Welcome to Sultex ITMA Preview Davide Maccabruni Head of Innovation Dalmine - July 11, 2007.
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Transcript of Welcome to Sultex ITMA Preview Davide Maccabruni Head of Innovation Dalmine - July 11, 2007.
2 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services
3 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services
4 July 11, 2007
Sultex at ITMA 2007ITEMA Group 2006
• Part of Radici HoldingCEO Miro Radici
• Turnover: € 667 million
• Some 2.500 employees
• 4% of turnover invested in R&D
5 July 11, 2007
Sultex at ITMA 2007ITEMA Group – New structure as of April 2007
ITEMAHOLDING
WEAVING SPINNING ELECTRONICS
Sultex
Promatech
Itema SH
First
Savio
Istma
Eutron
KNITTING
Steiger
6 July 11, 2007
Sultex at ITMA 2007ITEMA WEAVING
• 4 companies: Sultex, Promatech, ITEMA Shanghai, First
• 6 well-established brands
• About 7000 weaving machinesin 2006
• Some 1.650 employees
• € 494,6 million turnover in 2006
7 July 11, 2007
Sultex at ITMA 2007Sultex
Industry & market leader through:
• Innovative solutions:- applications- services- consulting
• Excellent textile know-how
• Global presence
• Customer retention
• Sustainable profitability
8 July 11, 2007
Sultex at ITMA 2007Weft insertion technologies
Projectile
Fab
ric
com
ple
xity
Speed
Rapier
Air-jet
Projectile
9 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services
11 July 11, 2007
Sultex at ITMA 2007Rapier Weaving Machine G6500
Industry benchmark in:
• Woolen & worsted fabrics
• Dress & neckwear
• Upholstery / car seats
• Protective clothing (Aramid fibres)
• Airbag (Flat & OPW)
Benefits:
• Top quality (new rapier technology)
• High productivity (700 rpm)
• Convincing economics (high yield)
12 July 11, 2007
Active Rapier Technology ART means:• ART Weft Cutter – pneumatic system, freely programmable cutting
point for each weft• ART Active Inserting Clamp – active movements in the rapier head
during clamping (left) and transfer (center) without elements protruding in the warp
• ART Anti-Loop – secure transfer system for coarse weft yarns• ART Receiving Rapier Head – parallel system, for coarse and multiple
weft insertions• Optimum color selection through special geometry of fingers: virtually
no difference between weft #1 and weft #n• ART retains the advantages of the flexible, traditional rapier system
while enhancing the range of insertable weft yarns to (and beyond) the levels of the ‘positive’ rapier system: free mixability with just one machine setting active insertion
Sultex at ITMA 2007Active Rapier Technology
13 July 11, 2007
Sultex at ITMA 2007Rapier Weaving Machines G6500 at ITMA
G6500 S 260 N8 RSPSail cloth
G6500 B 200 F8 JSouvenir Towel
G6500 S190 N4 SPAramid fabric (Twaron)
G6500 B190 N8 SPHigh speed application
G6500 S 150 N8 JLabels
14 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services
16 July 11, 2007
Sultex at ITMA 2007Air-jet Weaving Machine L5500
Industry benchmark in:
• High-end sheeting (high thread count / sateen)
• Work wear
• Light-to medium weight Denim
• Sports & leisure wear
Benefits:
• Best economics (lowest air consumption)
• Outstanding productivity(> 1200 rpm)
• Simplicity at its best
17 July 11, 2007
Sultex at ITMA 2007Active Weft Control
Dornier PicanolSultex
L5500 / 1Sultex
L5500 / 2
Air Consumption [m3/h] 105 90 67 58
Difference in operational costs per year and machine [€] (vs L5500/1)
6536 3956
Difference in operational costs per year and machine [€] (vs L5500/2)
8084 5504
Investment for 100 machines [€] 493056 358152 265032
Difference per machine [€] 2280 931 0
18 July 11, 2007
Sultex at ITMA 2007Air-jet Weaving Machine L5500 at ITMA
L5500 S 230 N4 SP
Shower curtain
L5500 B 190 N4 SP
Pique – leisure wear
19 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services
21 July 11, 2007
Sultex at ITMA 2007Projectile Weaving Machine P7300HP
Industry benchmark in:
• High-end / fashion Denim
• Floor coverings
• Coating fabrics (> 4m)
• Geotextiles
• Agrotextiles
Benefits:
• Low cost operation (low energy consumption)
• Increase in material yield (less wastage)
• Quick turn around
22 July 11, 2007
Active Projectile System APS means:• Active weft transfer to the projectile geometrically defined• Fully controlled and geometrically defined weft insertion• Weft beat-up with constant weft tension• Weft yarn is fully stretched during weft insertion• Weft tensioner movement to minimize weft waste• Selvedge Saver and tucked selvedge to minimize selvedge waste• High flexibility regarding weft material• Controlled multiple weft insertion up to 4 colors• Active yarn control during and after weft insertion
Sultex at ITMA 2007Active Projectile System
23 July 11, 2007
Sultex at ITMA 2007Projectile Weaving Machine P7300HP at ITMA
P7300HP B 390 N2 EP D12
Fancy Denim
24 July 11, 2007
Sultex at ITMA 2007Summary
• Introduction: ITEMA Group and ITEMA Weaving
• Rapier Weaving Machine G6500
• Air-jet Weaving Machine L5500
• Projectile Weaving Machine P7300HP
• Active Textile Services