Wonderware Conference. Schneider Electric...

Wonderware Conference. Schneider Electric confidential.

Access & Analyze Industrial Automation Data

OPS INFO-08 Saadi Kermani Elliott Middleton


This Session If you are here, I’m assuming…

> You must be unhappy with your current state > You haven’t mastered everything Wonderware > The information you need exists—somewhere

Topics I won’t cover > Gory technical details (e.g. proper use of INNER REMOTE JOIN) > Reporting Nirvana > Solutions for world hunger


Agenda

Needs & Challenges

Wonderware Portfolio

Next Steps


Value: Answering Questions Should we plan maintenance now, or continue production to meet our targets?

What caused the shutdown and how can we prevent it next time?

What did these bad batches have in common?

Why does 1st Shift consistently outperform 2nd Shift?

What can we do to stay below our peak utility usage?

How can we increase production without major capital projects?


The Objective: Getting useful information

out of the system


Orig

inal

ity

New

Institutionalized Daily

Production Report (Paper)

Why are yields consistently higher

for ___?

Discover Opportunities

Encourage Consistency


Time Horizon

Months Minutes

Comparing yield changes since last year

Diagnosing yesterday’s stoppage

Management Engineering


Costing Scheduling Inventory Maintenance Operator Logs Batch records Alarms Sensor readings

Div

ersi

ty

• Silos are really simple • Side-by-side simple • Integrated often complex

Different • Granularity • Models • Names


Difficulty increases, independent of tools & vendors

Silos Side By Side Integrated

Information Diversity


Time Horizon

Months Minutes

Orig

inal

ity

New

Institutionalized

The Information

Map

Will use to characterize solutions, not define strict boundaries


Agenda

Needs & Challenges


Next Steps


InTouch Access Anywhere

Wonderware Historian Client

Wonderware Information Server

Wonderware SmartGlance

Wonderware Alarm Adviser

Wonderware Intelligence

Avantis PRiSM



Live InTouch windows on any device Extends HMI access to:

> Casual & non-traditional users > Mobile devices


● Advantages ● Broad access to live data ● Simple deployment

(if you have InTouch) ● Supports embedded content

● Limitations ● Preconfigured content ● Recent time horizon ● Requires live connection ● Phone usability



Trend

Analyze

Reporting Report (Word) Workbook (Excel)

Workbook (Excel) Query Trend

Monitor


● Advantages ● Ad hoc time, data &

summarization selection ● Also embeddable ● Flexible time horizon

● Limitations ● Only time-series data ● Richer features require

training ● Only line chart

Wonderware Historian Client: Trend


Query

● Simple, interactive ● Statistical summaries ● Tag details ● Live values ● 20+ query types

● Queries ● Without SQL expertise ● Great learning tool


Crystal Reports?

SQL Server Reporting Services?

Microsoft Excel

What’s The Top Reporting Package?


Workbook (Excel add-in)

● Leverage Historian ● Familiar tool ● Without SQL expertise ● Point-and-click selection

● Flexible Results ● Statistical summaries ● Tag details ● Tag select ● Many more


● Advantages ● Familiar reporting tool ● Easily published to web ● Full access to Historian

● Limitations ● Only time-series data ● Few ad hoc capabilities

Wonderware Historian Client: Excel

Wonderware Information

Server


Wonderware Information Server Process Visualization

> InTouch graphics > Alarm displays

Interactive Content > Trend charts > “Drill through” charts & tables

Reporting > Batch > Historian > Performance


● Advantages ● Well-integrated with Excel ● Simple publishing

● Limitations ● Only time-series data ● Few ad hoc capabilities



● Contextualized ● Process history ● Model-based extensibility

● Navigation ● Through related context ● Natural drill-through

OverView


● Advantages ● Integrated view of related

data ● Preconfigured content for

selected cases ● Limitations ● Skill set required to create

new content ● Few ad hoc capabilities



Reporting Services SQL Server

> Includes Reporting Services > Author in Business Intelligence

Studio

Information Server Extensions > Time/Tag Selection > Time zone conversion > Report delivery > Conventions for formatting


● Advantages ● Flexibility ● Formatting

● Limitations ● Skill set required ● Only side-by-side data

(without extra work)

SQL Server Reporting Services


SmartGlance Personalized

> Reports > Notification (My Alerts)

Choice of devices > Platforms > Form factors

Always Available, Even When > Away from your desk > On the road > In the middle of nowhere

1


● Advantages ● Mobile device support ● Disconnected access ● Simple publishing

● Limitations ● Limited ad hoc use ● Only siloed data (without

extra work)



Check Out SmartGlance

Email: [email protected] Password: password

1. Install App 2. Log in


Alarm Adviser

Improve Alarm Strategies > Find standing, fleeting &

consequential alarms > Results drive alarm tuning

Supports > Interactive analysis > Dashboards for maintaining

performance


● Advantages ● Supports targeted alarm

improvements ● Enable ongoing tracking ● Simple to get started

● Limitation ● Limited to alarm history



Wonderware Intelligence Range Of Users

> Serious analysis > Dashboards for broader use

Powerful > Filtering > Layout > Grouping

Powered by “time slicing” engine > Spans multiple types of data > Integrates with process historians


8:00 14:00 Shift A

Time Series Aggregation: Maximum 10:23 21:49 Batch 123, Product X

22:00 Shift B

Batch Product Start End Max 123 X 10:23 21:49 61.7

Which shift had the highest temperature? Which batch had the highest temperature?

Which shift had the batch with the highest temperature?

Shift Start End Max A 8:00 14:00 57.2

Shift Start End Max A 8:00 14:00 57.2 B 14:00 22:00 61.7


8:00 14:00 Shift A

“Time Slicing” 10:23 21:49 Batch 123, Product X

22:00 Shift B

Batch Product Shift Start End Max A 8:00 10:23 13.6

123 X A 10:23 14:00 57.2 123 X B 14:00 21:49 61.7

B 21:49 22:00 21.4


● Advantages ● Rich ad hoc & dashboard

functionality ● High performance ● Mobile device support ● Sample content for selected

scenarios ● Limitations ● Prerequisite data integration ● Detailed time series data



Institutionalized Daily

Production Report (Paper)

Something about these signals is

different now

Machine Learning

Encourage Consistency

Why are yields consistently higher

for ___?

Discover Opportunities

New

Proactive

Orig

inal

ity


PRiSM

Core Technology > Data-driven model of actual process > Derived from historical data

Applied To Detect > Deviations from historical

performance > Early warning of problems

Actual Value Predicted Value


Finding Emerging Trends

Deviation

Normal

First Indication

Conventional Indication

6-week warning


● Advantages ● Identifies abnormal

operations ● Early warning indications

● Limitations ● Engineering knowledge

required ● Primarily continuous

processes (or segments)

Avantis PRiSM








Avantis PRiSM

Naturally Use Some Historian

• Best With Wonderware Historian

* and eDNA *

*

• Can support inferior ones


What if I only have InTouch?

Wonderware Historian Local Edition

• Cost-effective option • Use existing hardware • Easily expand/upgrade

Wonderware Online

• No capital expense • Trivial to get started • Includes client tools


• No capital expense • Trivial to get started • ISO/IEC 27001:2005 certified data centers

• TLS encryption • Single outbound port • No inbound access

InTouch

Historian Client Trend

SmartGlance Mobile Device

> Secure, robust communication

> Automatic store-forward > Simple wizard setup > Nothing to maintain > No elevated rights

Historian Publisher

Vijeo Citect

InduSoft (InTouch ME)

Clear SCADA

Historian SDK

Historian (tier 1)

Modern Browsers

> Single, all-inclusive price > Discount based on:

– Number of users – Subscription term


Agenda

Needs & Challenges


Next Steps


Now What? Identify current information gaps

> Data collection > Information delivery

Learn more here: breakouts & expo Find the “low hanging fruit”

> Underutilized, but available solutions > Available skill sets

Create a plan for higher value needs > Quantify business value > Identify requirements

Wonderware Conference. Schneider Electric confidential. ©2015 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.

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