS system
– Start, Stop, and Pause
Click to import
work list
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XL Tube Handler Rack Setup
• XL Tube Handling Instrument Work
List Software
– Assignment of racks to XL platform
locations
– Color coded interface guides user
through tube rack loading process
– Supports input from hand held bar
code scanner
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XL Tube Handler Software Features
To Start - press job
initiator button
Can view live video vs.
captured bitmap
Barcode Read
Returns decoded
barcode
Status column
OK
Barcode mismatch
Weight column
Returns weight
Captures data
while processing
tubes
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XL Work List Mode Output File
Generates LIMS output file for use
by sample tracking systems
Operator can pre-determine
content of output file
Output file can be placed in folder
on a network
Example of Work List Processing
Mode Output
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Example of Work List Mode Output File
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XL Tube Handler Tare/Gross Weigh
XL Tube Handling Instrument Tare
Gross Weighing
Interactive selection of tube
positions during the weighing mode
set up
Provides full flexibility for a wide
variety of weighing applications
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Tare/Gross Weigh Output File Options
Output File Options for
Tare/Gross Weigh Mode
Operator can pre-determine
content of output file
Output file can be placed in
folder on a network
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Example of Tare/Gross Weigh Output File
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XL Tube Handler Error Handling
Error handling:
Tube Movement:
Picking Tube
Placing Tube
Barcode Decoding:
Barcode Mismatch
Decode failure
• Error handling features
selectable by the operator
• Audible Alarms
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Contact Information
BioMicroLab, Inc.
Web: www.biomicrolab.com
Email: [email protected]
Tel: (925) 689-1200 or Fax: (925) 689-1263
Mail: 2500-A Dean Lesher Drive
Concord, CA 94520 USA