What to Look For In Top Performing Machine Shops
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Transcript of What to Look For In Top Performing Machine Shops
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AGENDA
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JEFF RIZZIESenior Manager of Business Development Sandvik Coromant
1980 2016+ Purchasing Production
M E E T
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DISTRIBUTED MANUFACTURING REQUIRES A NETWORK
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HOW MAKETIME WORKS
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Attention to Quality Standards
THE 3 CHARACTERISTICS OF TOP PERFORMING SHOPS
Excellence in Strategic Execution
Committed to Advanced Technology& Digital Manufacturing
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2
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
A CLEAN SHOP IS A QUALITY SHOP
USE OF THE RIGHT EQUIPMENT BRANDS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
80% in-house capabilities
20% outsourcing
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
● OEE vs. UpTime
● Machining Strategies
● 5S philosophy
● Setups and changeovers
● Responsiveness
● Risk Tolerance
OEE vs. UPTIME
MACHINING STRATEGIES
5S PHILOSOPHY
SETUPS & CHANGEOVERS
RESPONSIVENESS
RISK TOLERANCE
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
OEE is calculated by multiplying the three OEE factors: Availability, Performance, and Quality (OEE.com)
OEE measures whether machines are running (in-cycle)
… but doesn’t differentiate between non-cutting-time and in-cut-time.
Reduction of non-cutting time (ie: setups, tool changes, rapid traverse movements, pallet indexes, program dwells, program stops etc.)
Taking full advantage of machine and tooling capabilities to optimize in-cut time by maximizing cutting data like depth of cut, cutting speed, feed rate, etc.
A P Q OEEx x =
MACHINE UTILIZATION
MACHINE EFFICIENCY
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
Reduction of non-cutting time (ie: setups, tool changes, rapid traverse movements, pallet indexes, program dwells, program stops etc.)
Taking full advantage of machine and tooling capabilities to optimize in-cut time by maximizing cutting data like depth of cut, cutting speed, feed rate, etc.
MACHINE UTILIZATION
MACHINE EFFICIENCY
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
OEE vs. UPTIME
SUPPLIER A400 PARTS
SUPPLIER B400 PARTS
SUPPLIER C400 PARTS
MAKETIME ORDER: 1200 PARTS
MATCH WITH SUPPLIERS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MACHINING STRATEGIES
Roll-in method
Helical ramping
Thick chip on entry
Thin chip on exit
Trochoidal milling Slice milling
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SETSORT
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
5S PHILOSOPHY
SUSTAINSHINE STANDARDIZE
IDENTIFY & ELIMINATE WASTE CONTINUOUSLY IMPROVE
● Verify what is needed
● Eliminate non-essential tools and materials
● Put each item in its optimal place
● Employ visual management
● Optimize part presentation and tool storage locations
● Clean the area and equipment
● Establish a cleaning program
● Identify opportunities for safety and ergonomic improvements
Maintain and improve first three steps by:
● Providing standard procedures and check-lists
● Using visual controls
● Employ systems to monitor compliance and to ensure that 5S becomes part of the culture
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
SETUPS & CHANGEOVERS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
RISK TOLERANCE
RESPONSIVENESS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
ADVANCED MACHINE TOOLS & EQUIPMENT
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QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION
DIGITAL MANUFACTURING EARLY ADOPTER
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Future Machine Shop Perspective
DIGITAL THREAD ACROSS VALUE STREAM
QUALITY STANDARDS STRATEGIC EXECUTIONS DIGITAL MANUFACTURING CONCLUSION
RESEARCH & DEVELOPMENT
PRODUCTDESIGN
INBOUND LOGISTICS
PRODUCTION PLANNING
PRODUCTION PRODUCTION LOGISTICS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
QUALITY STANDARDS
STRATEGIC EXECUTION
ADVANCED TECH & DIGITAL MANUFACTURING
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
LEARN MORE AT:http://www.sandvik.coromant.com
LEARN MORE AT:http://www.maketime.io
10% DISCOUNT FOR NEW CUSTOMERS
YOUR PARTS JUST A CLICK AWAY
CNC MACHINING MADE SIMPLE
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SEPTEMBER 12-13 | LEXINGTON, KY
QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
MAKETIME TO PRESENT AT FORGE CONFERENCE
JUNE 15-16 | SAN FRANCISCO, CA
UPCOMING EVENTS
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QUALITY STANDARDS STRATEGIC EXECUTION DIGITAL MANUFACTURING CONCLUSION
QUESTIONS?