Wood French Door Parts Reference Catalog - Weather Shield Windows

Wood French DoorParts Reference Catalog

#010973 � Revised 09/03For Wood French Doors Built up to January 31, 2002

and for Special Orders From January 31, 2002 to February 1, 2003This parts catalog represents a discontinued product.

Limited replacement parts are available as listed within.

PART 1 OF 2 (Does not contain hardware information; except hinges.)

See Part 2 of 2 for All Other Hardware & Locking Kit Replacements

Weather Shield Mfg., Inc.Medford, WI 54451 � 715-748-2100

2 (09/03) www.weathershield.com

Wood French DoorTable of Contents

Parts Reference Catalog Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3Cross Sections � Inswing

Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5

Horizontal / Vertical Mull Cross SectionsInswing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

Cross Sections � OutswingSide View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

Sill Cross SectionsSide View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

How To Measure To Order Replacement Parts (Diagrams) . . . . . . . . . . . . . . . . . . . . . . . . . Page 10How to Measure To Order Replacement Parts � Inswing (Charts) . . . . . . . . . . . . . . . . . . . Page 11How to Measure To Order Replacement Parts � Outswing (Charts) . . . . . . . . . . . . . . . . . Page 12Replacement Insert and Glass Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13Glazing Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15Glazing Bead Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16Replacement Parts

Horizontal and Vertical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17Vertical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 19Horizontal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0Horizontal Inswing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21Horizontal Outswing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24

Astragal Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27Astragals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29

3 (09/03)

Wood French DoorParts Reference Catalog Guide

www.weathershield.com

Please Specify Product Option Numbers or Part Numbers When Ordering.

PURPOSEThis catalog is intended to assist you in identifying and ordering replacement parts.

CATALOG FORMAT1) Cross Sections (Pages 4 through 9)

Shows part locations.

Each part name and reference number is shownon the page. Turn to the page number followingan entry for specific information on that part.The reference number stays the same for an itemthroughout the parts list.

2) �Measuring Your Unit� (Pages 10 through 12)After the cross section and sill pages is a diagram

showing how to measure your unit. The two chartsthat follow the diagram are to help you order correctly sized replacement parts.

3) Detailed Parts Information Pages (Pages 17-30)Pages are organized under general categories:

Inswing Doors, Outswing Doors, Sash and Glass,Horizontal Parts, Horizontal and Vertical Parts andHinges.

Drawings of the parts and their descriptions areshown at the left of the page as they will showup on your order acknowledgement.

Product options and part numbers are shown at the right. Use these numbers when ordering.

At the end of some part descriptions are braces { }enclosing an �S� or �E� followed by dates such as {S 7-98}.This indicates when parts were started or ended in production.

4) Configured NumbersParts ordering system as of 2002.

GLASS IDENTIFICATION NUMBERSTo identify when your unit was produced, look for the black ink

numbers stamped on the aluminum spacer between the lites ofglass. It will be near one of the four corners. See sketch at right.

QUESTIONSContact your customer relations representative if you

have any questions concerning how to use partsreference catalogs.

18 (09/03)

Wood French DoorHorizontal and Vertical

Replacement Parts


Orders may require call-out size and other dimensions in inches. See Pages 10, 13, & 14. Some Parts can be orderedby specific length in inches. Configured Number parts require call-out size.

#28) 31/2" [89mm] Aluminum Horizontal/Vertical Mull CoverAluminum Extrusion #1535 FINISH CONFIGURED

NUMBER*White Aluminum

C969650Adobe AluminumDesert Tan Aluminum

Hartford Green Aluminum

#94 Q-LON Tape Backed Corner Seal {S 7-98} PARTNUMBER982035

*When ordering white replacement parts please specify manufacture date/glass code (see ).

#6) Jamb Aluminum Cladding For Field Replacement

FINISH

49/16" [116mm]JAMB

PART NUMBER

51/8" [130mm]JAMB

PART NUMBER

69/16" [167mm]JAMB

PART NUMBER*White

C967315Adobe

Desert TanHartford Green

Specify head, left side, rightside, width, color and numberof inches.

NOTE: Jamb cladding is sent approximately 4" (102mm) longer thaninstallation length. It must be trimmed to length before installation.Please specify jamb width if other than shown.

#5 & 17) Hinged Door Weather StripPART LENGTH CONFIGURED

NUMBER821/2" [2096mm]

C981936110" [2794mm]140" [3556mm]

Specify head, left side, right side, call-off size,inswing or outswing.

NOTE: Order size long enough to fit your particularapplication. Weather strip may requireadditional cutting or notching to fit yourneeds.


Wood French DoorSide View

Inswing Cross Sections

Aluma Cladw/High Performance Sill

58

88

6

1

Brick Mouldw/Low Profile Sill

10

2

135 7

9

8

TYPICAL

TYPICAL

5

ITEM PAGE1) Head Aluminum Extrusion 172) Head Brick Mould 75) Head Weather Strip 186) Head Jamb Aluminum Cladding 187) Insert, Aluminum Clad 11,12

8) Glazing Bead1 15,169) Insul Glass 11,12

ITEM PAGE10) Bottom Sweep, Inswing 2113) Insert, Wood 11, 12

58 Sill, High Performance, Hardwood Threshold2 2588) Aluminum Drip Edge 261 See Page 15 & 16 for complete glazing bead

identification and application.2 See Page 9 for complete breakdown and

identification of sills, bottom sweeps, etc.NOTE: Vinyl frame extrusion with primed, poly I, or

natural panels is not shown.

]

4 (09/03)

PRODUCT NAME

DRAWING TYPE

TYPICALCROSS

SECTIONVIEW

PART NAMES, REFERENCE NUMBERS

ANDREFERENCE PAGES

CATALOG PAGEAND DATE

SIZE TO SPECIFYFOR ORDERING

PARTS AND PARTDESCRIPTIONS

INCLUDING OPTIONSAND PART NUMBERS

TO USE FORORDERING

STARTING AND ENDINGDATES FOR PARTS

{S 7-98}(WHEN ENDING DATEIS NOT SHOWN, PART

IS STILL IN USE).

CONFIGUREDNUMBERS

INSULATING GLASS

M001221000575803

ALUMINUM SPACER

GLASS IDENTIFICATION NUMBERS




Aluma Cladw/High Performance Sill

58

88

6

1


10

2

135 7

9

8

TYPICAL

TYPICAL

5

ITEM PAGE1) Head Aluminum Extrusion 172) Head Brick Mould 175) Head Weather Strip 186) Head Jamb Aluminum Cladding 187) Insert, Aluminum Clad 13, 14

8) Glazing Bead1 15, 169) Insul Glass 13, 14

ITEM PAGE

10) Bottom Sweep, Inswing2 2113) Insert, Wood 13, 14

58) Sill, High Performance, Hardwood Threshold2 2588) Aluminum Drip Edge 261 See Page 15 & 16 for complete glazing bead

identification and application.2 See Page 9 for complete breakdown and

identification of sills, bottom sweeps, etc.NOTE: Vinyl frame extrusion with primed, poly I, or

natural panels is not shown.


Wood French DoorTop View


STATIONARY

20

TYPICAL

14

TYPICAL18 8 TYPICAL

2523

27

22 21

13

7

TYPICAL

TYPICAL

19

TYPICAL9

26

TYPICAL

17

ASTRAGAL

20

ITEM PAGE7) Active Insert, Aluminum Clad 13, 148) Glazing Bead1 15, 169) Insul Glass 13, 14

13) Active Insert, Wood 13, 1414) Side Brick Mould 1717) Hinged Door Weather Strip 1818) Hinge, Inswing 29, 3019) Side Jamb Cladding 1820) Astragal2 27, 2821) Astragal Cover, Aluminum Clad2 27, 2822) Astragal, Stationary2 27, 2823) Astragal Cover, Stationary,

Aluminum Clad2 27, 2825) Inactive Insert, Wood 13, 1426) Side Aluminum Extrusion 1727) Inactive Insert, Clad 13, 14

1 See Page 15 & 16 for complete glazing beadidentification and application.

2 See Page 27 & 28 for complete astragalinformation.

NOTE: Vinyl frame extrusion with primed, poly I,or natural panels is not shown.

7

13


Wood French DoorHorizontal / Vertical Mull Cross Sections

(Inswing Shown)

32

33

30

28

29

31

ITEM PAGE28) 31/2" Aluminum Horizontal

Mull Cover 1829) 31/2" Wood Horizontal

Mull Cover 2030) Aluminum Horizontal

Mull Cover 2031) Wood Horizontal Mull Cover 2032) 11/2" Aluminum Vertical

Mull Cover 1933) 11/2" Wood Vertical Mull Cover 19

NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown.

NOTE: Inswing and Outswing mulling requiresame trim parts.

NOTE: Typical blocking shown may ormay not match actual productionprocedures.



Outswing Cross Sections

9

8

2

435

40

34

41

65

TYPICAL

TYPICAL

TYPICAL

TYPICAL

TYPICAL

ITEM PAGE2) Head Brick Mould 175) Head Weather Strip 18


34) Head Aluminum Extrusion 1740) Active Insert, Aluminum Clad 13, 14

ITEM PAGE

41) Bottom Sweep, Outswing2 2343) Insert, Wood 13, 1465) Sill Stop Weather Strip 23

1 See Page 15 & 16 for complete glazing beadidentification and application.

2 See Page 9 for complete breakdown andidentification of sills and bottom sweeps.

NOTE: Vinyl frame extrusion with primed, poly I, or natural panels is not shown.


Wood French DoorTop View

Outswing Cross Sections

20

39

38

14

44

45 43

47

17951

17

55

852 TYPICAL

TYPICAL

TYPICAL

TYPICAL

TYPICAL

TYPICAL

20

43

51

ITEM PAGE


14) Side Brick Mould 1717) Hinged Door Weather Strip 18

20) Astragal2 27, 28

38) Astragal Cover, Aluminum2 27, 28

39) Astragal Cover, Wood2 27, 2843) Active Insert, Wood 13, 1444) Hinge, Outswing 2945) Inactive Insert, Wood 13, 1447) Side Aluminum Extrusion 1751) Active Insert, Aluminum Clad 13, 1452) Inactive Insert, Aluminum Clad 13, 1455) Structural Performance

Upgrade Astragal2 27, 281 See Page 15 & 16 for complete glazing

bead identification and application.2 See Page 27 & 28 for detailed astragal

information.NOTE: Vinyl frame extrusion with primed,

poly I or natural panels is not shown.


TYPICAL TYPICAL

Outswing Inswing

43

6541

60

51

63

60

59

51

10

51

57

5856

51

66

67

10

43

10

65

51

41

88

67

66

60 7674


Sill Cross Sections

ITEM PAGE10) Bottom Sweep, Inswing 2141) Bottom Sweep, Outswing 2343) Insert, Wood 13, 1451) Active Insert, Aluminum Clad 13, 1456) High Performance Sill Weep System

With Weather Strip 2457) Weather Strip Only

For High Performance Sill Weep System 2458) High Performance Sill Hardwood Threshold 25

ITEM PAGE59) Vinyl Sill Threshold, Inswing 2560) Aluminum Sill, Bronze, Anodized 2463) ADA Sill, Aluminum, Bronze Anodized 2465) Sill Stop Weather Strip, Outswing 2366) Hardwood Threshold Stop, Outswing 2567) Vinyl Threshold, Outswing 2574) Adjustable Sill Hardwood Threshold 2276) Adjustable Sill Vinyl Threshold 2288) Aluminum Drip Edge 26


Wood French DoorHow To Measure To

Order Replacement Parts

Aluminum Cladw/High Performance Sill


INSERT WIDTH INSERT WIDTHDAYLIGHTOPENING

WIDTH

DAYLIGHTOPENING

WIDTH

JAMB WIDTH

UNIT WIDTH

JAMB WIDTH

INSERT WIDTHDAYLIGHTOPENING

WIDTH

DAYLIGHTOPENING

WIDTH

INSERT WIDTH

UN

IT H

EIG

HT

JAM

B H

EIG

HT

DA

YLI

GH

TO

PE

NIN

GH

EIG

HT

RO

UG

H O

PE

NIN

G H

EIG

HT

JAM

B H

EIG

HT

DA

YLI

GH

TO

PE

NIN

GH

EIG

HT

RO

UG

H O

PE

NIN

G H

EIG

HT

INS

ER

T H

EIG

HT

INS

ER

T H

EIG

HT

ROUGH OPENING WIDTH

ROUGH OPENING WIDTH


*Available in 6-8 Height Only.**JB-JB refers to Sill-to-Head for Height Dimensions.1Deduct 413/16" [122mm] from glass height shown when door is ordered with optional primed or poly I 10" [254mm] bottom rail.2Deduct 5" [127mm] from glass height shown when door is ordered with optional aluminum clad 10" [254mm] bottom rail.

DoorCall-Out

Size

AluminumExtrusion

JB-JB** Only(=Aluminum

Unit Size)Inches [mm]

Brick Mould**JB-JBInches[mm]

AluminumClad Insert

Inches [mm]

WoodInsertInches[mm]

DaylightOpeningInches[mm]

GlassInches[mm]

2-0 255/8 [651] 255/8 [651] 24 [610] 24 [610] 137/16 [341] 145/16 [364]2-6 315/8 [803] 315/8 [803] 30 [762] 30 [762] 197/16 [494] 205/16 [516]2-8 335/8 [854] 335/8 [854] 32 [813] 32 [813] 217/16 [545] 225/16 [567]3-0 375/8 [956] 375/8 [956] 36 [914] 36 [914] 257/16 [646] 265/16 [668]4-0 507/16 [1281] 507/16 [1281] 24 [610] 24 [610] 137/16 [341] 145/16 [364]

*4-11 5811/16 [1491] 5811/16 [1491] 281/8 [714] 281/8 [714] 179/16 [446] 187/16 [468]5-0 627/16 [1586] 627/16 [1586] 30 [762] 30 [762] 197/16 [494] 205/16[516]5-4 667/16 [1688] 667/16 [1688] 32 [813] 32 [813] 217/16 [545] 225/16[567]

*5-11 7011/16 [1795] 7011/16 [1795] 341/8 [867] 341/8 [867] 239/16 [599] 247/16 [621]6-0 747/16 [1891] 747/16 [1891] 36 [914] 36 [914] 257/16 [646] 265/16[668]

6-8 Low Profile Sillor Adjustable Sill 7913/16 [2027] 803/16 [2037] 773/16 [1961] 779/16 [1971] 673/16 [1707] 681/16 [1729]



9-0 Low Profile Sillor Adjustable Sill

(with 10" Bottom Rail Standard)1073/16 [2723] 1079/16 [2733] 1049/16 [2656] 10415/16 [2665] 893/4 [2280] 907/16 [2297]

10-0 Low Profile Sillor Adjustable Sill

(with 10" Bottom Rail Standard)1193/16 [3027] 1199/16 [3037] 1169/16 [2961] 11615/16 [2970] 1013/4 [2585] 1027/16 [2602]

6-8 High Performance Sill 803/16 [2037] 803/16 [2037] 773/16 [1961] 7713/16 [1976] 673/16 [1707] 681/16 [1729]6-10 High Performance Sill 819/16 [2072] 819/16 [2072] 789/16 [1996] 789/16 [1996] 689/16 [1742] 697/16 [1764]8-0 High Performance Sill 959/16 [2427] 959/16 [2427] 929/16 [2351] 929/16 [2351] 829/16 [2097] 837/16 [2119]9-0 High Performance Sill

(with 10" Bottom Rail Standard) 1079/16 [2732] 1079/16 [2732] 1049/16 [2656] 1049/16 [2656] 893/4 [2280] 907/16 [2297]10-0 High Performance Sill

(with 10" Bottom Rail Standard) 1199/16 [3037] 1199/16 [3037] 1169/16 [2961] 1169/16 [2961] 1013/4 [2585] 1027/16 [2602]6-8 ADA Sill 7813/16 [2002] 793/16 [2011] 773/16 [1961] 779/16 [1970] 673/16 [1707] 681/16 [1729]

6-10 ADA Sill 803/16 [2037] 809/16 [2046] 789/16 [1996] 7815/16 [2005] 689/16 [1742] 697/16 [1764]8-0 ADA Sill 943/16 [2392] 949/16 [2402] 929/16 [2351] 9215/16 [2361] 829/16 [2097] 837/16 [2119]9-0 ADA Sill

(with 10" Bottom Rail Standard) 1063/16 [2697] 1069/16 [2707] 1049/16 [2656] 10415/16 [2665] 893/4 [2280] 907/16 [2297]10-0 ADA Sill

(with 10" Bottom Rail Standard) 1183/16 [3002] 1189/16 [3011] 1169/16 [2961] 11615/16 [2970] 1013/4 [2584] 1027/16 [2602]

Inswing French Door Width Dimensions

Note 1 & 2 AppliesInswing French Door Height Dimensions

Wood French DoorHow to Measure to Order Replacement Parts

INSWING

Note 1 & 2 Applies


*Available in 6-8 Height Only.**JB-JB refers to Sill-to-Head for Height Dimensions.1Deduct 413/16" [122mm] from glass height shown when door is ordered with optional primed or poly I 10" [254mm] bottom rail.2Deduct 5" [127mm] from glass height shown when door is ordered with optional aluminum clad 10" [254mm] bottom rail.

DoorCall-Out

Size

AluminumExtrusion

JB-JB** Only(=Aluminum

Unit Size)Inches [mm]

Brick Mould**JB-JBInches[mm]

AluminumClad Insert

Inches [mm]

WoodInsertInches[mm]

DaylightOpeningInches[mm]

GlassInches[mm]

2-0 255/8 [651] 255/8 [651] 24 [610] 24 [610] 137/16 [341] 145/16 [364]2-6 315/8 [803] 315/8 [803] 30 [762] 30 [762] 197/16 [494] 205/16 [516]2-8 335/8 [854] 335/8 [854] 32 [813] 32 [813] 217/16 [545] 225/16 [567]3-0 375/8 [956] 375/8 [956] 36 [914] 36 [914] 257/16 [646] 265/16 [668]4-0 507/16 [1281] 507/16 [1281] 24 [610] 24 [610] 137/16 [341] 145/16 [364]

*4-11 5811/16 [1491] 5811/16 [1491] 281/8 [714] 281/8 [714] 179/16 [446] 187/16 [468]5-0 627/16 [1586] 627/16 [1586] 30 [762] 30 [762] 197/16 [494] 205/16[516]5-4 667/16 [1688] 667/16 [1688] 32 [813] 32 [813] 217/16 [545] 225/16[567]

*5-11 7011/16 [1795] 7011/16 [1795] 341/8 [867] 341/8 [867] 239/16 [599] 247/16 [621]6-0 747/16 [1891] 747/16 [1891] 36 [914] 36 [914] 257/16 [646] 265/16[668]

6-8 Standard Sill 7913/16 [2027] 803/16 [2037] 773/16 [1961] 779/16 [1971] 673/16 [1707] 681/16 [1729]

6-10 Standard Sill 813/16 [2062] 819/16 [2072] 789/16 [1996] 7815/16 [2005] 689/16 [1741] 697/16 [1764]8-0 Standard Sill 953/16 [2428] 959/16 [2427] 929/16 [2351] 9215/16 [2361] 829/16 [2097] 837/16 [2119]9-0 Standard Sill

(with 10" Bottom Rail Standard) 1073/16 [2723] 1079/16 [2733] 1049/16 [2656] 10415/16 [2665] 893/4 [2280] 907/16 [2297]10-0 Standard Sill


6-8 ADA Sill 7813/16 [2002] 793/16 [2011] 773/16 [1961] 779/16 [1970] 673/16 [1707] 681/16 [1729]6-10 ADA Sill 803/16 [2037] 809/16 [2046] 789/16 [1996] 7815/16 [2005] 689/16 [1742] 697/16 [1764]8-0 ADA Sill 943/16 [2390] 949/16 [2402] 929/16 [2351] 9215/16 [2361] 829/16 [2097] 837/16 [2119]9-0 ADA Sill

(with 10" Bottom Rail Standard) 1063/16 [2697] 1069/16 [2707] 1049/16 [2656] 10415/16 [2665] 893/4 [2280] 907/16 [2297]10-0 ADA Sill


Outswing French Door Width Dimensions

Outswing French Door Height Dimensions

Wood French DoorHow to Measure to Order Replacement Parts

OUTSWING

Note 1 & 2 Applies


To Order Replacements Specify The Following:1. Manufacturing Date/Glass Code ________________________

2. Glass Size ______________________ (See Page 10, 11, & 12)

3. Glazing Option___________________ (See Page 15)! Single Glazed ! Insul Low E ! Tempered ! Triple Insul R6 ! Triple Insul R10

4. Spacer Color ! Silver Anodized ! Bronze Anodized

5. Glass Type ! Clear ! Insul Low E ! Special Glass (Obscure, Tinted, etc.)___________________

6.! TDL Configuration ______ Wide ______High! 7/8" [22 mm] Bar ! 1-3/8" [35 mm] Bar

7.! SDL Configuration ______ Wide ______High! 7/8" [22 mm] Bar ! 1-3/8" [35 mm] Bar

8.! Grille In Airspace / Configuration - Grille Type! 5/8" [16 mm] Diamond Number of Lites ________

Color! White ! Adobe ! Desert Tan! Hartford Green ! Other ___________________

9.Gas! Argon ! Krypton (Check Which Applies)

10. Door Call-out Size: (See Pages 11 & 12) _________________

11. Bottom Rail: ! Standard ! 10" Rail

12. Hinge Code: A, B, C, D or Stationary (Check Which Applies Using Diagrams Below.)

Example

3High

2Wide

! (A) Inswing Right 1-Panel

! (A) Inswing Right 2-Panel

! (B) Inswing Left 1-Panel

! (B) Inswing Left 2-Panel

! (C) Outswing Left 1-Panel

! (C) Outswing Left 2-Panel

! (D) Outswing Right 1-Panel

! (D) Outswing Right 2-Panel

Code (A) is an Inswing Door Hinged Right.Note: Inswing doors are viewed from inside.

Code (B) is an Inswing Door Hinged Left.Note: Inswing doors are viewed from inside.

Code (C) is an Outswing Door Hinged Left.Note: Outswing doors are viewed from outside.

Code (D) is an Outswing Door Hinged Right.Note: Outswing doors are viewed from outside.

Grille In Airspace:5/8" [16mm] RectangularWide:_____ High:_____

11/16" [17mm]Sculptured RectangularWide:_____ High:_____

15/16" [24mm]Sculptured RectangularWide:_____ High:_____

To order only replacement glass,complete Items 1 through 11.

To order replacement insert(s)complete Items 1 through 13.

Wood French DoorReplacement Insert and

Glass Order Form

13. Hinge Type & Rout Requirements (See Pages 29 & 30)! Button Tip Ball Bearing ! Adjustable ! Cathedral Tipped (Bright Brass Only) ! No Hinges/No Rout! W/Hinges Applied (Specify Type & Color) _________________________________________

14. ! Active Insert ! Inactive Insert ! Stationary Insert

15. Insert Exterior Type & Color! Primed! No Prime/No Finger Joint! Poly I ! Color________________________! Aluminum Clad

! *White! Adobe! Desert Tan! Hartford Green! Flexicolor________________________

16. Type of Sill (See Page 9)! No Sill! Low Profile Sill

! Vinyl Threshold {S 3-15-99}! High Performance Sill (Inswing Only)! ADA Sill! Adjustable Sill (Inswing Only)

17. Bore Insert For Hardware! No Bore! Bore for Lockset

! Single Bore (from topedge of door to center of bore)

! 361/2"! 371/2"

! Deadbolt! 4" Center to Center! 6" Center to Center

! Installation Holes! With! Without

! Backset! 23/8"! 23/4"


Insert Interior Type & *Color! Pine! Primed! Oak! Cherry! Alder! American Fir! Maple! Mahogany! Poly I ! *Color________________________

36-1/2" or

37-1/2"

Top EdgeOf DoorBore For Lockset

SINGLE BORE

BACKSET

BACKSET

4" or 6"

MULTI-POINTSINGLE-POINT

Standard Double BoreDEAD BOLTWITH INSTALLATIONHOLES

6"INSTALLATIONHOLES

CENTEROF BORE

Standard Double BoreDEAD BOLTWITHOUTINSTALLATIONHOLES

Wood French DoorReplacement Insert and

Glass Order Form

ILLUSTRATIONS

FOR

ITEM

17

WK

HFR

PRODUCTID

*When ordering whitereplacement parts pleasespecify manufacturedate/glass code (see Page 3).


Wood French DoorGlazing Options

HGFE

DCBA

1" Insul3/4" InsulSingle

Glazed

FRENCH DOOR GLAZING OPTIONS

WOOD INSERT

1" Triple Insul

R6 or R10

3/4" Insul

w/ 7/8" True

Divided Lite

Single Glazed

w/ 7/8" True

Divided Lite

Single Glazed

w/ 1-3/8" True

Divided Lite

B

3/4" Insul

with 7/8"

Simulated

Divided Lite

AA

Single Glazed

with 7/8"

Simulated

Divided Lite

Single Glazed

with 1-3/8"

Simulated

Divided Lite

3/4" Insul

w/ 1-3/8" True

Divided Lite

3/4" Insul

with 1-3/8"

Simulated

Divided Lite

B

D

1" Triple Insul

R6 or R10

B

3/4" Insul 1" Insul

C

FRENCH DOOR GLAZING OPTIONS

ALUMINUM INSERT

Single

Glazed

A

H

3/4" Insul

F

Single Glazed

w/ 1-3/8" True

Divided Lite

3/4" Insul

w/ 7/8" True

Divided Lite

G

B

3/4" Insul

with 1-3/8"

Simulated

Divided Lite

A

Single Glazed

with 1-3/8"

Simulated

Divided Lite

3/4" Insul

with 7/8"

Simulated

Divided Lite

B

E

A

Single Glazed

w/ 7/8" True

Divided Lite

Single Glazed

with 7/8"

Simulated

Divided Lite

w/ 1-3/8" True

Divided Lite

Circled letters under each image correspond to circled lettersbelow the glazing bead pieces shown on the following page.


Orders may require call-out size and other dimensions in inches. See pages 10, 11, & 12. Some parts can be orderedby specific length in inches. Configured number parts require call-out size.

A FE

Wood French DoorGlazing Bead

Replacement Parts

Single Glazed andSingle GlazedTDL/SDLPerimeter GlazingBead

1" [25mm] InsulGlazing Bead

DC

Single Glazed7/8" [22mm] TDLBar Glazing Bead

3/4" [19mm] Insul7/8" [22mm]TDL/SDL PerimeterBead and13/8" [35mm] TDLBar Bead

E

B G H

3/4" [19mm] Insul7/8" [22mm] TDLBar Glazing Bead

G

FINISH CONFIGUREDNUMBER

Pine

C714149

PrimedOak

CherryMapleAlder

American FirMahogany


Pine

C650534

PrimedOak

CherryMapleAlder



Pine

C650543

PrimedOak

CherryMapleAlder



Pine

C651138

PrimedOak

CherryMapleAlder



Pine

C650525

PrimedOak

CherryMapleAlder


Circled letters under each image correspond to circled lettersbelow the glazing options shown on the previous page.

17 (09/03)



Replacement Parts


#1 & 26) Door Extrusion - Inswing - Head, Left Side, Right SideAluminum Extrusion #5592Vinyl Extrusion #5006

*When ordering white replacement parts please specify manufacture date/glass code (see Page 3).

#2 &14) Brick Mould - Inswing or Outswing

Specify head, right side, left side, call-outand type.


White Vinyl C760823

*White Aluminum

C969418Adobe Aluminum

Desert Tan Aluminum


TYPE CONFIGUREDNUMBER

Primed

C321190No Prime/No Finger JointNo Prime/With Finger Joint

Specify head, left side, right side, call-out and color.

Specify head, left side, right side, call-out and color.

#34 & 47) Door Extrusion � Outswing - Head, Left Side,Right SideAluminum Extrusion #5593Vinyl Extrusion #5007

FINISHCONFIGURED

NUMBERWhite Vinyl C760824

*White Aluminum

C969417Adobe Aluminum

Desert Tan AluminumHartford Green Aluminum




Replacement Parts

#28) 31/2" [89mm] Aluminum Horizontal/Vertical Mull CoverExtrusion #1535 FINISH CONFIGURED

NUMBER*White Aluminum



#94) Q-LON Tape Backed Corner Seal {S 7-98} PARTNUMBER982073


#6 & 19) Jamb Aluminum Cladding For Field ReplacementExtrusion #5508

FINISH

49/16" [116mm] JAMBCONFIGURED

NUMBER


NUMBER


NUMBER

*White

C967315Adobe


Specify head, left side, rightside, width, color and numberof inches.

NOTE: Jamb cladding is sent approximately 4" (102mm) longer thaninstallation length. It must be trimmed to length before installation.Please specify jamb width if other than shown.

#5 & 17) Hinged Door Weather StripPART LENGTH CONFIGURED

NUMBER821/2" [2096mm]

C981936110" [2794mm]140" [3556mm]

Specify head, left side, right side, call-out size,inswing or outswing.

NOTE: Order size long enough to fit your particularapplication. Weather strip may requireadditional cutting or notching to fit yourneeds.



Wood French DoorVertical Replacement Parts

#32) 11/2" [38mm] Aluminum Vertical Mull CoverExtrusion #1534

#33) 11/2" [38mm] Wood Vertical Mull Cover


*White

C969647Adobe



Primed


NOTE: Specify length when ordering.




Wood French DoorHorizontal Replacement Parts


#30) Aluminum Horizontal Tight Mull CoverExtrusion #1504

#31) Wood Horizontal Tight Mull Cover

#29) 31/2" [89mm] Wood Horizontal Mull Cover FINISH CONFIGUREDNUMBER

PrimedC741518No Prime/No Finger Joint

No Prime/With Finger Joint


*White Aluminum




Primed




Wood French DoorHorizontal Inswing Replacement Parts

#10) Bottom Sweep For: ADA Sill, Adjustable Sill, Low Profile Vinyl Threshold Sill {S 12-98}

EXTRUSIONNUMBER

CONFIGUREDNUMBER

5018 C7616725032 C761615

Extrusion #5018

Bottom Sweep - Inswing {S 4-98, E 3-99}

Extrusion #5032NOTE: Modification required if used

with bottom rail block.

Bottom Sweep - Inswing {E 4-98}

Bottom Sweep for Aluminum Extrusion {E 4-98}

Extrusion #5051 � Replaced by Extrusion #5032

Bottom Rail Block {E 4-98}

Replaced by Extrusion #5032 if bottomRail Block is removed from insert.

If you must replace any of the following on your door, order Extrusion #5018 as listed above.




Wood French DoorHorizontal Inswing Replacement Parts

#74) Adjustable Sill Hardwood Threshold

#79) Adjustable Sill Bronze Anodized slotted Cap

#80) Adjustable Sill Knurled Center Stud Screw PARTNUMBER972247

PARTNUMBER972248

CONFIGUREDNUMBERC618684

#81) Adjustable Sill 3-Prong �T� Nut PARTNUMBER972246

#76) Adjustable Sill Vinyl ThresholdExtrusion #5066




Wood French DoorHorizontal Outswing Replacement Parts

#41) Bottom Sweep - Outswing {S4-98}Threshold Sill {S 12-98}

Extrusion #5027NOTE: Modification required if used

with bottom rail block.

Aluminum Bottom Sweep - Outswing {E 4-98}


Bottom Sweep - Outswing {E 4-98}

Extrusion #5039-V � Replaced by Extrusion #5027

Bottom Sweep for Aluminum Extrusion {E 4-98}


Bottom Rail Block {E 4-98}

Replaced by Extrusion #5027 if bottomrail block is removed from insert.

EXTRUSIONNUMBER

CONFIGUREDNUMBER

5027 C761610

If you must replace any of the following on your door, order Extrusion #5027 as listed above.

#65 Sill Stop Weather Strip - OutswingCONFIGURED

NUMBERC980750



Wood French DoorMiscellaneous Replacement Parts

#60) Aluminum Sill Cover, Bronze AnodizedExtrusion #5557


#56) High Performance Sill Weep System With Weather StripExtrusion #5600

#57) High Performance Sill Weep System Weather Strip

#63) ADA Sill, Bronze Anodized {S 7-96}Extrusion #5573




#82) 2" Sill Extension, Bronze Anodized AluminumExtrusion #5555

#83) 5 7/16" Sill Extension, Bronze Anodized AluminumExtrusion #5556



#84) Sill Extension, ADAExtrusion #5566

Extension Application Example





#86) Sill Joint Cover, Gold Anodized AluminumExtrusion #5562 DESCRIPTION CONFIGURED

NUMBERFor Clad Units

C969948For Brick Mould Units

#58) High Performance Sill, Hardwood Threshold � Inswing

#59) Vinyl Sill Threshold - InswingExtrusion #5004

#66) Hardwood Threshold Stop - Outswing {S 10-98}

#67 Vinyl Threshold - OutswingExtrusion #5052

#85) Low Profile Sill Hardwood Threshold {E 3-15-99}

Replaced by Extrusion #5004NOTE: You must also order Bottom Sweep,

Extrusion #5018, on page 21.








#88) Aluminum Drip EdgeExtrusion #5604 TYPE

CONFIGUREDNUMBER

*White � 1-Panel

C969771

Adobe � 1-PanelDesert Tan � 1-Panel

Hartford Green � 1-Panel*White � 2-Panel SetAdobe � 2-Panel Set

Desert Tan � 2-Panel SetHartford Green � 2-Panel Set

#92) Bottom Rail Block For ADA SillPiece is 363/4" long.



Specify wood species.

#93) Astragal Sill Block With Pile Weather Strip � Inswing PARTNUMBER612149


Wood French DoorAstragal Order Form

To Order Replacement Astragals Specify The Following:1. Manufacturing Date/Glass Code ________________________2. Hinge Code: A, B, C, D or S

3. Door Height:! 6-8 ! 6-10 ! 8-0 ! 9-0 ! 10-0 ! Other__________

4. Exterior Frame Type & Color:! Aluminum Astragal Cover Only � ! SPU Only! Structural Performance Upgrade

! Interior ! Exterior! Primed! No Prime/No Finger Joint! No Prime With Finger Joint! Poly I! Aluminum

! *White! Adobe! Desert Tan! Hartford Green! Flexicolor______________________

5. Type of Sill:! No Sill! Low Profile Sill! High Performance Sill! ADA Sill! Adjustable Sill! Hardwood Threshold Sill Outswing

6. Prep Astragal For:! W/Hardware For Manual Flushbolts! W/Hardware For Multi-Point Lockset & Center Activated Flushbolt! W/Hardware For Multi-Point Lockset & Handle Activated Flushbolt! No Hardware / Rout For Single Point Lockset! No Hardware / Rout For Multi-Point Lockset & Center Activated Flushbolt! No Hardware / Rout For Multi-Point Lockset & Handle Activated Flushbolt! No Hardware / No Rout For Hardware! Rout For Center Activated Flushbolt

7. ! �95 Hardware (Fuhr) ! �96 Hardware (Roto 1) ! �98 Hardware (Roto 2) ! 2000 Hardware (Wink Haus)

Interior Type:! Pine! Primed! Oak! Cherry! Maple! Mahogany! Alder! American Fir! Poly I

! *Color ______________________

! (A) Inswing Door, Hinged Right

! (B) Inswing Door, Hinged Left

! (C) Outswing Door, Hinged Left

! (D) Outswing Door, Hinged Right

! (S) Stationary Inswing Application

! (S) Stationary Outswing Application

Code (A) is an Inswing Door Hinged Right.Note: Inswing doors are viewed from inside.

Code (B) is an Inswing Door Hinged Left.Note: Inswing doors are viewed from inside.

Code (C) is an Outswing Door Hinged Left.Note: Outswing doors are viewed from outside.

Code (D) is an Outswing Door Hinged Right.Note: Outswing doors are viewed from outside.

*When ordering white replacementparts please specify manufacturedate/glass code (see Page 3).


Wood French DoorAstragals

5

51

4

ALUMINUM INSWING

ALUMA CLADCODE D OUTSWINGHINGED RIGHT

BRICK MOULDCODE D OUTSWINGHINGED RIGHT

ALUMINUM EXTERIOR ASTRAGAL COVER

OUTSWING

STRUCTURAL PERFORMANCE UPGRADE

PRIMED / NO PRIME / NO FINGER JOINTPOLY I OUTSWING

1

ALUMA CLADSTATIONARY

BRICK MOULDCODE B INSWINGHINGED LEFT

ALUMA CLADCODE B INSWINGHINGED LEFT

Note: Brick mould stationary

STRUCTURAL PERFORMANCE UPGRADE ALUMA CLADCODE D OUTSWINGHINGED RIGHT

PRIMED / NO PRIME /NO FINGER JOINT

POLY I EXTERIOR ASTRAGAL COVER

OUTSWING

2

1

PRIMED / NO PRIME / NO FINGER JOINTPOLY I STATIONARY

INSWING OR OUTSWING

1

PRIMED / NO PRIME / NO FINGER JOINT POLY I INSWING OR OUTSWING

4

1

5

ALUMINUMSTATIONARY

INSWING

3

units use astragal 2 above.

C699863 (includes weather strip)

C699969

5607-E(Ordered

Separately)

C969940

C699969

3

C699863

5606-E(Ordered

Separately)

C967346

C640180 (includes weather strip)

5567 SPU Only

C967533(includes weather strip)

1

Optional

Optional

C665081


Wood French DoorHinges

FINISH PARTNUMBER

Bright Brass 972947Antique Brass 972949

Chrome 972972Stainless Steel 972999

White 972948

#44) Ball Bearing Button Tip Hinge Outswing {S 3-96}

#18) Ball Bearing Button Tip Hinge Inswing {S 3-96}

NOTE: Outswing hinges have a fixed pin.

FINISH PARTNUMBER

Bright Brass 972732Antique Brass 972946

Chrome 972666Stainless Steel 972670

White 972945

#87) Adjustable Set Hinge Outswing

NOTE: Outswing hinges have a fixed pin.

V

FINISH PARTNUMBER

Black Powder Coat 940581Gold Powder Coat 940001Grey Powder Coat 940004

Bright Brass 940065Stainless Steel 940126

White Powder Coat 940578Polished Chrome 940575

Antique Brass 940584

#89) Adjustable Set Hinge Inswing

V

FINISH PARTNUMBER





30 (09/03)

Wood French DoorHinges


#90) Adjustable Guide Hinge

H

FINISH PARTNUMBER





#91) Solid Brass Cathedral Tip Ball Bearing Hinge InswingUse Item 18, Page 29 if Item 91 is not available. FINISH PART

NUMBERBright Brass 972731

Wood French Door Parts Reference Catalog - Weather Shield Windows

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