Workshop 6: Thermal Analysis of a Plate with a Hole University of Puerto Rico at Mayagüez...
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Transcript of Workshop 6: Thermal Analysis of a Plate with a Hole University of Puerto Rico at Mayagüez...
Workshop 6:Thermal Analysis of a
Plate with a Hole
University of Puerto Rico at Mayagüez Department of Mechanical Engineering
Modified by (2008): Dr. Vijay K. GoyalAssociate Professor, Department of Mechanical EngineeringUniversity of Puerto Rico at Mayagüez
Thanks to UPRM students enrolled in INME 4058 sections 2006-08
Introduction:In this workshop we will use ANSYS to do a thermal analysis on a plate with a hole. The plate will consist of two materials, each with different conductivities and sizes. The list on the following page gives a list of material properties and design parameters that we’ll be using.
Thermal Analysis with ANSYS
Material #1:Conductivity: 20Size: 0.05 × 0.05 × 0.005
Material #2:Conductivity: 50Size: 0.10 × 0.05 × 0.005
Hole:Center: At center of Material #1Radius: 0.01
Other Parameters:Analysis Type: Thermal, h-methodElement Type: thermal solid
Film Coefficient: 150Bulk Temperature: 25Heat Flux: 150
Temperature at leftmost edge: 200Temperature at rightmost edge: 50
Properties and Parameters
Thermal Analysis with ANSYS
Starting ANSYS
From your desktop:
Click on: START > All Programs >
ANSYS 10.0 >
ANSYS Product Launcher.
Here we will set our Working Directory and the Graphics Manager
This is the
10.0 ANSYS
Product Launcher
main window.
Select the Working
Directory and type
the name of work
shop on Job Name.
Working Directory Setup
Click the button:
Customization/Preferences.
On the item of Use custom
memory settings type 128
on Total Workspace (MB):
and type 64 on
Database (MB):
Then click the Run
bottom.
Graphics Setup
* This setup applies to computers running under 512 MB of RAM* This setup applies to computers running under 512 MB of RAM
This is ANSYS’s Graphical User Interface window.
ANSYS GUI Overview
Once the program starts, save your work with a name.
Go to the Utility Menu, choose File > Save.
Make sure you save it with a name you can recognize later (such as workshop6 or WS_6). Also, remember to save your file every so often (each time you get the right result) , to make sure your work is saved and you won't have to start all over again if for any reason you have to quit working, since ANSYS does not have “undo”.
Getting Started
We’ll set preferences in order to filter quantities that relate to this discipline only.
Click Preferences from ANSYS Main Menu.
Select (check): “Thermal ” & h-Method ”
Step 1: Set Preferences
Preprocessing:Now we choose the element type.
Go to
Preprocessor > Add/Edit/Delete
Click Add button, and choose the element type. For this case, we choose:
Thermal Mass > Solid >
Quad4node
Step 2: Element Type
Preprocessing:The next step in preprocessing is choosing the element materials properties.
Go to Preprocessor > Material Props > Material Models.
Select Thermal > Conductivity > Isotropic.
Enter the thermalconductivity for the first material. (=20)
Step 3: Define Materials
Preprocessing:To choose a second material model, go to the window for Material Model.
Choose the New Model option from the Material Menu.
Repeat the same process, and enter the thermal conductivity for the second model. (=50)
Step 3: Define Materials
Preprocessing:Now we create the model. Go to:Preprocessor > Modeling > Create > Areas > Rectangle > By Dimensions.
Enter the dimensions of the first rectangle:(X1,X2; 0, 0.05) (Y1,Y2; 0,0.05);
Click By Dimensions again and enter the coordinates of the second rectangle:(X1,X2; 0.05, 0.1) (Y1,Y2; 0,0.05)
Click OK
Step 4: Build Geometry
Preprocessing:Now we create the hole.
Go toPreprocessor > Modeling > Create > Area > Circle > Solid Circle.
Enter the center coordinates and the radius:
(WP X=0.025, WP Y=0.025, Radius: 0.01)
Step 4: Build Geometry
Preprocessing:To actually create the hole, that is, we’ll remove or subtract the hole area from whole area.
Go toPreprocessing > Modeling > Booleans > Subtract> Areas
Step 4: Build Geometry
Preprocessing:We select the base area (the square we want to keep), click OK (if a menu allowing you to choose which area pops up, make sure you choose the correct area and click OK). Then, we choose the area we want to subtract (the circle), and click OK.
Step 4: Build Geometry
Preprocessing:Now we join the areas.
Go toPreprocessor > Modeling > Operate > Booleans > Glue > Areas.
We select the two areas we want to join, and click OK.
*They will continue to be two separate areas, with different properties.
Step 4: Build Geometry
Preprocessing:Now we create the mesh.
Go toPreprocessor > Meshing > Mesh Tool
In the Element Attribute option menu, select Area, then choose the area. An area attribute menu will pop up, make sure to choose the correct material properties.
Repeat for the second area.
Step 5: Create Mesh
Preprocessing:In the Mesh Tool Window, choose the size of the mesh areas. We chose Smart Size 4.
You can choose whichever size you want, or you can enter your own mesh parameters in the next menu of the window.
To create the Mesh, click the Mesh button, choose the areas you want to mesh (Pick All), and then click OK.
Step 5: Create Mesh
Processing:Now we can begin the Processing. The first thing we’ll do is apply a temperature gradient to the bar.
Choose:Preprocessor > Define Loads > Apply > Thermal > Temperature > On Nodes
Choose the leftmost nodes, click OK. Enter the temperature for that side and click enter.
Repeat for the other side.
Step 6: Apply Loads (Temp. Gradient)
Processing:
We continue with convection.
Go toPreprocessor > Define Loads > Apply >Thermal > Convection > On Nodes.
Choose the top nodes, and click OK.
Enter the film coefficient and the bulk temperature: Film Coefficient: 150Bulk Temperature: 25
Step 6: Apply Loads (Temp. Gradient)
Processing:
We now apply the heat flux.
Go to
Preprocessor > Define Loads > Apply >Thermal > Heat Flux > On Nodes
Choose the nodes at the circle, click OK.
Enter:Load HFLUX value: 150
Step 6: Apply Loads (Temp. Gradient)
Processing:We are now ready to Solve!
Go to:
Solution > Solve >
Current LS.
Click OK.
Step 7: Obtain Solution
Processing:A window that says "Solution is done!" will pop up.
Click Close.
Step 7: Obtain Solution
Post-Processing:Now, we can view the results of the analysis.
We go to:General Postproc > Plot Results > Contour Plot > Nodal Solu.
From here we can choose almost any plot we want. The plot we chose was the Temperature plot, given on the following pages. It includes a brief description and the instructions to obtain it.
Step 8: Review Results
Post-Processing:Temperature Plot:
In the Contour Nodal Solution Window, choose:
Nodal Solution >
DOF Solution and Temperature
Click OK, and the plot to the right should appear.
Step 8: Review Results
For different results, you can change the parameters and values, such as conductivities, temperatures, film coefficients and bulk temperature - or you could change the mesh size. Try it out and see what you get!
Step 8: Review Results