Wilbur Curtis Company, inC Service Manual, 1 Gallon BrewersWILBUR CURTIS CO., INC. 6913 West Acco...
Transcript of Wilbur Curtis Company, inC Service Manual, 1 Gallon BrewersWILBUR CURTIS CO., INC. 6913 West Acco...
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Models Included •TP1T •TP1TT •TP1S •TP1ST
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance should be performed by an authorized Wilbur Curtis Company Service Technician.
• DONOTimmersetheunitinwateroranyotherliquid • Toreducetheriskoffireorelectricshock,DONOTopenservicepanels.Therearenouser
serviceable parts inside. • Keephandsandotheritemsawayfromhotareasoftheunitduringoperation. • Nevercleanwithscouringpowdersorharshchemicals.
Important Safeguards/Symbols
ServiceManual,1GallonBrewersWilbur Curtis Company, inC.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
InstallationThis Curtis unit is pre-set and ready to go from the factory.Factory settings for this unit are:
•BrewTemperature=200°F •WaterBypass=OnLARGE&MEDIUMbrewonly •BrewVolume=Settovesselrequirements(specificbasedonmodel).
SystemRequirements: •WaterSupply20–90PSI(minimumflowrateof1gpm) •Electrical:Seeelectricalschematic.
3.Connecttheunittoelectricaloutletwithappropriateamperagerating(seeserialtagonmachine).4.Oncepowerhasbeensuppliedtotheunit,flipthetoggleswitchtothe‘ON’position(locatedontherearof
theunit),thewatertankwillbegintofill.Whenthewaterlevelinthetankreachestheprobe,theheatingelement(s)willturnon.
5.Waterintheheatingtankwillrequireapproximatelyahalfhourbeforereachingoperatingtemperature(factorysettingof200°F).Whereapplicable,turnontheUniversalControlModule(UCM).Whentheunitreachesoperatingtemperature,itwilldisplay“READYTOBREW”.
NSFInternationalrequiresthefollowingwaterconnection:1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)isrequiredsothatthe
unit can be moved for cleaning.2. Thisunitmustbeinstalledwithadequatebackflowprotectiontocomplywithapplicablefederal,state
and local codes.3.Waterpipeconnectionsandfixturesdirectlyconnectedtoaportablewatersupplyshallbesized,
installedandmaintainedinaccordancewithfederal,state,andlocalcodes.
NOTE:Awaterfiltrationsystemmustbeusedtohelpmaintaintrouble-freeoperation.Inareaswithextremelyhardwater,wehighlyrecommendtheuseofaCurtisapprovedwaterfilter.Forourfulllineoffilters,pleaselogontowww.wilburcurtis.com.Awaterfiltrationsystemwillgreatlyprolongthelifeoftheunit and enhance the quality and taste of the product.
Setup Steps1.Theunitshouldbelevel(lefttoright-fronttoback),onasecuresurface.2. Connectthewaterlinetothewaterinletfittingontherearoftheunit.Watervolumeflowtothemachine
shouldbeconsistent.Usetubingsizedsufficientlytoprovideaminimumflowrateofonegallonperminute.
CAUTION: DONOTconnect the unit to hot water supply.
Theinletvalveisnotratedforhot water.
CAUTION: Follow this setup procedure beforeattempting
to use this unit. Failure to followtheseinstructionscanresultininjuryand/orvoidofwarranty.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.6913 West Acco Street
Montebello, CA 90640-5403For the latest information go to
www.wilburcurtis.comTel: 800-421-6150Fax: 323-837-2410
CAUTION: Equipmentmustbeinstalledtocomply
withapplicablefederal,state,andlocalplumbing/electricalcodes.
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM
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POUR COFFEE INTO BASKET
INSERT BREWCONE INTO RAILS
BREWING INSTRUCTIONSUseonlycoffeeorwaterintheThermoProdispenser.Donotusetheservertodispenseanyotherbeverage.Preheat-ingtheserverwithhotwaterisrecommended.Thesingleheadbrewerisshowbelow,thetwinheadbrewerissimilar. 1. Placeacleanandemptyserveronthedeck.Servershouldbecenteredbelowthebrewconeofthebrewer. 2. MakesuretheunitisuptobrewingtemperatureandtheLCDscreenreadsREADYTOBREW. 3. Placeafilterinthebrewconeandpourinthecorrectmeasureofgroundcoffeeforthebrewvolume. 4. Slidethebrewconeintothebrewrails. 5. Selectandpressdesiredbrewbutton(LARGEorSMALL).Theunitwillstartthebrewcycle. 6. Allowcoffeeinthebrewconetodripoutcompletelybeforeremovingtheinsulatedserver.
WARNING–THERMOPROSERVERSMAYBEHEAVYWHENFILLED.CAREMUSTBETAKENWHENTRANSPORTINGTOAVOIDDROPPINGORSPILLING.
PRESS THE BREW BUTTON
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T-Pro ShortTwin
T-Pro ShortSingle
IMPORTANT NOTE:All programming selections are performed with the three center buttons.The symbols below the buttons are:
Scroll LEFTSELECTION or ENTER to save new parameterScroll RIGHT
Tank Temperature CheckTo check the temperature of the water within the heating tank, make sure brewer is on and Ready to Brew is displayed. Press and hold the button (see illustration, page two) for 5 seconds. The water temperature inside the tank will be displayed.
Control Module Menu TreeTheflowchartdisplaysthesequenceofmenuitemthatcanbeaccessedthroughtheUCM.Variousmenuitemswillimmediatelyexitthepro-grammingmodewhenselected.Othermenuitems,whenselected,willcontinuetothenextiteminthemenulist.
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PARTS DIAGRAMSTwin 1 Gallon Brewer
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PARTS LISTTP1T & TP1TT
12 3 4 5 6 7 7A 899A1011121314151617181920212223242526272829303132333435
WC-5421WC-37121*WC-2977-101KWC-4212-02*WC-37122*WC-37231*WC-1809WC-1806*WC-29050WC-59022WC-61612WC-8559WC-3417WC-2402PWC-847*WC-102*WC-8591*WC-3518WC-3503WC-37008*WC-43067*WC-62033WC-5502-01*WC-37317WC-37357WC-4382WC-522*WC-43055WC-37266WC-1438-101*WC-934-04*WC-5231*WC-5310*WC-37132*WC-3765L*WC-844-101*GEM-6
COVER,TOPVALVE,LIQUIDDISPENSINGLEFT120VACKIT,SPRAYHEADFITTINGULTEMNUT,5/8-18JAMULTEMVALVE,DUMP120V12WRIGHTKIT,UCM&LABELTPS1T/TP1TTFAUCET,HOTWATERW/JAMNUTSEATCUP,FORWC-1809(NOTSHOWN)SPRAYHEAD,AMBERADVANCEDFLOWPANEL,FRONTTPS1TPANEL,FRONTTP1TTRELAY,SOLIDSTATE40AW/HEATSINKBREWCONE,ASSYW/SPLASHPOCKETBRNCOFFEEELBOW,3/8”FLx3/8”NPTPLATEDVALVE,INLET2GPMSWITCH,TOGGLE125/250VACRESISTIVECAPACITOR,X2LEG,GLIDE3/8-16STUDSCREWLEG,3/8-16STUDSCREW(NON-GLIDE)KIT,HEATINGTANKLIDGASKET,TANKLIDTANK,COMPLETEGEMTSW/ULTEMFTTNGSKIT,PROBEASSYWATERLEVELW/O-RING&NUTKIT,STRAIGHTFITTING&BUSHNGGENUSEKIT,STRAIGHTPLASTICFITTINGANDBUSHING12MMGUARD,SHOCKHEATINGELEMENTTHERMOSTAT,HILIMITHTRDPST277V40AGUARD,SHOCKRESETTHERMOSTATKIT,FITTINGTANKOVERFLOWSENSOR,HEATINGTANKELEMENT,HEATING2.5KW220VCOMPOUND,SILICONE5OZTUBETUBING,SILICONE,5/16”I.D.(1FT.)KIT,VALVEREPAIRUSEONWC-820WDR,WC-821WDRKIT,VALVEREPAIRUSEONWC-847VALVE,BY-PASS120VNON-ADJW/RSTRCTRFILTER,500/PKG12½x4
ITEM № PART № DESCRIPTION
*RECOMMENDEDPARTSTOSTOCK.
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PARTS DIAGRAMSTP1S & TP1ST
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PARTS LIST TP1S & TP1ST
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WC-58117WC-37266WC-5502-01*WC-37317WC-4394WC-43055WC-1438-101*WC-61556WC-61556-101WC-43068*WC-43068-101*WC-62037WC-37357WC-904-04*WC-522*WC-844-01*WC-37122*WC-2977-101KWC-8559WC-37287*WC-39580WC-38439WC-1809WC-103*WC-8591*WC-847*WC-29050WC-2402PWC-3518WC-3503WC-61622WC-61551WC-3417WC-3765L*WC-37132*WC-5231*WC-5310*GEM-6*
COVER,TOPKIT,FITTINGTANKOVERFLOWKIT,PROBEASSYWATERLEVELW/O-RING&NUTKIT,STRAIGHTFITTING&BUSHNGGENUSEGUARD,SHOCKHEATINGELEMENTGUARD,SHOCKRESETTHERMOSTATSENSOR,HEATINGTANKCOVER,TANK(FORUNITSMADEBEFORE1/2010)LID,TANKTP1SGASKET,TANKLID(UNITSMADEBEFORE1/10)GASKET,TANKLIDRECTANGULARTP1STANKCOMPLETETP1S/TP1STKIT,STRAIGHTPLASTICFITTINGANDBUSHING12MMELEMENT,HEATING1.6KW120VW/JAMNUTTHERMOSTAT,HILIMITHTRDPST277V40AVALVE,BY-PASS,NON-ADJUSTABLEW/RSTRCTRKIT,DUMPVALVERIGHTKIT,SPRAYHEADFITTINGULTEMRELAY,SOLIDSTATE40AW/HEATSINKKIT,UCM&OVERLAY2-BATCHTP1SLABEL,UCMOVERLAY2-BATCHLABEL,FRONTHOTWATERFAUCET,HOTWATERW/JAMNUTSWITCH,TOGGLENON-LITDPST25A125/250VACCAPACITOR,X2VALVE,INLET2GPMSPRAYHEAD,AMBERADVANCEDFLOWELBOW,3/8”FLx3/8”NPTPLATEDLEG,GLIDE3/8-16STUDSCREWLEG,3/8-16STUDSCREW(NON-GLIDE)COVER,FRONTSSTP1STTALLCOVER,FRONTSSTP1SSHORTBREWCONE,ASSYW/SPLASHPOCKETBRNCOFFEEKIT,VALVEREPAIRUSEONWC-847KIT,VALVEREPAIRUSEONWC-844WDR/WC-821WDRCOMPOUND,SILICONE5OZTUBETUBING,SILICONE,5/16”I.D.FILTER,500/PKG12½x4
ITEM № PART № DESCRIPTION
*RECOMMENDEDPARTSTOSTOCK.
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CAUTION Donotimmerseserverinwater. Donotplaceinserverdishwasher. Donotuseharshpowdersorcleanserscontainingchlorine. Do not use a wire brush or pot scourer to clean inside liner.
Cleaning and Sanitizing Instructions for TLXG01 Server
ThesecleaningandsanitizinginstructionsareonlyaguidelinetobeusedforthecleaningandsanitizingoftheTLXG01.Yourcurrentin-housecleaningandsanitizingmethodsmaybejustaseffective.ForcleaningandsanitizingoftheTLXG01,thethreesinkmethodisrecommended.Thismethodconsistsofasinkofwaterfilledwithadetergentandwatersolution,afreshwaterrinse,andasinkfilledwithanaqueoussanitizingsolution.ImmersepartsincommercialBarTabs/Sani-Tabssanitizingsolution.Thesolu-tionmustbewarm(75°F.)Letthepartssoakatleastoneminute.
CLEANINGRegularcleaningofthecoffeebrewerwillmaintainthehighestqualitycoffeeyourequipmentiscapableofproducing.Propercleaningisessentialtomaintainafreshandappealinglooktoyourcoffeeservice.Tocleanthecoffeebrewercomponents,prepareamildsolutionofdetergentandwarmwater.1. FirstturnoffthebrewerusingtheON/OFFbuttononthefrontcontrolpanel.2. Wipeallexteriorsurfaceswithadampcloth,removingspillsanddebris.3. Slidethebrewconeoutandcleanit.Thoroughlywipesprayheadareawithadampcloth.4. Washthebrewcone.Useasoftbristledbrushforhardtocleanareas.Washbothpartswithadetergentsolutionorputthese
parts through a dishwasher.
CAUTION Donotuseharshpowdersorcleanserscontainingchlorine.
1. Daily, Rinse the unit after use.
a. Openunitandemptycontentscompletely. b. Rinseunitwithhotwater,thenopenfaucettodrain. c. Wipeoutsideofunitwithcleanclothmoistenedwithcleaningsolution.2. Cleaning and server assembly. a. Filltheunitwithcleaningsolution.Withaspongebrush,thoroughlycleaninsideliner. b. Rinsetheunitusingafreshwaterrinse.3. Clean and sanitize the lid assembly. a. Removelidfromunitandsubmerseitincleaningsolution,cleaningthoroughly. b. Usingthesuppliedbrush,cleaninsidethefillingtube. c. Rinsewithcleanwater. d. Tosanitize,submerseinsanitizingsolutionfor5minutesthenairdrycompletely.4. Cleaning the faucet and gauge glass. a. Unscrewthebonnet/handleassemblyfromthefaucet. b. Removegaugeglassfromunitandbrushoutwithcleaningsolution. c. Withthefaucetremoved,cleanthesiliconeelbowfitting(TanktoFaucetTube).Usethetubebrushsoakedincleaning solution,insertedthroughthefaucetshank. d. Cleanandrinseparts. e. Tosanitize,placeinsanitizingsolutionfor5minutes,removeandairdry.5. Sanitizing the assembled TLXG01 server. a. Fillacleanserverwithsanitizingsolution.Allowtositfor5minutesthendrainthroughthefaucet. b. Placebodyassemblyupsidedownonracktothoroughlyairdry.
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27.875"(70.8 cm)
36.625"(93.0 cm)
9.25"(23.5 cm)
20.750"(52.7 cm)
20.250"(51.4 cm)
29.500"(74.9 cm) 24.625"
(62.5 cm)
16.125"(41.0 cm)
16.500"(41.9 cm)
16.625"(42.2 cm)
ROUGH-IN DRAWINGTP1S & TP1ST
ROUGH-IN DRAWINGTP1T & TP1TT
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ELECTRICAL SCHEMATICTP1T & TP1TT
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ELECTRICAL SCHEMATIC TP1S & TP1ST
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3/6/[email protected] . ECN 14810 . revF10/11/[email protected] 14475.revE4/1/[email protected]_revD12/9/8 . 10.7 . ECN 10134 revC1/18/8 . 12.8 . ecn 94431/25/07 . 13.7 . ecn 8745
Printed in U.S.A. 3/2013 F-3484 Rev F
WILBUR CURTIS CO., INC.6913 Acco St., Montebello, CA 90640-5403 USAPhone: 800/421-6150 Fax: 323-837-2410 Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST) E-Mail: [email protected] Web Site: www.wilburcurtis.com
ProductWarrantyInformationTheWilburCurtisCompanycertifiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefol-lowinglimitedwarrantiesandconditionsapply:
3Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.
2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,fittingsandtubing.
1Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,fittingsandtubing.
Additionally,theWilburCurtisCompanywarrantsitsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,whichevercomesfirst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplacementpartsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhichthecomponentisinstalled.Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.EffectivedateofthispolicyisApril1,2003.Additionalconditionsmayapply.Gotowww.wilburcurtis.comtoviewthefullproductwarrantyinformation.
CONDITIONS&EXCEPTIONSThewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityforsubstitutereplacementpartsinstalledonCurtisequipmentthathavenotbeenpurchasedfromtheWilburCurtisCompany,Inc.TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarrantydoesnotcoverandisvoidunderthefollowingcircumstances:
1) Improperoperationofequipment:Theequipmentmustbeusedforitsdesignedandintendedpurposeandfunction. 2) Improperinstallationofequipment:Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithall localelectrical,mechanicalandplumbingcodes. 3) Impropervoltage:Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment. 4) Improperwatersupply:Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateorfluctuating waterflowrate. 5) Adjustmentsandcleaning:Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperature adjustmentsaretheresponsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregular maintenanceofthisequipment. 6) Damagedintransit:Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbe madewiththecarrier. 7) Abuseorneglect(includingfailuretoperiodicallycleanorremovelimeaccumulations):Manufacturerisnotresponsiblefor variationinequipmentoperationduetoexcessivelimeorlocalwaterconditions.Theequipmentmustbemaintainedaccord- ingtothemanufacturer’srecommendations. 8) Replacementofitemssubjecttonormaluseandwear:Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0” rings,gaskets,siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesand whipper propellers. 9) Repairsand/orReplacementsaresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowed upundernormaluse.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityof theowner.Chargesincurredbydelays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilityto performserviceistheresponsibilityoftheowneroftheequipment.Thisincludesinstitutionalandcorrectionalfacilities. TheWilburCurtisCompanywillallowupto100miles,roundtrip,perin-warrantyservicecall.
RETURNMERCHANDISEAUTHORIZATION:AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompanyTechnicalSupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequip-mentmustberepackagedproperlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproperpackaging.NOUNITSORPARTSWILLBEACCEPTEDWITHOUTARETURNMERCHANDISEAUTHORIZATION(RMA).RMANUMBERMUSTBEMARKEDONTHECARTONORSHIPPINGLABEL.Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent.CalltheWilburCurtisTechnicalSupportDepartmenttofindanagentnearyou.
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM