Workshop practice beginning - machining tools
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Transcript of Workshop practice beginning - machining tools
1
SUBJECT: WORKSHOP PRACTICE
• SUBJECT CODE: ME-121
• CREDIT HOURS: 1-2
• CONTACT HOURS: 1+6 per week
• COURSE DOMAIN: Engg Foundation • INSTRUCTORS: Lt Col ®TVF Rashid Iqbal Ansari
Lab Engr Saqib Anwar
• CLASS ROOM: CRC-14 & WTD Class Room
• WORK SHOPS: WTD Work Shops
ABOUT RASHID ANSARI
• Ph.D in Mechanical Engineering (sch)
• MS in Environmental Engineering NUST
• B.E. Mechanical Engineering UET Lahore
Contact: Tel: 9247546, 9247550-55 Ext 4316
Mob: 0323 5420278
Email:[email protected]
EDUCATIONAL BACKGROUND
• Fabrication and Manufacturing• Renewable Energy• Manufacturing Engg• Micro Hydro Power Systems
EXPERTIES AND RESEARCH INTERESTS RASHID ANSARI
Feasibility and Performance Evaluation of Hydrovac gravity Power System
PhD RESEARCH AREA
LAB ENGR SAQIB ANWAR
• B.E. Mechanical Engineering, 2013 College of E&ME• National University of Sciences & Technology (NUST)
EDUCATIONAL BACKGROUND
• Fabrication and Manufacturing • Materials and Process• Tech Report Writing
EXPERTIES AND RESEARCH INTERESTS
•
LAB ENGR AZMAT
• B.E. Electrical Engineering UET Taxila
EDUCATIONAL BACKGROUND
Mechanical Engineering Dept. CEME NUST 9
COURSE:WORKSHOP PRACTICE
Recommended Books:
Workshop Technology by W A J Chapman Vol 1 and 2
Electrical Wiring 14th Edition By Richter and Schwan McGraw-Hill
Education
Mechanical Engineering Dept. CEME NUST 10
OBJECTIVES OF THIS COURSEThis course has following Specific Objectives:
To introduce students to basic concepts of workshop technologies ,machine tools. To gain basic understanding of various engineering practices in machining, forging ,casting, welding , wood working and electrical circuits.
To get hands on experience on various machines. To learn the use various tools.
TEACHING AND EXAM STRATEGIES The course will be taught via Lectures, Audio
Visual Presentations, Practical and Tutorial
Sessions. The practical work and demonstration
designed to complement and enhance practical
skill and the student’s appreciation of the subject.
Students will be evaluated through exams,
quizzes, class participation, note book and
assignments on the basis of OBE system.
WORKSHOP PRACTICE
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COURSE CONTENTS•Wood Working
To study types of carpentry tools & prepare types of wooden joints.
•WeldingTo study types of welding processes & making of
welding joints (Lap, Butt etc)
COURSE CONTENTS (CONTD)
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• MachiningStudy of Lathe Machine components & its
operations with preparation of work piece• Electroplating To study various types of Electroplating• Forging
To prepare simple engineering components/shapes using forging process
COURSE CONTENTS (CONTD)
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• Electric Fitting To acquaint with different types of cables & electrical
terminologiesTo make a circuit for electrical bellTo make a circuit for bulb controlled by 2 way switches
• Fitting & AssemblyTo assemble different parts of the project using vice &
mark table, drilling, machining, hammer & cutting tools
COURSE CONTENTS (CONTD)
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• Gear MakingTo study types of gears & preparation of gear
using Dp System, Cp System & module • Casting
To prepare a mould for casting on the basis of specific engineering details
• Workshop SafetyTo study various workshop safety procedures
REVIEW OF THE TOPICS
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• Fitting And Assembling• Welding• Forging • Casting• Machining Process• Electroplating• Gear Making• Electric Circuits• Wood Working• Workshop Safety
TEST WORK PIECE
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• USING THE VARIOUS MACHINING PROCESSES AND ASSEMLING TOOLS YOU WILL PRACTICALLY PREPARE A WORK PIECE IN THE WORKSHOP
WORK PIECE
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EXAMS,QUIZES, ASSIGNMENTS• Two Sessional Exams (6th Week and12th week) will be held• Quiz tests ( after 6th Week and 12th week) • Assignments will also be given• You are required to submit a Note Book (100 Marks) before final viva• Final Exam • Viva & Project
• Warning: Min 75 % attendance is mandatory to appear in the Exam. Check and confirm your attendance regularly from CMS System
• Make up Classes may also be arranged for holidays or any other reason
Todays Topic
FITTING AND ASSEMBLING
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FITTING
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• Bench work plays an important role in engg workshop. The work carried out at fitting bench or bench vice is called fitting
BENCH VICE
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FITTING
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ASSEMBLING
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ASSEMBLING
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• Assembly is a manufacturing process in which parts (usually interchangeable parts) are added to a product in a sequential manner to create a finished product much faster than with handcrafting-type methods system. The parts made in machining, welding, woodworking, electric fitting & gear making are assembled together to make an assembly.
CLASSIFICATION OF FITTING TOOLS
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• Measuring Tools• Holding Tools• Cutting Tools• Striking Tools• Drilling Tools• Threading Tools• Marking Tools• Fixing Tools• Checking Tools
FITTING & ASSEMBLING TOOLS
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TOOLS•Plier and cutters (Hand tools)•Spanner•Punch round•Chisel cold flat cut•Chisel cold cross cut•Screw driver flat•Screw driver Philips•Hand vice•Chain pipe wrench•Hacksaw hand with blade
TOOLS(contd)
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• Scrapper• Scrapper engg triangular• Scrapper engg half round• Hammer engg ½ lbs• Divider spring• Caliper outside• Caliper inside• Half round file• Steel rule• Square engg
Ball,straight and cross peen hammer
Search yourself
TOOLS (Contd)
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• Scrapper 8 in• Extractor cotter pin• File flat Bustard (16, 14, 12 in)• Smooth file 12 in• Chisel (half round)• Electric drill• Vice & mark table• Center punch• Tap & tap holder
CHISEL
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Types of Chisels
BENDING OF FLAT STRIP
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FEW MORE TOOLS USED IN FITTING AND ASEMBLING
MICRO METER
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MEASUREMENT FROM MICRO METER
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THE READING IS 7.38 MM
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•
EXERCISE
MEASUREMENT FROM MICRO METER
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MEASUREMENT FROM MICRO METER THE READING IS 7.72 MM
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READING IS 3.46
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CALIPPERS
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FITTING
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ASSEMBLING
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ASSEMBLING
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• Assembly is a manufacturing process in which parts (usually interchangeable parts) are added to a product in a sequential manner to create a finished product much faster than with handcrafting-type methods system. The parts made in machining, welding, woodworking, electric fitting & gear making are assembled together to make an assembly.
VERNIER CALLIPER
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MEASURING FROM VERNIER CALLIPER
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MEASURING FROM VERNIER CALLIPER
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Vernier Caliper
FEW MORE TOOLS and MACHINES
HACK SAW
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BLADE GEOMETRY
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TYPES OF DRILL BITS
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COUNTER SUNK BITS
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COUNTER SUNK BITS
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COUNTER SUNK BITS
TAPS
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SCRAPERS
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TRIANGULAR SCRAPER
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FILES
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TYPES OF FILES
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FILES
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TRIANGULAR FILE
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SPANERS
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Types of Spanners
Types of Spanners
Types of Spanners
SOCKET SET
BENDING PRESS
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SHEET CUTTING
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SHEET CUTTER
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SHEET CUTTING PRESS
100
HAND DRILL
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BENCH DRILL MACHINE
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SAFE WORK PRACTICES
CHECK YOUR ATTENDENCE ON CMS AND ENSURE YOUR REGISTRATION
WITH CMS
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•THANKS