WIND TUNNEL FACILITY - PWR Performance · PDF filerace teams around the world in the design...

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Transcript of WIND TUNNEL FACILITY - PWR Performance · PDF filerace teams around the world in the design...

Page 1: WIND TUNNEL FACILITY - PWR Performance · PDF filerace teams around the world in the design features.The ... technology to build and test better cores in their ... Landcruiser seeing
Page 2: WIND TUNNEL FACILITY - PWR Performance · PDF filerace teams around the world in the design features.The ... technology to build and test better cores in their ... Landcruiser seeing

No matter where in the world you are , you can be assured of prompt service and manufacturing times. Once your order is ready delivery is via our worldwide logistics partners.

WIND TUNNEL FACILITYPWR’s wind tunnel testing facility was needed to maintain our leading edge developments. The size and scope is impressive –it is 30 metres long, 2 metres wide at the widest point, can test coolers up to 1 metre square in face area, can test for virtually all cooling systems from water radiators, to engine oil coolers, to transmission oil coolers, to intercoolers and more.

PWR designed and built the full facility itself, helped by some of the leading race teams around the world in the design features.The wind tunnel test facility allows different core configurations to be tested, giving PWR a distinct competitive advantage in product development. The facility allows for rapid prototyping to be tested, and provides the adaptability required to service PWR our customers.

PWR’s engineers are able to fine tune the performance characteristics of each product for their exact purpose for a customer, using the wind tunnel facility to vary: Air velocity and pressure. Air, water and oil temperatures andCoolant flow rate. The wind tunnel allows real world conditions in terms of heat transfer, coolant pressure drop and airside pressure drop to be simulated and monitored, ensuring nothing is left to chance in achieving the optimal result for the required circumstances.

Data includes Heat Rejection and Dissipation Coefficients, Air and Liquid side pressure drops for a wide range of data points for each sample test. Mass flows of all fluids are accurately adjusted and monitored to provide test conditions for each desired data point, while ambient conditions of temperature, pressure and relative humidity are all logged.

Importantly the wind tunnel also allows for ‘in series’ testing of multiple cooling components (e.g. the testing of an oil cooler in front of a radiator) in order to best replicate real world scenarios.A number of race teams from around the world have already used the wind tunnel to test existing cores and use PWR technology to build and test better cores in their quest for the winning edge.

World HeadquartersPWR Performance Products103 Lahrs RoadOrmeau, QLD, AUSTRALIAPhone: 07 5547 1600

European HeadquartersPWR EuropeU4, Heron Ct, Kettlebrook RdTamworth, Staffs, ENGLAND

USA HeadquartersPWR USA Inc169-2 Gasoline AlleyMooresville, NC 28117 USA

PWR World Leaders in Cooling Solutions

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PWR provides world class cooling solutions by manufacturing high performance alumimium radiators, intercoolers and oil coolers for race cooling solutions to leading race categories and teams such as F1, NASCAR, V8 Supercars, DTM and World Rally Championship, PWR is recognised as a world leader when it comes to high performance cooling. Our state of the art manufacturing facility in Australia includes a controlled atmosphere brazing furnace, CNC machine shop, R&D and design department, large fabrication capabilities allow PWR to be the market leader in cooling research and development with focus on competition cooling solutions.When entering into a relationship with its customers PWR does not just sell them a product but partners with them to develop cooling solutions where the customer can use PWR’s engineering department and manufacturing facilities to purpose build the right solution. The flexible manufacturing approach, which sets PWR apart from its competitors, is due to every aspect of the manufacturing process being completed in its own purpose built facility. PWR can guarantee a top quality product whilst offering its customers around the world quick turnaround times and the unique opportunity to customise their products to suit their specific cooling requirements.

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Index

Page 1 PWR World locationsPage 1 Wind tunnel Facility Page 2 AccreditationPage 3 PWR Design DeptPage 3 Radiator Core SpecificationsPage 4 Radiator Options Page 5 Holden RadiatorsPage 6 Ford Radiators Page 7 Radiators for Hot Rods, Pickups & Customs Page 8 Mazda Radiators

Page 9 Nissan 4WD RadiatorsPage 10 Toyota 4WD RadiatorsPage 11 Intercoolers, Aero 2, Lightweight Intercoolers Page 12 Ice to Air, Liquid to AirPage 13 Oil Coolers, Transmission CoolersPage 14 AccessoriesPage 15 Karting , ATV & Motorcycle RadiatorsPage 16 Special Projects & Racing DivisionPage 17 Special Projects & Racing Division continuedPage 18 Special Order Custom Radiator Guide

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PWR DESIGN DEPARTMENTAll PWR radiators are manufactured by hand from our state of the art facilities on the Gold Coast. PWR produce all product from high grade Aluminium incorporating a unique wider tube configuration and revolutionary louver fin design angle, which maximises the cooling efficiencies and disbursement of heat. With these characteristics each PWR radiator will deliver consistent durability, strength and performance for today’s demands.

PWR also specialise in custom units. If we don’t have it listed we can make it to suit your specifications. We can manufacture a radiator from your sample, mud map, cardboard template or just simply send us your drawing.

PWR Radiators feature:• State of the art controlled atmosphere brazing process• Up to 30% more efficient then standard copper brass• Flexibility of custom designs exactly to your needs• Thickness of core material• Revolutionary fin pitch and louver angle• World class TIG welding• Race and street proven performance• Hi-tech CAD design division

CORE SPECIFICATIONS PWR’s Dimple radiator tubes can increase your radiator’s efficiency by over 10%. PWR’s in-house design introduces hundreds of small dimple restrictions which slows water flow in each tube thus creating more active flow across the tubes. This increases the heat transfer efficiency of our core. We recomend you speak to one of our sales team to check which size and style will best suit your requirements.

PERFORMANCE CORES

LOW PRESSURE DROP CORES “Closed Mesh Option”

PWR HEAVY DUTY RADIATORSSpecially suited to vehicles with engines producing over 600HP these radiators have a thicker core thats pumped out to 68mm to increase water capacity and cooling.

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Engine oil or Transmission oil coolers can be mounted to the front

side of the core

Aluminium fan shroud to suit single or dual fan setup

Built in temperaturesender boss

Built in drain plug

Thermo fan mounts

PWR RADIATOR OPTIONSHere are just a few of the common options that can be built into your radiator.

Ground Weld OptionIf you want the ultimate smooth show finish you can have PWR grind all the welds smooth and polish the tanks to a show quality finish.

PWR CORE ONLY OPTIONPWR can also supply cores only made to custom requirments for a weld-it-yourself option. PWR supplies cores to many of the worlds custom aluminium fabricators.

ADJUSTABLE FAN MOUNT OPTIONAsk about our New Adjustable Fan Mount option. With multiple holes on the radiator sidebands this allows the fan to be moved up or down the core and get extra clearance around the water pump area.

Standard finish Smooth Finsh

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HD - HZ Holden crossflow to suit Chev engine with spal thermo fan mounts

VB to VK Holden V8 crossflowwith Spal thermo fan mounts

VL Commodore 6 cylinder crossflow

VL Commodore intercooler

VY CommodoreSuits factory shroud.Also available to suit automatic

HD - HZ Holden suit Chev with pressed tanks

PWR build hundreds of different models to suit all appications and models. Please call or visit our website for a full listing of OEM replacement or custom radiators.

HD-HZ Holden suit Holden V8 VP-VS Holden WB Holden LC-LJ Torana suit Chev

PWR Radiators & Intercoolers for HOLDENSFrom the early model FC Holden to the current spec HSV Commodore , PWR have a large range of Holden style Radiators on file to upgrade the original replacement or the increasingly popular LS conversion and Chev engines. If it’s an Intercooler you’re after for the VL or a custom twin turbo application, PWR will design an Intercooler that works and fits your vehicle. Contact our sales team to discuss your Australian Made cooling package.

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XW - XY Falcon with Cleveland or Windsor outlets

FG Falcon stepped intercoolerXR6 & F6

Ford Ranger &BT/50 Mazda

Intercooler upgrade. 200% increase in core

surface area.

PX Ranger Intercooler

AU Falcon XA-XC Falcon with ClevelandBA XR6 Turbo

XD - XF Falcon

BA - BF Falcon

PWR Radiators & Intercoolers for FORDSFrom the XY GT Falcon to the late model FG turbo we have a range of High Performance Radiators and Intercoolers to suit your passion. These direct fit replacements will use the standard mounting position and provide an efficient cooling package to handle any future upgrades.

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A Model Ford suit Chev engine 1934 Ford with Flathead 1937 Ford with Flathead1932 Ford

1966 - 75 ford F100 with Chevy

1959 - 64 Chevrolet Crossflow1958 - 69 Chevrolet

PWR Radiators for HOT RODS, PICKUPS & CUSTOMSWhen it comes to your Street Rod or Custom Build, PWR have the ability to manufacture a cooling package to meet your custom specifications. PWR will help design a Radiator or Intercooler that will actually keep your ride cool. For the elite show car enthusiast we offer a “Ground weld finish” on the tanks to give it that winning look and mirror polish finish whilst the highest quality welding is guaranteed.

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Standard finish Smooth Finsh

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PWR Radiators, Intercoolers & Oil Coolers for MAZDAThe ever Popular Mazda RX Cooling Package includes a High Performance Radiator in a 2 pass design with fan mounts for the 16” thermo fan. PWR’s high pressure oil cooler is designed to bolt directly to the bottom of the radiator and is available in an 8 row or 10 row core height option. The Mazda RX Intercoolers are available in various sizes depending on your engine specifications and upgrades. We offer multiple outlet sizes to suit your custom pipework and make installation as easy as possible.

PWR Radiators for MAZDA RX7 Series 6If it’s a street tune or complete race setup, PWR have the cooling package to keep you cool. We offer the High performance replacements in both 42mm and 55mm thickness which mount in the standard mounting position.

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PWR Radiators for NISSAN 4x4’sWhen it comes to keeping cool in the Hot Australian climate PWR’s range of Nissan 4WD High Performance Radiators will handle the extreme conditions. Whether its towing the caravan , camper trailer or driving through the soft sands in the top end, you can travel with ease. The PWR range are designed to fit in the original mounting position requiring no modification and allow the original plastic shroud to bolt directly to the unit .

PWR OEM Replacement IntercoolersPWR offer direct fit replacement Intercoolers for the 3.0ltr ZD30 / 2.8ltr / 3.0ltr common rail and the 4.2TD . These units are an exchange service with a new PWR core using the existing Nissan tanks.

GU Patrol (wide design)

GU Patrol (tall design)

GQ Patrol

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4WD & OFF-ROADPWR build a range of stock OEM replacement radiators to keep your 4WD cool in Australia. When the going gets tough, PWR radiators get cooling! Whether it is a Patrol, a Cruiser or a Rangie, we have bolt in OEM replacement to help you keep your cool when driving around this great country. For the true off road racer, PWR is renownd around Australia by competitors as the benchmark cooling solution. Co-owner Kees Weel has competed in and won multiple Australasian Safaris plus PWR cooling solutions are used by most leading teams.

PWR Radiators for TOYOTA 4WDHilux running hot? Landcruiser seeing hot engine temps when the trailer or caravan is being towed? PWR can provide are high performance replacement radiator to work more efficiently and keep you cool through summer. With a wide range of Toyota styles on offer, call PWR to discuss the correct cooling package for your vehicle.

80 Series Landcruiser

Hilux 4WD Petrol Landcruiser HJ55 Landcruiser HJ60

100 Series Landcruiser

PWR Radiators haveall the OEM bosses and mounting points fora direct factory fit.

PWR build hundreds of different models to suit all appications and models. Please call or visit our website for a full listing of OEM replacement or custom radiators.

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Air to Air IntercoolersPWR use a revolutionary seamless rounded leading edge tube design throughout the manufacturing process. These tubes have an integrated internal fin with a straight through design, which improves heat transfer for less pressure drop, resulting in higher flow and reduced lag time. PWR intercoolers are individually hand manufactured and can be custom designed by in house “Auto CAD” design division or simply just replace your current OEM system for better flow and performance.PWR Air to Air Intercooler Features:• Low restriction internal turbulators• Tube dimension (PWR use 55,68 and 81mm)• Core Thickness configuration up to 159mm thick• Flexibility of custom designs exactly to your needs• World class TIG welding• 10 working days for manufacturing• State of the art controlled atmosphere brazing process• Race and street proven performance• Pressured tested and guaranteed

Aero 2 Universal Cast TankThe “Aero 2” also has PWR’s unique fin angle configuration witha a high grade polished cast tanks. The cooler is also fitted with M8 mounting bosses top and bottom for easy installation. The New PWR “Aero 2” is a PWR Australian Manufactured universal Intercooler option with all of the PWR performance features we are known for, and starting from RRP $276 inc GST.

Custom Cores & Core Only Cores are available seperately for do it yourself applications.Core sizes can be custom made to your requirements. Please contact our sales staff for more information. PWR offer multiple core sizes with single tube 55mm 68mm 81mm, if it’s something larger you require PWR can offer a 2 row core option. (eg 2 x 55mm tubes)

Light Weight intercoolersPWR has your weight covered with its Lightweight Intercooler option used for all race applications worldwide. This unique style of core design can see weight savings of 50% or more. The Lightweight Intercoolers are designed to ensure strength and efficiency are not sacrificed to suit your custom race application.

Universal design

Skyline R34 GTT300ZX Twin turbo

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COMING SOON The PWR “Racer Series” will see the release of a new style of extruded Lightweight intercooler tube. With weight savings of up to 60% on the standard extruded tube this may just be the edge you’re looking for.

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Air to Ice IntercoolersThe New Air to “Ice Barrel” utilises a unique straight through tube arrangement like the “Liquid to Air” Barrel design, however the “Ice Barrel” is designed specifically to run ICE and incorporates wide 18mm Tube Pitch, a Finless Ice compartment, sealed access lid and CO2 Breather fiting which gives this unit a unique design and the first available in the market. Overall dimensions of 485 x 205 x 270 with 4” Tapered Outlets as used on 8×8 and 8×10 “Liquid to Air” Barrels. The NEW PWR “ICE BARREL” Australian Designed and Made product that is designed around the drag racing market with excellent results over short bursts like the quarter mile or even dyno shoots.

Liquid to Air IntercoolersThe PWR Liquid to Air Barrel Intercooler is a world first exclusive in its design for the industry. The Radical cylindrical shape was designed for drag and street applications, providing maximum cooling, airflow and performance efficiencies. The 12-volt pump circulates water throughout the barrel providing a stable outlet temperature and the unique internal baffle system ensures an even amount of cooling is provided within the barrel itself. The system requires no ambient (external) airflow, which enables the unit to be mounted as close to the manifold as possible, reducing turbo lag and providing maximum performance. The PWR Liquid to Air Barrel Intercoolers is available as an individual unit or in “Kit Form” and are suited to machines producing horse power between 270-1200+ HP. The PWR Barrel intercooler comes in (7) seven different sizes and are finished in a near chrome finish. PWR are now releasing 5” diameter barrel coolers to add to our extensive range of water to air intercoolers. The 5” barrels will fill that gap between the 6” barrels and the smaller 4” barrels. A lot of turbo charged cars do make between the 400-550engine hp and the 6” barrels are generally too big to fit in most of the smaller cars engine bays. Range includes 5”x6’ (400hp), 5”x8’(450hp) and 5”x10” (550hp). They have 2.5” outlets and 19mm water hose tails or -12 male fittings. Call our sales team today to place your order and see the results you want.

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37mm Engine Oil CoolersPWR’s revolutionary turbulized design universal plate and fin engine oil coolers are made of a full Aluminium construction that allows the cooler to be lightweight, compact and rigid while offering high corrosion resistance. The unique internal turbulized fins within the plates maximise heat transfer and re-direct the oil flow, which works in conjunction with the unique louvered fin design to provide highly efficient cooling with low-pressure drop. PWR plate and fin engine oil coolers are manufactured in 37mm core size for race and street applications.PWR Oil Coolers features and benefits:• High heat transfer design • Low pressure drop design• High corrosion resistance • Race proven performance• Factory look with PWR design elements• Revolutionary fin pitch and louver angle• State of the art controlled atmosphere brazing process

Standard Sizes Available:280 x 69 x 37mm280 x 127 x 37mm280 x 189 x 37mm280 x 256 x 37mm

Intank Oil Coolers (Engine Oil or Transmission Oil)The PWR In-Tank engine oil coolers are made from a full aluminium construction with a unique internal fin design which turbulates the oil , aiding in better heat dispersion and distribution of oil flow. At cold start up the increasing hot water ensures the oil gets to optimum operating temperature as quick as possible and stable temperatures are provided. All coolers are tested to 300psi and 100% Australian made by PWR.

Tube and Fin Custom Engine Oil Coolers This style of Engine oil cooler can be manufactured to suit your custom sizes. The tubes have a unique wall thickness to withstand high pressures seen in the oil system. Fabricated tanks finish these oil coolers off nicely with a wide range of adaptors available to accept most common oil lines.

19mm Transmission Oil CoolersPWR’s Patented dimpled design universal plate and fin transmission oil coolers are made of a full aluminium construction that allows the cooler to be lightweight, compact and rigid while offering high heat transfer and corrosion resistance. PWR plate and fin transmission coolers are manufactured in 19mm core size for transmission, power steering and differential cooling for race and road applications as well as small engine cooling. Standard product range fittings include 3/8”, 5/16” hose barb and dash 6AN screw fittings.Standard Sizes Available:280 x 110 x 19mm280 x 150 x 19mm280 x 200 x 19mm280 x 255 x 19mm

In-line Engine Oil CoolerIf you’re looking for the Ultimate in cooling efficiency, this is the latest in water to oil cooling technology to maximise your results. Its thermal efficiency has been proven in race conditions worldwide and high performance street applications when plumbed in to the cooler side water outlet of the radiator system. This innovative design provides maximum liquid to surface contact on both the water and oil sides but yet proves to be a high flowing unit to ensure minimal pressure drops in each of the fluid systems. The Billet oil tanks also provide that extra strength to handle the high pressures that can be seen in the oil system and requiring no airflow they are perfect when minimal space is limited. With 3 sizes available call PWR to discuss which will best suit your application.

Tube and fin inline oil coolers

In tank transmision oil cooler

Ford ZF 6 Speed transmission heat exchanger kit

In tank Engine oil cooler

NEWNEWOil to water

heat Exchange units.

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Thermo FansPWR Performance Products are a supplier of the “SPAL” thermo fans to the automotive industry. These first class products give depth to our accessory range and provide you the customer with choice and convenience of a fan package with your next PWR custom radiator.

PWR Thermo SwitchesThe thermo switch is a mechanical switching device designed to respond to changes in coolant temperature allowing the operation of the electric radiator thermo fans.Each switch is calibrated to specific ON/OFF temperature ratings. Part No Temp ratingTFS132 80-85 oCTFS133 85-90 oCTFS232 95-105 oC

Power Steering Reservoir’sPWA53418 RX7 series 6, 7 and 8 Power steering reservoir Fits standard Cap and filter assembly -6 line fittingPWA53471 RX7 series 6, 7 and 8 Power steering reservoir Fits standard Cap and filter assembly fits standard linesPWA53622 Custom Chev Impala Power Steering ReservoirPWA6076 Power Steer Reservoir HOLDEN Commodore LS1 (V6 & V8) VT,VX, VU, VY, VZ, VE.PWA6076-10 Power Steer Reservoir HOLDEN Commodore LS1 (V6 & V8) VT,VX, VU, VY, VZ, VE. with DASH -6 return line.PWA6076-11 Power Steer Reservoir HOLDEN Commodore LS1 (V6 & V8) VT,VX, VU, VY, VZ, VE. with DASH -6 return line.(GROUND WELDS)PWA6369 Power Steering Reservoir FORD SHELBY MUSTANG GT500PWA6640 Power Steering Reservoir FORD Falcon BA,BF XR8 V8

Expansion-Recovery-Surge TanksThe PWR Expansion tanks are standard OEM direct bolt in aluminium replacement units. These units will provide longer durability than the standard plastic version and they will offer better pressure ratings. The PWR expansion bottle is 100% Australian made from high grade polished aluminium product which give excellent under bonnet appearance.Part No: PWA5012 – BA-BF All Non DOHC without SensorPart No: PWA5012 – FG Falcon Twin Top OutletPart No: PWA5024 – AU 6 & 8 Cyl without SensorPart No: PWA5069 – Subaru WRX ’94 -’97 Liberty Rs 91-93Part No: PWA5270 – Mitsubishi EVO 6Part No: PWA5288 – Mazda RX7 s6, 7 & 8Part No: PWA5311 – AU 6 & 8 Cyl with SensorPart No: PWA5479 – EF – EL 6 & 8 Cyl without SensorPart No: PWA5659 – EF – EL 6 & 8 Cyl with SensorPart No: PWA5836 – Porsche 928Part No: PWA5913 – Subaru WRX ’99Part No: PWA6008 – Universal 4 inch SpunPart No: PWA6075 – Subaru WRX ’01-’07 GDA ModelPart No: PWA6152 – FG Falcon Single Top OutletPart No: PWA6165 – Mustang ’96Part No: PWA6166 – Universal 4 inch SpunPart No: PWA6367 – Shelby Mustang GT500 Heat ExchangerPart No: PWA6368 – Shelby Mustang GT500 Rad

Billet CapsPWR manufacture billet screw on caps to suit tanks and other products.Part No: PWA4896B – Billet Screw Cap Anodised BlackPart No: PWA4896R – Billet Screw Cap Anodised Red

Billet Filler NecksPart No: PWA3149 – Inline Filler 19mmPart No: PWA3151 – Inline Filler 38mmPart No: PWA3152 – Inline Filler 40mmPart No: PWA5979 – Inline Filler 25mmPart No: PWA6033 – Inline Filler Dash 16Part No: PWASMLBILLET – Billet Filler Neck SmallPart No: PWALGEBILLET – Billet Filler Neck Large Radiator Caps

PWR supplies a range of USA made “Stant” radiator caps to compliment our accessory range and provide the best cap available for our Custom and OEM spec radiators.

PWA6008

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PWR Motorcycle RadiatorsWith a Dirt bike racing background, PWR offers upgraded cooling packages for a wide range of makes and models. The high efficiency upgrade will handle any engine modifications or hot summer race conditions seen. Right or Left side radiators can be purchased individually.

PWR ATV RadiatorsFrom Race competition to travelling around the farm, PWR offer a range of high performance replacement ATV radiators to fit in the standard mounting position of all the leading brand name ATV’s on the market. Contact our sales staff for a full listing.

PWR Go Kart RadiatorsPWR’s range of Kart Radiators to suit the water cooled classes can be custom designed to suit your chassis and engine combination, providing the cooling efficiency to keep you on top of the podium.

CRF450R (LHS) ‘05-’08XR650 (LHS) ‘00

LTR-450 ‘06-’08KFX450 Quad ‘07

LTR-450 ‘06-’08

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Custom OEMPWR has carved a niche with high end vehicle manufacturers around the world through its ability to provide bespoke solutions, quick prototype turnarounds, speed of production tooling, quality and low unit production capabilities.Quality OE manufacturers want high quality cooling that they know will work, particularly in high performance vehicles. PWR, with its race proven technology, has been chosen by a number of OE manufacturers to provide cooling products such as Aston Martin, Pagini, Porsche and Magnuson.

Formula 1With the highest demands in worldwide racing , PWR currently supply the cooling package for a multiple F1 teams including the Red Bull Championship winning team.

NASCAR From the short tracks to the super speedways NASCAR compete at, PWR currently service 90% of teams on pit row to keep them cool during each and every race with various Radiator designs and Oil cooler technology.

PWR Special Projects & Racing DivisionPWR has the engineering staff who understand the technical requirements of cooling and placement in a vehicle and review your technical data. Currently supplying top race teams around the world including Red Bull Formula 1 and V8 Supercar , Multiple NASCAR and World Rally Championship teams. With this in mind we understand cooling is not just about keeping your vehicle running temperature right , but how efficient the cooling is and the way it is incorporated in a vehicle can effect performance. Whether it’s a radiator , engine oil cooler , fuel cooler , energy recovery cooler or hydraulic cooler, chances are PWR will have the manufacturing and design technology to provide the right solution for you.

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World Rally CarsWhen dealing with all the Factory Teams on the WRC , PWR’s product has gained a reputation to withstand all conditions and terrain that the WRC see throughout their gruelling race season.

V8 Super CarsPWR have dominated the V8 Supercar championship, with PWR products to cool the engine / gearbox and the differential , we know what it takes to keep you cool under extreme conditions.

SafariPWR have been actively involved in the outback safari racing for many years , with multiple wins the PWR product has proven it can handle the brutal desert race conditions experienced.

Sprint CarsMany of the leading teams here in Australia use and trust PWR to keep their 410ci 900hp Sprintcar Cool. PWR offer a variety of styles to suit each chassis and bodywork design.

Drag RacingPWR realise that Horsepower is everything at the drag strip and with that in mind you need a product that works and keeps your engine cool. Mad Mike “Drift King”

When your on boost and drifting like Mad Mike, PWR are there to keep you cool and ensure what we design will be provide the most efficient unit on offer.

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Whether it is a radiator, oil cooler, intercooler or some other type of automotive or mechanical cooling solution, PWR design team can create the product to suit your needs. PWR has engineering team backed by a drawing team using the latest SolidWorks® 3D CAD modelling to design a solution that works. Or if you are after just a few tweaks to already designed product, we can quickly draw your changes and get you to review them. If you have a existing radiator that you want replaced, you can provide a rough drawing of it for our design team to draw. Or if you want something that has never been drawn, we can guide you through to your solution. When ordering your radiator or intercooler please include as much detail as possible (drawings, Photos, Vehicle specs) to speed up the drafting process and to ensure the best suited unit to your vehicle. You can also mock up the unit with carboard, foam or other materials to supply a measurable template with markings for mounts and outlets.

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Special Order Custom Radiator Guide

Some of the information we will require:Your Details• Name • Address • Phone No • Email or Fax contact to send you your drawing for approval.Vehicle Details• Make • Model • Series • Year • Engine • Estimated Horsepower • Manual or Auto Transmission • Vehicle Application: • Industrial • Street • Off Road • Race Type • Replacing Existing Radiator? Yes or No• Type of current fan? MECHANICAL or ELECTRICAL• Current radiator core thickness (Obtained by putting a small wire through the core and measuring it)• Engine Oil Cooler fitting Yes/No what type, tocation?• Transmission Cooler Yes/No what type, location?• Do you have air conditioning Yes/No what type, location of condenser?• Is there a cooling problem now? High speed, low speed, hills, etc. Please explain when the problem occurs

Below is a list of things to check that you have included on drawing before submitting to PWR.

NOTE: RADIATOR DRAWING AS VIEWED FROM THE DRIVERS SEAT

DOWN FLOW CROSS FLOW

Size and position of any other Bosses, Drains, Bleeds, Mounts or Fittings required

• Is your radiator Down Flow or Cross flow?

Top Tank

Radiator tanks runverticaly up either side

Bottom Tank

• Every possible measurment you can think of, the more information you give us the more accurate and correct it will be first time around.

Overall width

Mount position, sizes.Electric fan mounts, seeRadiator options on page 4for full range of options.

Inlet size, position & style. (straight or bent, what angle)Width and length of top and

bottom tanks

Outlet size, position & style.(straight or bent, what angled)

Filler neck size & position

Overall height

Core Thickness

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