BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Annex A Sri Binamech Engineering Sdn Bhd

Welding Procedure Qualification Record form (WPQR)

Welding procedure qualification – Test certificate

Manufacturer’s WPQR No. : WPQR/SBM-029 Examiner or examining body :

ABS Consulting (M) Sdn Bhd

Manufacturer : Sri Binamech Engineering Sdn Bhd Reference No. : SBM-029

Address : Lot 2254, Batu 23, Jalan Sungai Lalang, 43500, Semenyih, Selangor, Malaysia

Code/Testing Standard : BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3

Date of Welding : 24th September 2015

Range of qualification

Welding Process(es) : 111 (BS EN ISO 4063:2009) (MMA)

Type of joint and weld : Full and Partial Penetration Butt Welds and Fillet Welds, Weld made from both sides and Weld with backing.

Parent Material group(s) and sub group(s) : 11-11, 11-1

Parent Material Thickness (mm) : 7.95 to 31.8 (Max)

Weld Metal Thickness (mm) : 7.95 to 31.8 (Max)

Throat Thickness (mm) : No Restriction

Single run/Multi run : Multi run

Outside Pipe Diameter (mm) : Plate, Pipe D > 500 mm, Pipe D > 150 mm in PA or PC rotated position

Filler Material Designation : EN ISO 2560-A-E 42 3 B, FM2

Filler Material Make : Not Restricted

Filler Material Size : Weld Process 111 : 2.6 mm, 3.2 mm, 4.0 mm

Designation of Shielding Gas/Flux : Flux – Metal cored

Designation of Backing Gas : Not Applicable

Type of Welding Current and Polarity : Weld Process 111 : DCEP

Mode of Metal Transfer : Not Applicable

Heat Input : 35 kJ/cm (Maximum)

Welding Positions : All Positions Except for PG and J-L045

Preheat Temperature : > 25°C

Interpass Temperature : 278°C (Maximum)

Post Heating : Not Applicable

Post-Weld Heat-Treatment : Not Applicable

Other Information (see also 8.5) : None

Certified that test welds prepared, welded and tested satisfactorily in accordance with the requirements of the code/testing

standard indicated above.

Siow Yi Perng (Quality Control) 25-11-2015

……………………………………….. ………………………….. ……………………………………………...

Manufacturer : Date of Issue Examiner or examining body

Sri Binamech Engineering Sdn Bhd Name, date and signature

Location :

Lot 2254, Batu 23, Jalan Sungai Lalang,

43500, Semenyih, Selangor, Malaysia

BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Annex A Sri Binamech Engineering Sdn Bhd

Record of Weld Test

Location : Lot 2254, Batu 23, Jalan Sungai Lalang, 43500, Semenyih, Selangor, Malaysia

Examiner or examining body: ABS Consulting (M) Sdn Bhd

Manufacturer’s pWPS No: WPS/SBM-029 Method of Preparation and Cleaning : Grind & Degrease

Manufacturer’s WPQR No. : WPQR/SBM-029 Parent Material Specification : SA 516 Grade 70

Manufacturer : Sri Binamech Engineering Sdn Bhd Material Thickness (mm) : 15.9

Welder’s Name : Ahmad Termizi bin Mohd Datar IC: 830323-06-5669

Outside Pipe Diameter (mm) : Plate

Welding Process(es) : 111 (MMA) Welding Position : PF

Joint and Weld Type : Single-V Butt Weld Weld Preparation Details (Sketch)* : Tack Weld

Joint Design Welding Sequences

Welding Details

Run Welding Process

Size of Filler Material

Current (A)

Voltage (V)

Type of Current/Polarity

Travel Speed* (cm/min)

Heat input* (kJ/cm)

Interpass Temp. °C

1 111 2.6 mm 91 20 DCEP 3.8 29.2 89

2 111 2.6 mm 98 23 DCEP 5.6 24.6 106

3 111 3.2 mm 105 26 DCEP 5.2 32.5 168

4 111 3.2 mm 105 26 DCEP 8.3 20.2 278

5 111 3.2 mm 105 26 DCEP 5.4 31.3 235

6 111 2.6 mm 77 24 DCEP 8.5 13.4 170

7 111 2.6 mm 87 24 DCEP 8.4 15.2 231

8 111 2.6 mm 87 24 DCEP 7.6 17.5 200

Filler material designation and make：

Weld Process 111 : EN ISO 2560-A-E 42 3 B (E7018)Maker: Kobelco Trade Designation: LB-52-18, LB-52

Any Special Baking or Drying: None

Designation Gas/Flux : - Shielding: Flux Other information*, e.g.: Not Applicable

- Backing: Not Applicable Weaving (maximum width of run) : Not Applicable

Gas Flow Rate - Shielding: Not Applicable Oscillation: amplitude, frequency, dwell time N/A

- Backing: Not Applicable Pulse welding details : Not Applicable

Tungsten Electrode Type/Size : Not Applicable Distance contact tube/work piece : Not Applicable

Details of Back Gouging/Backing : Not Applicable Plasma Welding details: Not Applicable

Preheat Temperature : > 25 °C Torch angle : Not Applicable

Interpass Temperature : Maximum 300 °C Post-heating : No Post-heating

Pre-heat maintenance temperature > 25 °C

Post-Weld Heat treatment and/or Ageing : No Post Weld Heat Treatment and Ageing

(Time, Temperature, Method : Not Applicable

Heating and Cooling Rates*) : Not Applicable

Siow Yi Perng, Quality Control, 23-11-2015,

………………………………………………………………... …………………………………………………………………..

Manufacturer Examiner or examining body

Name, date and signature Name, date and signature

BS EN ISO 15614-1:2004 + A2:2012/BS EN 288-3

Annex A Sri Binamech Engineering Sdn Bhd

*if required

Test Result

Manufacturer’s WPQR No. : WPQR/SBM-029 Examiner or examining body: ABS Consulting (M) Sdn Bhd

Visual : Satisfactory Reference No.: SBM-029

Penetrant/Magnetic Particle* : (MPI) Satisfactory Radiography* : Satisfactory

Tensile Tests : Satisfactory Ultrasonic* : Not Performed

Tensile Test

Type/No. Width (mm)

Thickness (mm)

Area (mm2)

Max. Load (N)

Rm N/mm2

Fracture Location

Remarks

T1 25.00 15.77 394.25 218542.31 554.32 Base Metal Satisfactory

T2 25.02 15.82 395.82 218635.22 552.37 Base Metal Satisfactory

Bend Tests Former Diameter : 40.0 mm

Impact Test* Type : V-Notch (Transverse) Size : 10 x 10 x 55 mm Requirement : Ave 27.00J (min)

Notch Location/Direction

Temp. °C Values (Joule)

Average (Joule) Remarks 1 2 3

Weld Metal 0 120.00 26.00 110.00 85.00 -

HAZ 0 76.00 64.00 64.00 68.00 -

Hardness Test* (Type/Load) : Vickers Hardness Test (HV 10)

Location of Measurement (Sketch*) : Refer to Test Report: MAT/5621-01/15

Location Parent Metal HAZ Weld Metal

Point 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Line 1 153 166 158 159 154 158 204 194 180 196 190 187 208 184 183

Line 2 163 151 162 155 160 157 177 179 173 179 181 181 182 180 188

Other Tests: Radiography Test – Satisfactory Result. (NDT/RT/94042-02/15)

Remarks : None

Tests carried out in accordance with the Requirements of: BS EN ISO 15614-1:2004 + A2:2012 / BS EN 288-3

Laboratory Report Reference No. : MAT/5621-01/15

Test results were acceptable/not acceptable.

(Delete as appropriate)

Test carried out in the presence of: Third Party - ABS Consulting (M) Sdn Bhd

*If required

……………………………………………………….

Examiner or examining body

Name, date and signature

Type/No. Bend Angle Elongation* Results

S1 180° - Satisfactory

S2 180° - Satisfactory

S3 180° - Satisfactory Macroscopic

S4 180° - Satisfactory Examination : Satisfactory