XC 4000-2SPHigh productivity 2spindle column moving VMC

XC 4000D-2SPXC 4000DA-2SPXC 4000DAC-2SP

02 /

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

XC 4000-2SPThe XC4000-2SP 2 spindle vertical machining center is designed to meet the needs of high volume parts production. With 2 x 12000rpm direct-connected spindles, it provides top class high speed machining productivity, and by using a mineral cast bed, maintains stability and precision over long periods of production. It is also suitable for use with automated part-loading systems for unmanned running.

XC 4000-2SP

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Contents

02 Product Overview

Basic Information

04 Basic Structure

Detailed Information

06 Standard / Optional Specifications

08 Applications

10 Diagrams

12 Machine / CNC Specifications

14 Customer Support Service

Flexibility for customization

The XC4000-2SP is available with a variety of

dual table specifications to suit customer’s

requirements, and is also suitable for

automation using robot or gantry loader.

High stability and precision

In order to maintain stable precision during

high speed operation, a high attenuation

mineral cast bed is applied, thereby

increasing machine stability. Spindle cooling,

multi-sensor type thermal compensation and

linear scales on X/Y/Z axes are all standard.

Optimized design concept for high productivity

By using twin spindles, two parts are machined

simultaneously. In addition, using high acc/dec

axis traverse rates and high speed ATC/APC, non

cutting time is reduced to a minimum, providing

efficiency improvements of between 2 and 4

times compared to conventional machines.

04 /

The XC4000-2SP has a traveling column design with 400mm Y axis. It’s compact automatic pallet change (APC) design provides easy operation and compact footprint. The mineral cast bed provides optimum stability.

To optimize durability and stiffness, dual ballscrews are included. Linear scales on XYZ axes are applied as standard. Productivity is maximized by high speed acc/dec rates on all axes.

Basic Structure

Axis System Z-axis 360 mm (14.2 inch)

(15.7 inch)

Y-axis

400 mm

X-axis 630 mm (24.8 inch)

Tool Changer (ATC)

The tool magazines are positioned at the base of the traveling column to eliminate any effect on high speed machining performance. 24 tools are available for each spindle.

Tool storage capacity

24 * 2 eaTool change time

5.6 s C.T.C (Chip to Chip)

TOOL CHANGE AUTO DOOR- LM & pneumatic cylinders

XC 4000-2SP

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

05 04 /

For excellent productivity, quiet work environment, and high precision, HSK 63A direct-connected spindles are applied with spindle cooling standard.

Spindle

320 mm (12.6 inch)

The distance between spindles

Max. spindle speed

12000 r/min

Max. spindle torque

95.5 N.m

(70.5 ft-lbs)

APC exchange time 5 seconds, Stable structure optimized for high productivity.

APCTable loading capacity

200 * 2 kg3 axis APC Pallet type

4 axis APC + Rotary table (2-A axis )

5 axis (3+2 axis )APC + Index table (2-A axis ,4-C axis )

BA

Max. spindle power

15/7.5 kW

(20.1/10.1 Hp)

The distance between spindles

320 mm(12.6 inch)

Table size (A x B)

790 x 300 mm

(31.1 x 11.8 inch)

(440.9 lb)

XC 4000D-2SP

XC 4000DA-2SP

XC 4000DAC-2SP

06 /

* Please contact Doosan to select detail specifications.

Standard / Optional Specifications

Various optional features are available for customer-specific applications.

● Standard ◦ Optional X N/A

No. Description Features XC 4000DA-2SP

1 SPINDLE 12000 r/min, 15/7.5 KW (20.1/10.1 Hp) ●

2 MAGAZINE TOOL STORAGE CAPACITY 24 *2 ea ●

3 TOOL SHANK TYPE HSK63A ●

4 MACHINE COVER TYPE SPLASH GUARD_WITH TOP ●

5

COOLANT

FLOOD COOLANT1.5 KW_0.45 MPA_100 L/MIN ●

6 2.2 KW_0.54 MPA_100 L/MIN ○

7TSC COOLANT

2.2 KW_2.0 MPA_CYCLONE FILTER ○

8 4.0 KW_2.0 MPA ○

9 TANK DIRECTION REAR SIDE ●

10 SHOWER COOLANT ●

11 COOLANT CHILLER ○

12

CHIP DISPOSAL

CHIP CONVEYOR DRUM FILTER_REAR SIDE ●

13CHIP BUCKET

FORKLIFT_300L ○

14 ROTATION_300L ○

15 COOLANT GUN ○

16 AIR GUN ○

17 PRECISION MACHINING OPTION

LINEAR SCALE (X/Y/Z AXIS) ●

18 AICC AICC II_200 BLOCKS ●

19

MAESUREMENT & AUTOMATION

AUTOMATIC FRONT DOOR WITH SAFETY DEVICE ○

20 TEST BAR TEST BAR GAUGE ○

21 DOOSAN TOOL LOAD MONITORING ○

22 AUTOMATIC POWER OFF ○

23 SHUNT TRIP COIL ○

24AUTOMATIC TOOL MEASUREMENT

NC4_RENISHAW ○

25

OTHERS

OIL SKIMMER BELT TYPE ○

26 MIST COLLECTOR 2.2 KW_WATER SOLUBLE ○

27 AIR CONDITIONER ○

28 ELECTRIC CABINET LIGHT ○

29 ELECTRIC LINE FILTER ○

30 EXTRA M CODE_4EA ○

31MPG

1 MPG_PORTABLE TYPE ●

32 1 MPG_PORTABLE_W/ENABLE TYPE ○

33SIGNAL TOWER

3 COLOR_(RED.YELLOW.GREEN) ○

34 3 COLOR_(R.Y.G)_W/BUZZER ○

35 FLASH MEMORY CARD & ADAPTER

1GB ○

36 2GB ○

37 POWER BACK-UP MODULE ○

38 EASY OPERATING SYSTEM EZ GUIDE I ●

39 PART PROGRAM STORAGE 5120M(2MB)_1000 EA ●

40 DATA SERVER FUNCTION & MEMORY CARD_1GB ○

41 NUMBER OF TOOL OFFSETS 400 PAIRS ○

42

CUSTOMIZEDSPECIAL OPTION

DRUM CHIPCONVEYORHINGE TYPE ○

43 SCRAPER TYPE ○

44 SMART THERMAL CONTROL SENSOR TYPE (ONLY SPINDLE) ○

45SERVO AUTO DOOR (w/ SAFETY EDGE)

ERVO MOTOR & BALL SCREW DRIVEN ○

XC 4000-2SP

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

07 06 /

Chip Conveyor

Internal screws (2ea) and drum type chip conveyor

are provided as a standard

Peripheral equipment

Automation System

- Enough door opening width to secure robot accessibility

- Design top surface of the door to secure access to the Gantry loader

TSC 7~8

The through-spindle coolant (TSC) system

delivers higher machining efficiency

Flushing & Shower coolant

Shower Coolant is provided as standard

Internal screw conveyor * 2 Drum filter type

Oil Cooler

An oil cooler correlated to room temperature can be

equipped for a long-term operation at high speed.

Cooling oil circulates around the

spindle bearings to prevent

thermal error of the spindle and

maintain machining accuracy

Flushing & Shower

785mm(30.9 inch)

660mm(26.0 inch)

Hydraulic / Pneumatic fixture line

The user can prepare pipelines for hydraulic/pneumatic fixtures whose

detailed specifications should be determined by discussion with Doosan

Pneumatic

Hydraulic

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MPG handle Swivel operator panelThe operation panel is capable of swiveling by 90 degrees to enhance convenience.

100°

PCMCIA Card & USB Port

PCMCIA CardThe PCMCIA card enables uploading

and downloading of the NC program,

NC parameters, tool information, and

ladder programs, and also supports

DNC operation.

USB PortThe USB memory stick enables

uploading and downloading of the

NC program, NC parameters, tool

information and ladder programs.

(DNC operation is not supported.)

DOOSAN Fanuc i Plus 15 inch screen + New OP

DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating

common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.

iHMI Touch screen • iHMI provides an intuitive

interface that utilizes a touch screen for quick and easy operation

Variety of applications• Providing various

applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.

DOOSAN Fanuc i Plus• 15 inch color display

Intuitive and user- friendly design

USB & PCMCIA card QWERTY keyboard• EZ-guide i standard

• Ergonimic operator panel

• 2MB Memory

• Hot key

DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

XC 4000-2SP

09 08 /

Easy Operation Package

The software developed by Doosan's own technologyprovides numerousfunctions designed forconvenient operation.

Adaptive Feed Control(AFC)

If tool overload is detected during operation, the

feed rate is controlled to prevent the tool from being

damaged.

Thermal compensation function

A thermal error compensation function is provided to

optimize machine accuracy over long periods.

ATC Recovery

In the event of an error during ATC (automatic tool

changer) operation, follow the on-screen instructions

for an easy and prompt solution.

Tool Load Monitoring

During cutting operation, abnormal load caused by

wear and tear of the tool is detected and an alarm is

triggered to prevent further damage.

Work Offset Setting

Function to configure various work offset settings.

Tool management

This function controls information on the tools in the

tool magazine pots.

10 /

XC 4000-2SP

12000 r/min

Spindle Power – Torque Diagram / Table

Unit : mm (inch)

Spindle

Table

Max. spindle power 15 kW

(20.1 Hp)

Max. spindle torque 95.5 N·m

(70.5ft-lbs)

95.5 (70.5)

17.9 N·m (13.2 ft-lbs)

47.7 (35.2)

8.8 N·m (6.5 ft-lbs)

Continous

S3 25%

1500 30004000 8000

12000

15 (20.1)S3 25%

Continous 7.5 (10.1)

Out

put :

kW

(Hp)

Torq

ue :

N. m

(lbf

-ft)

Spindle speed : r/min

153

729.0 (28.7)596 (23.5)75

(3.0)

15.0 (0.6)

300

(11.

8)85

32.0

0(1

.3)

(1.3

)32

.00

2 2(0

.1)

27.0

27.0 33

30

423333

6731

3138

4268

4040

(1.7

)(1

.7)

(2.7

)(1

.6)

(1.6

)

3080

.080

.080

.0(1

.2)

(1.2

)(3

.1)

(3.1

)(3

.1)

3367

3131

38(1

.3)

(1.3

)(2

.6)

(1.2

)(1

.2)

(1.5

)

38.0

38.0

(3.3

)(1

.1)

(1.1

)(1

.5)(

1.5)

11(0.4)

20 (0.8)

20 (0.8) 786.0 (30.9)

80.0 80.0 80.0 80.0 80.0 80.0(6.0) (3.1) (3.1) (3.1) (3.1) (3.1) (3.1)

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

11 10 /* Some peripheral equipment can be placed in other places

XC 4000DA-2SP

External Dimensions

Top View

Front View

Unit : mm (inch)

6702 (263.9)

743 (29.3)

70 (2.8)

31 (1.2)

2040

(80.

3)

785

(30.

9)62

0 (2

4.4)

3889 (153.1) 1796 (70.7) 560 (22.0)Coolant TankDismatle position

457 (18.0)

Drum Filter Chip Conveyor

(Door open)

785 (30.9)635(25.0)

620(24.4)

2040 (80.3) 192(7.6)

300(11.8)

(Door open)

2040 (80.3) 125 (4.9)1900 (74.8)

828

(7.6

)14

72 (5

8.0)

882

(34.

7)96

6 (3

8.0)

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Machine Specifications

Description Unit XC 4000DA-2SP

Capacity

Travel distance

X-axis travel mm (inch) 630 (24.8)

Y-axis travel mm (inch) 400 (15.7)

Z-axis travel mm (inch) 360 (14.2)

A, U axis travel ° 240 (-120~+120)

Table top - spindle mm (inch) 168~528 (6.6~20.8)

Distace between spindle mm (inch) 320 (12.6)

Table Table size (L x W x H) mm (inch) 790 x 300 x 32 (31.1 x 11.8 x 1.3)

Pallet number ea 2

Pallet change time s 5

Max workpiece weight kg (lb) 2-200 (440.9)

NC swivel range ° ±120

Speed 4th axis r/min 25 {50}

Workpiece dimensions(D*H) mm (inch) 2 x 320 x 360 (12.6 x 14.2)

Spindle Max. spindle speed r/min 12,000

Max. spindle power (S3 25%/Cont.) kW (Hp) 15/7.5 (20.1/10.1)

Max. spindle torque N·m (lbf-ft) 95.5 (70.5)

Tool shank type - HSK-A 63

Feedrate Rapid traverse (X,Y,Z) m/min (ipm) 70/70/70 (2755.9/2755.9/2755.9)

Max cutting Feed m/min (ipm) 11 (433.1)

Axis acceleration (X,Y, Z) m/s2 7/10/11

ATC Tool shank type s HSK-A 63

Tool change time s 4.2

Chip to chip time s 5.6

Tool storage capacity tools 2 X 24

Max. tool diameter mm (inch) 140 (5.5)

Max. tool length mm (inch) 300 (11.8)

Max tool weight kg (lb) 10 (22.0)

Power Electric power supply kVA 70

Machine size Dimensions (Length x Width x Height) mm (inch) 6702 x 2232 x 3200 (263.9 x 87.9 x 126.0)

Weight t 12

CNC CNC DOOSAN FANUC i Plus

* { } : Option

XC 4000-2SP

XC 4000-2SP

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

13 12 /

CNC Unit Specifications

FANUC

● Standard ◦ Optional X N/A

No. Items Spec. Doosan Fanuc i Plus

1Controlledaxis

Controlled axes 3 ( X, Y, Z ) X, Y, Z

2 Least command increment 0.001 mm / 0.0001"

3 Least input increment 0.001 mm / 0.0001"

4

Interpolation& FeedFunction

2nd reference point return G30

5 3rd / 4th reference return

6 Inverse time feed

7 Cylinderical interpolation G07.1

8 Automatic corner override G62

9 Manual handle feed 1 unit

10 Manual handle feed rate x1, x10, x100 (per pulse)

11 Handle interruption ◦

12 AICC II 200 BLOCK

13 Spindle &M codeFunction

M- code function

14 Retraction for rigid tapping

15 Rigid tapping G84, G74

16

ToolFunction

Number of tool offsets 400 ea

17 Tool nose radius compensation G40, G41, G42

18 Tool length compensation G43, G44, G49

19 Tool life management

20 Addition of tool pairs for tool life management

21 Tool offset G45 - G48

22

Programming& EditingFunction

Custom macro

23 Macro executor

24 Extended part program editing

25 Part program storage 512KB (1280m)

26 Part program storage 2MB (5120m)

27 Inch/metric conversion G20 / G21

28 Number of Registered programs 1000ea

29 Optional block skip 9 BLOCK

30 Optional stop M01

31 Program number O4-digits

32 Playback function

33

OTHER FUNCTIONS (Operation, setting & Display, etc)

Addition of workpiece coordinate system G54.1 P1 - 48 (48 pairs)

34 Embeded Ethernet

35 Graphic display Tool path drawing

36 Loadmeter display

37 Memory card interface

38 USB memory interface Only Data Read & Write

39 Operation history display

40 DNC operation with memory card

41 Optional angle chamfering / corner R

42 Run hour and part number display

43 High speed skip function ◦

44 Polar coordinate command G15 / G16

45 Programmable mirror image G50.1 / G51.1

46 Scaling G50, G51

47 Single direction positioning G60

48 Pattern data input

49 Machine alarm diagnosis

50 CNC screen display

51 CNC screen dual display function

52 One touch macro call ◦

53 Machining quality level adjustment

54 EZ Guide i (Conversational Programming Solution) ●*1)

55 iHMI with Machining Cycle ◦*2)

56 MANUAL GUIDE i X

*1) Only with 15" LCD standard *2) Only with 15" Touch LCD standard

14 /

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere

Doosan machine tools provides a system-based professional support service before

and after the machine tool sale by responding quickly and efficiently to customers’ demands.

By supplying spare parts, product training, field service and technical support, we can provide top class support

to our customers around the world.

Responding to Customers Anytime, Anywhere

Global Sales and Service Support Network

4

Corporations

167

Dealer Networks

51

Technical CentersTechnical Center: Sales Support, Service Support, Parts Support

200

Service Post

3

Factories

Changwon FactoryHead Office

AMERICA EUROPE

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Product Overview

Basic Information

Basic Structure

Detailed

Information

Options

Applications

Diagrams

Specifications

Customer Support

Service

XC 4000-2SP

15 14 /

Doosan Machine ToolsCustomer Support ServiceWe help customers to achieve success by providing a variety of

professional services from pre-sales consultancy to post-sales support.

Technical Support• Supports machining methods and technology

• Responds to technical queries

• Provides technical consultancy

Training• Programming / machine setup and operation

• Electrical and mechanical maintenance

• Applications engineering

Supplying Parts• Supplying a wide range of original

Doosan spare parts

• Parts repair service

Field Services• On site service• Machine installation and testing• Scheduled preventive maintenance• Machine repair

Major Specifications

XC 4000-2SP Description Unit XC 4000DA-2SP

Max. spindle speed r/min 12000

Max. spindle power kW (Hp) 15/7.5 (20.1/10.1)

Max. spindle torque N·m (lbf-ft) 95.5 (70.5)

Tool taper - HSK-A 63

Travel distance (X / Y / Z / W) mm (inch) 630 / 400 / 360 (24.8 / 15.7 / 14.2)

Tool stroage capa. ea 2-24

Table size mm (inch) 790 x 300 x 32 (31.1 x 11.8 x 1.3)

Machine dimensions (Length x Width x Height) mm (inch) 6702 x 2232 x 3200 (263.9 x 87.9 x 126.0)

Machine weight kg (lb) 12000 (26455.1)

* { } Option

ver. EN 200923 SU

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Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

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Tel +1-973-618-2500 Fax +1-973-618-2501

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Tel + 91-80-2205-6900 E-mail india@doosanmt.com

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Tel +86 21-5445-1155Fax +86 21-6405-1472

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.

* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

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