Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 ....

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Wide range, versatile and flexible to cover all applications. ROX-400 ROX-600 ROX-800 ROX-1100 ROX-2000 Mist Eliminators at the best …Engineered to overcome many of the short falls of other technologies and designs. The design minimizes the reliance on filters, provides exceptional fluid drainage, suitable for high mist applications, exceptional air quality, low maintenance and low life-cycle cost. Mist eliminators that will contribute to the bottom line… After all, an unclean plant is an expensive plant, to company & employees. Contaminated air causes health problems, absenteeism, increased equipment & facility maintenance, all translates to production and profit losses. Mist eliminators that exceeds plant air quality by broad margins… Don’t be mislead by efficiency claims, it is easy to be 99% efficient by removing large droplets, yet exhaust air remains above today’s air quality demands. Exhaust mist measurement is what matters. Clean air…typically less than 0.020 mg/m3, recommended plant limit 0.5mg/m3. Let our sales experts show you. AEROEX Advantages Removes mist, smoke and bacteria. 90 – 95% of mist separated without filters. Unique permanent 2 nd stage oil droplet agglomerator filter. Life cycle greater than 10 years, 1 st & 2 nd separation stages. Fluid readily drains to reduce evaporation and odors. Low life cycle costs. Machine mount, central systems & ducted exhaust. Leading edge technology for metalworking emissions solutions

Transcript of Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 ....

Page 1: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

Wide range, versatile and flexible

to cover all applications.

ROX-400 ROX-600 ROX-800

ROX-1100 ROX-2000

Mist Eliminators at the best …Engineered to overcome many of the short falls of other technologies and designs. The design minimizes the reliance on filters, provides exceptional fluid drainage, suitable for high mist applications, exceptional air quality, low maintenance and low life-cycle cost. Mist eliminators that will contribute to the bottom line… After all, an unclean plant is an expensive plant, to company & employees. Contaminated air causes health problems, absenteeism, increased equipment & facility maintenance, all translates to production and profit losses. Mist eliminators that exceeds plant air quality by broad margins… Don’t be mislead by efficiency claims, it is easy to be 99% efficient by removing large droplets, yet exhaust air remains above today’s air quality demands. Exhaust mist measurement is what matters. Clean air…typically less than 0.020 mg/m3, recommended plant limit 0.5mg/m3. Let our sales experts show you. AEROEX Advantages • Removes mist, smoke and bacteria. • 90 – 95% of mist separated without filters. • Unique permanent 2nd stage oil droplet agglomerator filter. • Life cycle greater than 10 years, 1st & 2nd separation stages. • Fluid readily drains to reduce evaporation and odors. • Low life cycle costs. • Machine mount, central systems & ducted exhaust.

Leading edge technology for metalworking emissions solutions

Page 2: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

Engineered to overcome the shortfalls of other designs

1st and 2nd stages… revolutionary separation

technique !

• High separationefficiency

• Long Life cycle >10 years

• Cross-flow design

The innovative 1st stage mechanical elements separates 90 – 95% of the mist and solids. The fluid drains out of the air flow, reducing evaporation and odors. No other product is this effective and uses no consumables.

The 2nd stage oil droplet agglomerator is an unique depth filter, layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels through a bed of coarse and fine fibers at low velocity. Channels between each layer provide exceptional fluid drainage. Optional is an On-Line Cleaning System for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in place with coolant or water hose. On most applications, cleaning is only every 2 – 5 years. The media is very durable, it even looks bullet proof, lasting 10 – 15 years on most applications. Must select coolant filter or oil filter.

The 3rd stage filter is a policing filter to capture sub-micron mist, smoke and bacteria. A selection of filter options are available from 90% ASHRAE (MERV 14) to HEPA 99.97% @ 0.3 microns. Our HEPA 95% @ 0.3 microns is made exclusively for oil mist with heavy duty microglass media. No other product holds as much oil or lasts as long. Typical life is 2 – 4 years.

Cross Flow Filter Design of 1st & 2nd stages provides optimum separation and oil drainage. In up-flow mist collectors, the oil must drip directly into the air flow and even onto the filter below. This can greatly reduce air flow and filter life

Model cfm hp Voltage Dimensions (inches) Weight (lbs) Inlet (inches) ROX-400 400 0.75 115/220/460/575 26/34 x 21 x 36 ht 210 6 ROX-600 600 0.75 115/220/460/575 26/34 x 21 x 36 ht 210 6 ROX-800 800 1.5 230/460/575 39 x 25 x 38 ht 330 8 ROX-1100 1100 1.5 230/460/575 39 x 25 x 38 ht 330 8 ROX-2000 2000 3 230/460/575 58 x 26 x 52 ht 450 10

Distributed by:

AEROEX Technologies Inc. 17 Hamilton RoadBarrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Office Tel: 905-655-7295 Email: [email protected]

www.aeroex.com

Page 3: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

ROX-400 Mist Eliminator

AEROEX Technologies Inc. 17 Hamilton RoadBarrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

Our smallest but big on ability! Suitable for small to medium machine tools up to 125 ft³ enclosures. Ideal for high pressure coolant.

The innovative 1st stage mechanical elements separates up to 95% of the mist.

The 2nd stage agglomerator is very unique, manufacture in layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels though a bed of coarse and fine fibers at a low velocity. Channels between each layer provide exceptional fluid drainage. Optional is a On-Line Cleaning system for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in placed with coolant or water hose. On most applications, cleaning is only every 2 - 5 years. The 2nd stage media is very durable, lasting 10 - 15 years. Must select coolant or oil filter.

The 3rd stage polishing filter or HEPA filter captures sub-micron mist, smoke and bacteria. Typical life is 2 – 4 years. Choose your filter and air quality, see filter options in specifications below. The HEPA filter is made with exclusive heavy duty filter media, no other product holds as much oil or lasts as long.

Specifications: Air flow Filter pressure Filter options (3rd stage)

ROX-400-1 ROX-400-2 ROX-400-3

Motor rating Voltage (amps)

Speed Temperature (max) Weight Length Width Height Inlet connection Sound level Clean air measurement

300 – 420 cfm 0 – 3.5” wg

1 x 4” - MERV 14 (low – medium mist) 2 x 4” – MERV 14 (low - high mist) 12” HEPA 95% @ 0.3microns (all mist & smoke) 0.75 hp 115/230/1/60 (13.8/6.9) 230/460/3/60 (3.2/1.6) 575/3/60 (1.2) 3450 rpm 160°F / 70°F 210 lbs (a) 26” (b) 30” (c) 34” 21” 33” 6” / 152 mm 70 dB(A) < 0.020 mg/m³

Optional: 2nd stage coolant filter 2nd stage oil filter On-Line Cleaning System

Accessories: Installation kit Suction hose Machine adaptor for hose Chip strainer

Motor starter panel VFD motor starter Floor mount stand Wall mount bracket

3rd stage filter options One 4” filter makes compact dimensions for mounting on small machines. Two 4” filters will provide HEPA quality air. 12” HEPA filter for the best quality air.

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ROX-600 Mist Eliminator

AEROEX Technologies Inc. 17 Hamilton Road Barrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

Small but big on ability! Suitable for small to medium machine tools up to 175 ft³ enclosures. Ideal for high pressure coolant.

The innovative 1st stage mechanical elements separates up to 95% of the mist.

The 2nd stage agglomerator filter is very unique, manufacture in layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels though a bed of coarse and fine fibers at a low velocity. Channels between each layer provide exceptional fluid drainage. Optional is a On-Line Cleaning system for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in placed with coolant or water hose. On most applications, cleaning is only every 2 - 5 years. The 2nd stage media is very durable, lasting 10 - 15 years. Must select coolant or oil filter.

The 3rd stage polishing filter or HEPA filter captures sub-micron mist, smoke and bacteria. Typical life is 2 – 4 years. Choose your filter and air quality, see filter options in specifications below. The HEPA is made with exclusive heavy duty filter media, no other product holds as much oil or lasts as long.

Specifications: Air flow Filter pressure (3rdstage) Filter options (3rd stage)

ROX-600-1 ROX-600-2 ROX-600-3

Motor rating Voltage (amps)

Speed Temperature (max) Weight Length Width Height Inlet connection Sound level Clean air measurement

475 – 640 cfm 0 – 3.5” wg

1 x 4” – MERV 14 (low - medium mist) 2 x 4” – MERV 14 (low - high mist) 12” HEPA 95% @ 0.3 microns (all mist & smoke) 0.75 hp 115/230/1/60 (13.8/6.9) 230/460/3/60 (3.2/1.6) 575/3/60 (1.2) 3450 rpm 160°F / 70°F 210 lbs (a) 26” (b) 30 (c) 34” 21” 33” 6” 70 dB(A) < 0.025 mg/m³ (HEPA)

Optional: 2nd stage coolant filter 2nd stage oil filter On-Line Cleaning System

Accessories: Installation kit Suction hose Machine adaptor for hose Chip strainer

Motor starter panel VFD motor starter Floor mount stand Wall mount bracket

3rd stage filter options One 4” filter makes compact dimensions for mounting on small machines. Two 4” filters will provide HEPA quality air. 12” HEPA filter for best quality air.

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ROX-800 Mist Eliminator

AEROEX Technologies Inc. 17 Hamilton Road Barrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

For medium size machine tools! Suitable for medium to large machine tools up to 250 ft³ enclosures. Ideal for high pressure coolant.

The innovative 1st stage mechanical elements separates up to 95% of the mist. The 2nd stage agglomerator is very unique, manufacture in layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels though a bed of coarse and fine fibers at a low velocity. Channels between each layer provide exceptional fluid drainage. Optional is a On-Line Cleaning system for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in placed with coolant or water hose. On most applications, cleaning is only every 2-3 years. The 2nd stage media is very durable, lasting 10 – 15 years. Must select coolant or oil filter.

The 3rd stage HEPA filter captures sub-micron mist, smoke and bacteria. Exclusive heavy duty media, no other product holds as much oil or lasts as long. Typical life is 2 – 4 years.

Specifications: Air flow Pressure (HEPA) HEPA Filter Motor rating Voltage (amps)

Speed Temperature (max) Weight Length Width Height (motor) Inlet connection Sound level Clean air measurement

700 – 850 cfm 0 – 3.5” wg 95% @ 0.3 microns 1.5 hp 230/460/3/60 (4.1/2.1) 575/3/60 (2.0) 3450 rpm 160°F / 70°C 330 lbs / 150 kg 40” / 1016 mm 25” / 635 mm 32” / 813 (43” / 1052 mm) 8” 76 dB(A) @ 1m < 0.020 mg/m³

Optional: 2nd stage coolant filter 2nd stage oil filter On-Line Cleaning System HEPA 99.97% @ 0.3 microns

Accessories: Installation kit Suction hose Machine adaptor for suction hose Chip strainer Motor starter panel VFD motor starter

Page 6: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

ROX-1100 Mist Eliminator

AEROEX Technologies Inc. 17 Hamilton Road Barrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

For medium size machine tools! Suitable for medium to large machine tools up to 350 ft³ enclosures. Ideal for high pressure coolant.

The innovative 1st stage mechanical elements separates up to 95% of the mist. The 2nd stage agglomerator is very unique, manufacture in layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels though a bed of coarse and fine fibers at a low velocity. Channels between each layer provide exceptional fluid drainage. Optional is a On-Line Cleaning system for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in placed with coolant or water hose. On most applications, cleaning is only every 2 - 3 years. The 2nd stage media is very durable, lasting 10 - 15 years. Must select coolant or oil filter.

The 3rd stage HEPA filter captures sub-micron mist, smoke and bacteria. Exclusive heavy duty media, no other product holds as much oil or lasts as long. Typical life is 2 – 4 years.

Specifications: Air flow Pressure (HEPA) HEPA filter Motor rating Voltage (amps)

Speed Temperature (max) Weight Length Width Height (motor) Inlet connection Sound level Clean air measurement

950 – 1170 cfm 0 – 3.5” wg 95%@ 0.3 microns 1.5 hp 230/460/3/60 (4.1/2.1) 575/3/60 (2.0) 3450 rpm 160°F / 70°C 330 lbs / 150 kg 40” / 1016 mm 25” / 635 mm 32” / 813 (43” / 1052 mm) 8” 77 dB(A) @ 1m < 0.020 mg/m³

Optional: 2nd stage coolant filter 2nd stage oil filter On-Line Cleaning System HEPA 99.97% @ 0.3 microns

Accessories: Installation kit Suction hose Machine adaptor for suction hose Chip strainer Motor starter panel VFD motor starter

Page 7: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

ROX-2000 Mist Eliminator

AEROEX Technologies Inc. 17 Hamilton Road Barrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

For Large machine tools and central systems. Suitable for machine tools up to 600 ft³ enclosures. Ideal for high pressure coolant.

The innovative 1st stage mechanical elements separates up to 95% of the mist. The 2nd stage agglomerator is very unique, manufacture in layers of stainless steel wire mesh weaved with oil attracting fibers. Efficiency is high as the air travels though a bed of coarse and fine fibers at a low velocity. Channels between each layer provide exceptional fluid drainage. Optional 2nd stage filter wrap for oil and fine mist applications. Optional On-Line Cleaning system for flushing out congealed coolant concentrate and fine solids. Alternatively, the media can be cleaned in placed with coolant or water hose. On most applications, cleaning is only every 2 - 3 years. The 2nd stage media is very durable, lasting 10 – 15 years. Must select coolant or oil filter.

The 3rd stage HEPA filter captures sub-micron mist, smoke and bacteria. Exclusive heavy duty media, no other product holds as much oil or lasts as long. Typical life is 2 – 4 years.

Specifications: Air flow 1700 –2300 cfm Pressure (HEPA) HEPA Filter Motor rating Voltage (amps)

Speed Temperature (max) Weight Length Width Height Inlet connection Sound level Clean air measurement Color

0 – 3.5” wg 95% @ 0.3 microns 3 hp 230/460/3/60 (7.34/3.67) 575/3/60 (2.94) 3450 rpm 160°F / 70°C 450 lbs / 205 kg 55” (1390 mm) 26” (665 mm ) 67” ( 1700 mm) 10” 75 dB(A) @ 1m < 0.020 mg/m³ off white

Optional: 2nd stage coolant filter 2nd stage oil filter On-Line Cleaning System HEPA 99.97% @ 0.3 microns VFD motor starter control panel (45 – 60 hz)

Accessories: Installation kit Suction hose Machine adaptor for suction hose connection Chip strainer

Page 8: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

AEROEX Technologies Inc. 17 Hamilton RoadBarrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

Typical Installation

Space for filter removal Motor Starter

(see motor starter leaflet for options)

Oil Drain Hose (2) * 2 x 10 ft with hose clamps and air lock

Suction hose * 6ft with hose clamps

Machine adaptor * (flange with hose nipple)

Chip strainer * Mount in machine tool enclosure over suction inlet.

Installation Options: Installation kit * Motor starter panel Pillar stand Wall mount bracket Plug & Play system, (floor stand with all accessories for quick installation)

Page 9: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

Motor Starter Panels Options

1. Motor Starter Panel, NEMA 12 Start/stop, overloads, no pilot light

2. Motor Starter Panel, NEMA 12 Start/stop, overloads, pilot light

3. Motor Starter Panel, NEMA 12 Fused disconnect switch, start/stop, overloads, pilot light.

4. Motor Starter Panel, NEMA 12

Remote control with 24 VDC signal (M code) Fused disconnect switch, overloads, pilot light.

5. Motor Starter Panel, NEMA 12

Remote control with 24 VDC signal (M code) Overloads, pilot light.

6. VFD Motor Starter

Invertek Optidrive VFD NEMA 4X enclosure Start / Stop buttons Overloads and other parameters programmed. For those that want adjustable air flow control.

AEROEX Technologies Inc. 17 Hamilton Road Barrie, ON, Canada, L4N 8Y6 Tel: 705-734-0199 or 0549 Fax: 705-734-1013 e:mail: [email protected]

Sales Tel: 905-655-7295 e:mail: [email protected] www.aeroex.com

Page 10: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

AEROEX Technologies Inc.17 Hamilton RoadBarrie, ON, Canada, L4N 8Y6 Tel: 705-734-0549 Fax: 705-734-1013

Sales Tel: 905-655-7295 e:mail: [email protected]

www.aeroex.com

Page 11: Wide range, versatile and flexible to cover all applications. · ROX-400 . ROX-600 . ROX-800 . ROX-1100 . ROX-2000 . Mist Eliminators at the best …Engineered to overcome many of

Sizing Guidelines for Mist Eliminators • Machines with low mist generation, infrequent door opening and

large machines, ie medium to large milling machines Enclosure volume (ft³) x 1 to 3 = cfm

• Machines with medium mist generation, average door opening Enclosure volume (ft³) x 4 to 5 = cfm

• Machines with high mist/smoke generation & frequent door opening Enclosure volume (ft³) x 6 to 10 = cfm

• For open areas add 75 – 200 cfm per ft². • Hoods :- 150 – 250 cfm/ft² • Note: multiplier is the number of air exchanges per minute,

ie 4 would be 4 air exchanges per minute or every 15 seconds. 100 ft³ enclosure x 4 = 400 cfm

Air Duct Sizing On central systems, air flow can be controlled by using the correct duct diameter.

Diameter Approx cfm 3” 125 - 175 4” 200 - 300 5” 325 - 475 6” 500 - 675 7” 700 – 900 8” 900 – 1200 10” 1600 – 2100 12” 2100 - 2800