Why Busway Rather Than Cable Rev01
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Transcript of Why Busway Rather Than Cable Rev01
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Cables or BuswaySafety
Performance
Space occupancy
Easiness of installation
Flexibility
Economical
Maintenance
Prepared by
Mahmoud Fathy
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Contents1) Busway or Cable?
2) Projects references.
Schneider Electric 2- Division - Name – Date
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Easy designFast & Easy installation
Flexibility of use
Busway or Cable?
Criteria
OR
Schneider Electric 3- Division - Name – Date
Reusable
Space occupancy
Quality and SafetyAesthetic design
Economical
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Easy design
●Centralized distribution ●Decentralized distribution
Schneider Electric 4- Division - Name – Date
With busway
The buswayThe busway isis likelike aa veryvery longlongswichboardswichboard
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Fast and Easy installation
Thanks for comprehensive accessories.No need for using special tools.
Schneider Electric 5- Division - Name – Date
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Fast and Easy installation
Cable solution
●Connection on switchboard
Canalis solution
●Connection on switchboard
● Cut the cables ● Insert the elbow
Schneider Electric 6- Division - Name – Date
● Curve the cables● Crimp the connectors
● Insulate theconnections
● Bolt the cables on the
switchboard busbar
● Tighten only 2 bolts
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Fast and Easy installation
Cable solution Canalis solution
Schneider Electric 7- Division - Name – Date
Many workers necessary forcable pulling
Only 2 workers necessaryfor Canalis erection
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Adding, moving or replacing loadscan be done quickly
Tap-off unit can be prepared inworkshop to reduce the time on site
Flexibility
Schneider Electric 8- Division - Name – Date
Cable
Trunking can beadded or removed tomeet changes inlayout.
Very adaptable.
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Reusable
Schneider Electric 9- Division - Name – Date
Cables could not be used again.
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Space occupancy
“Reducing space thanks for compact design ”1500 A
Busway= 1600 A
Cable = ph. 4x300 mm²
N 4x300 mm²
PE 2x300 mm²
Examples :
Schneider Electric 10- Division - Name – Date
N 2 3 3 2 N N 2 3 3 2 N P
300 mm
63 kg/m
140 mm
27 kg/m
90°elbows without “radius of curvature”
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Quality and SafetyImproved Network Quality:
1- Voltage Drop is 50% lower than with Cable
2- Electro Magnetic Field 75% lower with
Steel enclosure than with cable and knownin advance.
3- Energy saving
● Cable
I1 I2 I3 I4 I5 I6
ΣΣΣΣ Ixks
Energy JOULES
● Busbar
mm² PVC
Schneider Electric 11- Division - Name – Date
Safety:1- Designed as per IEC60439-2.
2- Less plastics less Danger.
3- Operating continuity.
4-Halogen free (no PVC).
5-None materials flammable.
6-No toxic substance.
I1 I2 I3 I4 I5 I6
ΣΣΣΣ Ixks
Conductor volume
Insulator volume
Energy consumption
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Aesthetic designSuitable for viewed places like Malls,Airports and
Metros
BuswaySolution
Schneider Electric 12- Division - Name – Date
ConventionalCable + Trunking& Conduit
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Economical installation
Price of thePrice of theinstalled runinstalled run(run of 15m)(run of 15m)
100A100A BusbarBusbar trunkingtrunking
Schneider Electric 13- Division - Name – Date
11 22 33 44 55 66
Number ofNumber oftaptap--offoff
c eaper rom t ec eaper rom t e
55thth taptap--offoff
Busbar100 A
Labour
Cable+
Tray
Labour
Cost of the runCost of the run
Cost of
Tap-off
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Cable
•First stage cost:
•1 material cost=1
•1 Labor cost=0.1
•1 working time=0.1
•Sum = 1.2
•Second stage cost:
•High voltage drop
Busway
•First stage cost:
•1.2 material cost=1.2
•0.5 labor cost=0.05
•0.5 working time=0.05
•Sum = 1.3
•Second stage cost:
•Less voltage drop
Long term?Short term?
Economical installation
Schneider Electric 14- Division - Name – Date
•High Power losing
•Space wasting
•No Short circuit capacity
•Hard for maintenance
•No flexible extension
•Poor quality control for on-site work
•Less Power losing
•More space saving (forrental)
•100KA Short circuit capacity
•Easy for maintenance
•High flexible extension
•Less on-site work to lessquality issue
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Case Study - 1
Schneider Electric 15- Division - Name – Date
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CASE study•Totally 15 floor building, 3.5m height for each floor.
•6 apartments in every floor.
•40A power requirement for every apartment
•50 mtr from 1st floor to Main LV Room
• Same-time ration for floor is 0.8 for whole buildin is 0.6D
Schneider Electric 16- Division - Name – Date
•Safety factor is 0.8
•Assumed cable and busway to offer the power to tap-off of each floor.
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4F
5F
6F
7F
Cable Solution Busway SolutionTo 8~15F To 8~15F
Schneider Electric 17- Division - Name – Date
1F
2F
3F
SWBD
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Cable solution:
•Material :•40*6*0.8/0.8=250A for each floor, so choose 150mm2 5wire cable.
•Approximate price of XLPE cable per mtr – SAR 195
•Length of cable=3.5(1+2+3+4+5+6+7+8+9+10+11+12+13+14)+15*50=1120 mt
•Estimated material cost =SAR 195 X 1120 = SAR 218,400
•Cable tray=15% of cable ie, SAR 33,000
•Total cost = SAR 251,400
Schneider Electric 18- Division - Name – Date
Indirect Cost:
•Panel compartment (+2 nos) to be increased which costs around SAR 40,000.
•Additional space requirement in the Main LV room SAR ………
•Bigger electrical room in the typical floors (space wastage) SAR ………•Additional cost that my incur to coordinate with other MEP services SAR ……..
•Labor cost for installing cable & cable management system SAR …….. (30% extrathan busway)
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Copper 1:
•Material :
•40*6*0.8*15*0.6/0.8=2500A for whole building
•Approximate cost per mtr – SAR 3200/ mtr
•Length of busway=3.5*14+50=100m
•Estimated material cost = SAR 3,200 X 100 = SAR 320,000
Busway solution
Schneider Electric 19- Division - Name – Date
Copper 2: (By optimizing using End Feed Unit)
•Material :
•40*6*0.8*15*0.6/0.8=2500A for whole building
•Length of busway=3.5*14= 50m and 50m cable
•Estimated cable cost = SAR 2000 X 50 = SAR 100,000.
•Estimated busway cost = SAR 3,200 X 50 = SAR 160,000.
•Total estimate= SAR 260,000
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Case Study - 2
Schneider Electric 20- Division - Name – Date
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TR800kVA
8 0 0 A
6 3 0 A
5 0 A
5 0 A
1 0 0 A
1 0 0 A
1 0 0 A
1 0 0 A
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
MS1 200A
Cables or Busway?
Schneider Electric 21- Division - Name – Date
R12
RESERVE
2 5 0
A
1 6 0
A
1 6 0
A
1 0 0
A
1 0 0
A
2 5 0
A
1 6 0
A
1 6 0
A
5 0 A
5 0 A
R11
S1 S2630A 800A
CB
FIRE BARRIER
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TR800kVA
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
MS
1 200A
250A
160A
160A
100A
100A
250A
160A
160A
50A
50A
100A CB
BTS 1200A
100A
Cables or Busway?
Schneider Electric 22- Division - Name – Date
R12 RESERVE
R1150A
50A
RESERVE RESERVE
BTS 1200A
C A N A L I S
K S A
6 3 0 A
C A N A L I S
K S A
8 0 0 A100A
100A
6 3 0 A
8 0 0 A
FIRE BARRIER
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Cables or Busway?
Schneider Electric 23- Division - Name – Date
2 200mm 1 200mm 1 200mm
800mm400mm
400mm
900mm
800mm
RG R1 R2 RG
2 0 2 5 m m
2 0 2 5 m m
FREE SPACE !!!
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Cost Comparison
Schneider Electric 24- Division - Name – Date
COST [SAR]
RG (PRISMA P) 54500
RG1 (PRISMA P) 21500RG2 (PRISMA P) 26500
SUM: 102500
COST [SAR]
RG (PRISMA P) 27000
LINK BTS1200A 16000DISTR. BTS1200A 30000
DISTR. KSA630A 8000
DISTR. KSA800A 10000
SUM: 91000
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More than 40 years application experience
in World.● Application in more than
95 countries
● More than 70,000 km ofSchneider busway hasbeen sold around the
•France AirlineBuilding
•LuxemburgCommercial Building
•Vodafone (New
•Auchan Supermarket•Carrefour Supermarket
•B & Q
•Italy BMW
•Google Data Center
•Paris Airport•Hongkong Airport
•London Metro
•Madrid Metro
•Singapore Metro
Schneider Electric 25- Division - Name – Date
world.
● Application ininfrastructure, industrial,commercial and residential
•Italy IBM•Nokia
•Tunisia Hyatt Hotel
•Spain Andorra Hotel
•UK Derby Hospital
•Brussels UniversityHospital
•Stockholm Hospital……
(Sengapore)
•Peugeot Citroen(China)
•Germany Volkswagen
•Perlos
•Light-torch Technology
•Swiss Rolex•Danone
•Coca-cola
•Mcdonalds…….
•Jilin Wind Farm
•Airbus
•Costa Atlantica
•Alexander Library
•Swiss CERN
•France Sports
Stadium•Al Sharq Factory
•Tasnee ReasearchCentre
•Lamar Tower
•Movenpick Hotel•STC AL Jawal
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References in KSANo. Project Name Year Segment No. Project Name Year Segment
1 Al Salam 2001 Airport Facility 26 Orbit Project 2002 Building
2 ABF-6 2002 Airport Facility 27 Plot 4032 Project 2006 Building3 ABF-8 2002 Airport Facility 28 Pilgrims Residence, Mina 2006 Building
4 Al Salam 13 2002 Airport Facility 29 Taiba Sheraton - Plot 164 2006 Building
5 Al Salam 14 2002 Airport Facility 30 Taiba Sheraton - Plot 163 2006 Building
6 GACA- Airport Maintanance Jobs 2009 Airport Facility 31 Madina Plot 3106 & 3104 2006 Building
7 Saudi Hollandi Bank Hq, Riyadh 1998 Bank/ IT 32 Madina Plot 3071 & 3072 2007 Building
8 Saudi Fransi Bank Hq, Riyadh 1998 Bank/ IT 33 Plot 114 2007 Building
9 Al Rajhi Bank 2006 Bank/ IT 34 Taiba Sheraton Plot 135 2007 Building10 Arab National Bank 2007 Bank/ IT 35 Safwa Tower 2007 Building
11 Arab National Bank, Khobar 2008 Bank/ IT 36 Saad Office Compound 2007 Building
12 Arab National Bank HQ, Jeddah 2009 Bank/ IT 37 Al Jabreen Project 2008 Building
13 Agricultural Bank at Houfuf 2009 Bank/ IT 38 KAUST (8457) - Un1550 2009 Building
Schneider Electric 26- Division - Name – Date
, ,
15 Al Jazeerah Tower, Madinah 2001 Building 40 Dharan Tower, Khobar 2009 Building16 KBF 2001 Building 41 Plot # 3012, Madinah 2009 Building
17 South Obhor, Jeddah 2001 Building 42 Plot 107, Medina 2009 Building
18 MBI Project 2001 Building 43 Plot 5014 & 5015 2009 Building
19 Hawiya, Al Khober 2001 Building 44 Plot # 5059 2009 Building
20 Al Shura 2001 Building 45 Al Zamil Tower 2009 Building
21 Private Building in Mecca 2002 Building 46 Plot # 161 Medina 2009 Building
22 BETA 2002 Building 47 King Road Tower 2009 Building23 Training Center Riyadh 2002 Building 48 ITCC project 2009 Building
24 Training Center Jeddha 2002 Building 49Com & Res Building on Plot 102,
Medina2010 Building
25 MBA Project 2002 Building 50 Comm/ Res Building @ Plot # 2028 2010 Building
References in KSA
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References in KSANo. Project Name Year Segment No. Project Name Year Segment51 Tamkeen Tower 2010 Building 71 Arab National Bank 2012 Building/ Bank
52 Comm/ Res Building @ Plot #112 2010 Building 72 Dhahran Tower Project 2012 Building/ Commercial
53Comm/ Res Building @ Plot #
1932010 Building 73 Olaya Tower Project 2012 Building/ Commercial
54Comm/ Res Building @ Plot #
20852010 Building 74 Ksu Emergency Building 2006 Building/ Education
55 Olaya Twin Towers, Riyadh 2010 Building 75 Al-Imam University, Riyadh 2008 Building/ Education
56
Commercial & Residential Bldg
Plot 5052 2011 Building 76
King Saud University, Main
Building 2008 Building/ Education
57 ITCC 2011 Building 77Ministry of Higher. Education.
Bld, Riyadh2009 Building/ Education
58 ITCC Convention Hotel 2011 Building 78 KAUST Project, Thuwal 2009 Building/ Education
59 Jabal Omar Development 2011 Building 79KSU Hospital Extention
Project2009 Building/ Education
Schneider Electric 27- Division - Name – Date
60 LV Busway System 2012 Building 80King Faisal University, Al
Ahsa2010 Building/ Education
61 NEIDI/DIDI; DTTs; Busway 2012 Building 81KSU Endowment Building #
32010 Building/ Education
62 Equipment for Energy 2012 Building 82 KSU - Riyadh Techno Valley 2010 Building/ Education
63 LV Busway System 2012 Building 83 KSU Girls campus 2010 Building/ Education
64Industrial Bldg-Al Kharj - PO#
10105
2012 Building 84 Princess Noura University 2010 Building/ Education
65 LV Busway System 2012 Building 85 Imam University 2010 Building/ Education
66 Equipment for Energy 2012 Building 86 KSU Preparatory College 2010 Building/ Education
67 LV Busway System 2012 Building 87 Imam University 2010 Building/ Education
68 ITCC; Parcel 17 2012 Building 88 KSU Endowmwnt Project 2010 Building/ Education
69 Price salman oasis project 2012 Building 89 Imam University 2010 Building/ Education
70
Al Araifi Tower - Busway & LV -
Private - Khobar - Arabian Arch.
Consultant
2012 Building 90 KSU Endowmwnt Project 2010 Building/ Education
References in KSA
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References in KSANo. Project Name Year Segment No. Project Name Year Segment
91
KFU Library Project 2011 Building/ Education 116
Development of King
Abdulaziz Endowment-
Lighting Busway-DOKKAI-Makkah-SBG PBAD
2012 Building/ Hotel
9 New Riyadh National Hospital 2011 Building/ Education 117 Alpha Complex 2001 Commercial Building
9! Imam University 2011 Building/ Education 118 Quran Printing Shop 2001 Commercial Building
9" KSU Dental College 2011 Building/ Education 119 Rashid Mall: Hyper Market 2006 Commercial Building
9# King Faisal University Project 2011 Building/ Education 120 Panda Distribution Facility 2007 Commercial Building
101 National Diabetic Center 2011 Building/ Education 121 Al Akaria Plaza 2007 Commercial Building
102 Computer Science college 2011 Building/ Education 122 Carrefour Flamingo Project 2008 Commercial Building103 KSU GC B69 2012 Building/ Education 123 Mall of Arabia, Jeddah 2008 Commercial Building
104 KFU Student Building 2012 Building/ Education 124Panda Distribution Facility
Extention2010 Commercial Building
105 KSU - Staff Housing 2012 Building/ Education 125 Zahran Business Centre 2010 Commercial Building
106 LV Busway for KKU Phase-1 2012 Building/ Education 126 ITCC DATA CENTRE 2012 Data Centre
Schneider Electric 28- Division - Name – Date
107 KFU Student Building 2012 Building/ Education 127District Cooling Plant in
KAFD
2011 District Cooling
108 Al Rajhi University 2012 Building/ Education 128Prince $aif %eale - Power
'('- K')-*iya+h-,APC2012
Education & Research
109KSU- Medical College
Extension Project2012 Building/ Education 129
Ministry of Hajj - Additional
Busway2012 Government
110 KKU-ph1- MC01, 2, 3, 5, 8, 9B 2012 Building/ Education 130
Palace Complex
Governance - Busway-
Riyadh Municipality -
Sharqawi Co
2012 Government
111 PC11172 2012 Building/ Food 131Riyadh Medical Center
Hospital2000 Hospital/ Healthcare
112 Movenpick Hotel 2010 Building/ Hotel 132 Riyadh Central Hospital 2005 Hospital/ Healthcare
113 Arac Hotel 2010 Building/ Hotel 133400 Bed Hospital in
Dammam2006 Hospital/ Healthcare
114 Sheira Hotel 2010 Building/ Hotel 134 Mina Emergency Hospital 2006 Hospital/ Healthcare
115 Ajlan Tower 2011 Building/ Hotel 135 Dammam Medical Tower 2006 Hospital/ Healthcare
References in KSA
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References in KSANo. Project Name Year Segment No. Project Name Year Segment
136 Mina General Hospital, Mecca 2008 Hospital/ Healthcare 155 Sabic Sharq 3rd Expansion 2006 Industry
137Maternity & Pediatric Hospital,
Mecca2008 Hospital/ Healthcare 156 Mic Project: Ph. Ii,Kharj 2006 Industry
138 518 Bed East Riyadh Hospital 2010 Hospital/ Healthcare 157 Ambient Store S/S 2006 Industry
139 King Abdullah Medical City 2011 Hospital/ Healthcare 158 Boiler Upgrade Project 2007 Industry
140Riyadh Medical Complex
Phase II2011 Hospital/ Healthcare 159 Cpp 3x20 Mva Powr Upgrade 2007 Industry
141 Medical Tower Al-JoufHospital
2012 Hospital/ Healthcare 160 Gt Tap Off Boxes 2007 Industry
142Maternity and Pediatric
Hospital, Mina2012 Hospital/ Healthcare 161 Kjo Project 2007 Industry
143 Al Sharq Factory, Riyadh 2000 Industry 162Al Fanar Cable Factory,
Riyadh2008 Industry
Schneider Electric 29- Division - Name – Date
144 Ibn Zahr-Pp2 Plant, Jubail 2000 Industry 163Triomada Plastic Int. Co.,
Jubail
2008 Industry
145Ibn Rashid-Pta & Aromatics
Plant, Yanbu2000 Industry 164 Bmd S/S # 2 2008 Industry
146 Cameroon Factory, Dammam 2001 Industry 165 Al-Marai Out Bound S/S #2 2008 Industry
147United Sugar Company,
Jeddah2001 Industry 166 Al Marai Cpp1 S/S#6 2008 Industry
148Riyadh Power Treatment
Plant, Riyadh 2001 Industry 167 Sapin Project, Jeddah 2008 Industry
149Asir, Jizan And Tihama Phase
12002 Industry 168
Al-Sharq New Factory,
Riyadh2008 Industry
150 Cristal Arabia Yanbu 2005 Industry 169 Gulf Engineering Co., Jubail 2008 Industry
151 Crital Arabia Exp Project 2006 Industry 170 OCTG project, Jubail 2008 Industry
152 Cristal Arabia 2006 Industry 171 SPF Merger Project 2009 Industry
153 Cristal Arabia 2006 Industry 172
Arabian Pipeline Project,
Dammam 2009 Industry
154 Nafcel Expansion Project 2006 Industry 173 Midroc Factory 2009 Industry
References in KSA
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References in KSANo. Project Name Year Segment No. Project Name Year Segment174 Al Marai 2010 Industry 194 Power Supply Upgrade-U10 2008 Oil/ Petrochemical
175 Military Industries 2010 Industry 195Tanmia For Oil And
Construction Ltd 2009 Oil/ Petrochemical
176 EPETCO Glass Factory 2010 Industry 196 Tasnee Research Centre 2010 Oil/ Petrochemical
177Extention work in Saudi
Plastic Factory2011 Industry 197 Rabigh Plat- Aramco 2011 Oil/ Petrochemical
178 Honeywell Project 2011 Industry 198 MMMP Railway, Mecca 2010 Railway
179 Military Industries, Al Kharj 2011 Industry 199 LV Busway System 2012 Railway
180 Al Marai CPP 2011 Industry 200 Abf Palace, Riyadh 2001 Royal Palace
181 Al Marai CPP 2011 Industry 201 Petrola 2001 Royal Palace
182 Military Industrries @ Al Kharj 2011 Industry 202 Yamama Palace, Riyadh 2001 Royal Palace
183Educational bldg at military
industry EST.2011 Industry 203 Rawda Palace, Riyadh 2001 Royal Palace
184 Jabel Al-Noor S/S-Sec-Woa 2006 Infrastructure 204 Guest Palace,Taif 2001 Ro al Palace
Schneider Electric 30- Division - Name – Date
185 Mv/Lv S/S Upgrade : Lub-I 2007 Infrastructure 205 Azizia Island, Al Khober 2001 Royal Palace
186 Sharaie S/S -Sec-Woa 2008 Infrastructure 206 Private Villa 2001 Royal Palace
187 Jamarat Tunnel Project 2012 Infrastructure 207Janadria Royal Palce,
Riyadh2002 Royal Palace
188LV Busway for Pumping
station2012 Infrastructure 208 South Obhor, Jeddah 2002 Royal Palace
189 Aramco Abqaiq Refinery 2000 Oil/ Petrochemical 209 Al Yamama Palace 2010 Royal Palace
190 Aramco Rastanur Refinery 2000 Oil/ Petrochemical 210 May 21 Stadium, Yemen 2010 Stadium
191 Al Raki Busway Project 2007 Oil/ Petrochemical 211 STC HQ Building, Riyadh 1998 Telecom192 Petro-Rabigh Project 2007 Oil/ Petrochemical 212 Al Jawal Hq Building 2005 Telecom