WPS & PQR FORMATE AS PER BPVC Sec-IX QW-482

8/18/2019 WPS & PQR FORMATE AS PER BPVC Sec-IX QW-482

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QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1 , Sect!" I#, AS$E %!&e' " P'e**+'e e**e& C!e)

CompanyName:__________________________________By:____________________________________________

Welding Procedure Specifcation No.: ______________ Date: _____________Supporting PQR No.(s_____________

!"#N$S (QW%&'Details !oints Design:

_______________________ Bac)ing: ___________________________ Ba)ing*aterial ($ype ________________

*etal Non+using *etalNonmetallic "t,er

B-S *$-/ (QW%&'0P%No.______________ 1roup No. _____________ to P%N". ____________ 1roup No.

________________ "RSpecifcation $ype and

1rade:______________________________________________________________ to Specifcation $ypand 1rade: ___________________________________________________________ "R

C,em. -nalysis and*ec,. Prop._____________________________________________________________ to C,em.-nalysis and *ec,. Prop. __________________________________________________________

$,ic)ness Range:Base *etal:

1roo2e___________________________3illet_______________________________

"t,er___________________________________________________________________________________

3#//R *$-/S (QW%&'&Spec. No. (S3-

__________________________________________________________________________ -WS No.(Class__________________________________________________________________________ 3%No.

__________________________________________________________________________________ -%No. __________________________________________________________________________________ Si4e o3iller *etals _______________________________________________________________________ Weld*etal

1roo2e __________________________________________________________________________

3illet ____________________________________________________________________________ lectrode%3lu5 (Class

_____________________________________________________________________ 3lu5 $rade Name _________________________________________________________________________ Consuma6le#nsert _______________________________________________________________________ "t,er

_________________________________________________________________________________


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WPS No. _________________Re2. ___________

P"S#$#"NS (QW%&'7

Position(s o+ 1roo2e

___________________________

Welding Progression:

___________________________

Positions o+ 3illet

______________________________

P"S$W/D 8-$ $R-$*N$ (QW%&'9

$emperature Range

_____________________________

$ime Range

___________________________________

PR8-$ (QW%&'

Pre,eat $emp. *in.

____________________________

#nterpass $emp. *a5. __________________________

Pre,eat *aintenance

__________________________ (Continuos o+ special ,eating; W,ere applica6le; S,ould 6e

recorded

1as (QW%&'


3/6

___________________________________________________________________

*ultiple or Single Pass (Per side

__________________________________________________________________

$ra2el Speed (Range

___________________________________________________________________________

Peening

______________________________________________________________________________________

"t,er

_______________________________________________________________________________________

Weld

/ayer

(s

Process

3iller *etal Current?olt

Range

$ra2el

Speed

Range

"t,e(e.g

Remar

Comme

8ot W

additio

$ec,ni

$orc,

-ngle

etc.

ClassDiamete

r

$ype

Polarity

-mp

Range

3or; -%Cast -lloy.

PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Sect!" I#, AS$E %!&e' " P'e**+'e e**e& C!e)

Company Name: ________________________________________By: ______________________________

Procedure Qualifcation Record No. ___________________________Date: ____________________________

WPS No. _________________________________________________Date:____________________________

Welding Process(es _______________________________________________________________________

$ype (*anual; -utomatic; Semi%-utomatic ______________________________________________________


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No o+ passes Process 3iller metal Dia. Current

?oltage $ra2el speed

Bac) c,ip grind and DP at 6ac) side

B-S *$-/S (QW%&'0

*aterial Spec.:

_________________________________

$ype o+ 1rade:

_________________________________

P%No. _________________to P%No.

________________

$,ic)ness o+ $est Coupon

_________________________ Diameter o+ $est coupon

_________________________

"t,er

________________________________________

P"S$W/D 8-$ $R-$*N$ (QW%&'9

$emperature:

__________________________________

$ime:

_________________________________________

"t,er:

________________________________________

3#//R *$-/S (QW%&'&

S3- Specifcation

_______________________________

-WS Classifcation

______________________________

3iller *etal 3%No.

_______________________________ Weld *etal -nalysis -%No.

_______________________

Si4e o+ 3iller *etal

______________________________

"t,er

________________________________________

Weld *etal $,ic)ness

___________________________

1as (QW%&'

Current____________ Polarity ____________________

-mps. _____________?olts

______________________

$ungsten lectrode Si4e

__________________________

"t,er

_________________________________________PR8-$ (QW%&'

Pre,eat $emperature

___________________________

$C8N#Q@ (QW%&A'

$ra2el Speed

___________________________________


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#nterpass temperature

___________________________

"t,er

_________________________________________

String or Wea2e Bead

____________________________

"scillation

_____________________________________

*ultipass or Single Pass (Per Side

_________________

Single or *ultiple lectrodes

______________________

"t,er _________________________________________

PQR No. _____________Re2. ________

$ensile $est (QW%A7'

Specimen

No.

Widt, $,ic)ness -rea

mm@ltimate

total load ;

N

@ltimate

@nit Stress;

*Pa

$ype o

3ailure a

/ocatio

A A>.A &.>A &99.9 0>A' &.A' 7.A7 &'.0 Weld are

1uided Bend $ests (QW%A'

$ype and fgure No. QW%&.0 ResultsSide Bend

SB%A

Side Bend

SB%

Side Bend

SB%0

Side Bend

SB%&*endril Dia.

3illet Weld $est (QW%A


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We certi+y t,at t,e statements in t,is record are correct and t,e test =elds =ere prepar=elded and tested in accordance =it, t,e reuirements o+ section #G o+ t,e -S* B"#/-ND PRSS@R ?SS/ C"D.

3or; -%Cast -l

WPS & PQR FORMATE AS PER BPVC Sec-IX QW-482

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