Where Industrial productivity Begins...Introduction: We understand that you are interested in...

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Where Industrial productivity Begins How You Can Improve Productivity with Mobil SHC Series of High Performance of Lubricating Oils

Transcript of Where Industrial productivity Begins...Introduction: We understand that you are interested in...

Page 1: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Where Industrial productivity Begins

How You Can Improve Productivity with Mobil SHC Series of High

Performance of Lubricating Oils

Page 2: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Introduction:

We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve productivity in your operation.

Since 1914, ExxonMobil has been working with the leading OEMs around the world to develop and deliver lubricants to meet the most demanding requirements.

We pride ourselves in delivering leading edge technology and application expertise in the area of industrial lubricants. Mobil SHC is recognized around the world as a leader in high performance industrial circulating and gear oils

Page 3: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

CompetitivenessCompetitiveness

Why use Mobil SHC lubricants when conventional

oils appear to work OK?

Page 4: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

All around the world, customers tell us that they’re looking for the same thing –How to be more competitive…

We help companies like yours to be more competitive through the use of Mobil SHC lubricants

Let’s discuss how Mobil SHC lubricants help reduce the total cost of ownership or life cycle cost for your equipment –increasing your competitiveness whether your competitors are across town, across the country, or across the ocean.

Page 5: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Mobil SHC can help improve productivityMobil SHC can help improve productivity

§ Mobil SHC lubricants support increased productivity and lower total cost of ownership through:

þ Extended Oil Life• Reduced labor cost to change oil• Reduced used oil disposal costs• Increased uptime for equipment

þ Extended Equipment Life• Reduced Wear• Fewer unplanned shutdowns

þ Reduced Energy Consumption

Page 6: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Are you interested in increasing productivity? Let me show you how Mobil SHC can help you do this.

They have been proven again and again to.....

• Extend oil life up to 6x longer than conventional oils, which will reduce labor costs, disposal costs and downtime

þ Low volatility reduces consumptionþ Good high-temperature oxidation and thermal stability reduces deposit formation

• Extend equipment life through reduced wear and less unscheduled downtime.

þ Excellent viscometric properties and shear stability provide improved wear protectionþ Good low-temperature characteristics or cold-temperature flow properties

• Reduce energy consumptionþ Traction properties of Mobil SHCsmake reduced energy consumption possible by reducing internal fluid friction under EHL conditions.

Page 7: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Productivity at Extreme TemperaturesProductivity at Extreme Temperatures

Conventional Oil, VI 95Visc

osity

Temperature °C

Mobil SHC, VI 150+

Low torque start ups in cold temperatures

Maintains film strength protecting your equipment

Page 8: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Mobil SHC have an inherently superior viscosity index compared to conventional oils which means they maintain their viscosity as temperature increases. In other words, as temperature increases, the Mobil SHC does not thin as rapidly as a conventional oil thereby maintaining its film strength providing the needed wear protection.

Low Temperature:At low temps, the high viscosity index will give you better cold temperature flow properties. Oil starvation will cause severe wear rates; the improved low temperature flow properties reduce this risk.

High Temperature:The higher viscosity index of the Mobil SHC results in a higher viscosity or better film thickness compared to the conventional oil at higher temperatures.

Note:

Viscosity Index (VI) is a number reflecting the relationship between temperature and viscosity for an oil. As VI goes up, there is less viscosity change with temperature, and as VI goes down, viscosity changes more with temperature.

Page 9: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Load, % of Nominal Torque

ConventionalGear Oil

Mobil SHC

50 100 150

Cylinder Oil

Incr

easi

ng W

ear R

ate

Incr

easi

ng W

ear R

ate

Worm Gear Wear RatesWorm Gear Wear Rates

Reduce wear and improve productivityReduce wear and improve productivity

Page 10: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

This graph shows how Mobil SHC reduces wear rates in a worm gear application when compared to a conventional and cylinder oil (often recommended for worm gears).

Cylinder oils have improved wear rates because of the additional lubricity agents i.e. fatty acids

Mobil SHC offers increased wear protection vs. conventional oils particularly as torque increases.

Page 11: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Thermographs of GearboxesThermographs of Gearboxes

Conventional Gear OilConventional Gear Oil Mobil SHCMobil SHC

Incr

easi

ng T

empe

ratu

re

Sump Temp = 180°FEfficiency = 74%

Sump Temp = 167°FEfficiency = 76%

““Reduce the HeatReduce the Heat”” with Mobil SHCwith Mobil SHC

Page 12: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

These pictures are thermographs taken during the operation of two different ISO 460 test fluids in the worm drive gear box.

As the color moves from green to red, it depicts an increase in operating temperature of the gearbox. As the pictures demonstrate, the Mobil SHC fluid with the balanced EP and wear protection runs about 13oF cooler than the conventional oil with the strong EP protection and is about 2% more efficient.

When the temperature is reduced in the gear box you have additional benefits such as improved film thickness and longer seal life.

This operating temperature difference translates into extended operating life for the balanced Mobil SHC oil.

Energy in = Work out + heat

Page 13: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Extend Your Oil LifeExtend Your Oil LifeVi

scos

ity In

crea

se a

t 100

°C

40

50

30

20

10

0

%70

60

20 100806040

Mineral Oil

Mobil SHCMobil SHC

Test Time (Hours)

Visc

osity

Incr

ease

at 1

00°C

40

50

30

20

10

0

%70

60

20 100806040

Mineral Oil

Mobil SHCMobil SHC

Test Time (Hours)

Maintaining viscosity extends oil life

28242016128

4

01 2 3 4 6 7 9 12

Conventional

PAOEvap

orat

ion

Loss

(Wt%

) @

6.5

hrs

, @ 2

04°C

KV at 98.9°C, cSt5 8 10 11

Lower volatility contributes to lower oil consumption

Oil Thickening (Oxidation) Oil Loss (Volatility)

Conventional Oil

Page 14: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Mobil SHC has superb high temperature capability compared to conventional oils in terms of oxidation resistance and thermal stability.

As lubricants oxidize under high temperatures, viscosity increases naturally---which is a leading indicator of lubricant failure. In less than 40 hours, a conventional oil crosses the 20% viscosity increase line as compared to the Mobil SHC which maintains viscosity out past 100 hours.

Lower volatility for Poly Alpha Olefins (PAO) leads to lower oil consumption reducing your labor costs

Page 15: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

• Under conditions of an EHL contact energy is required to shear the lubricant film

• Traction coefficient is a measure of this energy

• Traction coefficient depends on molecular shape

• Some Mobil SHCs have significantly lower traction coefficients than conventional oils

Traction CoefficientsTraction Coefficients

Good Traction (Friction) PropertiesGood Traction (Friction) Properties

Page 16: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Traction coefficient or or internal friction is dependent on molecular structure.

The basestocks used in Mobil SHC have inherently lower internal friction than that of conventional lubricants.

The way this works is…molecules with lower traction characteristics slide past one another more easily, generating less heat in the contact zone.

We have already discussed how less heat = benefits. Definition of Terms:

EHL – Elasto Hydrodynamic Lubrication

A type of lubrication that occurs under extreme pressure and causes the surface under pressure to expand.

Page 17: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Good Traction (Friction) PropertiesGood Traction (Friction) PropertiesReduced Energy Consumption (Mobil SHC vs. conventional)

0.0

2.0

4.0

6.0

8.0

10.0

Laboratory Tests Gear Manufacturer's Tests Users' Experience

2.2%

Percent Increase in Efficiency (2% to 8.8%)

5.6%

7.7%

3.8%4.4%

8.8%

2%

6% 5.8% 6%

Bos

ton

Gea

r Dur

and

Gea

r

Con

e D

rive

Gea

r

Hub

City

Con

e D

rive

Win

smith

Div

isio

n of

U

MC

Indu

strie

s, In

c.

Text

ileC

o. Food

Pro

cess

ing

Co.

Stee

l Co.

Stee

l Co.

Note: Results vary due to many factors including gear design, metallurgy and different operating environments

Page 18: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

OEM testing and field experience (testimonials) have shown up to 8% reduction in energy consumption

Note: Results vary due to many factors including gear design, metallurgy and different operating environments

Page 19: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

74%74%76%Efficiency180°F182°F167°FSump Temp

Conventional OilConventional OilCompetitive Competitive Synthetic OilSynthetic OilMobil SHC 600Mobil SHC 600

The competitive synthetic oil runs 2°F hotter than the conventional oil product and nearly 15°F hotter than Mobil SHC 600

Incr

easi

ngIn

crea

sing

Tem

pera

ture

Tem

pera

ture

Mobil SHC is the Mobil SHC is the ““COOLESTCOOLEST””Lower your Energy ConsumptionLower your Energy Consumption

Note: ExxonMobil Proprietary test method

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Notes:

• Group II oils are limited to ~120 cSt and Group III to ~40 cSt

• Group II and Group III base oils require “thickening”agents to meet the viscosity requirements of many industrial applications

• Selection of Mobil SHC lubricants should focus on product performance, application requirements, and field experience

Not only did we test our Mobil SHC against a conventional oil, but we also compared against a competitor. The results may surprise some in that we found that the Mobil SHC 600 outperforms the other synthetic oil as well.

Now, you may be asking why Mobil SHC outperforms a competitive synthetic. In order to maximize the overall performance of Mobil SHC, we take a balanced approach to the product formulation.

Next slide: Balanced Formulation Approach.

Note: For more, refer to “all synthetics are not the same” (Mobil SHC 600 in Gears” tech deck) available in DNet and on “Thunder Stick”

Page 21: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Lubricant Product with reasonable

performance

Major investment in extensive testing using

industry standard glassware, proprietary

rig, and field testsMOBIL SHC MOBIL SHC Scientifically EngineeredScientifically EngineeredMobil SHC Performance OilsMobil SHC Performance Oils

Off-the-Shelf Additive Package

Mobil SHC Mobil SHC -- Balanced Formulation ApproachBalanced Formulation Approach1. A Common Approach

Baseoil

Balanced

additive system

Viscometrics

Traction CoefficientsVolatility

Thermal Stability

Pour Point

Application

Many years of experience in formulation and application

Optimal

base stocks

2. Mobil SHC Approach

Solubility

Page 22: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

The traditional approach for lubricant manufacturing is blending conventional basestock with an off-the-shelf additive package to create a product that will meet industry specifications.

ExxonMobil uses a scientifically engineered approach building on many years of experience in formulation and applications. Our scientists select the optimal basestocks an along with a balanced additive system.

We then take our products through extensive testing against industry standards using glassware, proprietary rig and field testing. Only after success completion of this rigorous evaluation will we call it a Mobil SHC lubricant.

Mobil SHC lubricants are designed to both meet or exceed industry and OEM requirements.

Page 23: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

0

10Gear Prot ect ion

Oxidat ive St ab il i t y

V isco sit y Ind ex / Low Temp erat ure

Shear St ab il i t y

F o am / A ir Cont ro l

W at er To lerance

Fi l t erab il i t y

R ust / C orro sio n C ont ro l

Mobil Mobil SHCsSHCs –– Balanced PerformanceBalanced Performance

Mobil SHC 630 Delivers Balanced Performance

Comp A Comp BComp C

Mobil SHC 630

Page 24: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

At ExxonMobil, we design all of our lubricants using what we call a “Balanced Formulation” approach.

Rather than focus on just one or two of the several performance characteristics, we formulated the Mobil SHC 600s maximizing performance in all key characteristics.

We have learned that if you focus on maximizing performance in just one area, it may negatively impact the others.

We compared our Mobil SHC 600 product line to a number of leading competitors.

This chart is known as a “spider chart”.

On each axis of the “spider web” key performance characteristics are rated on a relative scale.

On a balanced formulation basis, the Mobil SHC 600, depicted with the blue line, outperforms the competition.

Page 25: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

ExtendedEquipment

Life ExtendedOil Life

Where Industrial Productivity BeginsWhere Industrial Productivity BeginsWhere Industrial Productivity Begins

Summary of BenefitsSummary of Benefits

Total CostOf

Ownership

ReducedEnergy

Consumption

Page 26: Where Industrial productivity Begins...Introduction: We understand that you are interested in discussing how Mobil SHC series of high performance lubricating oils could help you improve

Total Cost of Ownership includes not only the price but also the total cost of the lubricant (“from cradle to grave”).

If we can show the savings of using Mobil SHC 600 as outlined in the three categories, extended equipment life, extended oil life, and reduced energy consumption, would you be interested.............?