Wetcast products Wetcast-Produkte

Wetcast-ProdukteWetcast productsWetcast products

.. . for concre te tha t impresses .

For many years we have been supplying the concrete industry with products "Made in Germany" which are long-established in the European market. We see our strength in the develop-ment of customized products in close coope-ration with our customers.

Our five big business activities are:

Production and distribution of application specifically well-matched concrete colours and admixtures as well as surface protection -, separating and preservative agents

Production and distribution of dosing systems for concrete colours, admixtures, surface protection systems and separating agents

Concrete testing and technical advice through the VMPA-Betonprüfstelle (concrete testing laboratory) of BPB®

Development of special products and new technologies

Renovation services and maintenance work on concrete surfaces and objects

A trustful cooperation with our raw material suppliers as well as a permanent search for new raw mate-rial sources allow us a wide knowledge of the raw material market and an optimization of our products.

We accompany all products with personal technical advice – from the project meeting on site up to ser-vices like providing mix designs, concrete testing, production and delivery "just in time", after-sales service as well as training of our business partners.

Editorial | Company group REMEI | BPB®

Wetcast means, "liquid pouring" and explains the term properly.

Fresh concrete is filled into a mould. The drying process takes up to 24 hours, depending on the used additive. Using the Wetcast method it is pos-sible to create different surfaces and structures which is a great advantage compared to other con-crete production methods.

Our product range:

release agent

concrete mixer protection

high performance superplasticizer

hydro-functional additives

high performance concrete plasticizer

surface protection products

The Wetcast method | The Wetcast product

01

Eye-catcher – it is possible to create different surfaces and structures with the wetcast method. Our partner TOP Mineral offers a wide product range and allows unlimited creativity.

BIOtrenn Emulsion NSG | Separating agent for polyurethane moulds

02

leads to a uniform bright concrete surface (architectural concrete quality)

excellent adhesion to horizontal and vertical moulds

for heated moulds up to 60°C

for all types of moulds

biodegradable

applied thinly and uniformly using a spraying device

small white droplets are formed during application

start placing the concrete when no more white droplets are visible

mineral oil-free

corrosion inhibiting

preserving


for heated moulds up to 60°C

applied thinly and uniformly using a spraying device

the mould should be dry and clean

Our partner for Wetcast moulds

A brand of BCR Building Components Rimmele GmbH & Co. KG

ECOtrenn N | Separating agent for rigid plastic moulds

Preservative agent ECO Mixer Protection | for concrete mixers and machinery

03

universal preservative agent based on renewable raw materials

can be used for concrete mixers, block producing machines and tools

machines and tools remain as new longer

applied to the clean surface using an appropriate paint or spraying device

new tools and machinery should be sprayed before usage

Application:

concrete mixers

construction machines

block machines

concrete trucks

tools

04

In all times and all cultures, colours are an ex-pression and medium of certain feelings and men- tal spirits. Colours are the expression of a style – and they are one of the reasons whether we feel comfortable in our environment or not.

Colour is an important element of design in our time. With colour schemes space and surface can be designed harmonically. Colour sets trends – a significant and sustainable development in our environment.

Coloration of concrete | ProDesign, liquid colours, powder pigments

We provide a lot of colours, liquid and powdered. The colour chart only shows a selection. The final result depends on many different parameters such as the used cement, aggregates and admixtures.

05

Im Architektur- und Designbereich bestätigt sich

die generelle Abkehr von kühleren Farben hin zu

warmen Farbtönen.

Als zentrales Element markiert die Farbe Gold-

ocker den Schnittpunkt von Vergangenheit und

Zukunft – Tradition und Moderne.

Jetzt QR-Code einscannen und online mehr über

die REMEI ProDesign-Linie erfahren.

Farb t rends 2016 –

REMEI ProDes ign

Young Color | Atemberaubendes Erlebnis

Immense Experience steht für moderne Tech-

nologien. Illusionen, Kontraste und Fühlbarkeit.

Es enthält kontrastreiche kalte und warme Töne.

Nur wenn wir das gewohnte Raster verlassen,

können wir uns neu entdecken und finden. Die-

ser urbane Lifestyle sehnt sich nach kontrol-

lierter Unordnung.

Bezeichnung

Weißzement

ProDesign YoungColor 514301

6,7


5,3


6,7


6,7


6,7


6,7

ProDesign Goldocker 553201

6,7

Dos

ieru

ng

F a r b k a r t e _ P u l v e r p i g m e n t e

Bezeichnung

Farbton in Grauzement

(Dosierung 3 %)

Farbton in Weißzement

(Dosierung 3 %)

REBOxid® BLAU 5010

REBOxid® BLAU 5016

REBOxid® BLAU 5018

REBOxid® BRAUN 6010




REBOxid® GELB 4020

REBOxid® GELB 9010

REBOxid® GELB 9060

REBOxid® GRÜN 5024

REBOxid® GRÜN 5035

REBOxid® ORANGE 9005

REBOxid® ROT 1000

REBOxid® ROT 1010

REBOxid® ROT 1030

REBOxid® ROT 1035

REBOxid® ROT 1080

REBOxid® ROT 2025

REBOxid® ROT 2070

REBOxid® SCHWARZ 3030



DARKODUR® Pulverpigment

REBA CARABON 3085

REBA CARABON 3090

REBOxid® TERRAKOTTA 9075

REBOxid® TÜRKIS 5022

REBOxid® WEISS 2000



Die

Farb

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t dru

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uges

iche

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F a r b k a r t e _ F l ü s s i g f a r b e n

REMEI Blomberg Farbkarte

Unser Farbsortiment umfasst eine sehr große

Anzahl an Farben sowohl in flüssiger als auch in

fester Form. Diese Farbkarte kann Ihnen natür-

lich nur einen groben Überblick geben.

Bitte beachten Sie, dass das endgültige Ergeb-

nis von vielen Faktoren abhängig ist, z. B. von

Zementart, Zuschlagstoffen oder Zusatzmitteln.

Die Darstellung der Farben basiert auf einer Do-

sierhöhe von 5 M.- % auf Grauzement.

Zur Auswahl der richtigen Farbe stehen wir Ih-

nen gerne beratend zur Seite und führen bei Be-

darf Versuche mit Ihren Rohstoffen durch.

Musterkoffer wie auch kleine Probemengen für

Eigenversuche stehen ebenfalls zur Verfügung.

Darüber hinaus informieren wir Sie auch gerne

über unsere Dosiertechnik.

Der von Ihnen gewünschte Farbton ist wider Er-

warten nicht aufgeführt? Wir stellen ihn gerne

für Sie nach – einfach Kontakt aufnehmen.

Bezeichnung

GrauzementBezeichnung

Grauzement

REBAcolor ROT 8100

REBAcolor SCHWARZ 8370

REBAcolor ROT 8103


REBAcolor ROT 8110


REBAcolor ROT 8112


REBAcolor ROT 8120


REBAcolor ROT 8125

DARKODUR®

REBAcolor ROT 8130

DARKODUR® N

REBAcolor ROT 8133

DARKODUR® S

REBAcolor ROT 8135

DARKODUR® PLUS

REBAcolor ROT 8140

DARKODUR® DELUXE

REBAcolor ROT 8141

DARKODUR® MOKKA

REBAcolor ROT 8143

REBAcolor WEISS 8500*

REBAcolor ROT 8145

REBAcolor WEISS 8501*

REBAcolor ROT 8180

REBAcolor GRAU 8505*

REBAcolor TERRAKOTTA 8206

REBAcolor CREME 8506*

REBAcolor TERRAKOTTA 8207

REBAcolor GRAU 8509*

REBAcolor TERRAKOTTA-R 8977

REBAcolor BLAU 8510

REBAcolor MAINZER-ROT 8985

REBAcolor BLAU 8518

REBAcolor Beige 8278*

REBAcolor BLAU 8519


REBAcolor TÜRKIS 8522


REBAcolor GRÜN 8523








REBAcolor GELB 8408* Weißzement 5 %

Colour chart ProDesign – the latest trend colours with a unique appeal; from classic, modern over to extraordinary

Liquid colours – a varied range of colours and colour nuances to set highlights

Powder pigments – classic colours for numerous fields of application

Our colour chart does not include the colour shade you need? We will create any colour shade particularly for you – simply contact us.

Surface decoration | BPB special sealing DV - I

06

Liquid colour with binding agent

Using BPB Special sealing DV – I it is possible to create wetcast slabs according to your wis-hes. A solid colorization of the concrete is not necessary.

The special sealing is sprayed directly into the mould right after applying the binding agent. After that the mould is filled with concrete.

We recommend applying a surface protection to gua- rantee and maintain a nice and long-time appearance.

07

Erosion of the concrete surface using the negative procedure

Wetcast Excellent – solvent-free, pasty concrete retarding agent for the Wetcast production in the negative procedure

Wetcast Excellent is applied into the mould using an appropriate brush. The subsurface should not shine through the material after drying. Remove the concrete from the mould after a drying time of 1 – 2 hours.

Afterwards treat the surface with the help of wa-ter and a brush (if necessary with a high-pressure cleaner) and remove the top layer.

Surface decoration | Wetcast excellent

excellent adhesion in wetcast moulds

concrete retarding agent for the wetcast production


washable up to 72 hours

The concrete retarding agent is particularly suitable for filigree moulds, as shown above; a wood grain effect.

08

The balance of concrete colours, additives, se-parating and care agents as well as proper surface protection and care products is essen-tial for the concrete duration and appearance. We develop an optimal concrete formula for you on request.

The VMPA-Betonprüfstelle (concrete testing laboratory) of BPB® offers concrete technological sup-port starting from formula optimization over to reclamation work.

Concrete admixtures

Superplasticizer REBAflow 202 (FM) – superplasticizer according to EN 934-2:T3.1/3.2

Antifoaming agent REBAment 40 BV – concrete plasticizer according to EN 934-2:T2

Hydrophobic agent REDUPHOB® T-100 – mass water repelling for concrete on siloxane basis with excellent depth effect

Additional admixtures

REBA-Beschleuniger K (BE) – set accelerating admixture according to EN 934-2:T6 for concrete according to EN 206-1 and DIN 1045-2

REBA-Silika – siliceous additive for the production of high-performance concrete according to EN 13263-1 and EN 13263-2

MHK-LP Optimierer – hollow micropheres with an elastic plastic shell as prefabricated air voids and for increasing the elasticity

Formular optimization | Additives

An Eye-catcher – Wetcast products with a digital print design.

As an official affiliate of the BVB 09 in proper black- yellow style.

09

Impregnation – film-forming

Pore sealing treatment to reduce the surface porosity and to strengthen the surface at the same time. Pores and capillaries are partially or completely filled.

Impregnation Concrete Pore filling, water-repellent impregnation for absorbing cement-based surfaces

PU-Coating W 1 K

PU-Coating W 2 K Solvent-free polyurethane coating

Not film-forming

Concrete treatment to create a water repellent surface. The po-res and capillaries are only lined and not filled.

Impregnation Easy Protect Plus Impregnation with hydrophobic effect

REBAtex BI Excellent Impregnation with water repellent and oleophobic effect

Impregnation Construct – Reactive colour-neutral water-repellent impregnation, tested and certified according to TL/TP OS-A of ZTV SIB 90 and EN 1504-2

Surface protection

10

Wetcast production

As part of our research work of producing and sealing high quality concrete goods we were able to develop a new product line "Wetcast products".

We managed to develop a complete assortment consisting concrete additives, colours, admixtures, pretreatment and after treatment products as well as surface protection products.

Advantages of the WETCAST procedure for concrete slabs and stone surfaces:

excellent concrete strength

long durability with a high optical and attractive design

carbonation barrier – the formation of efflorescence is prevented

preservation of concrete colour – UV protection

colour enhancement – higher colour brilliance

dirt -and- stain protection – aqueous media do not penetrate into the surface

light satin gloss – increasing the optical quality

concrete surface can be cleaned

Optional: Increasing of the slip resistance

This process is based on the following steps as descripted on the following pages.

Functional – using Via Domo®’s multiple moulds you not only save time but also space.

11

1. Optimization of the fresh concrete quality

Control and eventually adjusting of the fresh concrete formula (determination of the optimal grading curve (screen procedure)

Determination of the concrete consistency, the water-cement value and the type of superplasticizer as well as the amount of superplasticizer

2. Determination of the releasing agent for the concrete mould

3. Determination of the solidification time

4. Steps after removing the concrete from the mould

IR irradiation – increasing of the surface tempe-rature using IR rays (approx. 20 to 30 seconds)

Coating of the fresh demoulded concrete goods using a roller or spraying device (film-forming/not film-forming)

Drying of the surface using IR rays

Optional: applying a second coat

Checking the nozzles and the applied amount throughout production

Drying using IR rays takes between 20 to 30 seconds (surface temperature <60°C)

Via Domo® Classic- Mould – mould with solid steel sheet supporting box and clamping edge.

12

Wetcast production

5. Storage/packaging

Flat storage: flat nets, fleece or pellets are used for storage safety and to avoid scratches

High storage: plastic cords are used for storage safety and to avoid scratches

Packed product notes within each package that provide information for the careful handling of the concrete products as well as information on cleaning and maintenance

It is recommended to cover those packages with REBA-COVER. To prevent stagnant moisture. The packets may not be completely shrunk

Additional information

In the morning, spraying nozzles should be rinsed thoroughly with a soapy water mixture and be reinserted

Checking the nozzles and the applied amount throughout production repeatedly

Internal instruction: delivery of packets not until 7 days after production date! (because of subsequent hardening / self-crosslinking of the seals)

BCR Building Components Rimmele GmbH & Co. KG

TOP Mineral GmbH

KNIELE Baumaschinen GmbH WMV Industrieanlagen GmbH

Röntgenstraße 5 | D-89584 Ehingen

Tel. +49 (0)7391 587578-0

[email protected] | www.de.viadomo.com

Industriegebiet 3 | D-79206 Breisach-Niederrimsingen

Tel. +49 (0)7668 7107-74 | Fax +49 (0)7668 7107-78

[email protected] | www.topmineral.de

Gemeindebeunden 6 | D-88422 Bad Buchau

Tel. +49 (0)7582 9303-0 | Fax +49 (0)7582 9303-30

[email protected] | www.kniele.de

Tobelacker 1 | D-88273 Fronreute-Baienbach

Tel. +49 (0)7505 9573-0 | Fax +49 (0)7505 9573-20

[email protected] | www.wmv-industrie.de

Overview of our partners

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REMEI Blomberg

GmbH & Co. KG | Industriestraße 19 | D-32825 Blomberg Tel. +49 5235 963-0 | Fax +49 5235 963-230 [email protected] | www.remei.de

BPB®

Beton- und Prüftechnik Blomberg GmbH & Co. KG Nederlandstraße 11 | D-32825 Blomberg Tel. +49 5235 99459-0 | Fax +49 5235 99459-20 [email protected] | www.bpb-info.de

OsnabrückA30

A2

A2

A44

B64

Herford

Minden

Bielefeld

Hannover

Lemgo

Bad Salzuflen

Rinteln

Hameln

Detmold

PaderbornDortmund

Kassel

A33

B1

B239

B252

B252

B66B1

B238

B66

Horn- Bad Meinberg

Blomberg

Lage

Wetcast products Wetcast-Produkte

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