What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials...

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What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources to convert raw materials into finished goods Store finished goods until sold (internal transfer) Chapter 9 – Manufacturing Process Raw Materia ls Work In Process Finishe d Goods Cost of Goods Sold Direct Labor Applied Manufacturi ng Overhead Purchas es Man Overhead Under / Over - Selling & Admin Costs S&A Exp

Transcript of What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials...

Page 1: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• What are the Primary Activities in the Conversion Process?• Schedule production• Obtain raw materials (internal transfer)• Use labor and manufacturing resources to convert raw materials into

finished goods• Store finished goods until sold (internal transfer)

Chapter 9 – Manufacturing Process

RawMaterials

WorkIn

Process

FinishedGoods

Cost ofGoodsSold

Direct Labor Applied ManufacturingOverhead

Purchases

Man Overhead Under / Over-applied

Selling &Admin Costs

S&A Exp

Page 2: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• Which of the Conversion Process Activities are Accounting Events?• Obtain raw materials

– Increase work-in-process inventory– Decrease direct materials inventory

• Use labor and overhead– Increase work-in-process inventory

• Store finished goods– Increase finished goods inventory– Decrease work-in-process inventory

Chapter 9 – Manufacturing Process

RawMaterials

WorkIn

Process

FinishedGoods

Cost ofGoodsSold

Direct Labor Applied ManufacturingOverhead

Purchases

Man Overhead Under / Over-applied

Selling &Admin Costs

S&A Exp

Page 3: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• What is the basic flow of information in the conversion process?

• A customer places an order and production is scheduled.• Direct materials are requisitioned and recorded.• Labor is used and recorded• A cost record is prepared and goods are manufactured.• Goods are finished and recorded.

Chapter 9 – Manufacturing Process

RawMaterials

WorkIn

Process

FinishedGoods

Cost ofGoodsSold

Direct Labor Applied ManufacturingOverhead

Purchases

Man Overhead Under / Over-applied

Selling &Admin Costs

S&A Exp

Page 4: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• What is the purpose of the inventory accounts in a manufacturing company and what types of activities cause the accounts to increase and decrease?

• Direct materials inventory—the cost of direct materials on hand; increases when direct materials are purchased; decreases when direct materials are issued into production

• Work-in-process inventory—the cost of products started, but not completed; increases when direct materials and direct labor are used in production and when manufacturing overhead is assigned to production; decreases when goods are finished and transferred out (cost of goods manufactured)

• Finished goods inventory—the cost of products finished, but not sold; increases when goods are finished and transferred in; decreases when goods are sold (cost of goods sold)

Chapter 9 – Manufacturing Process

RawMaterials

WorkIn

Process

FinishedGoods

Cost ofGoodsSold

Direct Labor Applied ManufacturingOverhead

Purchases

Man Overhead Under / Over-applied

Selling &Admin Costs

S&A Exp

Page 5: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• Definitions– Direct (Raw) Materials Cost

• Physically traceable items / costs to the final product

– Direct Labor Cost• Costs of employees who actually manufacture the product

– Manufacturing Overhead Costs (Applied)• Represents indirect (materials and labor) manufacturing costs

– Manufacturing Overhead Costs (Actual)• The real amount MOH costs us (prob not going to = applied amt)• Need to adjust in our COGS for accuracy

– Selling & Administrative Costs• Represents other costs related to selling the item

Chapter 9 – Manufacturing Process

RawMaterials

WorkIn

Process

FinishedGoods

Cost ofGoodsSold

Direct Labor Applied ManufacturingOverhead

Purchases

Man Overhead Under / Over-applied

Selling &Admin Costs

S&A Exp

Page 6: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• CalculationsBeginning

+ Purchases of R.M.

= Cost of R.M. avail for use

- R.M. Issued into production

= Ending R.M. Inventory

Chapter 9 – Manufacturing Process

Raw Mat

Begin

I’m headed to WIP!!

Page 7: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• CalculationsBeginning+ Direct Mat Issued+Direct Labor Used+ Applied Manu O.H.= Cost of goods in Process-Cost of goods manufactured=Ending WIP Inventory

Chapter 9 – Manufacturing Process

WIP

Begin

I’m headed to Finished

Goods!!

Page 8: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• CalculationsBeginning Fin Goods Inv+Cost of Goods Manufactured=Cost of Goods Avail for Sale-Cost of Goods Sold (COGS)=Ending Fin Goods Inv

Chapter 9 – Manufacturing Process

Finished Goods

Begin

I’m headed to COGS!!

Page 9: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• CalculationsBeginning COGS+ Cost of Finished Goods Sold+ / - Man OH Under / Over Applied=Total COGS For The Period

Chapter 9 – Manufacturing Process

COGS

Begin

Page 10: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

• Overhead… Isn’t it a cost to the manufacturing (WIP)?– Yes!!! So, how do we “get it into” WIP?– Overhead occurs differently than DM and DL!– DM / DL happen regularly… easy to match with WIP– MOH happens sporadically

• Tough to match directly (that’s why it’s “indirect”) to WIP• Must “Apply” it to WIP to match it up• How do we Apply it?

– A “guess-timation” of the MOH costs– What if we “Apply it” wrong? (which we will, not going to be dead on!)– Have to adjust our COGS

» Overapplied (too much) needs to decrease COGS» Underapplied (not enough) needs to increase COGS

• So… what do we do???– How do we Journalize it?

Chapter 9 – Overhead Application

Page 11: What are the Primary Activities in the Conversion Process? Schedule production Obtain raw materials (internal transfer) Use labor and manufacturing resources.

Chapter 9 – Manufacturing Process• Definitions– Direct Materials Cost

• Physically traceable items / costs to the final product

– Direct Labor Cost• Costs of employees who actually manufacture the product

– Manufacturing Overhead Costs• Represents indirect (materials and labor) manufacturing costs

– Selling & Administrative Costs• Represents other costs related to selling the item