Wind Service DivisionIPS delivers custom-engineered solutions for electric motor and generator...
Transcript of Wind Service DivisionIPS delivers custom-engineered solutions for electric motor and generator...
Wind Service Division
INTEGRATED POWER SERVICES
INTEGRATED POWER SERVICESOne Standard for Safety, Quality & Repairs
– Across North America
ENGINEERING AND IN-SHOP REPAIROne Standard for Safety, Quality & Repairs – Across North America
Experienced engineering with a complete toolbox
IPS applies hundreds of years of
collective engineering experience to
your reliability challenges, drilling down
into the root causes of failure with
state-of-the-art technologies.
Our engineers oversee all work on your
rotating assets, working closely with
our technicians on testing, repair and
remanufacturing. We work without
constraint, because we don’t have to
compromise on reliability to meet a
price point.
WindGuard tests like a high-voltage rewind and comes with a five-year warranty.
IPS ENGINEERINGThe reliability power generation requiresIPS delivers custom-engineered solutions for electric motor and generator reliability.
Our Wind Service Division provides service and repair, manufacturing and distribution
to solve complex operating problems other companies can’t.
IPS WindGuard™ — New Class H rewind comes with 60-year log life aging curveWindGuard™ is the rewind wind power can’t kill. The new electric insulation system
redefines wind turbine reliability, with the dielectric strength to prevent standard
failure modes and the assurance of a five-year warranty.
Test results set a new industry standard benchmark
Î Surge test @ 10 PU - 40 kV, 0.2 µs rise time without failure
Î AC hi-pot to 10x designed voltage, 17.5x operating voltage
Î Voltage endurance greater than 5x phase voltage without failure
IPS WindGuard™
INTEGRATED POWER SERVICES
INTEGRATED POWER SERVICES
IN-SHOP REPAIR SERVICESWe attack failure modes in electric motors and generators — eliminating
the root causes of repeat events and unplanned downtime inside the
nacelle. Whether we repair or replace, our goal is to make your rotating
assets more reliable.
IPS in-shop repair services
for wind turbines include:
Electrical repair
Î Wind generators up to 3+ MW
Î Pitch and yaw motors, cooling fans and pumps
Î Electronic boards
Mechanical repair
Î Wind turbine main shafts
Î Slip rings
Î Heat exchangers
For a complete list of IPS in-shop repairs for wind power, visit
https://www.ips.us/wind-power
Our single-source wind turbine service capabilities make owning or managing wind power fleets more predictable and profitable.
Industry-leading experience and capabilitiesIPS field service technicians do more repair work up-tower, to minimize your
downtime and lost revenue. They handle heavyweight couplings, end bells and
slip rings, and do precision machining inside the nacelle.
We know and service every brand and size of wind turbine, delivering one
standard for safety, quality and repairs across North America.
UP-TOWER SERVICESIPS leads the wind power industry in up-tower service
Commitment to safety
We maintain an active commitment
to a safe work environment, with
a dedicated Health, Safety and
Environmental Manager overseeing
one safety standard for all IPS locations
across North America.
IPS field service technicians maintain
certification in up-tower safety and our
corporate policy is to exceed all federal
and state safety regulations — for an
Experience Modification Ratio well
below the industry average.
Complete North American coverage
Our coast-to-coast footprint means
shorter response times for service.
IPS maintains a nationwide, rapid-
response truck fleet, fully equipped
for work on-site and up-tower.
Every IPS service center has its own
fleet for on-site pickup and delivery,
so we can meet the crane at tower
— reducing downtime and generator
handling.
INTEGRATED POWER SERVICES
INTEGRATED POWER SERVICES
For a complete list of IPS up-tower services for wind power, visit
https://www.ips.us/wind-power
Field services + engineeringIPS has the predictive and preventive maintenance your wind turbine fleet needs, with
experienced technicians using state-of-the-art diagnostics on-site to consult with IPS
engineers across the country.
IPS up-tower technicians work closely with our engineers to apply diagnostics and
analytics, drilling down into root cause analysis. We solve problems such as torsional
resonance and flexure modes, and perform pre-end of warranty inspections to detect
and address failure modes.
IPS up-tower repair services for wind turbines include:
Electrical repair
Î Wye ring testing and replacement
Î Doble® Testing
Î Motor Circuit Evaluation (MCE)
Mechanical repair
Î Wind turbine main shafts
Î Change outs — rotor leads, bearings and slip rings
Î Field machining
Predictive/preventive
maintenance
Î Laser alignment
Î Motion Amplification
Î Thermography
We engineer, repair, replace or remanufacture to minimize downtime and help you
keep your run-time commitments. Our coast-to-coast service centers and strategic
warehousing maintain inventories, so you don’t have to tie up capital.
IPS has master distributor agreements with leading OEMs and our engineers work with
OEM-level manufacturing capabilities.
This is a short list of wind power parts and motors IPS has in stock:
DISTRIBUTION, MANUFACTURING & EXCHANGEIPS coast-to-coast service centers and strategic warehousing
For a comprehensive list of wind generators and parts in stock, visit
https://www.ips.us/wind-power
Î Generator and gearbox components
Î Bearings — Steel, Insocoat and ceramic
Î Replacement motors — pitch, yaw, cooling pump and all metric motors
Î Generator couplings
Î Pitch control battery packs
Î Encoders
Î Power slip rings — new or rebuilt
Î Pitch control slip rings
Î Custom slip rings
INTEGRATED POWER SERVICES
INTEGRATED POWER SERVICES
Generator exchange, remanufacture and storageOur deep inventories of generators in various sizes help to limit your
capital investment and control crane costs. The coast-to-coast IPS
footprint means we can exchange and remanufacture failed units
quickly and cost-effectively.
We also provide asset storage and management for leading wind
farms and OEMs across North America.
We stock generators for a wide range of wind turbines including:
Î Gamesa 2.0 — (ABB and Cantarey)
Î GE 1.5 MW, 1.6 MW, 1.7 MW, 1.85 MW — (Hitachi and Winergy)
Î NEG Micon 750, 900, 950 — (ELIN)
Î Siemens 1.3 MW — (ELIN)
Î Siemens 2.3 MW — (ABB and Winergy)
Î Vestas V-47 660 kW — (ABB, Leroy Somer, POTENCIA and Weier)
Î Vestas V-80 1.8 MW — (ABB and Weier)
Î Vestas V-82 1.65 MW — (ELIN and Winergy)
Line reactor exchange
IPS Engineering offers significant
reliability upgrades for wind turbine
line reactors, applying our expertise
in rewind technologies and
equipment design.
These units offer superior dielectric
performance and heat transfer
throughout the inductors, for higher
breakdown voltages, increased
efficiency and longer service life.
Your single source for 24/7 national fleet coverage
Does working with a changing roster of local service and repair shops make your mission harder? It’s time to talk with IPS.
Learn more about our wind power services and national fleet coverage at www.ips.us.
IPS coordinates our coast-to-coast service for an
Unmatched Customer Experience.
INTEGRATED POWER SERVICES
INTEGRATED POWER SERVICES
www.ips.us • www.ips.ca©2019 Integrated Power Services
05/19
W I N D P O W E R N O R T H A M E R I C A N C O V E R A G E
F O R 2 4 / 7 S E R V I C E A N D D E L I V E R Y
Portland, OR
Chicago, IL
Indiana, PA
Shreveport, LASweetwater, TX
Denver, CO
Lake Benton, MN
Litchfield, MN
Winnipeg, MB
Wind Power Service CentersWind Power Field Service IPS Regional Service Centers
Beaumont, TX
WIND POWER
FIELD SERVICE
Denver, CO
800.448.0899
Indiana, PA
800.537.0097
Lake Benton, MN
507.368.4015
Portland, OR
800.366.4951
Sweetwater, TX
325.933.4275
Winnipeg, MB
204.237.6066
WIND POWER
DISTRIBUTION
Dassel, MN
320.204.0582
WIND POWER
SERVICE CENTERS
Beaumont, TX
888.868.9475
Chicago, IL
800.978.4559
Denver, CO
800.448.0899
Indiana, PA
800.537.0097
Litchfield, MN
888.694.6200
Portland, OR
800.366.4951
Shreveport, LA
800.366.6030
Winnipeg, MB
204.237.6066