WS-30-XLE 25HP High-Cycle Pneumatic Diamond Wire Saw

Parts Manual December 2017

Part Number 1803059 www.diamondproducts.com

Machine Specifications ............................................................. 1 Additional Parts ......................................................................... 2 Take Up Carriage Assembly ..................................................... 3 Pnuematic Cylinder Assembly .................................................. 4 Motor Assembly ........................................................................ 5 Drive Wheel / Hub Assembly .................................................... 6 Drive Wheel Assembly .............................................................. 7 Idler Wheel Assembly ............................................................... 8 Fixed Idler Stack Assembly ...................................................... 9 Sliding Wire Director Assembly .............................................. 10 Swivel Guide Wheel Assembly ............................................... 11

Poly Idler Assembly ................................................................ 12 Fixed Idler Assembly Records ................................................ 13 Cord Hanger Assembly .......................................................... 14 Handle Bar Assembly ............................................................. 15 Guide Pulley Support ............................................................. 16 Connection Panel Assembly .................................................. 17 Anchoring Jack Assembly ...................................................... 18 Top Panel Assembly .............................................................. 19 Right Body Panel Assembly ................................................... 20 Left Body Panel Assembly ..................................................... 21 Warranty ................................................................................. 22

Unpacking This machine was inspected and operated before shipment and should not require any additional adjustment prior to its initial use. However, in the unlikely event of damage during shipment, the operator is advised to check out the machine by following the instructions of this manual in operating each of the equipment subsystems. Uncrate the equipment carefully to prevent damage. Follow the instructions contained in this manual for the assembly and installation of any component parts which may have been removed for shipping purposes. Check each item making certain that all items are accounted for and in good visual condition before discarding any packing materials. If there is any damaged or missing parts call customer services on our toll free number: 1-800-321-5336.

Contents of Carton 1. Diamond Products WS-30-XLE Wire Saw 2. WS-30-XLE Control Station 3. Owners Manual 4. Operators Manual

Before Starting This instruction manual describes the operating procedures, care, maintenance, adjustments and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experience operators. It is to be operated in conformance with applicable federal, state and local codes or regulations pertaining to safety, air pollution, noise, etc. IMPROPER USE OF THIS EQUIPMENT OR IMPROPER MACHINE ALTERATIONS MAY BE EXTREMELY DANGEROUS! The operator is cautioned against using this machine before having read and fully understood the instructions presented in this manual and in the original manufacturer’s instructions provided separately. USER RESPONIBILITIES It is the operator’s responsibility to use this machine under safe working conditions and to be fully aware of requirements for operator safety and safety of co-workers, observers and public at large. The operator must be aware of the machine’s capabilities and limitations and follow the safety precautions in each section of this manual. Periodic maintenance is required, in accordance with instructions herein, to promote safe and reliable operation. Care is to be taken by the operator to see that all of the safety features furnished with the machine are properly maintained and operational. It is the responsibility of the operator to provide a safe working environment and to follow proper safety procedures when operating this equipment. Operators must us approved ear protection, safety hat, eye protectors, gloves, safety shoes and any other personal protective equipment required for compliance with standard safety practices or federal, state and local codes and regulations.

46.

000

71.

000

29.

250

WS-30-XLE

25 H

P H

igh-

Cyc

le P

neum

atic

Dia

mon

d W

ire S

aw

Leng

th71

.00"

/ 18

03m

mW

idth

29.2

5" /

743m

mH

eigh

t46

.00"

/ 11

68m

mW

eigh

t78

0lbs

/ 35

4.0

kgW

ire S

tora

ge49

' / 1

5mPo

wer

25hp

/ 18

.65

kw

WS-30-XLE

Additional P

arts

1

32

54

6

ITEM

NO

.PA

RT NUM

BERD

ESCRIPTIO

NQ

TY.

16070725

WS30-XLE Fram

e Weld

ment

12

2506908W

HEEL, 12.4"x3.6"x 1" BEARIN

G2

32500009

Set Collar, 1" ID

24

6071005Panel Stand

off, 3/4"8

52902984

1/4-20 x 1.00 FHCS

86

464713450' Pow

er Cord

, 700hz Com

plete1

71803075

Decal Kit, W

S-30-XLE1

WS-30-XLE

Take

-Up

Car

riage

Ass

embl

y

4

9

5

10

11

87

6

1213

1618

1917

1

32

11 10

5

1420

15

14

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6070

695

Trac

k C

arria

ge, W

S30-

XLE

12

2505

895

Idle

r Whe

el A

ssem

bly

53

6070

272

Keye

d W

ashe

r6

460

7100

9Ke

y, .2

50" S

quar

e x

10.2

5"1

529

0085

4Fl

at W

ashe

r, 1/

2" x

2" x

1/8

"2

687

41T6

1V

-Gro

ove

Whe

el, P

oly

2" x

4"

87

6072

509

Ecce

ntric

Bol

t8

829

0070

61/

4-28

Gre

ase

Fitti

ng8

960

7100

8Ke

yed

Sha

ft, 1

.125

" x 1

0.25

"1

1029

0008

41/

2 SP

LIT

LOC

K W

ASH

ER4

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.11

2900

025

1/2-

13 x

1.2

5 HH

CS

212

2902

047

1/2

DIA

. SHO

ULD

ER S

CRE

W 1

/2" L

ON

G4

1329

0204

81/

2 D

IA. S

HOUL

DER

SC

REW

3/8

" LO

NG

414

2900

014

3/8"

SA

E Fl

at W

ashe

r6

1529

0001

33/

8-16

X 1

.25"

HHC

S2

1660

7100

6C

able

Car

rier B

rack

et1

1729

0205

3M

6-1

Nyl

on In

sert

Hex

Nut

(Fla

nged

)2

1829

0205

4M

6-1

x 20

mm

FHS

CS

219

2505

549

Cab

le C

arrie

r Mou

nt, (

Mal

e)1

2029

0001

83/

8-16

Nyl

on L

ock

Nut

2

Pneumatic C

ylinder Assem

blyWS30-X

LE

567

3

220

1920

9

21

232422

15 14 23 2613

2523

1 811

12

161718

108

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

12506902

Pneumatic C

ylinder, 4" x 30"

1

22505695

Rod C

levis1

32505696

Pivot Bracket1

42505697A

Cylind

er Pin (Included

W/ #

2505697)1

52900829

Hairpin Cotter, 1/8" x 5/8" to 7/8"

2

62900407

7/16-14x1.00 HHCS

47

29002387/16 SPLIT LO

CK W

ASHER

48

25067433/8 HO

SE PUSHLOC

K 90 SWIV

EL2

96071010

Internally Threaded

Shoulder Bolt, 3/8-24

410

25067463/8 O

.D. G

reen Tubing (Per Foot)1

11 2506747

3/8 O.D

. Red Tubing (Per Foot)

112

6070702C

ylinder Supprt

1

136071024

Carrier Block, Low

er1

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

142903041

3/8 Machine Screw

Split Lock Washer

2

152900120

3/8-16 x 3.00 SHCS

216

29000053/8-16x1.00 HHC

S2

172900006

3/8 SPLIT LOC

K WA

SHER2

182900014

3/8" SAE Flat W

asher2

192506907

BELLOW

S, 1-1/4 ID X 3-3/4

120

2503266#

20 Hose Clam

p2

216070780

Cylind

er Shield, W

S30-XLE1

222900495

1/2-13 x .750" Hex Head C

ap Screw2

232900127

1/2" USS Flat Washer

424

29000841/2 SPLIT LO

CK W

ASHER

225

29004991/2-13x1.50 HHC

S1

262900026

1/2-13 Nylon-Insert Hex Locknut

127

3203051C

ylinder Rebuild

Kit1

282505909

Limit Sw

itch, Reed Style

1

Mot

or A

ssem

bly

WS30-XLE

17

76

2

43

16

5

1

14 15

1311

12

98

10

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

2505

926

Ove

rhun

g Lo

ad A

dap

tor

12

2600

559

Wek

a 25

HP

High

Cyc

le R

ight

Ang

le M

otor

13

6070

240

Splin

e Sh

aft A

ssem

bly

14

6079

552

WS5

0E L

oad

Ad

apto

r Rin

g1

560

7367

9W

S50E

Loa

d A

dap

tor C

ente

ring

Bush

ing

46

2506

745

3/8

HO

SE P

USH

LOC

K 1/

4 FP

T C

ON

NEC

TOR

27

3202

516

1/4

BSPP

x 1

/4 M

NPT

Ad

apto

r2

829

0003

15/

16 S

PLIT

LOC

K W

ASH

ER4

929

0056

75/

16" F

lat W

ashe

r4

1029

0181

6M

8x15

0mm

HHC

S4

1129

0008

41/

2 SP

LIT

LOC

K W

ASH

ER2

1229

0010

61/

2-13

x 2

.00"

HHC

S2

1329

0012

71/

2" U

SS F

lat W

ashe

r2

1429

0023

87/

16 S

PLIT

LOC

K W

ASH

ER4

1529

0040

77/

16-1

4x1.

00 H

HCS

416

2506

744

3/8

" O.D

. Tub

ing

(Sol

d P

er F

oot)

1

1746

4713

8C

ORD

, 700

HZ W

S30-

XLE

1

Drive W

heel & H

ub Assem

blyWS30-X

LE

7

98

11

104

31

5

6

6

2

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16076383

Drive W

heel Hub1

26070673

Mod

ular Drive W

heel Assem

bly1

32902065

1/2-20 x 1-1/4 FHSCS

54

6070432D

rive Wheel Slug

15

6073681W

S50E Hub Key1

62900859

1/2-13 x .500" Cup Point Set Screw

27

6070411Rotational Safet W

asher, WS50-XLE

18

290202710-32 X 3/4 PA

N HEA

D TO

RX SS2

92902028

#10 TYBE B PLA

T WA

SHER SS2

102900811

1/2-13 x 2.50 Hex Cap Screw

111

29000841/2 SPLIT LO

CK W

ASHER

1

8

1

2*

6

7

NO

TE: D

URO

MET

ER IS

A M

EASU

RE O

F M

ATE

RIA

L HA

RDN

ESS,

SM

ALL

ER N

UMBE

R IS

SO

FTER

*INC

LUD

ED IN

WHE

EL A

SSEM

BLY

6070

673

Driv

e W

heel

, 16.

00"

Wire

Saw

Ass

embl

y W

/ A60

Lin

er -

6070

673

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.

160

7067

1D

rive

Whe

el H

alf,

Inne

r1

2*60

7067

0W

heel

Lin

er,1

7" x

1",

Blac

k 60

A1

360

7071

3W

heel

Lin

er, 1

7" x

1",

Ora

nge,

40A

460

7071

4W

heel

Lin

er, 1

7" x

1",

Blue

, 50A

560

7071

5W

heel

Lin

er, 1

7" x

1",

Gre

en, 8

0A

660

7067

2D

rive

Whe

el H

alf,

Out

er1

729

0051

91/

4-20

x 1

.25"

SHC

S10

829

0206

91/

4-20

Thi

n N

ylon

Inse

rt He

x N

ut10

WS-30-XLE

IDLER

WH

EEL ASSEM

BLY - 2505895

56

1

2

3

4

ITEM N

O.PA

RT NUM

BERD

ESCRIPTIO

NQ

TY.1

6072508W

S-50-XLE Delrin W

heel (Cut)

12

607026980m

m Bearing Flange

13

2503953Bearing, 40 X 80 X 1.1875" (5208-2RS)

14

6070268Keyed

Bushing1

52902026

1/4-20 X 1.125 SHCS Zinc Plated

66

29004041/4 SHC

S Lock Washer

6

WS-30-XLE

Fixe

d Id

ler S

tack

Ass

embl

y

13

14

15

34

12

112

1514 13

98

57 16

1

6

7

5

10

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6070

699

Fixe

d G

uid

e W

eld

men

t1

260

7070

1Fi

xed

Idle

r Sup

port

Wel

dm

ent

13

2505

895

Idle

r Whe

el A

ssem

bly

44

6070

272

Keye

d W

ashe

r5

529

0006

03/

8-16

x 2

.00

HHC

S (G

rad

e 5)

86

2901

988

3/8-

16 N

ylon

Inse

rt Th

in N

ut8

729

0001

43/

8" S

AE

Flat

Was

her

168

2903

018

USS

3/8"

Fla

t Was

her

4

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.9

2900

029

3/8-

16 x

1.5

0 HE

X HE

AD

CA

P SC

REW

210

2900

018

3/8-

16 N

ylon

Loc

k N

ut2

1160

7101

2Ke

yed

Sha

ft, 1

.125

" x 8

.75"

112

6071

013

Key,

.250

" Squ

are

x 8.

75"

113

2900

854

Flat

Was

her,

1/2"

x 2

" x 1

/8"

214

2900

084

1/2

SPLI

T LO

CK

WA

SHER

215

2900

025

1/2-

13 x

1.2

5 HH

CS

216

2506

915

Idle

r Rol

ler

1

3

2

5

1 6

4

WS-30-XLE

Sliding W

ire Director A

ssembly

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16070705

Slide Box, Front W

eldm

ent1

26070707

Slide Box Rear Plate

13

60703082.25" V

-Groove W

heel4

42900543

1/2-13 Nylon Instert Hex N

ut, Thin4

52902061

5/8 x 2.00 Shoulder Screw

, 1/2-13 Thread4

62505699

Pull Ring Spring Pin, 3/4-101

WS-30-XLE

Sw

ivel

Whe

el G

uide

Ass

embl

y

2

3

65

78

41

5

6

4

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6070

728

Gui

de

Whe

el W

eld

men

t1

225

0590

311

.00

Poly

Whe

el A

ssem

bly

13

6070

272

Keye

d W

ashe

r2

429

0016

4C

ap S

crew

, Fla

nge

Hd.,

5/8-

11 x

1-1

/2"

25

2900

127

1/2"

USS

Fla

t Was

her

26

2900

086

1/2-

13 x

1.0

0" H

HCS

27

2505

896

Fully

Key

ed1

860

7030

7.2

50 "

x 2.

125"

Squ

are

Key

1

1

6

5

23

4

WS-30-XLE

Poly Idler W

heel Assem

bly -2505903

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16079358

11.00" Poly Wheel, M

achined1

26070269

80mm

Bearing Flange1

32503953

Bearing, 40 X 80 X 1.1875" (5208-2RS)1

46070268

Keyed Bushing

1

52902026

1/4-20 X 1.125 SHCS Zinc Plated

6

62900404

1/4 SHCS Lock W

asher6

WS-30-XLE

Idle

r Whe

el A

ssem

bly

1

3

45

2

4

5 6

6

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

2505

903

11.0

0 Po

ly W

heel

Ass

embl

y1

260

7101

5Ke

yed

Sha

ft, 1

.125

" x 3

.125

"1

360

7101

4Ke

y, .2

50" S

quar

e x

3.12

5"1

429

0085

4Fl

at W

ashe

r, 1/

2" x

2" x

1/8

"2

529

0008

41/

2 SP

LIT

LOC

K W

ASH

ER2

629

0002

51/

2-13

x 1

.25

HHC

S2

WS-30-XLE

Chord H

anger Assem

bly

1

43

2

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16071003

Cable &

Hose Hanger1

22903037

3/8-16 x 1.25 Carriage Bolt

4

32900018

3/8-16 Nylon Lock N

ut4

42903018

USS 3/8" Flat Washer

4

WS-30-XLE

Han

dle

Bar

Ass

embl

y7

6

1

23

5

3

4N

OTE

: LE

FT A

ND

RIG

HT

HA

ND

LE B

AR

S A

RE

IDE

NTI

CA

L IN

CO

NS

TRU

CTI

ON

.

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

Righ

t/Q

TY.

160

7070

9Ha

ndle

Bar

Sup

port

12

2900

005

3/8-

16x1

.00

HHC

S4

329

0301

8US

S 3/

8" F

lat W

ashe

r8

429

0001

83/

8-16

Nyl

on L

ock

Nut

45

2900

430

1/2-

13 W

ing

Bolt

16

6010

014

Hand

le B

ar, 3

6" L

ong

17

2500

636

Hand

le G

rip1

3

2

5

1 6

4

WS-30-XLE

Sliding W

ire Director A

ssembly

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16070705

Slide Box, Front W

eldm

ent1

26070707

Slide Box Rear Plate

13

60703082.25" V

-Groove W

heel4

42900543

1/2-13 Nylon Instert Hex N

ut, Thin4

52902061

5/8 x 2.00 Shoulder Screw

, 1/2-13 Thread4

62505699

Pull Ring Spring Pin, 3/4-101

76070718

1

3 2

3

4

4

5 5 4

1

6

711

6

98

WS-30-XLE

Con

nect

ion

Pan

el

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6071

002

Con

nect

ion

Pane

l1

232

0248

93

Port

Div

ersio

n V

alve

13

2506

743

3/8

HOSE

PUS

HLO

CK

90 S

WIV

EL2

425

0674

83/

8 O

D P

USHL

OC

K FI

TTIN

G3

525

0674

11/

4 M

PT X

3/8

PUS

HLO

CK

26

3202

768

1/4

MPT

X 1

/4 IN

DUS

TRIA

L HO

SE C

OUP

LIN

G, Z

INC

27

3202

081

Fitti

ng, 3

/4" F

. Gar

den

to 3

/8" M

. Pip

e1

829

0068

9#

10-3

2X3/

4" P

HC2

929

0205

51/

4-20

x 3

/4 P

HMS

W/W

ashe

r6

1029

0001

01/

4-20

Nyl

on-In

sert

Hex

Lock

nut

611

3200

596

Fitti

ng, 3

/8" M

PT to

3/4

" F. G

ard

en H

ose

1

WS-30-XLEAnchoring Jack Assembly - 2505939

4

5

6

1

10

8

9

7

2

8

ITEM NO. PART NUMBER DESCRIPTION QTY.1 6070339 Jack Assembly, Outer Cylinder 12 6070340 Jack Assembly, Inner Cylinder 13 2900239 1/2 FRICTION WASHER-NYLON 14 6070373 Jack Assembly Nut 15 2900048 1/4-20 x 1.50" HHCS (Grade 5) 16 2900010 1/4-20 Nylon-Insert Hex Locknut 17 6070338 3/4-6 ACME ROD, R.H. 18 2903018 USS 3/8" Flat Washer 89 2900018 Lock Nut, 3/8-16 Nylon 4

10 2900029 3/8-16 x 1.50 HEX HEAD CAP SCREW 2

11 2900596 3/8-16 x 2.50" HHCS (Grade 5) 2

1

5

4

2

3

3

2

4

WS-30-XLE

Top

Pan

el A

ssem

bly

ITEM

NO

.PA

RT N

UMBE

RD

ESC

RIPT

ION

QTY

.1

6071

004

Spre

ader

Bea

m, W

eld

men

t1

229

0296

91/

25" D

Rin

g2

329

0303

73/

8-16

x 1

.25

Car

riage

Bol

t4

429

0301

8US

S 3/

8" F

lat W

ashe

r4

529

0001

83/

8-16

Nyl

on L

ock

Nut

4

1

2

68

7

53

4

98

WS-30-XLE

Right B

ody Panel A

ssembly

ITEM N

O.

PART N

UMBER

DESC

RIPTION

QTY.

16071016

Body Panel, Right

12

2505879Pull Hand

, Plastic Load Rated

23

29001261/4 FLA

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333 Prospect Street, Elyria, Ohio 44035

(440) 323-4616 (800) 321-5336 Fax (440) 323-8689

www.diamondproducts.com Printed in U.S.A.

EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.

2505903Sheet1Drawing View1

COnnection Panel AssemblySheet1Drawing View1

WS30-XLE Drive Wheel & Hub AssemblySheet1Drawing View1

WS-30-XLE Fixed Idler StackSheet1Drawing View1

WS-30-XLE Guide WheelSheet1Drawing View1

WS-30-XLE Jack AssemblyWS30-XLE Motor AssemblySheet1Drawing View1

WS30-XLE Pnuematic Cylinder AssemblySheet1Drawing View1

WS30-XLE SLide Box AssemblySheet1Drawing View1

WS30-XLE Sliding Carriage Assembly EditedSheet1Drawing View1

WS-30-XLE Delrin Idler Wheel Assembly.pdfSheet1Drawing View1

6070673 Wheel Assembly.PDFSheet1Drawing View1Drawing View3

WS-30-XLE Left Body Panel Assembly.PDFSheet1Drawing View1

WS-30-XLE Right Body Panel Assembly.PDFSheet1Drawing View1

WS-30-XLE Top PAnel Assembly.PDFSheet1Drawing View1

Idler Wheel Assembly, WS30-XLE.PDFSheet1Drawing View1

Wire Guide Assembly, WS30-XLE.PDFSheet1Drawing View1

Handle Bar Assembly, WS30-XLE Assembly.PDFSheet1Drawing View1

Cord & Hose Hanger Assembly.PDFSheet1Drawing View1

WS30-XLE Additional Parts.PDFSheet1Drawing View1

WS30-XLE Spec Sheet.PDFSheet1Drawing View1Drawing View3Drawing View4Drawing View6