Wipro Infrastructure Engineering · PDF file• Wipro plants are powerhouses of...
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Wipro Infrastructure Engineering
© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Wipro is a multi‐business group headquartered in Bengaluru, India
ABOUT US
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
170,000 +WORKFORCE
USD 21Bn $MARKET CAPITALIZATION
CLIENTS IN 175+ CITIES IN 6 CONTINENTS
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…………………………………………………………………………….. Wipro Group
Wipro Technologies
Wipro Limited
• IT
• BPO
• R&D SERVICES
• CONSULTING SERVICES
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INFRASTRUCTURE ENGINEERING
Wipro‐GE Healthcare
• HYDRAULIC CYLINDERS
• TRUCK HYDRAULIC SOLUTIONS
• AEROSPACE
• WIPRO WATER
• PERSONAL CARE
• BABY CARE
• WELLNESS PRODUCTS
• LIGHTING FURNITURE AND SWITCHES
Wipro Infrastructure Engineering
Wipro Enterprises (P) Limited
ADDITIVEMANUFACTURING
CONSUMER CARE & LIGHTING
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Wipro3D Wipro Consumer Care & Lighting
• ADDITIVE MANUFACTURING
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• HYDRAULIC PUMPS FOR EXCAVATORS
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• HEALTHCARE EQUIPMENT AND SOLUTIONS
EXCAVATOR HYDRAULICS
HEALTHCARE SOLUTIONS
IT SOLUTIONS & SERVICES
Wipro Kawasaki Precision Machinery
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Power Within
WIPRO INFRASTRUCTURE ENGINEERING
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
14 state‐of‐the‐art manufacturing facilities across 4 continents
2,000+GLOBAL
WORKFORCE
1 Million +CYLINDERS
DELIVERED ANNUALLY
DEEP ENGINEERING EXPERTISE
SCALABLE MANUFACTURING
QUALITY FOCUSSED
Wipro Infrastructure Engineering
5* Includes Aerospace manufacturing facilities
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Construction and Earthmoving | Material and Cargo Handling |Forestry | Farm and Agriculture | Mining | Truck Hydraulics | Industrial Hydraulics | Aerospace and Defence | Special Applications
© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Meet The Leadership Team Pratik KumarChief Executive
Officer
R. Vasudevan Global Sales
* Prasanna Simha Global Operations
Jan Nilsson Global Engineering
Businesses
Ronen GivonWipro Givon
Srinivas Devareddy Aerospace, India
Pinaki BhaduryWipro Water
Ajay Parikh Wipro3D
Hydraulics Aerospace Wipro Water Wipro3D
* Global Operations – Hydraulics and Aerospace
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Rajib Ghosh Europe, Middle East & Africa
K N Padmanabha Romania
Dr. Joseph Thomas Brazil
Eric Olson U.S.A
Geographies
Central Functions
*R. SwaminathanFinance
Isaac George Human Resources
Sunil RajagopalanGlobal Strategy
Meet The Leadership Team
* Chief Financial Officer – Wipro Enterprises (P) Ltd and Wipro Infrastructure Engineering
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Hydraulic Cylinders and Solutions • Wipro Infrastructure Engineering (WIN) is amongst the
largest independent hydraulic cylinder manufacturers inthe world
• WIN provides comprehensive range of custom builtcylinders for applications :
Construction & Earthmoving
Material/ Cargo Handling & Forestry
Farm & Agriculture
Mining & Special Applications
Truck Hydraulics Solutions
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Bore 25 mm to 500 mmStroke Up to 10,000 mmWorking Pressure Up to 400 bar
Front End Tipping Up to 6 StagesUnder Body Tipping 2 – 11 StagesApplication Tonnage Up to 90 TMounting Types Eye type, Cover tube and Trunnion typeAccessories for Kits Pumps, Valves, tanks and Hoses
Tonnage Up to 100 TApplication Off Highway Trucks and
Gas Hydraulic System for Articulated Haulers
Suspension & Hoist Cylinders
Single And Double Acting Cylinders
Telescopic Cylinder/Kits For Tippers
Product Range
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Construction & Earthmoving• Excavator (Mini, Midi and Large)• Backhoe Loader • Wheel Loader• Motor Grader• Dozer• Dumper
Material/Cargo Handling & Forestry• Loader Cranes• Forestry Equipment • Container Handler • Fork Lifts • Tail lifts • Hook Lifts and Refuse Collector
Farm & Agriculture• Harvester• Sprayer• Planter• Tractor Steering and Attachments • Sugarcane Transporter
Mining & Special Applications• Underground Haulers and Loaders • Surface Drill Rigs• Windmills • Defence Applications • Industrial Applications
Truck Hydraulics• Front End and Under Body Tipping Gears• Truck Steering • Cabin Tilt Cylinders and Latches • Car Carrier• Garbage Compactor• 3 Way Tipping System• Aggregates
Applications
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
42%
31%
5%
6%
16%
Construction & Earthmoving
Material/Cargo Handling & Forestry
Farm & Agriculture
Mining & Special Applications
Truck Hydraulics
Europe 43%
Business Segments
(FY 2016‐17)
Global Sales(FY 2016‐17)
Asia 53%
Americas4%
Global Sales Profile
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
USAChambersburg
BRAZILPiracicaba
EUROPEPernio – FinlandBispgarden – SwedenOstersund – SwedenLjungby – SwedenRm Valcea ‐ Romania
INDIABengaluruChennai Hindupur (Plant 1)Hindupur ( Plant 2)
Globally Connected
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Bispgarden – Sweden Plant Area : 3,500 Sq. m
Ljungby – SwedenPlant Area : 6,000 Sq. m
Ostersund – SwedenPlant Area : 8,000 Sq. m
Pernio – Finland Plant Area : 16,000 Sq. m
Rm Valcea – Romania Plant Area : 12,000 Sq. m
Chennai – India Plant Area : 10,500 Sq. m
Bengaluru – India Plant Area : 15,800 Sq. m
Hindupur (II) – India Plant Area : 19,000 Sq. m
Hindupur (I) – India Plant Area : 9,675 Sq. m
Chambersburg – USA Plant Area : 3,500 Sq. m
Piracicaba– BrazilPlant Area : 9,000 Sq. m
U.S.A
EUROPE
INDIA
BRAZIL
Manufacturing Plants
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Wipro Edge Applied Intelligence | Resourceful Agility| Quality First
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
• Design processes driven by Six Sigma methodologies
• Optimised by analytical and simulation tools like Finite ElementAnalysis (FEA) and Computational Fluid Dynamics (CFD) usingAnsys, Creo Simulate etc.
• Supported by the latest 3D modelling, design and productmanagement tools such as Auto CAD, Windchill PDM etc.
• Test rigs to determine Functionality, Reliability and EndurancePulse testing Steering simulationBack‐to‐back testing Forklift test simulationBell crank High temperature cycling
60+ Engineers | 8000+ Successful designs | 1000 Diverse applicationsDesign Engineering and Validation
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Lean & Flexible Manufacturing systems |Mechanized Assembly | Automated Testing
• Continually invest in world class facilities, latest technologies and equipment
• Build quality into the product through processes and improve product reliability
• All critical manufacturing processes done in‐house Burnishing GrindingTube welding Friction weldingHeat treatment SuperfinishingInduction hardening Component washing Cylinder testing
• Lean and flexible manufacturing systems are deployed with robotic welding, automated washing stations, mechanized assemble and testing in a controlling environment
Manufacturing Process
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
ISO 9001| ISO 14001 | OHSAS 18001 | TS 16949
• Two integral dimensions of our quality• Consistency • Continuous Improvement
• Wipro plants are powerhouses of sophisticated technology and manufacturing know‐how
• Robust process for supplier selection and supplier quality management
• Corrosion resistance: Standard: 100 hrs – Rating 10
• Component cleanliness up to NAS level 7
• Superior ratings to meet specific requirement through chrome and nickel chrome processes
Quality Management
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Our Customers
TRUCK HYDRAULICS SOLUTIONS
CONSTRUCTION AND EARTHMOVING EQUIPMENT
MATERIAL/CARGO HANDLING & FORESTRY EQUIPMENT
MINING AND SPECIAL APPLICATIONS
FARM AND AGRICULTURE MACHINERY
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Wipro Diversified Aerospace | Wipro3D | Wipro Water | Wipro Kawasaki
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
• Dedicated manufacturing facilities for Actuators,Structural and Precision Engineered Components forAerospace
• Long term agreements are in place with leading OEM’slike Boeing, IAI, Lockheed Martin, Northrop Grummanand Global Tier‐1 Suppliers for development andmanufacture of Precision structural parts, Landing gearand Power Door Opening Systems actuators and Utilities
• Multi geographical manufacturing presence in India,Israel and USA (Wipro Givon)
• Transfer of technology agreement with CESA‐Spain (asubsidiary of Airbus group)
• Facilities and supply chain partners certified by variousglobal players such as Boeing, Lockheed Martin, MessierBugatti Dowty, UTAS, Liebherr and CESA
Aerospace
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
INDIABengaluru
ISRAELHafia
USAEverett
LOCATIONS
• Actuators and Parts
• Liquid Reservoirs / Accumulators
• Manifold / Valve Blocks
• Ti Hot formed parts
• Hydraulic components
• Machining TI & SS
• Machining AL
• Sheet Metal
• Airframe Assemblies
PRODUCTSMANUFACTURING FACILITIES
• Mill Turn / Turn Mill Centers
• Deep Hole Drilling Machine
• Vertical Honing Machine
• Gantry type Machining Centers
• FMS Machining centers
• CNC Bending Machines
• NDT Facilities (FPI / MPI) (NADCAP certified)
• Stress Relieving & Hardness Checking (NADCAP certified)
• Ultrasonic Washing & Vapor Degreasing
• Painting (NADCAP Certified), Assembly & Testing
• Heat Treatment (NADCAP certified)
• Shot Peening (NADCAP certified)
• Anodizing (NADCAP certified)
• Etching (NADCAP certified)
CAPACITY
• Diameters upto 250 mm
• Actuators / parts up to 1,500 mm long
Aerospace
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
• WIPRO3D is a leading provider of metal additive manufacturing (AM)solutions and services
• Solutions include AM Consulting, AM Road mapping, AM Adoption,Additive manufacturing services, Research and Development Services,and Design, Deployment and Operations of and deployment ofcaptive AM centres
• Component realization solutions and Additive Manufacturing servicesare based on our competency to move from prototyping to short‐series production runs
• Based on a strong quality framework (including AS9100 RevCertification) innovative business engagement models, and the corefoundation of Wipro's business values, WIPRO3D delivers a widerange of proven components across a range of metals
WIPRO3DRethink Engineering
WIPRO3D
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
INDUSTRY VERTICALS
Aerospace Space Healthcare Industrial Tooling
TYPICAL AM VALUE DELIVERY
Improve Functional Performance
Better Mechanical Properties
Achieve Superior Topology& Complex Geometry
Weight Reduction Imperatives
Achieve Monolith DesignAvoid Metal Joining Techniques
Material Workability Issues
Supply Chain Issues
Optimized Post Processing
Cost Effective Iterations
Flexible Production
Faster Design Iterations
Tool‐less Production(Quick Batch Production)
Response Time & Design To Realize Time
Obsolete/Legacy PartsOut Of Production
Maintenance, Repair, Overhaul
Customization
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Defence Automobile Heavy Engineering
Oil & Gas WIPRO3DRethink Engineering
WIPRO3D
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
• Wipro Water is a leading water and waste water treatmentsolution provider
• Solutions range from raw water intake to sludge managementand Zero Liquid Discharge (ZLD)
• Water treatment systems as per International standards such asASME, ISI, TEMA and DIN
• Offers diverse solutions that cover the complete water treatmentlifecycle
• Complete solutions across varied industry sectors ‐ Consulting topre‐engineered products, project management, O&M and on‐demand spares and services
350 +Projects
150 +Customers
16Industries
LOCATIONAiroli, Navi Mumbai
Wipro Water
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
INDUSTRY VERTICALS
Brewery
Automobile Metal and Mining
Power
Pharma
Steel Chemicals
Hospitality
Food and Beverage
Oil and Gas
Cement Textile
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OFFERINGS
Customized Integrated Plants and Systems
Erection and Construction
Manufacturing Capabilities
Operation and Maintenance
Process Design and Engineering
Project Management
Wipro Water
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Wipro Kawasaki Precision Machinery Pvt Ltd. is a joint venturebetween Kawasaki Precision Machinery Company and WiproInfrastructure Engineering to manufacture hydraulic pumps forexcavators in India
LOCATIONBengaluru
PRODUCTSHydraulic pumps for 7 – 20 tons excavators
CAPACITY8000 pumps/year
Wipro Kawasaki
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM Wipro Infrastructure Engineering
Innovation
Business Excellence
Scalability
Leadership in Engineering, Technology and Quality
Partnering customers across the globe
Leverage Global Delivery & Global Engineering model
Strategy and Goal
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
• Wipro’s workforce reflects a diverse and multifaceted employee base of individuals
• Cross – continental geographic presence and the ethnic diversity of our workforce has helped expand capabilities and remain closer to customers
People | Pride | Progress
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© 2017 WIPRO ENTERPRISES (P) LIMITED I WWW.WIPROINFRA.COM
Thank You