WHERE ORDINARY PIPING SYSTEMS FAIL, ULTRA TECH ABRASION RESISTANT

SOLUTIONS SUCCEED.

The Process:

About Us:

Ultra Tech’s 110,000 square foot manufacturing and distribution facility

The Result:Is a wall profile with a tapering hardness.It leaves a hard, abrasion resistantsurface on the inside and a ductile outersurface to accommodate handling and welding.

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Ultra Tech's abrasion-resistant piping systems are manufacturedto meet specific applications for operations moving highlyabrasive materials, making Ultra Tech your complete source foreven the most challenging application solutions:

Mining - mineral, phosphate and coal mining; feed, waste and debrislines; in-plant piping; tailing lines, backfill; waste disposal; slurrytransport; raw ore streams; in-process streams; paste; shotcrete.

Product Conveyance – dilute and dense phase pneumatic movementoperations for powder and bulk materials such as grain and cement; coal combustion by-products; slurry transport; biomass feedback; glass, frit and plastics; food products.

Fossil Fuel Power Plants – FGD reagents (wet or dry); pulverized fuel;fly ash; bottom ash; economizer ash; coal combustion by-products.

Mills and Foundries – in-plant piping; blow lines; storage;waste disposal; slag; sand lines.

Key market sectors served:

Coal mining Phosphate mining Mineral mining Fossil fuel power plants

Abrasion-Resistant Pipe Systems forReduced Downtime, Lifecycle Savings

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Grain handling Cement industry Pulp and paper Steel making and Foundries

Ultra Tech System Components:Ultra Tech supplies a complete line of system components.Our abrasion resistant pipe and fittings keep your systemoperating longer with reduced maintenance and longersystem life.

Straight Spools - available in 2-1/2”NPS to 40”O.D. instandard lengths from 20’ up to 50’ long. Custom cut andfabricated to meet system requirements.

Bends - custom bending capabilities to tailor changes ofdirection to meet system requirements while reducing flowrestrictions and energy loss. Large radius sweeps reducethe deterioration effects of abrasive transport materials.

Laterals, Tees and Wyes - designed to split or blend flowstreams, these custom fabrications are made using Ultra 600™pipe to provide superior abrasion resistance.

Reducers - flow velocity increases at reducers, increasingwear rate due to abrasive transport media. Ultra 600™ reducersare hardened to the same level as Ultra 600™ pipe and bends toprovide superior abrasion resistance.

Custom Fabrications - Ultra Tech also produces customspools and fabrications like manifolds, hopper to pipetransitions and cleanout spools. These custom pieces alsoprovide the abrasion resistant qualities found in Ultra Tech’sother system components.

Ultra Tech Bending and Fabrication ServicesUltra Tech offers a complete range of bending and fabricationservices for piping and structural applications. With more than20 years of tube and pipe bending experience, Ultra Tech willmeet your application needs, delivery schedule and budget.

Induction Bending CapabilitiesPipe and tube diameters from 2-1/2” NPS to 26” O.D.

Any angle to 180˚Minimum radius of 20” - 3D for diameters greater than 6”with a maximum radius of 180”

Ultra 600™ Induction-hardened bends.

Complete range of materials: carbon steel, alloysand stainless steels together as well as structural shapesTangents available at bend ends

Up to 3” maximum wall thickness

Cold Bending CapabilitiesCold-formed bends from 2” to 7” I.D.

Any angle to 180˚Bend radii of 7” to 40”.25” wall thickness standard,other thicknesses available

End Attachment Options

In addition to the range of available standard endconnection options, Ultra Tech can provide customizedsizes and configurations to meet the requirements ofyour system. Selection of the appropriate option, orcombination of options, is dictated by maintenanceconsiderations, performance expectations, life cycle,and other variables. While end options can, in mostcases, be installed in the field utilizing proper procedures,improved performance will result when factory fitted.Care must be taken to cool the inner surface of the pipewall to prevent tempering, thus softening, of the martensiticmicrostructure.

Overview:

Available Options Standard flanges - 150#, 300# or 600#,single or double-drilled, raised face or flat,slip-on or butt-weld (butt welding not recomended for hardened pipe), fixed or rotating

Weld rings - conventional or self aligning

Wear bands or collars to counter downstreamturbulence after each connection

ProcessFor each welded attachment, the inner surface is water-cooledto avoid tempering and loss of hardness. End options can beapplied to all spools, bends and components.

Ultra Tech’s Hevi-Duty™ or High Pressure male/female style ends.

Victaulic® system end styles

Custom ends available, consult factoryRotating Flanges

• Rotating Collar over Fixed Hub• Sizes 2-1/2” to 24” (63.5 to 609.6mm)• Raised face (shown) and plate flanges

UT High Pressure System• Field proven for sludge service• Male/Female interlocking design• Dual sealing; cavity gasket plus Quad seal• 20˚ tapered faces aid installation

UT Raised System• Fast installation time• Easy cleaning• Full wall thickness• 20˚ tapered faces aid installation• Face weld if required

For additional information call : 800.626.8243Visit us on line at: www.ultratechpipe.com

or Email: ut-sales@ultratechpipe.com

Worldwide LocationsU.S.A.Ultra Tech777 Maritime DriveP.O. Box 308Port Washington, WI 53074Toll Free: 800-626-8243Tel: 262-284-7800Fax:262-284-7878E-mail: ut-sales@ultratechpipe.com

AsiaCon Forms AsiaMALAYSIATel: +60 7 559-1868Fax: +60 7 557-3868E-mail: info@cfasia.com.my

EuropeCon Forms EuropeUNITED KINGDOMTel: +44 (0) 1633 897 700Fax: +44 (0) 1633 897 711E-mail: info@conforms.co.uk

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