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    Secant Piles

    What are Secant Pile Walls?

    Secant piles are constructed so that there is an intersection of one pile with another. The usual practice is to construct

    alternative piles along the line of the wall leaving a clear space of a little under the diameter of the required intermediatepiles. The exact spacing is determined by the construction tolerances which can be achieved. These initially placed piles do not

    have to be constructed to the same depth as the intermediate piles which follow, depending on the way in which the wall hasbeen designed and reinforced.

    Concrete is added and before it has fully set the intermediate holes are drilled along a parallel, but slightly offset, line so thatthe holes cut into the first piles. The intermediate piles are placed through a heavy casing whose cutting edge is toothed and

    enables the casing to cut into the concrete of the initial piles on either side. Subsequent concreting results in a continuous

    wall. The concrete chosen will often have a slow rate of setting in order to ease the problem of cutting one pile into another.

    What Are Applications For Secant Wall Constructions?

    Secant walls are utilized to transfer lateral, vertical or a combination of both loads through weak soil layers to a suitablebearing layer. They can be drilled in all types of configurations that can form a interlocking watertight wall, or provide for a

    structural overlapping wall. Secant walls are mainly used for foundation load transfer and earth retention systems. They areused in land-based structures, top-down tunnel, cofferdams and subway structures where the surface soil layers cannot

    provide the required load-bearing capacity. They are also used in marine-based structures and dams.

    Secant piles are one of the most economical methods of creating an effective water control barriers for building structural

    walls, top-down tunnel and dams, when water tables and dewatering are major problems. Various drilling techniques are usedto construct overlapping concrete cylinders through saturated soils, rock, extending well below the water seepage elevation.

    Sequenced drilling and concreting of the individual cylinders that make up the finished barrier allows the concrete to cure,ensuring a tight seal between the cylinders for complete water cutoff. Secant piles can be constructed to depths that exceed

    150 plus feet, depending on the units Kelly bar/ auger length.

    Typical applications for secant walls include:

    Groundwater barriers

    Retaining walls Foundations

    What Methods are used in Secant Wall Construction?

    Secant piles can be constructed either with conventional drilling methods or through the use of CFA techniques. Secant pilewalls typically include both reinforced secondary and unreinforced primary piles. The secondary piles overlap the primary

    piles, with the primary piles essentially acting as concrete lagging. The reinforcement in the secondary piles generally consistsof rebar cages or steel beams. The normal diameter of the secant piles are 36in/1.0 m and center to center distance between

    the piles are 30in/0.8 m. Therefore, each pile overlaps with the adjacent piles.

    Secant pile wall formed by the primary (female) and secondary (male) piles by drilling the piles to the specified diameter andrequired depth. The secant pile wall is constructed in two stages. The primary piles will be constructed at Stage 1 with the

    specified strength of mass concrete and the secondary piles will be constructed at stages 2 with the required concrete

    strength after the reinforcement cage is lowered into the bored holes. The secondary piles are positioned between the primarypiles and secant with the primary piles in order to form the interlocking joint.

    Schematic Plan View of a Secant Pile Wall

    A. Primary Pile (Female Pile)

    The female pile will be constructed as the primary piles for the secant pile wall. The primary pile will be filled with thespecified strength of mass concrete without any steel reinforcement.

    B. Secondary Pile (Male Pile)

    The secondary pile will be constructed in between the primary piles and overlap with the primary piles with the

    specified strength of concrete after the reinforcement cages are lowered into the bored hole. The secondary pile formedby cutting into the primary piles to form the interlocking joint by using the specified coring tools. The boring process

    for the secondary pile shall only commence upon initial set of the primary piles.

    A secant wall is made up of several steps:

    1. The initial step is to construct a guide wall to set up the positioning of the secant pile wall.2. Drill and Installation of the 1 meter temporary casing.

    3. Drilling of the Primary Columns, 1,3,5,7, etc etc.4. Concreting of Primary Columns.5. Drilling of the Overlapping Secondary (Reinforced) Column, 2.4.6. etc, etc.

    6. Install the Steel Cage or I-Beam.

    7. Concreting of Secondary Column.

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    8. Repeating the above steps.

    Advantages and Disadvantages of Secant Piles?

    Secant pile walls are formed by construction intersecting reinforced concrete piles. The piles are reinforced with either steel

    rebar cages or with steel beams. They are constructed by either casing the columns, drilling under mud or auger drilling.Primary piles are installed first with secondary piles constructed in between primary piles once the latter gain sufficient

    strength. Pile overlap is typically in the order of 3 inches (8 cm).

    The main advantages of secant pile walls are:

    1. Increased construction alignment flexibility.

    2. Increased wall stiffness compared o sheet piles.3. Can be installed in difficult ground (cobbles/boulders).

    4. Used in high water table conditions without excessive dewatering.5. Properly placed columns can be as close as 3 to 5 from existing buildings.

    6. Less noisy construction

    The main disadvantages of secant pile walls are:

    1. Verticality tolerances may be hard to achieve for deep piles.

    2. Total waterproofing is very difficult to obtain in joints.3. Increased cost compared to sheet pile walls if depth is less than 40 feet deep.

    4. Noise and vibration are generated, if casing is driven in lieu of hydraulically pushed and retrieved casings.

    What are the costs associated with secant wall construction?

    The secant pile wall costs vary considerably with configurations, rebar/I-beam requirements, water tables, depths, and access.

    We suggest you using our FREE budgetary estimating service to get an order of magnitude figure.

    Secant Wall Conclusion

    Secant walls are an economical, commercially available solution for many civil structural shoring walls providing unequaled

    support of existing foundations and environmental groundwater control problems. The method has many civil applicationsincluding using the walls as a structural wall, shoring and dewatering solution.

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