WORLD LEADER IN MERCERIZING SYSTEMS SINCE 1920 … · yarn mercerizing machine inox steel – fixed...
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JAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILE LINE COMPOSITION n. 4 Singeing machines n. 6 Reeling machines n. 1 Eco-Block device n. 2 Mercerizing Extensa+ALS n. 5 Hank Dyeing cabinets n. 4 Hank Drying cabinets n. 6 Cone Hank Winding machines WORLD LEADER IN MERCERIZING SYSTEMS SINCE 1920 Via Zanica 17/o - 24050 GRASSOBBIO (BERGAMO) - ITALIA JAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILE Tel: +39 035 3844524 Fax: +39 035 3844590 www.jaegglimeccanotessile.it e-mail: [email protected] The brand new hanks mercerizing machine type Extensa by Jaeggli, equipped with completely new electronic control and operative system, brings into the yarn mercerizing new concepts of high operational flexibility easy repetitiveness and absolute evenness, achieving top results in the final yarns quality thanks also to the huge stretching force up to 70 tons. The new process technology, by means of the fixed-tank system, allows to use always completely new soda at constant parameters, after recycling it thru the all-in-one caustic preparation and recycling unit type Eco-Block. The ready-made soda lye refills the process tanks enabling the rapid and full soaking of the hanks guaranteeing uniform reaction time of the yarn while the high efficiency squeezing rollers helps firstly the deep penetration of the soda into the fibers and then allow a big saving of money squeezing out most of the residual soda from the hanks. The model Extensa is finished with inox steel cases and automatic covers and it can be equipped with manual or robotized loading system (optional). Production base Ne.40/2 : ~ 5000 kg/24h. Required area : ~ 2500 sqm. Services on demand : Engineering of the plant Process technology JAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILE 4 5 3 2 1 6 EXTENSA JAEGGLI MECCANOTESSILE EXTENSA JAEGGLI MECCANOTESSILE EXTENSA EXAMPLE OF NEW INSTALLATION EXAMPLE OF NEW INSTALLATION YARN MERCERIZING MACHINE INOX STEEL – FIXED TANK TECHNOLOGY 1 GAS-SINGEING 2 REELING 3 HANK MERCERIZING 4 HANK DYEING 5 HANK DRYING 6 HANK TO CONE WINDING
Transcript of WORLD LEADER IN MERCERIZING SYSTEMS SINCE 1920 … · yarn mercerizing machine inox steel – fixed...
JAEGGLI-MECCANOTESSILEJAEGGLI-MECCANOTESSILE JAEGGLI-MECCANOTESSILEJAEGGLI-MECCANOTESSILE
LINE COMPOSITION n. 4 Singeing machines n. 6 Reeling machines n. 1 Eco-Block device n. 2 Mercerizing Extensa+ALS n. 5 Hank Dyeing cabinets n. 4 Hank Drying cabinets n. 6 Cone Hank Winding machines
WORLD LEADER IN MERCERIZING SYSTEMS SINCE 1920
Via Zanica 17/o - 24050 GRASSOBBIO (BERGAMO) - ITALIA
JAEGGLI-MECCANOTESSILEJAEGGLI-MECCANOTESSILE
Tel: +39 035 3844524 Fax: +39 035 3844590 www.jaegglimeccanotessile.it e-mail: [email protected]
The brand new hanks mercerizing machine type Extensa by Jaeggli, equipped with completely new electronic control and operative system, brings into the yarn mercerizing new concepts of high operational flexibility easy repetitiveness and absolute evenness, achieving top results in the final yarns quality thanks also to the huge stretching force up to 70 tons. The new process technology, by means of the fixed-tank system, allows to use always completely new soda at constant parameters, after recycling it thru the all-in-one caustic preparation and recycling unit type Eco-Block. The ready-made soda lye refills the process tanks enabling the rapid and full soaking of the hanks guaranteeing uniform reaction time of the yarn while the high efficiency squeezing rollers helps firstly the deep penetration of the soda into the fibers and then allow a big saving of money squeezing out most of the residual soda from the hanks. The model Extensa is finished with inox steel cases and automatic covers and it can be equipped with manual or robotized loading system (optional).
Production base Ne.40/2 : ~ 5000 kg/24h.
Required area : ~ 2500 sqm. Services on demand : Engineering of the plant Process technology
JAEGGLI-MECCANOTESSILEJAEGGLI-MECCANOTESSILE
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YARN MERCERIZING MACHINE INOX STEEL – FIXED TANK TECHNOLOGY
11 GGAASS--SSIINNGGEEIINNGG 22 RREEEELLIINNGG 33 HHAANNKK MMEERRCCEERRIIZZIINNGG 44 HHAANNKK DDYYEEIINNGG 55 HHAANNKK DDRRYYIINNGG 66 HHAANNKK TTOO CCOONNEE WWIINNDDIINNGG
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EXTENSA EXTENSA TECHNICAL DATA Nominal hanks size: 1370 mm. (54”) Hanks size: 1180/1510 mm. (46”/59”) Max. loading capacity: 12 kg./cycle (average 10 kg.) Max. production: 132 kg./h. (with ALS) Mercerizing cycle time: ~ 320 sec. (std. cycle) Hanks weight: from 250 up to 1250 gr. Counts range: up to Ne. 200/2 Stretching force: up to 70 tons. Squeezing rollers action: during whole cycle Stretching rollers: lgt. 1600 mm. x ø 210 mm. Soda consumption: 300 gr. NaOH 100% per each kg. of dry yarn at 30°Bé and 20°C. Hot water:200 lt./cycle (80°C.) Cold water:100 lt./cycle (recovery) Compressed air: 6000 Nlt./h at 6 bar/cycle Static weight: ~ 9 tons. Installed Power: 16 kW. Absorbed power: 8 kW.
Fixed-tank process technology
Stretching and Squeezing rollers
Automatic Loading System ALS
HANKS MERCERIZING MACHINES INOX STEEL – FIXED TANK TECHNOLOGY ALS AUTOMATIC LOADING SYSTEM (OPTIONAL)
