Whizol product cat 03 14
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METALWORKING FLUIDS
Neat Cutting Oil Whizol Pure CutSoluble Oil Whizol EmulcutSemi Synthetic Whizol Emulcut SS Synthetic Whizol Emulcut FS
RUST PREVENTIVE
Solvent Based Whizol Stop Rust
HEAT TREATMENT
Quenching Oil Whizol Super QuenchPolymer Quench Whizol Aqua Quench
INDUSTRIAL LUBRICANTS
Hydraulic Oil Whizol Clean HydraulicSlideway Oil Whizol SlidewayIndustrial Gear Oil Whizol Premium Gear Compressor Oil Whizol Multicomp
SPECIALTY LUBRICANTS
For Hydraulic Systems Whizol System CleanerFor Metal Cleaning Whizol Cleaning Fluid
AUTOMOTIVE
Engine Coolant Whizol EC Concentrate Whizol EC Ready-To-Use
PRODUCT LINE-UPMADE BY EXPERTS. WORKS LIKE MAGIC.
METALWORKING FLUIDS
HEAT TREATMENT
RUST PREVENTIVE
INDUSTRIAL LUBRICANTS
AUTOMOTIVE COOLANT
SPECIALITY LUBRICANTS
PRODUCT DATA SPECSOur products are developed through intensive scientific
research which is why they work like magic.
Created by experts, for experts, to ensure your
manufacturing processes run smoothly every minute
of the day. Day in, day out.
OUR PRODUCTS
Highly specialised coolants, lubricants and chemicals
for various industrial processes, developed and
formulated in our advanced, modern laboratory.
OUR SERVICES
• Our Product Development team is available and
pleased to discuss your needs
• Coolant Management Services
• Solutions and back-up for equipment problems
METALWORKING FLUIDS | NEAT CUTTING OIL
PURE CUTLD \ LDC \ LD2 \ MD \ MDC \ MD2 \ TD \ TDC
WHIZOL PURECUT series use advanced additive technology to give high, extreme pressure (EP) lubrication properties, compatible with paints, plastics and standard elastomers. A combination with anti-wear and anti-oxidant agents makes them a perfect chemistry for machining applications.
Benefits - Will not stain metals on application - Provides a lubricating film of high, shear strength- Extends tool life- Appropriate surface finish - Excellent demulsibility characteristics
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
GENERAL
MACHINING
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COC
UNIT-
kg/m3
cStcSt-
°C
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445ASTM D 2270ASTM D 92
LDL 0.5
0.875926.214.913111190
LDCL 0.5
0.905228.174.952
99198
LD2L 1.0
0.878332.415.437102200
MDL 1.0
0.882828.445.231116184
MD2L 1.0
0.885134.255.763109192
TDL 3.0
0.872424.954.733108200
TDCL 3.0
0.901227.3
4.79692
190
MDCL 1.0
0.907931.235.294101196
MDC MD LD TD
100
80
60
40
20
Mean Torque (%)
10096.790.689.1
MICROTAP TESTING
EMULCUT
METALWORKING FLUIDS | SOLUBLE OIL
H80N \ A46 \ A47 \ TC03
GENERAL
MACHINING
WHIZOL EMULCUT series are water miscible metal-working fluids that produce a superior milky emulsion when mixed with water. The products do not contain nitrite or phenol, thus ensuring a safe working environment.
Benefits- High degree of residual corrosion protection- Excellent machining performance- Low foaming characteristics- Stable emulsion in both soft and hard water- Longer coolant consumption life
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 5%Refractive IndexFoaming properties
H80N0.9208
Light brownMilky white
9.721.4
Collapsing quickly
A460.8919
Light brownMilky white
10.351.2
Collapsing quickly
A470.9187
Light brownMilky white
10.3 1.0
Collapsing quickly
TC030.8822
Yellowish brownMilky white
9.21 1.1 Collapsing quickly
METALWORKING FLUIDS | SEMI SYNTHETIC
EMULCUT SSSS 20W \ SS 30B \ SS 35C
WHIZOL EMULCUT SS series are semi-synthetic, water-mix, metal working fluids. The correct choice for light to moderate machining applications. Excellent heat transfer providing hydrodynamic lubricity characteristics that leads to longer tool life.
Benefits- Excellent corrosion protection and hard water stability- Low foaming - Extends sump life- High degree of lubricity- Exceptional wetting and cooling properties- Enhanced wetting characteristics lead to low coolant drag out
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
GENERAL
MACHINING
TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 3%Foaming properties
SS 20W0.965
Red brownClear amber
10.05Less foam
SS 30B1.0032
Light brownClear amber
10.19Less foam
SS 35C0.9989
Light brownMilky10.45
Less foam
Milling medium steel
EMULCUT FS
METALWORKING FLUIDS | SYNTHETIC
FS 06 \ FS G100 \ FS G200
GENERAL
MACHINING/
GRINDING
WHIZOL EMULCUT FS series are synthetic fluids specially formulated, for machining and grinding applications, a combination of surfactant chemistries, that offer superior lubrication and excellent cooling properties.A repellant oil that keeps machine surfaces and parts clean with a soft, transparent film residue.
Benefits- Suitable for a wide range of water conditions- Inhibits microbial growth thus extending fluid life in central systems and individual sumps- Low foaming characteristics- Extends tool life- Good surface finish on machined parts
TYPICAL PROPERTIESPROPERTYDensity at 15 °CAppearance of concentrateAppearance of emulsionpH of emulsion at 3%Refractive IndexFoaming properties
FS 061.104
Green yellowishTransparent green
9.270.7
Low foam
FS G1001.1292
Light yellowClear transparent
9.530.9
Low foam
FS G2001.1117
Dark brownTransparent green
9.10.9
Low foam
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
Grinding ST 60 steel... with Emulcut FS 06
RUST PREVENTIVE | SOLVENT BASED
STOP RUSTC05 \ C10 \ C20
WHIZOL STOP RUST series offer the most advanced rust protection available. Thin film products free of barium and heavy metals with excellent water separation and water displacement properties, ensuring film consistency in dip tank applications.
Benefits - Non-staining, so treated metals can be stacked or coiled without blemish- Exceptional salt spray performance making it ideal for treating metals to be shipped overseas or stored near the sea- Easily removed by industrial cleaners- Excellent rust and corrosion protection- Heavy metal-free technologies for a safer condition
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
INDOOR &
SEA AIR
PROTECTION
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CTotal Acid NumberFlash Point PMCC
C05L 2.5
0.75951.4690.4250
UNIT-
kg/m3
cStmgKOH/g
°C
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 664ASTM D 93
C10L 3.0
0.77011.6680.9953
C20L 4.0
0.79072.2191.9457
SALT SPRAY TEST PERFORMANCE COMPARISON(100 hours duration)
WHIZOL STOP RUST Competitor’s brand
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid Number
UNIT-
kg/m3
cStcSt-
°Cmg KOH/gr
MR 04Dark visc. liquid
0.872327.9
5.2751232140.1
FR 06Dark visc. liquid
0.873829.525.3321142180.2
SUPER QUENCH
HEAT TREATMENT | QUENCHING OIL
SR 02 \ MR 04 \ FR 06
COLD
QUENCH
WHIZOL SUPER QUENCH oil series are a synergistic blend of antioxidant, quenching, speed improvers and other performance enhancing additives. Mineral oil-based for cold quenching, mar-quenching, and bright quenching application.
Benefits- Excellent thermo-oxidative stability ensuring higher quenching oil life- Excellent sludge / deposit control ensures clean components after quenching- Minimizes vapor phase and enhances boiling phase to achieve optimum hardness- Controlled cooling in convention phase- Provides corrosion protection to ferrous as well as non-ferrous metals
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
SR 02Dark visc. liquid
0.870925.474.7621062200.13
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445
ASTM D 2270ASTM D 92
ASTM D 664
HEAT TREATMENT | POLYMER QUENCH
AQUA QUENCH300
WHIZOL AQUA QUENCH is an aqueous quenchant formulated to avoid flammability and reducing risk of fire, forming water-soluble, cracking products thus avoiding sludge and varnish formation.
Benefits- Wide range of quenching speeds - Easy cleaning of work pieces- Reducing cost by using water as heat transfer medium- Long fluid lifetime- Safer environmental risk
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
GENERAL
QUENCHING
TYPICAL PROPERTIESPROPERTYAppearanceDensity at 15 °CpH at 5% volumeViscosity at 40 °CIP 287Foaming
AQUA QUENCH 300light brown
1.08299.63
314.5<1
Dispersed quickly
CLEAN HYDRAULIC
INDUSTRIAL LUBRICANTS | HYDRAULIC OIL
32 \ 46 \ 68 \ 100 \ 150
WHIZOL CLEAN HYDRAULIC series are a new hydraulic oil technology designed to provide excellent anti-wear performance, outstanding thermal and oxidation stability, rust and corrosion protection, and rapid water separation, all while keeping systems free of varnish deposits.
Benefits- Prevents varnish build-up- Excellent wear protection- Great thermal stability - Outstanding filtration performance in the presence of water- Increased operational uptime- Extended fluid life
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid NumberFoaming TendencySeq ISeq IISeq III
32L 0.5
0.873832.345.3971002160.48
10/020/010/0
UNIT-
kg/m3
cStcSt-
°Cmg KOH/gr
ml/ml
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445
ASTM D 2270ASTM D 92
ASTM D 664ASTM D 892
46L 1.0
0.878646.936.9931062220.47
10/020/010/0
68L 1.5
0.882471.568.857
962280.47
10/020/010/0
100L 2.0
0.8866102.211.941032360.48
0/00/00/0
150L 2.5
0.8901152.514.98
982400.47
0/00/00/0
STAIN COMPARISON
WHIZOL CLEAN HYDRAULIC
Traditional Technology
INDUSTRIAL LUBRICANTS | SLIDEWAY OIL
SLIDEWAY32 \ 46 \ 68
WHIZOL SLIDEWAY oil series offer trouble-free performance under tough conditions. It is ashless and phosphorous free and meets the slideway challenge with a unique combination of robust frictional characteristics and high extreme pressure capability, resulting in smooth operation, less wear and longer equipment life.
Benefits- Exceptional frictional characteristics- High extreme pressure performance- Strong demulsibility / water separation- Compatible with aqueous metalworking fluids- Lower maintenance cost / reduced downtime
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid NumberFoaming TendencySeq ISeq IISeq III
32L 0.5
0.873132.11
5.51072100.03
30/020/030/0
UNIT-
kg/m3
cStcSt-
°Cmg KOH/gr
ml/ml
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445
ASTM D 2270ASTM D 92
ASTM D 664ASTM D 892
46L 0.5
0.878346.896.911022240.04
20/010/020/0
68L 1.0
0.881769.928.8599
2340.04
20/020/020/0
TESTCopper Corrosion(3 hours @ 100 °C)Water Separability (mL)(30 minutes)Demulsibility Water in Oil aft. 5 hrs (%)
Emulsion aft. centrifuge (mL)
Total free water (mL)
Timken OK LoadPhosphorus Content (ppm)
LS2 Req.1b max
40/37/3 max
1.0 max2.0 max60 min35 min5 max
PROC. ASTMD 130
D 1401
D 2711B
D 2782
WHIZOL1b
40/40/0
0.250
85.218
pass
PREMIUM GEAR
INDUSTRIAL LUBRICANTS | INDUSTRIAL GEAR OIL
68 \ 100 \ 150 \ 220 \ 320 \ 460 \ 680
WHIZOL PREMIUM GEAR oil series are formulated with an ashless additive package with outstanding extreme pressure and anti-wear behavior, oxidation and corrosion inhibiting properties
Benefits- Exceeds Timken OK load- Oxidation stability- Corrosion protection of steel and non-ferrous metals- Wear protection capacity
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid NumberFoaming TendencySeq ISeq IISeq III
68L 1.5
0.881668.388.7571002120.43
0/00/00/0
UNIT-
kg/m3
cStcSt-
°Cmg KOH/gr
ml/ml
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445
ASTM D 2270ASTM D 92
ASTM D 664ASTM D 892
100L 1.5
0.8579102.611.32
962020.42
0/030/00/0
150L 2.0
0.8458151.514.86
972240.44
0/020/00/0
220L 2.5
0.8935228.819.03
932260.42
0/00/00/0
320L 2.5
0.8969328.824.35
952300.45
0/00/00/0
460L 3.0
0.8937459.431.921012360.46
0/00/00/0
680L 3.0
0.8959655.842.381072420.45
0/00/00/0
Ashless additive package for industrial gear oils according to:- U.S. Steel 224, 222, 223- DIN 51517, part 3 (CLP)- SEB 181 226- AGMA 250.04 (EP Gear Oils) - AGMA 9005 – D 94 (EP Gear Oils)
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
INDUSTRIAL LUBRICANTS | COMPRESSOR OIL
MULTICOMP32 \ 46 \ 68 \ 100 \ 150
WHIZOL MULTICOMP series are ashless free compressor lubricants that provide the necessary levels of protection against wear. Multi metal corrosion and excellent oxidation stability for lubricants operating under very severe conditions.
The products are top tier, providing best performance in any oil flooded air compressor of screw or vane design.
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
68L 1.5
0.869369.469.18108240
TYPICAL PROPERTIESPROPERTYColorDensity at 15 °CViscosity at 40 °CViscosity at 100 °CViscosity IndexFlash Point COCTotal Acid NumberFoaming TendencySeq ISeq IISeq III
32L 0.5
0.873632.145.4721062200.1
30/010/030/0
UNIT-
kg/m3
cStcSt-
°Cmg KOH/gr
ml/ml
METHODASTM D 1500ASTM D 4052ASTM D 445ASTM D 445
ASTM D 2270ASTM D 92
ASTM D 664ASTM D 892
46L 1.0
0.877445.866.761002260.12
30/010/030/0
68L 1.5
0.881869.128.9011022280.14
40/020/040/0
100L 2.0
0.8853100.911.39
992340.15
40/020/040/0
150L 2.50.889150.614.66
962400.16
40/020/040/0
SYSTEM CLEANER
SPECIALTY LUBRICANTS | FOR HYDRAULIC SYSTEMS
SC
VARNISH
REMOVER
WHIZOL SYSTEM CLEANER is a specially formulated cleaner designed for use in mineral based hydraulic oils. The addition of 5-10% by volume to an in-service hydraulic fluid will help remove varnish and sludge from a hydraulic system in preparation for introduction of a new fluid. For lightly varnished systems, a lower concentration of cleaner may be acceptable, while for heavily varnished systems, a higher concentration may be necessary.
Benefit- Helps remove varnish build-up and sludge- Significantly reduces equipment downtime when compared to manual cleaning- Helps eliminate valve sticking due to varnish- Helps reduce filter changes due to varnish- Compatible with mineral based lubricants
- Helps reduce health and safety concerns that may be present when using solvent based cleaners- Compatible with common sealing materials
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYSpecific Gravity @ 15.6 °CViscosity at 40 °CViscosity at 100 °CFlash Point (°C)Pour Point (°C)
WHIZOL SYSTEM CLEANER0.92728032
106-39
Varnish removal after 2 hr cleaning period
Before cleaning
SPECIALTY LUBRICANTS | FOR CLEANING METAL
CLEANING FLUID05
WHIZOL CLEANING FLUID 05 is a ready-to-use water-based cleaning fluid specially formulated to be suitable for cleaning and removing oils, fats and greases. After cleaning the material it will also give rust protection.
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
METAL
CLEANER
TYPICAL PROPERTIESPROPERTYPhysical StateDensity at 15 °CRefractive IndexOdor
CLEANING FLUID 05clear liquid
1.05331
mild hydrocarbon
After cleaning
EC CONCENTRATE
AUTOMOTIVE | ENGINE COOLANT
Super Concentrate G103 \ Concentrate G48 \ Concentrate BS 6580
Engine coolant based on ethylene glycol, containing a hybrid corrosion inhibitor package with salts of organic acids and silicates. Free of nitrites, amines and phosphates.
Developed to protect car, truck and bus engines of both ferrous and aluminum construction, against water corrosion and frost damage. It contains a blend of inhibitors designed to give a high degree of corrosion protection to engine components such as radiators, cylinder blocks/heads and water pumps.
Before being poured into the cooling system concentrate should be mixed to give solutions in the range of 33% to 50% by volume. Compatible with hard or soft water.
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYAppearancepH valueReserve Alkalinity Water ContentDensity 20 °CRefractive Index, 20 °CFlash Point
G103clear to opalescent
7.3-7.627-35 mlmax 8.5%
1.133 - 1.135 g/cm3
1.433-1.436> 120 celcius
METHODVisual
ASTM D1287ASTM D1121DIN 51 777-1DIN 51-757-4DIN 51 423-2
DIN EN ISO 2592
G48clear liquid
7.1-7.313-15 mlmax 3.5%
1.121- 1.1231.432-1.434> 120 celcius
BS 6580clear liquid
9.5-9.96.5-9.8
20.5-22.51.114-1.118
AUTOMOTIVE | ENGINE COOLANT
EC READY-TO-USE50% \ 33%
An engine coolant based on ethylene glycol. It contains a hybrid corrosion inhibitor package with salts of organic acids and silicates. Free of nitrites, amines and phosphates.
Developed to protect car, truck and bus engines of both ferrous and aluminum construction, against water corrosion and frost damage, both mixtures contain a blend of inhibitors designed to give a high degree of corrosion protection to engine components such as radiators, cylinder blocks/heads and water pumps.
These ready-mixed solutions, in the concentration range 33% and 50% by volume, can be poured straight into the cooling system.
Packaging: 20 liter pail, 200 liter drum, 1000 liter IBCFor storage & safety information, see ‘Information’ page.
TYPICAL PROPERTIESPROPERTYFreezing PointPour PointViscosity at 0 °CViscosity at 80 °C
Ready-To-Use 50% Vol< -38 < -45
7.0 - 10.00.9 - 1.1
UNIT°C°C
mm2/smm2/s
Ready-To-Use 33% Vol< -18< -23
3.0 - 5.00.5 - 0.8
-80
Temperature (°C)
FROST PROTECTIONConcentration
(Volume %)
-70
0 15 20 55
-60-50-40-30-20-10
0
5 10 25 30 35 40 45 50 60
INFORMATIONHandling & Storage- Store in a cool, dry place away from direct sunlight. - Keep the product tightly sealed when not in use.- Avoid extremes of temperature.
Health & Safety- Always use in the recommended application. - Apply good standards of industrial hygiene.- Apply good standards of personal hygiene.- No significant health or safety threat expected if the above points are followed.
Further InformationFor complete information on handling, safety, health, personnel protection and first aid information, please refer to the Material Safety Data Sheet (MSDS) or contact Whizol’s team of experts:
Phone +62 21 8834 2255Fax +62 21 8834 2277Email [email protected]
HANDLING \ STORAGE \ HEALTH \ SAFETY
INDUSTRIAL PROCESS OILS
METALWORKING FLUIDS
SPECIALTY LUBRICANTS
PT UTAMA KARYA NIAGAJalan Diponegoro No 62 Km 40Tambun - Bekasi 17510Indonesia
MADE BY EXPERTS. WORKS LIKE MAGIC.
Phone +62 21 8834 2255Fax +62 21 8834 2277
Email [email protected] www.whizol.com
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