X-43A Flight Controls - NASA

52
X-43A Flight Controls Ethan Baumann NASA Dryden Flight Research Center Edwards, California March 6, 2006

Transcript of X-43A Flight Controls - NASA

Page 1: X-43A Flight Controls - NASA

X-4

3A F

light

Con

trol

s

Etha

n B

aum

ann

NA

SAD

ryde

n Fl

ight

Res

earc

h C

ente

rEd

war

ds, C

alifo

rnia

Mar

ch 6

, 200

6

Page 2: X-43A Flight Controls - NASA

2

A L

ittle

Abo

ut M

ysel

f

•G

radu

ated

from

Pur

due

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vers

ity D

ecem

ber 1

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n A

eron

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al/A

stro

naut

ical

Eng

inee

ring

•P

hysi

cs M

inor

•D

ryde

n Fl

ight

Res

earc

h C

ente

r (D

FRC

)•

2 C

o-op

term

s•

Wor

ked

in C

ontro

ls &

Aer

odyn

amic

s B

ranc

hes

•H

ired

as C

ontro

ls E

ngin

eer J

anua

ry 1

999

•W

orke

d Ja

nuar

y ’9

9 –

June

’05

on H

yper

-X P

rogr

am•

End

ed u

p as

GN

C le

ad fo

r X-4

3A S

hip

3•

Cur

rent

ly D

ryde

n’s

Prin

cipl

e In

vest

igat

or a

nd G

NC

lead

for

putti

ng a

JP

L S

ynth

etic

Ape

rture

Rad

ar a

nd a

pre

cisi

on

auto

pilo

t on

one

of D

ryde

n’s

airc

raft

Page 3: X-43A Flight Controls - NASA

3

Topi

cs

•N

AS

A D

ryde

n•

Ove

rvie

w•

Cur

rent

& R

ecen

t Flig

ht-T

est P

rogr

ams

•U

AV

SA

R P

rogr

am•

Pro

gram

Ove

rvie

w•

Pla

tform

Pre

cisi

on A

utop

ilot

•H

yper

-X P

rogr

am•

Pro

gram

Ove

rvie

w•

X-4

3A F

light

Con

trols

•Fl

ight

Res

ults

Page 4: X-43A Flight Controls - NASA

4

NA

SA

Dry

den

Flig

ht R

esea

rch

Cen

ter

Flig

ht R

esea

rch

sepa

rate

s "th

e re

al fr

om th

e im

agin

ed,"

an

d m

akes

kno

wn

the

"ove

rlook

ed a

nd th

e un

expe

cted

."

-Hug

h L.

Dry

den

•N

AC

A E

ngin

eers

firs

t sho

wed

up

Fall

of 1

946

to su

ppor

t X-1

•N

amed

for H

ugh

L. D

ryde

n–

NA

SA D

eput

y A

dmin

istra

tor

•Lo

cate

d on

Edw

ards

AFB

, Cal

iforn

ia–

Exce

llent

Fly

ing

Wea

ther

–D

ry la

ke b

eds s

erve

as n

atur

al ru

nway

s–

Mid

dle

of th

e M

ojav

e D

eser

t–

80 m

iles N

orth

east

of L

os A

ngel

es–

Mid

dle

of N

owhe

re

•N

ASA

’s a

tmos

pher

ic fl

ight

test

faci

lity

•A

ltern

ate

land

ing

site

for S

pace

Shu

ttle

LA

Edw

ards

AFB

Page 5: X-43A Flight Controls - NASA

5

NA

SA

Dry

den

Flig

ht R

esea

rch

Cen

ter

Page 6: X-43A Flight Controls - NASA

6

Pas

t Pro

ject

s

•S

pace

Shu

ttle

•X

-1•

X-1

5•

XB

-70

•X

-29

•X

-31

•F-

8 D

FBW

•F-

8 S

uper

-Crit

ical

Win

g•

F-18

HAR

V•

Lifti

ng B

odie

s•

SR

-71

Page 7: X-43A Flight Controls - NASA

7

Cur

rent

& R

ecen

t Flig

ht R

esea

rch

Pro

ject

s

•Ai

rbor

ne A

eria

l Ref

uelin

g D

emon

stra

tion

(AA

RD

)•

Activ

e A

ero-

elas

tic W

ing

(AA

W)

•E

arth

Sci

ence

•A

ltus

•Ik

hana

(Pre

dato

r-B)

•H

elio

s•

G-II

I •U

AVSA

R P

rogr

am•

F-18

Sys

tem

s R

esea

rch

Airc

raft

•F-

18 c

hase

pla

nes

•A

lso

used

for r

esea

rch

•In

tellig

ent F

light

Con

trols

(IFC

S)

•F-

15B

Res

earc

h Te

st B

ed•

Hyp

er-X

•X

-43A

•S

huttl

e S

uppo

rt

Page 8: X-43A Flight Controls - NASA

8

NA

SA

Dry

den’

s G

-III A

ircra

ft

•A

ircra

ft G

oal

»P

rovi

de a

rese

arch

test

-bed

for N

AS

A, t

he A

ir Fo

rce,

and

oth

er

gove

rnm

ent a

genc

ies

with

a lo

ng-te

rm c

apab

ility

for e

ffici

ent

test

of s

ubso

nic

fligh

t exp

erim

ents

.•

“Shi

rt sl

eeve

”env

ironm

ent

•R

esea

rch

Infra

stru

ctur

e

•A

ircra

ft P

erfo

rman

ce•

Max

Mac

h -0

.85

•M

ax O

pera

ting

altit

ude

-45K

ft•

Nor

mal

cru

ise

–45

9 kt

s•

Max

pay

load

–45

00 lb

•P

aylo

ad, f

ull f

uel –

2610

lb•

Take

off p

erfo

rman

ce –

5,50

0ft (

SL)

•R

ange

–34

00 n

autic

al m

iles

(full

pass

enge

rs)

•C

limb

–4,

049

fpm

•La

rge

Inte

rnal

Vol

ume

(150

0 cu

. Ft.)

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9

Topi

cs

•N

AS

A D

ryde

n•

Ove

rvie

w•

Cur

rent

& R

ecen

t Flig

ht-T

est P

rogr

ams

•U

AV

SA

R P

rogr

am•

Pro

gram

Ove

rvie

w•

Pla

tform

Pre

cisi

on A

utop

ilot

•H

yper

-X P

rogr

am•

Pro

gram

Ove

rvie

w•

X-4

3A F

light

Con

trols

•Fl

ight

Res

ults

Page 10: X-43A Flight Controls - NASA

10

•Th

e pr

imar

y ob

ject

ive

of th

e U

AVSA

R P

roje

ct a

re to

deve

lop

a m

inia

turiz

ed p

olar

imet

ricL-

band

syn

thet

ic a

pertu

re ra

dar (

SA

R) f

or u

se o

n an

unm

anne

d ae

rial v

ehic

le (U

AV

) or m

inim

ally

pilo

ted

vehi

cle

•R

oles

& R

espo

nsib

ilitie

JPL •

Lead

cen

ter t

hat w

ill de

sign

, fab

ricat

e, in

stal

l and

ope

rate

the

rada

r ins

trum

ent,

deve

lop

proc

essi

ng a

lgor

ithm

s an

d co

nduc

t dat

a an

alys

is»

Dry

den

•M

anag

e th

e de

velo

pmen

t of p

od d

esig

n, fa

bric

atio

n an

d de

liver

y to

JP

L•

Del

iver

RP

I int

erim

pla

tform

and

long

term

ope

ratio

nal p

latfo

rm–N

AS

A’s

G-II

I sel

ecte

d as

the

inte

rim p

latfo

rm•

Lead

the

plat

form

mod

ifica

tion

effo

rt an

d he

ad u

p fli

ght o

pera

tions

of t

he p

latfo

rm•

Dev

elop

Pla

tform

Pre

cisi

on A

utop

ilot (

PP

A) c

apab

ility

»To

tal A

ircra

ft S

ervi

ces,

Inc.

(TA

S)

•U

nder

con

tract

to p

erfo

rm G

-III m

odifi

catio

ns a

nd p

od fa

bric

atio

n•

Firs

t Flig

ht o

f SAR

on

G-II

I in

Fall

‘06

UA

VS

AR

Page 11: X-43A Flight Controls - NASA

11

Pla

tform

Pre

cisi

on A

utop

ilot

Inte

rfac

e to

G-I

II a

utop

ilot t

hrou

ghIn

stru

men

t Lan

ding

Sys

tem

(ILS

)*

•A

chie

ve re

quire

d tra

ject

ory

perf

orm

ance

•R

epea

t Pas

s Flig

ht w

ithin

10

m tu

be•

Mee

t UA

VSA

R sc

hedu

le re

quire

men

ts•

Faci

litat

e so

ftwar

e de

velo

pmen

t and

de

ploy

men

t•

Min

imiz

e im

pact

to G

-III

Flig

ht

Man

agem

ent S

yste

m (F

MS)

•Pr

ovid

e fo

r saf

e an

d si

mpl

e op

erat

ion

•Fa

cilit

ate

mig

ratio

n to

UA

V p

latfo

rm

•M

akes

use

of i

nher

ent a

ccur

acy

in IL

S•

Sim

ple

mod

ifica

tion

to in

sert

RF

switc

hes

betw

een

ILS

sign

als a

nd P

PA, i

sola

ting

PPA

from

G-I

II F

MS

•PP

A c

ontro

l is e

asily

dis

able

d by

dise

ngag

ing

auto

pilo

t•

PPA

con

trol a

lgor

ithm

s rel

ativ

ely

sim

ple

GOAL

S

IMPL

EMEN

TATION

JUST

IFICAT

ION

*App

roac

h us

ed b

y D

anis

h C

ente

r for

Rem

ote

Sens

ing

(DC

RS)

for a

sim

ilar a

pplic

atio

n

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12

Inst

rum

ent L

andi

ng S

yste

m

•IL

S c

onsi

sts

of tw

o ra

dio

trans

mitt

ers

each

with

a s

igna

l at

90

Hz

and

150

Hz

»V

HF

trans

mitt

er fo

r Lo

caliz

er»

UH

F tra

nsm

itter

for

Glid

eslo

pe•

Loca

lizer

and

Glid

eslo

pe

rece

iver

s on

airc

raft

mea

sure

D

iffer

ence

in D

epth

Mod

ulat

ion

(DD

M) o

f the

90H

z an

d 15

0 H

z si

gnal

s.»

DD

M o

f loc

aliz

er s

igna

l in

dica

tes

if ai

rcra

ft is

left

or

right

of c

ente

rline

»D

DM

of g

lides

lope

sig

nal

indi

cate

s if

airc

raft

is a

bove

or

bel

ow g

lides

lope

»D

DM

of z

ero

indi

cate

s ai

rcra

ft is

alo

ng c

ente

rline

or

glid

eslo

peIll

ustra

tion

Sour

ce:

Wik

iped

ia.o

rg

Page 13: X-43A Flight Controls - NASA

13

Pla

tform

Pre

cisi

on A

utop

ilot H

ardw

are

Inte

rface

s

•A

utop

ilot I

nter

face

Com

pute

r (A

IC)

»P

rovi

de in

terfa

ces

to

exte

rnal

dat

a so

urce

Hos

t the

con

trol

algo

rithm

»D

rive

the

IIS»

Pro

vide

inte

rface

to

oper

ator

sta

tion

of G

-III

for w

aypo

int u

ploa

d, g

ain

cont

rol,

and

data

arc

hive

•IL

S In

terfa

ce S

yste

m (I

IS)

»M

odul

ate

the

ILS

sig

nal

base

d on

inpu

t fro

m A

IC»

Pro

vide

the

ILS

gl

ides

lope

(GS

) and

lo

caliz

er (L

OC

) RF

sign

als

Page 14: X-43A Flight Controls - NASA

14

Topi

cs

•N

AS

A D

ryde

n•

Ove

rvie

w•

Cur

rent

& R

ecen

t Flig

ht-T

est P

rogr

ams

•U

AV

SA

R P

rogr

am•

Pro

gram

Ove

rvie

w•

Pla

tform

Pre

cisi

on A

utop

ilot

•H

yper

-X P

rogr

am•

Pro

gram

Ove

rvie

w•

X-4

3A F

light

Con

trols

•Fl

ight

Res

ults

Page 15: X-43A Flight Controls - NASA

15

Pro

ject

Ove

rvie

w

•X-

43A

pro

ject

des

igne

d to

be

the

first

eve

r flig

ht

dem

onst

ratio

n of

an

airf

ram

e-in

tegr

ated

, hyd

roge

n fu

eled

, sc

ram

jet p

ower

ed, h

yper

soni

c ve

hicl

e•

Gat

her i

n-fli

ght d

ata

in o

rder

to v

alid

ate

grou

nd b

ased

an

alyt

ical

tool

s, te

st te

chni

ques

and

met

hodo

logi

es e

xpec

ted

to b

e us

ed to

des

ign

futu

re s

cram

jet p

ower

ed, h

yper

soni

c ve

hicl

es a

nd th

eir s

yste

ms

»Ve

rify

pred

icte

d sc

ram

jet p

erfo

rman

ce»

Col

lect

dyn

amic

s an

d co

ntro

l, pr

opul

sion

, aer

odyn

amic

, th

erm

al, a

nd s

truc

tura

l dat

a

Page 16: X-43A Flight Controls - NASA

16

Hyp

er-X

Leg

acy

Page 17: X-43A Flight Controls - NASA

17

Scr

amje

t Fea

ture

s

Impo

rtan

t Scr

amje

t Ter

ms/

Con

cept

sIn

let s

tarti

ngC

ombu

stor

/isol

ator

inte

ract

ion

Igni

tion/

Flam

eout

/Fla

meh

oldi

ngFu

el e

quiv

alen

ce ra

tioIn

let t

rans

ition

Scr

amje

t-Veh

icle

Inte

ract

ion

“Lik

ened

to

keep

ing

a ca

ndle

lit

in a

hur

rican

e”

Page 18: X-43A Flight Controls - NASA

18

Pro

ject

Ove

rvie

w

•A

thre

e-fli

ght p

roje

ct»

2 fli

ghts

at M

ach

1 fli

ght a

t Mac

h 10

•To

p le

vel g

oal w

as to

acc

eler

ate

the

vehi

cle

•7

year

pro

gram

(199

6 –

2004

)•

~ $2

30m

inve

stm

ent

•~

220+

peo

ple

wor

king

the

proj

ect

Page 19: X-43A Flight Controls - NASA

19

The

Effo

rt

Pro

puls

ion

•Fu

el s

yste

m•

Scra

mje

t eng

ine

•Pr

opul

sion

con

trol l

aws

•En

viro

nmen

tal s

yste

m

Sys

tem

s•

Flig

ht c

ompu

ters

•Ac

tuat

ors

•Po

wer

•So

ftwar

e•

V &

V te

stin

g

LV, S

ep, &

RV

Sim

s•

GN

C &

PS

C d

esig

n &

test

ing

•M

onte

-Car

lo a

naly

sis

•Ve

hicl

e pe

rform

ance

•S/

W &

H/W

test

ing

•H

IL/A

IL te

stin

g•

Mis

sion

con

trol r

oom

trai

ning

Stag

e Se

para

tion

•N

ever

bee

n do

ne•

Hig

h q,

asy

mm

etric

bo

dies

Aero

dyna

mic

s•

Out

er m

old

line

desi

gn•

Aero

dat

a ba

se –

test

ing

&

CFD

GN

C•

LV, S

ep, &

RV

C

ontro

l law

s

Stru

ctur

es•

Aero

& th

erm

al l

oads

•FE

M m

odel

ing

•St

ruct

ural

ana

lysi

s &

de

sign

Laun

ch V

ehic

le•

The

ride

to M

ach

7•

Mod

ified

Peg

asus

bo

oste

r

Flig

ht O

pera

tions

•Pu

ts it

all

toge

ther

•Ve

hicl

e in

tegr

atio

n, fu

elin

g, fl

ight

, gr

ound

, & c

ontro

l roo

m o

ps

Page 20: X-43A Flight Controls - NASA

20

The

Team

Page 21: X-43A Flight Controls - NASA

21

The

Har

dwar

e

Hyp

er-X

Res

earc

h Ve

hicl

eH

XRV,

RV,

X-4

3A

Hyp

er-X

Lau

nch

Vehi

cle

HXL

V, L

V, B

oost

er, P

egas

us

Ada

pter

B-5

2B

Stac

k =

HXL

V +

Ada

pter

+ H

XRV

Page 22: X-43A Flight Controls - NASA

22

X-4

3A S

yste

ms

Act

uato

r Con

trolle

r

H20

to A

dapt

er

N2

to A

dapt

er

Hor

izon

tal T

ail

Act

uato

r

Hor

izon

tal T

ail

Act

uato

r

Rud

der A

ctua

tor

Rud

der A

ctua

tor

H20

Tan

k

N2

Tank

Sila

ne T

ank

H2

Tank

s

Flig

ht M

anag

emen

tU

nit (

FMU

)

Bat

tery

Tung

sten

Nos

e

Flus

h A

ir D

ata

Sen

sors

(FA

DS

)•F

uel:

Hyd

roge

n

•Igni

ter:

Sila

ne

•The

rmal

Bar

rier:

Shu

ttle

tiles

•Eng

ine

Coo

lant

: G

lyco

l/Wat

er

•Nitr

ogen

Pur

ge

•Ele

ctric

Act

uato

rs

Dat

a S

yste

m

Page 23: X-43A Flight Controls - NASA

23

Hyp

er-X

Res

earc

h V

ehic

le (H

XR

V)

Mis

sion

Pro

file

•H

yper

-X L

aunc

h V

ehic

le d

eliv

ers

HX

RV

to a

ccep

tabl

e se

para

tion

cond

ition

s•

HX

RV

Gui

danc

e &

Con

trols

Obj

ectiv

es»

Sep

arat

e fro

m th

e H

XLV

»E

ngin

e Te

st (P

rimar

y M

issi

on)

•M

aint

ain

RV

atti

tude

& c

ontro

l•

Mai

ntai

n te

st c

ondi

tions

»D

esce

nt -

Pos

t Cow

l Clo

sed

(S

econ

dary

Mis

sion

)•

Arre

st d

ynam

ic p

ress

ure

build

up

and

heat

ing

•D

esce

nd a

long

a p

rede

term

ined

de

scen

t pro

file

tow

ards

an

impa

ct

loca

tion

•P

erfo

rm p

aram

eter

iden

tific

atio

n m

aneu

vers

and

freq

uenc

y sw

eeps

al

ong

the

desc

ent a

t Mac

h 8,

7, 6

, 5,

4, 3

, and

2.

Page 24: X-43A Flight Controls - NASA

24

Topi

cs

•N

AS

A D

ryde

n•

Ove

rvie

w•

Cur

rent

& R

ecen

t Flig

ht-T

est P

rogr

ams

•U

AV

SA

R P

rogr

am•

Pro

gram

Ove

rvie

w•

Pla

tform

Pre

cisi

on A

utop

ilot

•H

yper

-X P

rogr

am•

Pro

gram

Ove

rvie

w•

X-4

3A F

light

Con

trols

•Fl

ight

Res

ults

Page 25: X-43A Flight Controls - NASA

25

Dry

den’

s R

oles

& C

apab

ilitie

s

•R

espo

nsib

le fo

r Gui

danc

e, N

avig

atio

n, a

nd F

light

Con

trol S

oftw

are

on th

e X

-43A

•Fl

ight

Con

trol S

oftw

are

deve

lope

d jo

intly

by

Lang

ley,

Dry

den,

and

Boe

ing

•P

ID c

ontro

ller u

sed

for b

oth

Long

itudi

nal &

Lat

eral

-Dire

ctio

nal a

xes

•G

uida

nce

algo

rithm

com

man

ded

vehi

cle

to h

ead

wes

t tow

ards

an

aim

poin

t•

Sinc

e 19

99, D

ryde

n co

nduc

ted

all u

pdat

es to

Flig

ht C

ontro

l Sof

twar

e•

Incl

udin

g re

-des

ign

of th

e co

ntro

ller f

or th

e M

ach

10 m

issi

on

•R

espo

nsib

le fo

r veh

icle

and

sof

twar

e pe

rform

ance

and

sta

bilit

y an

alys

is•

Tim

e hi

stor

y pe

rform

ance

•S

tabi

lity

mar

gin

anal

ysis

•S

oftw

are

verif

icat

ion

& v

alid

atio

n su

pple

men

ting

Boe

ing’

s V

&V

•D

ryde

n de

velo

ped

a nu

mbe

r of t

ools

and

cap

abilit

ies

to p

erfo

rm th

e G

NC

rela

ted

anal

ysis

•Li

near

ana

lysi

s to

olse

t bui

lt in

the

Mat

lab/

Sim

ulin

k en

viro

nmen

t•

Mon

te C

arlo

Ana

lysi

s C

apab

ility

•H

igh

Fide

lity

non-

linea

r 6 d

egre

e of

free

dom

X-4

3A s

imul

atio

n•

Incl

udin

g de

taile

d ac

tuat

or, s

enso

r, tim

ing

mod

els

•M

onte

Car

lo A

naly

sis

Cap

abilit

y•

Har

dwar

e in

the

Loop

(HIL

) tes

t env

ironm

ent

•Ai

rcra

ft in

the

Loop

(AIL

) tes

t env

ironm

ent

Mon

te C

arlo

/S

imul

atio

n S

tudi

es

HIL

Tes

ting

AIL

Tes

ting

1000

’s

10’s

1’s

•Si

mul

atio

n &

Mon

te C

arlo

resu

lts u

sed

pre-

fligh

t by

Aer

odyn

amic

s &

Scr

amje

t IP

Tsto

ass

ess

vehi

cle

and

engi

ne p

erfo

rman

ce.

Page 26: X-43A Flight Controls - NASA

26

HX

RV

Fre

e-Fl

ight

Req

uire

men

ts

•D

eliv

er R

V to

acc

epta

ble

sepa

ratio

n co

nditi

ons

•S

ucce

ssfu

lly s

epar

ate

the

RV

from

the

LV•

Eng

ine

Test

»M

aint

ain

RV

atti

tude

& c

ontro

Con

duct

the

pre-

expe

rimen

t tar

Mai

ntai

n te

st c

ondi

tions

»C

ondu

ct th

e po

st-e

xper

imen

t tar

Con

duct

the

cow

l ope

n P

aram

eter

Iden

tific

atio

n M

aneu

ver (

PID

Con

trolle

d fli

ght f

ollo

win

g en

gine

ope

ratio

n•

Des

cent

-P

ost C

owl C

lose

Pos

t eng

ine

test

pul

l-up

to 8

deg

rees

ang

le-o

f-atta

ck (a

rres

t dy

nam

ic p

ress

ure

build

up

and

heat

ing)

»D

esce

nd a

long

a p

rede

term

ined

des

cent

pro

file

and

impa

ct

loca

tion

»P

erfo

rm p

aram

eter

iden

tific

atio

n m

aneu

vers

, fre

quen

cy s

wee

ps

and

push

-ove

r pul

l-up

(PO

PU

) man

euve

rs a

long

the

desc

ent a

t M

ach

5, 4

, 3, a

nd 2

.

Page 27: X-43A Flight Controls - NASA

27

Con

trolli

ng th

e X

-43A

•X

-43A

con

trol l

aws

use

a P

ID c

ontro

l arc

hite

ctur

e.•

Gai

ns s

ched

uled

as

a fu

nctio

n of

Mac

h &

Ang

le o

f Atta

ck•

Gai

ns s

cale

d by

Dyn

amic

Pre

ssur

e•

Con

trol L

aws

wer

e de

sign

ed to

be

as s

impl

e &

robu

st a

s po

ssib

le.

•O

nly

perfo

rman

ce re

quire

men

t was

to fl

y st

raig

ht a

nd le

vel a

t a s

peci

fied

angl

e of

atta

ck.

•C

arrie

d ≈

6 dB

Gai

n M

argi

n &

≈45

°P

hase

Mar

gin

in a

ll co

ntro

l loo

ps•

Had

to a

ccep

t les

s G

ain

and

Pha

se M

argi

n du

ring

porti

ons

of th

e de

scen

t•

Car

ried

larg

e un

certa

intie

s w

hich

nee

ded

to b

e ac

coun

ted

for.

•S

epar

atio

n st

udie

d by

LaR

C in

Sep

arat

ion

Sim

ulat

ions

.•

Win

gs s

et to

a c

onst

ant d

efle

ctio

n fo

r the

initi

al p

ortio

n of

the

sepa

ratio

n ev

ent.

•C

ontro

l loo

ps a

re d

isen

gage

d at

sep

arat

ion

and

fade

d in

ove

r abo

ut 1

sec

ond.

Gui

danc

eSy

stem

Long

itudi

nal

Con

trol

Law

Late

ral-

Dire

ctio

nal

Con

trol

Law

Hyp

er-X

Res

earc

hVe

hicl

e

Sym

met

ricA

MW

+

Diff

eren

tial A

MW

+

Rud

ders

+

Input Plane

Control Mixer

Flig

ht C

ontr

ol

Win

g

Rud

der

Nav

igat

ion

Page 28: X-43A Flight Controls - NASA

28

Nom

inal

Sep

arat

ion

Sce

nario

Sta

rt of

Sep

arat

ion

0 m

sec

Mac

h =

7q b

ar=

1066

psf

End

of P

isto

n pu

sh10

0m

sec

9 in

. ext

ensi

on

Beg

inni

ng T

rans

ition

to fr

ee a

ero

250

mse

cx s

ep =

-44

in.

Free

aer

odyn

amic

s35

0m

sec

x sep

= -6

9 in

.

500

mse

cA

ll fe

edba

ck c

ont

rol

loop

s cl

osed

End

of s

epar

atio

n /

Sta

rt of

test

2.5

sec

α =

2.5

°, β

= 0

°

Page 29: X-43A Flight Controls - NASA

29

3 D

iffer

ent N

on-li

near

Sim

ulat

ions

•A

larg

e po

rtion

of t

he G

NC

an

alys

is w

as c

ondu

cted

with

the

non-

linea

r sim

ulat

ions

.

•E

arly

on,

the

proj

ect d

ecid

ed to

m

aint

ain

3 se

para

te s

imul

atio

ns

to m

odel

the

mis

sion

.•

Laun

ch v

ehic

le s

imul

atio

n m

aint

aine

d by

Orb

ital.

•H

igh

fidel

ity 6

+ 6

DO

F se

para

tion

sim

ulat

ion

mai

ntai

ned

by L

aRC

•H

igh

Fide

lity

RV

pos

t-se

para

tion

sim

ulat

ion

mai

ntai

ned

by D

FRC

.

•E

nd S

tate

s of

one

sim

ulat

ion

used

as

inpu

ts to

the

next

si

mul

atio

n in

the

mis

sion

.Ti

me

HXR

V Si

mul

atio

nD

FRC

Sep

Sim

LAR

CH

XLV

Sim

OSC

Tim

e S

ince

B-5

2 D

rop

Altitude

Page 30: X-43A Flight Controls - NASA

30

Topi

cs

•N

AS

A D

ryde

n•

Ove

rvie

w•

Cur

rent

& R

ecen

t Flig

ht-T

est P

rogr

ams

•U

AV

SA

R P

rogr

am•

Pro

gram

Ove

rvie

w•

Pla

tform

Pre

cisi

on A

utop

ilot

•H

yper

-X P

rogr

am•

Pro

gram

Ove

rvie

w•

X-4

3A F

light

Con

trols

•Fl

ight

Res

ults

Page 31: X-43A Flight Controls - NASA

31

Vid

eo S

egm

ent

X-4

3A F

light

102

Jun

e 20

01

Page 32: X-43A Flight Controls - NASA

32

Ada

pter

Cam

era

Flig

ht 1

Page 33: X-43A Flight Controls - NASA

33

X-4

3A R

etur

n to

Flig

ht

•X

-43A

Mis

hap

Inve

stig

atio

n B

oard

(MIB

) con

vene

d on

Jun

e 5,

20

01 a

nd s

ubm

itted

dra

ft re

port

Mar

ch 8

, 200

2

•M

IB F

indi

ngs

Mod

elin

g de

ficie

ncie

s ca

used

ove

r-pr

edic

tion

of a

utop

ilot

stab

ility

mar

gins

»Fi

n A

ctua

tion

Sys

tem

»A

erod

ynam

ics

»M

ass

Pro

perti

es

•O

ver-

pred

ictio

n of

fin

actu

ator

torq

ue m

argi

Mis

-pre

dict

ion

of a

erod

ynam

ic h

inge

mom

ents

»Lo

w to

rque

mar

gin

•2

year

Ret

urn

to F

light

effo

rt co

mm

ence

d M

arch

200

2

Page 34: X-43A Flight Controls - NASA

34

Ret

urn

to F

light

Ris

k R

educ

tion

•H

ighe

r fid

elity

mod

els

»A

erod

ynam

ics

»Ac

tuat

ors

»S

truct

ures

»A

utop

ilot

•Lo

wer

load

s tra

ject

ory:

bo

oste

r pro

pella

nt o

ff-lo

ad•

Act

uato

r upg

rade

for

grea

ter t

orqu

e ca

pabi

lity

•A

utop

ilot

trade

s/op

timiz

atio

n•

Inde

pend

ent

sim

ulat

ion

Laun

ch V

ehic

le•

Hig

her f

idel

ity m

odel

s

•Ad

ditio

nal s

epar

atio

n m

echa

nism

test

ing

•C

ontro

l law

re

finem

ents

for

robu

stne

ss

•In

depe

nden

t si

mul

atio

n

Stag

e Se

para

tion

•H

ighe

r fid

elity

mod

els

•In

crea

sed

AO

A fo

r fla

meo

ut ro

bust

ness

an

d gr

eate

r thr

ust

•U

pgra

ded

engi

ne

cont

rol l

ogic

for

unst

artr

obus

tnes

s•

Ada

pter

flui

d sy

stem

s im

prov

emen

ts•

Red

esig

n of

win

g co

ntro

l hor

ns•

Airc

raft-

in-th

e-lo

op

timin

g te

sts

•In

depe

nden

t si

mul

atio

n

Res

earc

h Ve

hicl

e

Page 35: X-43A Flight Controls - NASA

35

Flig

ht 2

–M

arch

27,

200

4

•It

was

touc

h &

go

for a

whi

le

»W

eath

er w

as d

icey

up

until

the

mor

ning

of f

light

•H

2 fu

elin

g w

as a

ccom

plis

hed

with

win

d gu

sts

up to

60

knot

s

»Fr

eque

ncy

conf

licts

wer

e re

solv

ed w

ith th

e gr

eat c

oope

ratio

n of

the

F-22

pro

gram

»La

st m

inut

e B

-52

prob

lem

s re

solv

ed

»A

fire

in th

e ra

nge

build

ing

extin

guis

hed

with

out u

se o

f wat

er

Page 36: X-43A Flight Controls - NASA

36

X-4

3A R

esea

rch

Veh

icle

Res

ults

Fuel

On

Engi

ne c

owl o

pen

Posi

tive

Acc

eler

atio

n

Flig

ht

Acc

eler

atio

n vs

. tim

e

Pre

fligh

t Mon

te C

arlo

P

redi

ctio

ns v

sFl

ight

Dat

a

Axi

al L

engt

h

SURFACEPRESSURE Pressure

Pret

est P

redi

cted

Flig

ht D

ata

Nos

eTa

il

Cen

terli

ne w

all p

ress

ure

Page 37: X-43A Flight Controls - NASA

37

F3 A

ppro

ach

& P

hilo

soph

y

•Th

e Fl

ight

3 h

ardw

are

was

wor

ked

in p

aral

lel w

ith F

light

2.

•Fi

nal m

odel

s an

d an

alys

is w

ere

not a

vaila

ble

until

afte

r Flig

ht 2

and

initi

al p

ost-

fligh

t ana

lysi

s w

as c

ompl

ete.

•Th

e fo

cus

of th

e te

am s

hifte

d to

Flig

ht 3

in th

e be

ginn

ing

of M

ay 2

004.

•Q

uick

turn

arou

nd, g

oal f

or fl

ight

was

6 m

onth

s af

ter i

nitia

l mod

el re

leas

e in

ear

ly

Apr

il.»

Cap

italiz

ed o

n re

cent

Flig

ht 2

exp

erie

nce

and

Ret

urn-

to-F

light

App

roac

Wor

k ef

ficie

ntly

and

qui

ckly

with

out l

osin

g at

tent

ion

to d

etai

l.»

Team

rem

aine

d m

ostly

inta

ct»

Test

s an

d pr

oced

ures

wen

t fas

ter t

han

they

did

for f

light

2.

•A

ssum

ptio

ns

»D

o ve

ry li

ttle

inde

pend

ent a

naly

sis

(i.e.

no

dupl

icat

ion

of e

ffort)

»Lo

ok a

t Flig

ht 2

dat

a to

det

erm

ine

wha

t Flig

ht 3

mod

ifica

tion

wou

ld b

e ne

cess

ary

for s

ucce

ss.

»M

odel

s w

ould

not

be

upda

ted

base

d on

flig

ht d

ata.

The

flig

ht d

ata

wou

ld b

e us

ed fo

r gui

danc

e fo

r mod

ifica

tions

and

for s

tress

cas

es.

»E

ngin

e te

st re

gion

was

prim

ary

obje

ctiv

e an

d th

eref

ore

was

the

high

est p

riorit

y

•Fl

ight

3 a

ppro

ach

was

suc

cess

orie

nted

and

ass

umed

no

maj

or is

sues

.

Page 38: X-43A Flight Controls - NASA

38

Upd

ates

Add

ress

ing

Mac

h 7

Mis

sion

Iner

tial A

ngle

of A

ttack

Per

form

ance

•D

urin

g th

e M

ach

7 m

issi

on, t

he H

XR

V w

as s

low

to a

rriv

e at

th

e co

mm

ande

d en

gine

test

ang

le o

f atta

ck a

fter s

epar

atio

n.•

The

angl

e of

atta

ck e

rror

inte

grat

or g

ain

was

incr

ease

d to

impr

ove

perfo

rman

ce.

•A

low

am

plitu

de a

ngle

of a

ttack

os

cilla

tion

occu

rred

dur

ing

the

reco

very

man

euve

r.•

The

caus

e of

the

osci

llatio

ns is

not

fully

un

ders

tood

. •

Prio

r to

the

Mac

h 10

m

issi

on, a

ctua

tor f

rictio

n an

d ae

rody

nam

ic

unce

rtain

ties

wer

e be

lieve

d to

be

poss

ible

ca

uses

.•

The

angl

e of

atta

ck w

as

low

ered

thro

ugho

ut th

e tra

ject

ory

to a

void

flyi

ng a

t th

e sa

me

fligh

t con

ditio

n.

Inertial α(deg) Inertial α(deg)

Tim

e Si

nce

Sepa

ratio

n Se

nsed

(sec

)Ti

me

Sinc

e Se

para

tion

Sens

ed (s

ec)

Inertial α(deg)M

odifi

ed fo

r Mac

h 10

Mis

sion

Page 39: X-43A Flight Controls - NASA

39

Mac

h 10

Mis

sion

Eng

ine

Test

Per

form

ance

Ove

rvie

w

•S

ucce

ssfu

lly s

epar

ated

from

HX

LV•

Veh

icle

pitc

hed

up p

ast t

he

desi

red

angl

e of

atta

ck a

nd

arriv

ed a

t the

des

ired

cond

ition

sh

ortly

prio

r to

the

cow

l doo

r op

enin

g.•

Mai

ntai

ned

desi

red

angl

e of

atta

ck

with

in 0

.2 d

eg d

urin

g th

e en

gine

test

.•

A s

light

cha

nge

in th

e en

gine

pe

rform

ance

was

see

n as

the

igni

torw

as re

mov

ed fr

om th

e fu

elin

g pr

ofile

. Th

is c

ause

d th

e H

XR

V to

pitc

h up

0.2

deg

and

w

as q

uick

ly re

ject

ed b

y th

e co

ntro

ller.

•M

ach

& d

ynam

ic p

ress

ure

with

in

acce

ptab

le li

mits

.•

Elev

ator

trim

set

tings

dur

ing

the

engi

ne

test

wer

e ne

ar th

e pr

e-fli

ght M

onte

C

arlo

pre

dict

ions

.•

Like

ly d

ue to

mis

-pre

dict

ion

of

Cm

oin

unc

lass

ified

aer

odyn

amic

an

d en

gine

dat

abas

es.

Flig

ht v

s. P

re-fl

ight

Pro

puls

ion

Dat

abas

e

Cow

l Lea

ding

Edg

eC

owl T

raili

ng E

dge

Page 40: X-43A Flight Controls - NASA

40

HX

RV

Mac

h 10

Mis

sion

Iner

tial A

ngle

of

Atta

ck D

urin

g th

e E

ngin

e Te

stInertial α(deg)

Tim

e Si

nce

Sepa

ratio

n Se

nsed

(sec

)

Elevator Position (deg)

Tim

e Si

nce

Sepa

ratio

n Se

nsed

(sec

)

Page 41: X-43A Flight Controls - NASA

41

Des

cent

Per

form

ance

Ove

rvie

w

•Th

e H

XR

V in

itial

ly a

chie

ved

the

desi

red

angl

e of

atta

ck d

urin

g th

e re

cove

ry

man

euve

r•

Sho

rtly

into

the

reco

very

man

euve

r, th

e H

XR

V b

egan

to ro

ck in

ban

k an

d dr

op o

ff in

ang

le o

f atta

ck•

Ele

vato

r trim

set

tings

mov

ed o

utsi

de o

f Mon

te C

arlo

pre

dict

ions

.•

It is

bel

ieve

d th

at a

ir w

as fl

owin

g th

roug

h th

e en

gine

dur

ing

this

tim

e pe

riod.

•N

ot k

now

n ho

w th

is h

appe

ned

sinc

e th

e co

wl d

oor i

ndic

ated

full

clos

ure.

•A

ppea

rs a

s if

the

igni

tori

gnite

d w

hen

it w

as v

ente

d•

Veh

icle

per

form

ance

impr

oves

afte

r ven

ting

and

flies

sim

ilar t

o pr

e-fli

ght p

redi

ctio

ns fr

om th

ere

on d

own.

The

long

itudi

nal o

scill

atio

ns s

een

in th

e M

ach

7 m

issi

on w

ere

not p

rese

nt d

urin

g th

e M

ach

10 m

issi

on.

•S

ucce

ssfu

lly c

ompl

eted

all

PID

man

euve

rs•

HX

RV

dec

eler

ates

rapi

dly

durin

g th

e M

ach

2 P

ID m

aneu

ver a

nd s

ome

of

the

inpu

ts a

re a

pplie

d in

the

trans

onic

regi

me.

•Lo

ss o

f Sig

nal

Mac

hA

ltitu

deD

ownr

ange

0.72

918

ft~6

00 n

mi

Page 42: X-43A Flight Controls - NASA

42

Mac

h 10

Mis

sion

Per

form

ance

Pos

t-Eng

ine

Test

Nz(g)

φ(deg)

Left WingPosition (deg)

Tim

e Si

nce

Sepa

ratio

n Se

nsed

(sec

)

Nz(g)

φ(deg)

Left WingPosition (deg)

Tim

e Si

nce

Sepa

ratio

n Se

nsed

(sec

)

Page 43: X-43A Flight Controls - NASA

43

Mac

h 10

Mis

sion

Ele

vato

r Pos

ition

dur

ing

the

Des

cent

Elevator Position (deg)

Mac

h N

umbe

r

Page 44: X-43A Flight Controls - NASA

44

Mac

h 10

Mis

sion

Iner

tial A

ltitu

de

Com

pare

d to

Mon

te C

arlo

Pre

dict

ions

Mac

h N

umbe

r

Inertial Altitude (ft)

Page 45: X-43A Flight Controls - NASA

45

Flus

h A

ir D

ata

Sys

tem

(FA

DS

)

•FA

DS

»A

set

of p

ress

ure

ports

on

the

nose

of t

he H

XRV

wer

e pa

rt of

a F

ADS

sys

tem

FAD

S a

lgor

ithm

s on

boar

d ca

lcul

ate

α FA

DS

and

dyna

mic

pre

ssur

e es

timat

ion.

•FA

DS

alg

orith

ms

not u

sed

to a

id in

ertia

l sys

tem

dur

ing

the

Mac

h 10

mis

sion

»Al

gorit

hms

not v

alid

ated

abo

ve M

ach

Pre

limin

ary

resu

lts fr

om th

e M

ach

7 m

issi

on in

dica

ted

area

s fo

r fur

ther

stu

dy»

Dat

a co

llect

ed fr

om th

e M

ach

10 m

issi

on is

cur

rent

ly b

eing

exa

min

ed.

Sens

ed M

ach

Num

ber

α(deg) Difference(deg)

Page 46: X-43A Flight Controls - NASA

46

Freq

uenc

y R

espo

nse

Est

imat

ion

•D

urin

g th

e de

scen

t pha

se, a

set

of i

nput

sig

nals

wer

e si

mul

tane

ousl

y ap

plie

d to

the

elev

ator

and

eith

er th

e ai

lero

n or

rudd

er c

omm

and

path

s. T

he in

put

sign

als

wer

e ta

ilore

d to

exc

ite e

ach

of th

e th

ree

path

s at

diff

eren

t fre

quen

cies

m

akin

g it

poss

ible

to e

xtra

ct th

e fre

quen

cy re

spon

ses

for e

ach

axis

.

•Th

is te

chni

que

allo

ws

for s

horte

r ove

rall

exci

tatio

n tim

es re

quire

d to

ac

cura

tely

iden

tify

the

frequ

ency

resp

onse

cha

ract

eris

tics

vers

us tr

aditi

onal

m

etho

ds s

uch

as fr

eque

ncy

swee

ps.

–S

hort

dura

tion

inpu

ts a

re p

artic

ular

ly im

porta

nt fo

r thi

s ve

hicl

e si

nce

it is

co

nsta

ntly

cha

ngin

g fli

ght c

ondi

tion.

•Fr

eque

ncy

resp

onse

s w

ere

extra

cted

from

the

test

inpu

t and

veh

icle

re

spon

se u

sing

FFT

and

Chi

rp-Z

tech

niqu

es.

Page 47: X-43A Flight Controls - NASA

47

HX

RV

Tai

lore

d E

xcita

tion

Sig

nal T

ime

His

torie

s

•A

uni

que

inpu

t sig

nal w

as u

sed

for t

he e

leva

tor,

aile

ron,

and

rudd

er

cont

rol l

oops

.•

3 si

gnal

s to

tal

•Th

e sa

me

inpu

t sig

nals

wer

e us

ed d

urin

g Fl

ight

s 2

& 3

•C

orre

spon

ding

exc

itatio

n si

gnal

was

app

lied

to a

ppro

pria

te c

ontro

l loo

p fo

r eve

ry P

ID m

aneu

ver.

•D

urin

g th

e M

ach

10 fl

ight

the

rudd

er a

nd a

ilero

n lo

ops

wer

e ex

cite

d at

alte

rnat

ing

Mac

h nu

mbe

rs

Page 48: X-43A Flight Controls - NASA

48

Blo

ck D

iagr

am D

etai

ling

The

App

licat

ion

of th

e Ta

ilore

d E

xcita

tion

Inpu

t Sig

nals

to th

e H

XR

V•

The

Inpu

t Exc

itatio

n si

gnal

s w

ere

a pa

rt of

the

PID

man

euve

r set

.•

The

PID

man

euve

r set

was

con

tain

ed in

the

fligh

t con

trol s

oftw

are.

•W

hen

trigg

ered

, the

flig

ht c

ontro

l sys

tem

app

lied

the

PID

man

euve

rs to

ea

ch c

ontro

l loo

p co

mm

and.

Freq

uenc

y re

spon

se c

alcu

late

d be

twee

n ta

ilore

d ex

cita

tion

sign

alan

d th

e ou

tput

of t

he lo

ngitu

dina

l & la

tera

l-dire

ctio

nal c

ontro

llers

Ele

vato

r Def

lect

ion

–Sy

mm

etric

AM

W D

efle

ctio

nA

ilero

n D

efle

ctio

n –

Diff

eren

tial A

MW

Def

lect

ion

Rud

der D

efle

ctio

n –

Sym

met

ric R

udde

r Def

lect

ion

Page 49: X-43A Flight Controls - NASA

49

Freq

uenc

y R

espo

nse

Est

imat

ion

•Fr

eque

ncy

resp

onse

s ge

nera

ted

with

bot

h FF

T an

d C

hirp

-Z m

etho

ds fr

om fl

ight

da

ta m

atch

the

linea

r ana

lysi

s pr

edic

tions

at t

he s

ame

fligh

t con

ditio

ns v

ery

wel

l.

Ele

vato

r Fre

quen

cy

Res

pons

e A

t Mac

h 7.

54R

udde

r Fre

quen

cy

Res

pons

e A

t Mac

h 7.

54

Freq

uenc

y (H

z)Fr

eque

ncy

(Hz)

Magnitude (dB) Phase Angle (deg) Coherence

Magnitude (dB) Phase Angle (deg) Coherence

Page 50: X-43A Flight Controls - NASA

50

Ele

vato

r Loo

p S

tabi

lity

Mar

gin

Est

imat

es fo

r Fl

ight

s 2

& 3

Flig

ht 2

Flig

ht 3

•G

ain

and

Pha

se M

argi

ns w

ere

extra

cted

for F

light

s 2

& 3

from

the

fligh

t dat

a.•

Pos

t-flig

ht li

near

ana

lysi

s to

ol m

argi

n es

timat

es c

ompa

re w

ell w

ith th

ose

deriv

ed

from

the

fligh

t dat

a.•

A s

light

ly g

reat

er d

iffer

ence

is s

een

in th

e ga

in m

argi

n co

mpa

rison

s fo

r Mac

h 5-

8 fro

m F

light

3.

•U

n-m

odel

ed a

nd u

nexp

ecte

d ai

rflow

thro

ugh

the

scra

mje

t en

gine

in th

is re

gion

pos

sibl

y ex

plai

ns th

is g

reat

er d

iffer

ence

.

Page 51: X-43A Flight Controls - NASA

51

The

Res

ults

Bes

t Pos

sibl

e O

utco

me:

Scr

amje

ts W

ork

& F

light

Tes

t Is

Stil

l Nec

essa

ry

Page 52: X-43A Flight Controls - NASA

Que

stio

ns ?