WELCOME

TO

SARA PLASTIC INDUSTRIES

ACHIEVE SQ MARK

ACHIEVE SQ MARK Unit-I -Pallikaranai

ACHIEVE SQ MARK Unit-II -Oragadam

Introduction

Company Profile

Major Products

Mile Stones

Organization Chart

Sales Trend

PPM Trend

Our Goal

Machineries

Testing Facilities

Raw material Storage

Machine Specifications

Future Plan

ACHIEVE SQ MARK Contents

Private firm established in 1999 by

Mr. V.Ravichandran B.E., PGD.PE.

Manufacturer of Injection Moulded

Components for Automotive

Applications.

INTRODUCTION ACHIEVE SQ MARK

Manufacturer of Injection moulded Automobile Components & Engineering Products

Started with 4 employees, gradually increased to 50.

Major customers are M/s. INZI Controls, M/s. CnF Automotive, M/s SL Lumax, M/s SHC,M/s.Hanil Automotive unit-3

Working area of around 5,000 Sq.ft in Unit I & Working area of 10,000Sq.ft in Unit II

COMPANY PROFILE ACHIEVE SQ MARK

ACHIEVE SQ MARK MAJOR PRODUCTS

PRODUCT ITEMS

SARA PLASTIC INDUSTRIES UNIT II

FOG HOUSING L/R

A/C COVER

A/C BODY

FLANGE L/R

INNER REFLECTOR L/R

MXI COVER SIDE RH

LCI COVER SIDE RH

LCI COVER SIDE LH

HA TANK UPPER

HA TANK LOWER

PART NAME

ACHIEVE SQ MARK MAJOR PRODUCTS

ACHIEVE SQ MARK MAJOR PRODUCTS

ACHIEVE SQ MARK MAJOR PRODUCTS

ACHIEVE SQ MARK MAJOR PRODUCTS

1999 New Company formed and Production Commenced with One 200Ton

Injection Moulding machine @ Mettukuppam, Chennai-96.

2001 Adden Polo 130 ton Injection Moulding machine

2003 New Own building construction Commenced @ Pallikaranai. Factory area

Of 5,000Sft

2004 Shifted the Factory Operations to New Premises @ Pallikaranai; Certified

for ISO 9001:2000. Added FCS 200 Ton Moulding Machine.

2005 Added FCS 100 Ton Moulding Machine

2006 Added FCS 150 Ton Moulding Machine

2007 Added 350Ton Moulding machine

2008 Factory Expanded in the front side; Added 550 Ton Moulding machine

2010 SQ Mark Certified by Hyundai Motor on 28.08.10

2010 TS:16949:2009 Certification process started on 01.04.10, Phase 1 Audit

completed on 11.08.10 by TUV SUD.

2011- Unit II- New Plant constructed @ Oragadam in an area of 10,000Sft and

added 3 new machines namely 850ton & 250ton Super master make and

Engel 400ton on 01.09.11.

MILE STONES ACHIEVE SQ MARK

ORGANISATION CHART

(Maintenance) Mr.Karunanidhi

Members & Responsibility

Mr.Pream

Members &

Responsibility Mr.Sarath

Members & Responsibility Mr.Selva kumar

Mr.Elayaraja

(Quality Systems) Mr.Parthiban

(Quality Assurance) Mr.Harish

(Production) Mr.Kirubhakaran

Members & Responsibility Mr.M.Santhosh

(Stores & logistics) Mr.D.Sagadevan

Mr.Senthil Prakash

Members & Responsibility

Mr. Lakshmanan

Chairman / MD

Mr.V.RAVICHANDARAN

Management Representative Mr.D.SIVA KUMAR

ACHIEVE SQ MARK

UNIT I

ORGANISATION CHART

(Maintenance) Mr.Chandru

Members & Responsibility Mr.Prakash

Members &

Responsibility Miss.Yamala Miss.Uma

Members & Responsibility Mr.Mohan Mr.Rajuv

(Quality Systems) Mr.Parthiban

(Quality Assurance) Mr.Santhosh

(Production) Mr.Manaikandan

Members & Responsibility Mr.M.Santhosh

(Stores & logistics) Mr.Rajesh

Members & Responsibility Mr.Manikandan

Chairman / MD

Mr.V.RAVICHANDARAN

Management Representative Mr.D.SIVA KUMAR

ACHIEVE SQ MARK

UNIT II

Customer Care(PPC)

N.Hari Krishnan

Providing Customer Satisfaction

Providing Training in various areas to

improve knowledge and Skills.

Ensure FIRST TIME RIGHT in all our

activities.

To achieve Q1P1 Status.

ACHIEVE SQ MARK OUR GOAL

ACHIEVE SQ MARK SARA SQ MARK LAUNCHING 2010

ACHIEVE SQ MARK SARA SQ MARK TRAINING PROGRAM

ACHIEVE SQ MARK SARA Employee Motivate

ACHIEVE SQ MARK SARA SQ MARK HMI AUDIT

ACHIEVE SQ MARK SARA SQ MARK -CERTIFICATION 2011

SALES TREND ACHIEVE SQ MARK

2011 2006 2007 2008 2009 2010 2005 2012 2013

11490

8271

52 40 4132

020406080

100120140160180200

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

PP

M

Month

PPM TREND

CUSTOMER (YEAR 2014) TARGET - 100 PPM

ACHIEVE SQ MARK

1120 1000918

715 725 600 610 600

0200400600800

100012001400160018002000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

PP

M

Month

PPM TREND

INPROCESS (YEAR 2014)

TARGET - 500 PPM

ACHIEVE SQ MARK

TESTING EQUIPMENT ACHIEVE SQ MARK

Raw Material Storage ACHIEVE SQ MARK Unit-I

Raw Material Storage ACHIEVE SQ MARK Unit-II

MACHINARIES- Unit I ACHIEVE SQ MARK

Process Machine Type Quantity

Machine

1 Injection machine 100 T 1

2 Injection machine 150 T 1

3 Injection machine 180 T 1

4 Injection machine 200 T 1

5 Injection machine 350 T 1

MACHINARIES-Unit-I ACHIEVE SQ MARK

Process Machine Type Quantity

Machine

6 Injection machine 130 T 1

7 Injection machine 550 T 1

MACHINARIES- Unit II- Oragadam ACHIEVE SQ MARK

Process Machine Type Quantity

Machine

1 Injection machine 250T (Super master-2011) 1

2 Injection machine 400 T (Engel-2011) 1

3 Injection machine 850T (Super master- 2011) 1

CUSTOMER - CERTIFICATION ACHIEVE SQ MARK

MACHINE SPECIFICATIONS

Kindly refer the MS word document shown below for

the Machine specifications of Unit I @ Pallikaranai

SaraSpecs.doc

MACHINE SPECIFICATIONS

Kindly refer the MS word document shown below for

the New Machines in our Unit-II @ Oragadam

SaraSpecs.docSaraSpecs.docSaraSpecs.docSaraSpecs.doc

KORIEA - SQ MARK AUDIT ACHIEVE SQ MARK

KORIEA - SQ MARK AUDIT ACHIEVE SQ MARK

Route Map to Unit-II- Oragadam ACHIEVE SQ MARK

FUTURE PLAN ACHIEVE SQ MARK

Sl.

No Activity Target Date Remarks

01

New Premises with land of 1.5 acres

and Installation of new 3 high

capacity injection moulding machine.

Aug 2015

02

Environment Management System

(ISO 14001) & Occupational Health &

Safety System (OHSAS 18001)

Certification

Dec 2014

03 New products development & 3 New

customers July 2014

ACHIEVE 100PPM