Will IMO 2020 Dictate Light Sweet Crude Export Destinations? · Petrochemicals Manufacturers (AFPM)...
Transcript of Will IMO 2020 Dictate Light Sweet Crude Export Destinations? · Petrochemicals Manufacturers (AFPM)...
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Baker & O’Brien, Inc. All rights reserved.
AFPM Annual Meeting
March 18, 2019
Will IMO 2020 Dictate Light
Sweet Crude Export
Destinations?
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Legal Notice
Baker & O’Brien, Inc. (Baker & O’Brien) prepared this presentation for the American Fuels & Petrochemicals Manufacturers (AFPM) Annual Meeting. The opinions and findings in this report are based upon Baker & O’Brien’s experience, expertise, skill, research, analysis, and related work to date. This report relies upon public and proprietary data available to Baker & O’Brien at the time this report was prepared. All forecasts and projections contained in this presentation represent Baker & O’Brien’s best judgment, utilizing its skill, and expertise. However, such forecasts and projections are inherently uncertain due to the potential impact of factors or future events that are unforeseeable at this time or beyond Baker & O’Brien’s control. Baker & O’Brien expressly disclaims all liability for the use, disclosure, reproduction, or distribution of this information by or to any third party. PRISM™ is Baker & O’Brien’s refinery modeling and database system that includes operational and economic performance details for refineries in the U.S., Canada, Europe, and Asia. PRISM is a trademark of Baker & O'Brien, Inc. All rights reserved.
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Acronyms and Definitions
AGO
ECA
FCC
HDT/HDS
HSB/LSB
HSFO
IMO
LCO
LSVGO
LVGO
MARPOL
MCB
MGO
NYMEX
ULSD
USGC
VLSFO
VGO
Atmospheric Gas Oil
Emission Control Area
Fluidized Catalytic Cracker
Hydrotreater/Hydro-Desulfurizer
High/Low Sulfur Bunker
High Sulfur Fuel Oil
International Maritime Organization
Light Cycle Oil
Low Sulfur Vacuum Gas Oil
Light Vacuum Gas Oil
Marine Pollution
Main Column Bottoms
Marine Gas Oil
New York Mercantile Exchange
Ultra Low Sulfur Diesel
United States Gulf Coast
Very Low Sulfur Fuel Oil
Vacuum Gas Oil
Heavy distillate from an atmospheric distillation unit
Near coastal areas with tighter fuel specifications
Cracks VGO and other intermediates into lighter components
A refinery unit that removes sulfur
Heavy ship fuel with maximum 3.5% / 0.5% sulfur
Heavy fuel for any use with maximum 3.5% sulfur
United Nations organization, no direct police power
Diesel range stream from FCC
Virgin or hydro-treated VGO to cracking units
VGO to diesel or cracking units, sulfur depends on crude
Related to IMO oversight
Heaviest, poor quality stream from FCC
Fuel for ships that is lighter than residual fuel
Market which trades ULSD futures
Diesel with less then 15 ppm sulfur (10 ppm in Europe)
Location of many complex refineries
Meeting 0.5% maximum sulfur specifications
A heavy distillate stream from a vacuum distillation column
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What is IMO 2020?
• "IMO 2020" is a global regulation by the International Maritime Organization (IMO), requiring a reduction from 3.5% to 0.5% sulfur content in bunker fuel in the open oceans beginning January 1, 2020
– Emission Control Areas (ECAs), located near coastal areas around the U.S., Canada, and Northern Europe already impose a more stringent 0.1% sulfur cap
Marine Bunker Fuel Pollution Regulation – MARPOL IMO 2020
Map Source: DuPont
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Futures Market Expectation of Relative Value
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The IMO 2020 Conundrum
Buy compliant fuel, such as marine gasoil (MGO) or very low sulfur fuel oil (VLSFO)
Install scrubbers to keep running High Sulfur Bunker (HSB)
Switch to alternative fuel, such as LNG
Business as usual
Profit from margin uplift
What are the options?
Shippers
Full-Conversion
Decisions are being made based on views of forward economics
(pricing, capital availability, supply/demand dynamics)
Blend existing residual fuel oil (if marginally close to 0.5% ) with low sulfur distillate
Produce low/lower sulfur bunker fuel through adjustments in crude slate
Continue to produce High Sulfur Fuel Oil (HSFO) for ships with scrubbers or resid feedstock to other refineries
Produce low/lower sulfur bunker fuel through adjustments in crude slate
Invest in upgrading capacity
Sweet Cracking Sour Cracking
Refiners
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Cracking Refinery Compliance Options
PROS CONS
Buy Very Low Sulfur Crude No complexity or blending required Higher price
Growing availability from U.S. Shale Current limited availability
Light ends constraints?
Blend ULSD* into Bunker Almost zero % sulfur Highest priced blendstock
Compatibility concerns
Substitution with LSVGO Lower price than ULSD Higher volume required
Feed for cracking units
*Other distillates might be blended depending on sulfur content and compatibility
OPTIONS TO PRODUCE 0.5% S BUNKER FUEL
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Baker & O’Brien Estimates of Potential 2020 Compliance
0.7
0.7
0.7 0.2
0.6 0.2
0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
MM
B/D
HSB
3.2
LSB
3.4
Non-Compliance
or Compliance
through Waivers
Scrubbers Blending Refinery
Upgrades
Crude
Slate
Shifts
Energy
Density
Increased
Refinery
Throughput
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Hypothetical Two-Train Complex Refinery
Hydrogen
Atm Crude Unit
Naphtha HDS
Reformer
HDS 1
VGO Hydrotreater
FCC
Alkylation
Cat Poly
H2 SMR Plant
Hydrocracker
Coker
Atm Crude Unit
Vac Crude Unit
HDS 2
Train 1 Low-Sulfur Crude Oil
Nat Gas Hydrogen for Hydrocracker, HDS units
LCO to HDS2 or Hydrocracker
C5+ Naphtha Coker Naphtha
SR Naphtha
SR Distillate
LVGO
HVGO
Vac Resid
SR Naphtha
LVGO
HVGO
SR Distillate
Coker Heavy Gasoil
Naphtha
Vac Crude Unit
Vac Resid
Coker Gasoil
LCO from FCC
Petcoke
Distillate Blending
Gasoline Blending
C4=, IC4
C3=
Hydrocracker Diesel
Reformate
Asphalt
Isomerization LSR Naphtha Isomerate
Butane
Train 2 High-Sulfur Crude Oil
Hydrogen
Hydrogen
Hydrogen
Blending
ETBE
Atm Resid
To FCC
Heavy Fuel Oil (HFO) Blending
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• The next two slides will tell us:
– The distillation process that creates High Sulfur Fuel Oil (HSFO)
– Yields of distillate, gas oils, and resid for three commodity crudes
– The typical sulfur in:
Whole Crude
Resid
Distillate plus Resid
• …and answer these questions:
– Does a representative heavy fuel oil blend from light sweet crude meet 0.5% sulfur?
– Can a refinery simply drop straight run distillate into HSFO to meet the 0.5% bunker fuel specification?
Heavy Fuel Oil From Commodity Crudes
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0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
Brent37.5 API0.40 % S
Fu
el
Oil S
ulf
ur
(wt.
%)
Yie
ld (
vo
l.%
)
Fuel Oil Yield and Quality*
VR MCB LCO FO Sulfur (RHS→)
Cracking Refinery – Simplified Model BASE CASE - BRENT CRUDE
Crude
Sulfur
Fuel Gas
LPG
Gasoline
Jet/Kero
Diesel/AGO
Atm
os
ph
eri
c T
ow
er
H2
HDT
H2S
H2
H2S
FCC
LVGO
Light Ends Naphtha
Vacuum Resid
1
1
450°F
650°F
Vacu
um
To
wer
Gas Plant -Treating Sulfur Recovery
Reforming Alkylation and Isomerization
Naphtha Hydrotreating
1
HVGO
1050°F+
1050°F
950°F
LCO
MCB/Slurry
Source: PRISMTM
650°F+
0.00
0.50
1.00
1.50
2.00
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
Brent37.5 API0.40 % S
Die
sel
Su
lfu
r (w
t.%
) B
EF
OR
E H
DT
Yie
ld (
vo
l.%
)
Middle Distillates Yield and Quality
Diesel/AGO Jet/Kero Diesel Sulfur (RHS→)
*These blends are representative of many possible combinations
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0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
Bonny Light35.1 API0.15 % S
Brent37.5 API0.40 % S
Arab Light32.5 API1.93 % S F
uel
Oil S
ulf
ur
(wt.
%)
Yie
ld (
vo
l.%
)
Fuel Oil Yield and Quality*
VR MCB LCO FO Sulfur (RHS→)
Cracking Refinery – Simplified Model CRUDE COMPARISON
Crude
Sulfur
Fuel Gas
LPG
Gasoline
Jet/Kero
Diesel/AGO
Atm
os
ph
eri
c T
ow
er
H2
HDT
H2S
H2
H2S
FCC
LVGO
Light Ends Naphtha
Vacuum Resid
1
1
450°F
650°F
Vacu
um
To
wer
Gas Plant -Treating Sulfur Recovery
Reforming Alkylation and Isomerization
Naphtha Hydrotreating
1
HVGO
1050°F+
1050°F
950°F
LCO
MCB/Slurry
Source: PRISMTM
650°F+
0.00
0.50
1.00
1.50
2.00
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
Bonny Light35.1 API0.15 % S
Brent37.5 API0.40 % S
Arab Light32.5 API1.93 % S
Die
sel
Su
lfu
r (w
t.%
) B
EF
OR
E H
DT
Yie
ld (
vo
l.%
)
Middle Distillates Yield and Quality
Diesel/AGO Jet/Kero Diesel Sulfur (RHS→)
*These blends are representative of many possible combinations
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• Some less complex European refineries run
– North Sea/African crudes similar to Brent (sweet) and
– High sulfur Urals (sour)
• European refineries are now running WTI and Eagle Ford
– Breakeven values versus Brent and Urals set the refining value, which may influence the USGC value
• How could the value of WTI/Eagle Ford change under IMO 2020?
Refining Value of Light Sweet Crude Exports
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European Refineries
Source: Google Maps, PRISM
Other Refineries
Resid Upgrading Refineries
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Northwest Europe Non-Coking Refinery
Hydrogen
Atm Crude Unit
Naphtha HDS
Reformer
HDS 1
VGO Hydrotreater
FCC
Alkylation
Cat Poly
H2 SMR Plant
Hydrocracker
Coker
Atm Crude Unit
Vac Crude Unit
HDS 2
Train 1 Low-Sulfur Crude Oil
Nat Gas Hydrogen for Hydrocracker, HDS units
LCO to HDS2 or Hydrocracker
C5+ Naphtha Coker Naphtha
SR Naphtha
SR Distillate
LVGO
HVGO
Vac Resid
SR Naphtha
LVGO
HVGO
SR Distillate
Coker Heavy Gasoil
Naphtha
Vac Crude Unit
Vac Resid
Coker Gasoil
LCO from FCC
Petcoke
Distillate Blending
Gasoline Blending
C4=, IC4
C3=
Hydrocracker Diesel
Reformate
Asphalt
Isomerization LSR Naphtha Isomerate
Butane
Train 2 High-Sulfur Crude Oil
Hydrogen
Hydrogen
Hydrogen
Blending
Visbreaker
ETBE
Heavy Fuel Oil (HFO) Blending
Atm Resid
To FCC
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What is the incremental value of U.S. shale crudes in a representative European refinery?
1. Model typical crude slate, product yields, and operating costs
2. Apply historical gate prices for feedstocks and products
3. Generate a gross margin
4. Substitute a cargo of shale crude for a cargo of typical crude (e.g., Brent or Urals)
5. Generate a new gross margin with the new crude
6. Repeat with modified price-set for IMO-2020
In addition to gross margins, the model will report changes to product yields, operating costs, octane, hydrogen balance, and sulfur production, among others.
European Crude Oil Substitution
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What is the substitution value of WTI and Eagle Ford versus Brent in a representative European refinery?
1. Using Pre-IMO 2020 prices (Historical)
2. Using discounted HSFO prices ($15 is similar to 2020 futures)
3. Plus using increased ULSD prices ($4 is similar to 2020 futures)
European Crude Oil Substitution
Source: Baker & O’Brien analysis and PRISMTM, WTI at 42 API, Eagle Ford at 47 API
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What is the substitution value of WTI and Eagle Ford versus high sulfur Urals in a representative European refinery?
1. Using Pre-IMO 2020 prices (Historical)
2. Using discounted HSFO prices ($15 is similar to 2020 futures)
3. Plus using increased ULSD prices ($4 is similar to 2020 futures)
European Crude Oil Substitution
Source: Baker & O’Brien analysis and PRISM, Urals at 32 API
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Possible Europe and U.S. Refineries Sulfur Optimization
• 0.5% fuel oil production will be challenging for low complexity refineries in Europe
• Sweet crude will likely displace sour crude in lower complexity refineries in Europe
• Backhaul freight will lower cost for sour crude and resid to complex refineries in the U.S.
IMO 2020 DRIVING FORCES
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• Sulfur content of crudes, distillates, and resids will be key value driver
• Commodity prices and demand will be volatile due to unprecedented global changes
– Several technical, environmental, and regulatory changes are untested
– Using Linear Programs for long-term planning may be futile due to numerous and wide-ranging scenarios outside narrow operating boundaries
• Practice the “Art of War” and plan ahead with scenarios, such as:
– IMO 2020 regulation falls apart or is delayed
Ship exhaust scrubber implementation ramps up; or doesn’t
Scrubbers (not just open loop) are restricted due to environmental concerns
– ULSD and LSVGO prices increase due to blending into VLSFO
– Gasoline prices increase due to FCC rate cuts
– HSFO and FCC Slurry inventories reach containment levels
– Price spread between low and high sulfur crudes increases
Conclusions and Recommendations
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