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PCDSelectionChart REQUESTCALLBACK

Ourclientscanavail fromusPCDSelectionChart,which isofferedbyusatcompetitiveprices.Whenoptimizingtheproductionefficiencyisanobjectiveofwire or lube drawer, dies offered by us, are the best option. Recent

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WireDrawingDiesWeholdexpertiseinmanufacturingawiderangeofhighqualityWireDrawingDies,whichareextensivelyusedindiverseindustrialapplications.TherangeweofferincludesPCDSelectionChart,ATypicalDieProfile,TungstenCarbideDiesandmanyothers.Thesearemanufacturedusingpremiumgradesteel inorder toensure theirhighefficiencyalongwithexcellentdurability.

Weoffer:

PCDSelectionChart

ATypicalDieProfile

TungstenCarbideDies

TheK340PressureDie

WireDrawingDies

DiePolishingAccessories(Consumables)

SolidEnamelingDies

ExtrusionToolsDies

PolishingEquipments

InspectionEquipments

CeramicsTools

WireDrawingLubricants

OurProducts

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developmenthasallowedustoproducePCDdieblanksinlargersize

Theextendeddie life facilitatesourclients inmaximizing theefficiencyonalong production run, cutting down time and decreasing the die cost. Thepredictableaswellaswearofpolycrystallinediamondassiststoenhancethequalityoftheproductanddecreasecostlyscrap.Somehelpfultips,whileusingthePCD/NDdiesaregivenhere.

PCD/DiamondDiesDrawingUser'sGuidelines:RecutorrepolishdieontheobservationofawearringinthefieldofwirecontacttooptimizethedielifeReducebearinglengthforahighspeeddrawingDiesizerecommendedfortheblanksizeshouldnotexceedUsethefinergraindiesblanksforenhancedwiresurfacefinishaswellasindrawingtheferrous&platedwiresFilterlubricantinordertoremovethemetalfinestooptimizelubricantflow,dielifeandwirefinish

ATypicalDieProfile REQUESTCALLBACK

We offer our clients A Typical Die Profile, which is manufactured usingadvancedtechnology.Theentranceconehasamajortaskto function likeafunnelandinordertointroduceauniformdistributionofthislubricantonitselfthewire.

The reductionzone isapartofadrawingdie,wherein thedeductionof thematerial takesplace.Thedrawinganglehas thesizeof2a,which isdecidedmainlyafterconsideringthereductionvalue.

BuncherBows

TungstenCarbideDies

TheK340PressureDie

SpecialApplications

RecutServices

ExtrusionTools

SemiAutomaticUltrasonicDieWorkingMachine(PCD&ND)

SemiAutomaticultrasonicDieWorkingMachineForPCDonly

UltrasonicDieRepolishingMachine(forND/PCDDies)

WireTypeSizing&PolishingMachine(SingleHead)

WireTypeSizing&PolishingMachineForPCDDies

WireTypeSizing&PolishingMachine

TungstenCarbideDiesPolishingandReGrindingMachin

VerticalTypeCarbideWireDiePolishing&ReGrindingMachine

NeedleGrinder

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Thebearingconfirmsthesizeaswellasthesurfacefinishofmaterialthatisdrawn. The form of this bearing is also substantially cylindrical, though thediameter docs exceed towards a reduction zone. By increasing the bearinglength,thediegetsalongerservicelifebut,itcancauseincreasedfrictionandgreatgenerationofheatalongwithapoorlubricatingaction.

Theexitanglealsoservestoplacethepowerabsorbingpartof thisdie(Thebearing) inside a drawing bore, so that failures at the rear edge can beprevented. When this drawing dies are being regrind, extra care should betaken in order to see that an enough large exit taper is just left. It is alsoessential for the exit taper to be precisely centered in line along with thebearinginordertoensurethatthewirewouldleavethedieroundaswellasstraight.

TungstenCarbideDies REQUESTCALLBACK

AvailablewithusarehighqualityTungstenCarbideDies,whicharealsoknown as Rough Cored Dies. We have a superior mounting system thatensuresconcentricallymountednibswithoutstandingsupport.Fromourwideinventory, our clients can also choose different nibs size from Sandvik,KennameialalongwithTKTItalywitharoughbore&casingsize tosuitablymeettheirrequirements.

FinishedDies:

WecansupplyfinishedTungstencarbideDies.Thelatesttechnologyandhighstandards confirms better control of the critical measurements like bearinglength,reductionangleandtheholesizedimension.

NeedleGrinder

MicroscopesforInspectingDrawingDies

UltrasonicDieCleaningSystem

MeasuringPins

ThermalSprayCeramicCoatedPulleys

EverydaySolutions

EverydayForPrecisionGrinding&Lapping

CarbolaxPowder/Paste(BoronCarbide)

WoodenPolishingPins

BondedSeriesPins

AngularDiamondPlatedPins

Lubricant

ElectricWireBunchingMachine

SpiralBrushes

CarbidePressureDies

SparesforWire&CableIndustry

WireDrawingMachines

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DependableQuality:

Ajex&Turnerhasalwaysmadetheirbestpossibleeffortinordertomaintainthedefinedqualitystandardsinordertoensureourclientsthebestproduct.

TheK340PressureDie REQUESTCALLBACK

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With the help of our expert professionals, we have been able to offer ourclientsTheK340PressureDie.Applicationofarequestedamountoflubricantcoatingcanbeprovidedtothewire,whichfacilitatesaconsistentproductionathighest drawing speeds. A better & homogeneous wire quality alsosubstantiallyimprovesthelubrication.Withitsnewconcept,ithasbecomeareal dismantle drawing tool, which is adapted to meet all the operationrequirementsoftheuser.Thetoolcomprisesofthreeparts,twowithanindefinitelife(thesteelcasingand the tungsten carbidepressuredie) alongwithonepart subject towear(theeasilyandrapidlyreplaceabletungstencarbidedrawingnib).TheBenefitsandAdvantagesoftheK340Die:Savingsonthetransportasitisnolongeressentialtobuyeachdrawingnibinspeciallyaheavysteelcasingforthetraditionaldiesevenlargeamountofthenibscanalsobedeliveredquickly insmallpackagesdirectly to theclients invariouspartsoftheworld.

WireDrawingMachines

ShowcaseGallery

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SpecialApplications RecutServices

SpecialApplications REQUESTCALLBACK

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By using advanced technology, we are able to offer Dies for SpecialApplications.Manufactured inawidevariety, thesearesuitable tomeet theapplication requirements of our clients. Our clients can avail these dies forspecialapplicationsfromusatmarketleadingprices.Weoffer:ShapedDies:Ouradvancedprocesshasfacilitatedustoachieveexcellence indesigningofshapeddiesforbothpurposesofdrawingaswellasextruding.ShapedDiesinPCD:With our advanced technology, which is available in wire erosion, we havebeen able to offer Shaped Dies in PCD. The natural diamond alsomakes itpossibletodrawferrousaswellasnonferrouswiresalongwithstringentsizecontrolradiusaswellashavebrightsurfacefinishes.TubingDies:Sinkcalibratingalongwiththeplugdiesarealsoavailableinthepolycrystallinediamond,Tungstencarbideandnatural&syntheticsinglecrystaldiamond.

Compacting/PunchingDie REQUESTCALLBACK

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We are engaged in offering an unmatched quality tools for the specialapplicationslikeBunching,CompactingandStrandingdies.Withthehelpofourexperiencedprofessionals,wecanalsoprovidethetailormadeandwellblendedprofilesforanexcellentwirequality.Theseareavailablewithus in thestandardspecification inorder tomeet theclient'srequirements.Thesearesuitablefor:

TungstencarbidepolycrystallinediamondNaturalandsyntheticsinglecrystaldiamond

StandardSpecifications:

EntryAngle(y) 7020

ApproachAngle{B) 40.5

ReductionAngle(a) 202

Bearing(%) (155)%

BockRelief() 155

ExitAngle(p) 60+20

RecutServices REQUESTCALLBACK

WeprovideourclientswithRecutServicesalongwithreamingandpolishingservices.Theseservicesareprovidedforthepolycrystallinediamond,tungstencarbide dies, natural as well as synthetic single crystal diamond. Our bestservicesareknownforeliminatingthedefectsandthewearinthedie,when

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thewire drawing operation takes place. In this operation, eachdie has alsobeen calibrated to a completely new size as per the requirements of thecustomers.Thediescanalsoberepolishedinordertokeeptheoriginaldiameter,whichallowsalongerservicelifeandthesearedonewhenthedefectsarenotmajorwe use advanced technology for providing unmatched recutting as well aspolishing services for the various die types. This also ensures higherproductivityinthevariousdrawingprocessesalongwithexcellentwirequality.

Compacting/BunchingDies REQUESTCALLBACK

AJEX&TURNERalsooffersexceptionalqualitytoolingforspecialapplications:Bunching, stranding & compacting dies. Tailormadewell blended profiles forsuperiorandwirequality.Availabletungstencarbidepolycrystallinediamondandnaturalandsyntheticsinglecrystaldiamond.

StandardSpecification

EntryAngle() 7020

ApproachAngle() 405

ReductionAngle() 202

Bearing(%) (155)%

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BackRelief() 155

ExitAngle() 6020

DiamondCoatedCVDDies(Nano) REQUESTCALLBACK

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Diamond coated (CVD) Dies, which are completely new set of DiamondDiesandare far lesser thanthecostofsoliddiamondnib.AfteracontinuesresearchbyAjexondiamondcoated(CVD)dies,&haveintroducedmorethan1mmPlasmaAlloyofdiamondcoated(CVD)coatingwithZirconiaLayer.Forloweringitscost,AjexisusingCVDtechnologyformakingthesedies.Wecanrecut repolish resize& recoat these dies up to 29.00mmbecause ofmanylayers.Whenevercustomerrequires.Forabove29.00mmrecut&resizingisnotpossible.

PCDdie19.995afterworkingsometime,itsdiameterincreasesto20.00mm,which waste 00.005 copper but in the case of diamond coated CVD diesdiameterdoesnotchange,whichsaves2%copper/aluminium.

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CopperWireDrawing

LookingforWireDrawingDies?

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Ajex&TurnerWireDiesCo.RaviBansal(Director)A53,G.T.KarnalRoad,NearAzadpurNewDelhi110033,Delhi,India

Lubricants

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CallUs:08377803177

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