Royal Dutch Shell Presented By: Adam Greff Deedra Kuntz Lina Dyu Karatay Osmankulov.
Welcome to Environment - Krishnum Dyu ktermekate Pvt,...
Transcript of Welcome to Environment - Krishnum Dyu ktermekate Pvt,...
Krishnum Dyu & ktermekate Pvt, Ltd,Factory : Untwa!iya (Churu)
Office : Opp. Narbada Bhawan, Mochiwada, GHURU-331001 (Raj.)\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
Refndloro-
To,
The Director (lndustry - ll)- lA Division-ll.
Ministry of Environment, Forest & Climate Change,
lndira Paryawaran Bhawan, Jor Bag Road,
New Delhi-rro oo3
GSTIN : 08AAFCK8448Q1 ZM rr S sqtq f4-q qq; 1s Mob.:93149612789001 1 182899351 79031 0
Date .Pa.te:. *S..1.P. l. g"z-o
Subiect: Proposed Dyes & lntermediates Manufacturing Project of t5o MT/Month (Crude) f{Disperse
Azo Dyes (All colours) - too MT/Month, Coumarine Dyes (All colours) - z5 MT/Month & Methine
Dyes (AIl colours) - u5 MTlMonth]] at Khasara no.67ol5zt of Revenue Village - Untwalia, Tehsil
& District - Churu (Raiasthan) by M/s. Krishnum Dyes & lntermediate Pvt. Ltd.-Reg. Submission
of Final EIA / EMP Report.
Ref": ToR letter issued by MoEFCC vide Letter No. lA-J-rrofl lB4lzorS-lA-ll(l) dated t8.o5.zot81
Respected Sir,
With reference to the aforesaid subject and above cited MoEFCC Letter No., we are herewith submitting
the Final EIA/EMP Report for "Propdsed Dyes & lntermediates Manufacturing Proiect of t5o MTlMonth
(Crude) f{Oisperse Azo Dyes (All colours) - roo MT/Month, Coumarine Dyes (AII colours) - z5 MT/tulonth &
MethineDyes(Rllcolours)-z5MTiMonth]]atKhasarano.6Tol5ztof RevenueVillage-Untwalia,Tehsil&
District - Churu (Rajasthan) b1, M/s. Krishnum Dyes & lntermediate Pvt. Ltd."
We request your good self to kindly consider our proposal for further proceedings.
-i' irar-rk"ing'lou and With B.egarrls,
For M/s. Krishnum Dyes & Intermediate Pvt. Ltd.
*r,u*rMahesh Kumar Prai
(Director & Authorized
Enclose: as above
GSTIN : 08AAFCK8448Q1 ZM rr * eqrq f4q nql 11 Mob.:93149612789001 1 182899351 790310
kishnum Dyu & lntermediate Pvt, Ltd,Factory : Untwaliya (Churu)
Office : Opp. Narbada Bhawan, Mochiwada, CHURU-331001 (Raj.)\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
UNDERTAKINGDate 2.$..1.q. r. l..a+.+ORef. No.
l, Mahesh Kumar Praiapat (Managing Director & Authorized Signatory) of M/s" Krishnum
Dyes & lntermediate Pvt. Ltd. give this undertaking to the effect that the ToRs prescribed by
Ministry of Environment, Forest & Climate Change, New Delhi vide letter no. lA-J-ttottlS4lzorB-lA-ll(l) dated tSth Muy, zor8 for ,,proposed Dyes & tnternrediatesManufacturing Project of t5o MT/Month (crude) f{Disperse Azo Dyes (AIl colours) - rooMT/Month, coumarine Dyes (All colours) - zs MT/Month & Methine Dyes (All,colours) - z5
MT/Month]] at Khasara no' 67ol5zt of Revenue village - Untwalia, Tehsil & District - churu(Raiasthan)" have been compiled with, and the data submitted are factually correct.
Date: 2O loll*qz.Place: Churu (Raiasthan)
For & behalf of M/s. Krishnum Dyes & rntermediate Fvt. Ltd.
Fr*qfr Prajapat
'/(oirecto; &-hut'norized Signatory)
INDEX
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CONTENTS
S. NO. PARTICULARS PAGE NO.
A. TOR LETTER & TOR COMPLIANCE 1 - 25
1. ToR Letter 1 - 9
2. ToR Compliance 10 - 25
3. Executive Summary I - XIV
B. FINAL EIA / EMP REPORT 26-203
Chapter - 1 Introduction 26-30
Chapter - 2 Project Description 31-51
Chapter - 3 Description of the Environment 52-99
Chapter - 4 Anticipated Environmental Impacts and Mitigation Measures 100-127
Chapter - 5 Analysis of Alternatives (Technology & Site) 128
Chapter - 6 Environmental Monitoring Programme 129-133
Chapter - 7 Additional Studies 134-173
Chapter - 8 Project Benefits 174-177
Chapter - 9 Environmental Cost Benefit Analysis 178
Chapter - 10 Environmental Management Plan 179-194
Chapter - 11 Summary & Conclusion 195-200
Chapter - 12 Disclosure of Consultant Engaged 201-202
ANNEXURES 203-397
Annexure - 1 Status of CGWA Application on Portal 203-204
Annexure - 2 Mass Balance of Products 205-275
Annexure - 3 Land Papers 276-292
Annexure - 4 Hourly Meteorological Data 293-303
Annexure - 5 Detailed Ambient Air Quality Monitoring Table 304-311
Annexure - 6 Corporate Environment Policy 312-314
Annexure -7 Copy of Application for Authorization/Membership for the disposal of solid/hazardous waste in TSDF
315-316
Annexure - 8 Material Safety Data Sheet 317-362
Annexure - 9 Public hearing Proceedings 363-381
Annexure - 10 Risk Assessment Modeling Details 382-395
Annexure – 11 NABET Certificate of JMEPL 396-397
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INDEX
S.NO. PARTICULARS PAGE NO.Chapter- 1 INTRODUCTION 26-30
1.1 PURPOSE OF THE REPORT 261.2 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT 26
1.2.1 IDENTIFICATION OF THE PROJECT 261.2.2 INTRODUCTION OF PROJECT PROPONENT 29
1.3BRIEF DESCRIPTION OF NATURE, SIZE, LOCATION OF THE PROJECT AND ITSIMPORTANCE TO THE COUNTRY AND REGION
29
1.3.1 BRIEF DESCRIPTION OF NATURE, SIZE AND LOCATION OF THE PROJECT 291.3.2 IMPORTANCE TO THE COUNTRY AND REGION 291.4 SCOPE OF EIA STUDY 30
Chapter - 2 PROJECT DESCRIPTION 31-512.1 TYPE OF THE PROJECT 312.2 NEED FOR THE PROJECT 312.3 LOCATION OF THE PROJECT 31
2.3.1 GENERAL LOCATION MAP 312.3.2 SPECIFIC LOCATION MAP 332.3.3 PROJECT SITE LAYOUT 342.3.4 PROJECT SITE PHOTOGRAPHS 362.4 SIZE OR MAGNITUDE OF OPERATION 36
2.4.1 FACILITIES / ACTIVITIES FOR PROPOSED PROJECT 372.5 REQUIREMENTS FOR THE PROJECT 37
2.5.1 RAW MATERIAL REQUIREMENT 372.5.2 FUEL REQUIREMENT 382.5.3 POWER REQUIREMENT 382.5.4 STEAM REQUIREMENT 382.5.5 WATER REQUIREMENT 392.6.6 MANPOWER REQUIREMENT 412.6 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATION 412.7 TECHNOLOGY AND PROCESS DESCRIPTION 41
2.7.1 MANUFACTURING PROCESS 412.7.1.1 DISPERSE DYES 412.7.1.2 COUMARIN DYES 432.7.1.3 MATHINE DYES 432.7.2 SOLVENT MANAGEMENT SYSTEM 432.8 OTHER PROJECT ASSOCIATED ACTIVITIES 43
2.8.1 DG SET 432.8.2 EFFLUENT TREATMENT PLANT (ETP) 442.9 MAJOR EQUIPMENTS AND MACHINERIES 47
2.9.1 EQUIPMENT SELECTION 472.9.2 PLANT AND EQUIPMENT SIZING 472.9.3 STORAGE FACILITIES 482.10 INFRASTRUCTURE FACILITIES 492.11 DESCRIPTION OF POLLUTION MITIGATION MEASURES 49
2.11.1 DETAILS OF AIR EMISSION FROM PROJECT AND THEIR MITIGATION 492.11.2 DETAILS OF ODOUR AND THEIR MITIGATION 50
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S.NO. PARTICULARS PAGE NO.2.11.3 DETAILS OF EFFLUENTS AND THEIR MITIGATION 50
2.11.4 DETAILS OF SOLID , HAZARDOUS WASTE AND NON- HAZARDOUS WASTEGENERATION AND THEIR MITIGATION 50
2.12 ASSESSMENT OF NEW AND TESTED TECHNOLOGY FOR THE RISK OFTECHNOLOGICAL FAILURE
51
Chapter - 3 DESCRIPTION OF THE ENVIRONMENT 52-993.1 STUDY AREA 523.2 STUDY PERIOD 543.3 ENVIRONMENTAL COMPONENTS 543.4 ESTABLISHMENT OF BASELINE FOR VALUED ENVIRONMENTAL COMPONENTS 54
3.4.1 MONITORING AGENCY 553.4.2 INSTRUMENTS USED FOR ENVIRONMENTAL BASELINE DATA COLLECTION 553.5 BASELINE STATUS OF THE VARIOUS ENVIRONMENTAL COMPONENTS 55
3.5.1 LAND 553.5.1.1 LAND USE PATTERN 553.5.2 SEISMICITY AND FLOOD HAZARD ZONATION OF THE AREA 603.5.3 CLIMATE AND RAINFALL 633.5.4 METEOROLOGY 633.5.5 MICRO-METEOROLOGY AT SITE 643.5.5.1 MIXING HEIGHT 663.5.6 AMBIENT AIR QUALITY 663.5.7 NOISE ENVIRONMENT 713.5.8 WATER QUALITY 72
3.5.8.1 SURFACE WATER QUALITY 733.5.8.2 GROUND WATER QUALITY 733.5.9 SOIL ENVIRONMENT 76
3.5.9.1 SOIL QUALITY AND CHARACTERISTICS 763.5.10 BIOLOGICAL ENVIRONMENT 80
3.5.10.1 INTRODUCTION 803.5.11 SOCIO-ECONOMIC ENVIRONMENT 87
3.5.11.1 OBJECTIVES OF THE STUDY 883.5.11.2 SCOPE OF WORK 883.5.113 METHODOLOGY 883.5.11.4 BACKGROUND INFORMATION OF THE AREA 883.5.11.5 DEMOGRAPHIC PROFILE OF THE STUDY AREA 893.5.116 DEMOGRAPHIC PROFILE 923.5.11.7 VULNERABLE GROUP 923.5.11.8 LITERACY RATE 933.5.11.9 ECONOMIC ACTIVITIES 943.5.11.10 CONCLUSION 95
3.6 CONCLUSION 99
Chapter - 4 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 100-1274.1 ENVIRONMENTAL IMPACT STUDY 1004.2 IMPACTS DUE TO PROPOSED ACTIVITY 100
4.3 ANTICIPATED IMPACTS ON TOPOGRAPHY & LAND USE PATTERN & MITIGATIONMEASURES
101
4.4 ANTICIPATED IMPACT ON AIR QUALITY AND MITIGATION MEASURES 101
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S.NO. PARTICULARS PAGE NO.4.4.1 AIR QUALITY PREDICTIONS THROUGH MATHEMATICAL MODELING 103
4.4.1.1 POLLUTANTS / MODEL OPTIONS CONSIDERED FOR COMPUTATIONS 1034.4.1.2 MODEL OPTION USED FOR COMPUTATIONS 1034.4.1.3 MODEL INPUT DATA 1044.4.1.4 MODELING PROCEDURE 1044.4.1.5 GAUSSIAN PLUME MODEL 1044.4.1.6 EXTRAPOLATION OF WIND SPEED 1044.4.1.7 STABILITY CLASSIFICATION 1054.4.1.8 DISPERSION PARAMETER 1054.4.1.9 PRESENTATION OF RESULTS 105
4.5 ANTICIPATED IMPACT ON NOISE LEVEL AND MITIGATION MEASURES 110
4.6 ANTICIPATED IMPACT ON WATER QUALITY AND MITIGATION MEASURES 110
4.7 ANTICIPATED IMPACT ON SOIL QUALITY AND MITIGATION MEASURES 111
4.8 ANTICIPATED IMPACT ON BIOLOGICAL ENVIRONMENT AND MITIGATIONMEASURES
112
4.9 ANTICIPATED IMPACT ON SOCIO-ECONOMIC ENVIRONMENT AND MITIGATIONMEASURES 113
4.10 ANTICIPATED IMPACT ON OCCUPATIONAL HEALTH AND MITIGATION MEASURES 114
4.11 ANTICIPATED IMPACT DUE TO TRANSPORTATION OF RAW MATERIAL ANDFINISHED PRODUCT AND MITIGATION MEASURES 115
4.12 IMPACT DUE TO SOLID AND HAZARDOUS WASTE GENERATION 1244.13 SUMMARY AND CONCLUSION 125
Chapter - 5 ANALYSIS OF ALTERNATIVES (TECHNOLOGY AND SITE) 128
5.1 ANALYSIS OF ALTERNATIVES 128
5.1.1 JUSTIFICATION OF SELECTION OF SITE 128
Chapter - 6 ENVIRONMENTAL MONITORING PROGRAMME 129-1336.1 INTRODUCTION 1296.2 MEASUREMENT METHODOLOGIES 129
6.2.1 INSTRUMENTS TO BE USED 1296.2.2 MONITORING PROGRAMME 1296.2.3 MONITORING SCHEDULE 1306.2.4 LOCATIONS OF MONITORING STATIONS 1306.2.5 METHODOLOGY ADOPTED 1316.3 DATA ANALYSIS 1326.4 DETAILED BUDGET 133
CHAPTER- 7 ADDITIONAL STUDIES 134-1737.1 INTRODUCTION 1347.2 PUBLIC CONSULTATION 134
7.2.1 PUBLIC HEARING PROCEEDINGS 134
7.2.2 PUBLIC HEARING NOTICE PUBLISHED IN NEWSPAPERS “VIRAT VAIBHAV” AND“DAINIK NAVJYOTI” DATED 11TH AUGUST, 2019 AND 12TH AUGUST, 2019
135
7.2.3 PHOTOGRAPHS OF PUBLIC HEARING 136
7.2.4 ACTION PLAN FOR ISSUES RAISED DURING PUBLIC HEARING 136
7.3 HYDRO-GEOLOGICAL STUDY & RAINWATER HARVESTING PLAN 139
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S.NO. PARTICULARS PAGE NO.7.3.1 INTRODUCTION 1397.3.2 SCOPE OF WORK 1397.3.3 METHODOLOGY 1397.3.4 DRAINAGE 1407.3.5 CLIMATE AND RAINFALL 1427.3.6 REGIONAL GEOLOGY 1427.3.7 HYDROGEOLOGY 1447.3.8 AQUIFER PARAMETERS 1457.3.9 NEED FOR RAINWATER HARVESTING/ARTIFICIAL GROUNDWATER RECHARGE 1467.3.10 FACTORS AFFECTING RUN-OFF 1477.3.11 COMPONENTS OF RAINWATER HARVESTING SYSTEM 1487.3.12 DETAILED RAINWATER HARVESTING PLAN 150
7.3.12.1 INTRODUCTION 1507.3.12.1.1 NEED FOR ARTIFICIAL GROUND RECHARGE 1507.3.12.1.2 NATURE OF PROBLEM 1517.3.12.1.3 DESIGN OF ROOF TOP RAINWATER AND SURFACE RUNOFF HARVESTING SYSTEM 151
7.3.12.1.3.1 ROOFTOP RAINWATER RUNOFF 1517.3.12.1.3.2 SURFACE RUNOFF OF RAINWATER 1527.3.12.1.4 RAINWATER HARVESTINGG OUTSIDE THE PLANT AREA 154
7.4 RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN 1597.4.1 RISK ASSESSMENT 1597.4.2 HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA) 1597.4.3 IDENTIFICATION OF TYPES OF HAZARDS IN DYE & DYE INTERMEDIATE PROJECT 159
7.4.3.1 ENVIRONMENT HEALTH AND SAFETY CELL 1607.4.3.2 EMERGENCY PLANNING & PROCEDURE 1607.4.3.3 PRECAUTIONARY MEASURES TO BE ADOPTED IN THE PROJECT PREMISES 1617.4.4 DISASTER MANAGEMENT PLAN 1657.4.5 OCCUPATIONAL HEALTH SURVEILLANCE 173
7.4.6 CONCLUSION 173
Chapter - 8 PROJECT BENEFITS 174-1778.1 INTRODUCTION 1748.2 PROMOTION OF SOCIO-ECONOMIC STATUS 1748.3 CER ACTIVITIES TO BE CARRIED OUT 175
8.3.1 EDUCATION 1758.3.2 HEALTH & SANITATION 1758.3.2 INFRASTRUCTURE DEVELOPMENT 1758.3.4 WATER CONSERVATION 1758.3.5 AGRO-BASED LIVELIHOOD 1758.4 PROPOSED ACTION PLAN FOR CER ACTIVITIES 1758.5 CONCLUSION 176
Chapter - 9 ENVIRONMENTAL COST BENEFIT ANALYSIS 1789.1 ENVIRONMENTAL COST BENEFIT ANALYSIS 178
Chapter - 10 ENVIRONMENT MANAGEMENT PLAN 179-19410.1 INTRODUCTION 17910.2 ENVIRONMENTAL MANAGEMENT CELL (EMC) 179
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S.NO. PARTICULARS PAGE NO.10.2.1 STRUCTURE OF EMC 18010.2.2 RESPONSIBILITIES OF EMC 18010.3 AIR QUALITY MANAGEMENT 181
10.3.1 STACK EMISSIONS AND CONTROL TECHNOLOGIES 18110.3.2 FUGITIVE EMISSIONS, SOURCES AND CONTROL TECHNOLOGIES 181
10.3.2.1 FUGITIVE EMISSIONS 181
10.3.2.2 SOURCES OF FUGITIVE EMISSIONS IN PROPOSED PROJECT & MITIGATIONMEASURES
181
10.4 CONCEPT OF WASTE MINIMIZATION 18310.4.1 CONCEPT OF WASTE MINIMIZATION 18310.5 ENERGY & NATURAL RESOURCE CONSERVATION MEASURES 183
10.5.1 ENERGY CONSERVATION 18310.5.2 NATURAL RESOURCE CONSERVATION 18310.6 GREENBELT DEVELOPMENT AND PLANTATION PROGRAMME 183
10.6.1 GREENBELT PLANTATION AT PROJECT SITE 18410.6.2 OBJECTIVE 18410.6.3 PROPOSED ACTION PLAN FOR GREENBELT DEVELOPMENT / PLANTATION 18510.6.4 GUIDELINES FOR GREENBELT DEVELOPMENT 185
10.7 OCCUPATIONAL HEALTH AND SAFETY MEASURES 18610.7.1 HEALTH AND SAFETY POLICY 18610.7.2 OCCUPATIONAL HEALTH AND SAFETY HAZARDS 18610.7.3 OCCUPATIONAL HEALTH SURVEILLANCE 18910.7.4 IMPLEMENTATION OF OHS STANDARDS AS PER OSHA/USEPA 19110.7.5 SAFETY COMMITTEE 19210.7.6 MEDICAL FACILITIES 19210.7.7 INVESTIGATION FACILITY 19310.7.8 AMBULANCE/TRANSPORT SERVICES 19310.7.9 FIRST AID BOXES 19310.7.10 PLAN AND FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 193
10.8 CORPORATE ENVIRONMENT POLICY 19410.9 BUDGETORY PROVISION FOR ENVIRONMENT MANAGEMENT 19410.10 CONCLUSION 194
Chapter - 11 Summary & Conclusion 195-20011.1 OVERALL JUSTIFICATION FOR IMPLEMENTATION OF THE PROJECT 195
11.1.1 JUSTIFICATION FOR THE PROJECT 19511.1.2 BRIEF DESCRIPTION OF THE PROJECT 19511.2 MITIGATION MEASURES 196
11.2.1 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 19611.2.2 ENVIRONMENT MANAGEMENT PLAN 19811.3 CONCLUSION 200
Chapter - 12 DISCLOSURE OF CONSULTANT ENGAGED 201-20212.1 DISCLOSURE OF THE CONSULTANT ENGAGED 201
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S.NO. PARTICULARS PAGE NO.10.2.1 STRUCTURE OF EMC 18010.2.2 RESPONSIBILITIES OF EMC 18010.3 AIR QUALITY MANAGEMENT 181
10.3.1 STACK EMISSIONS AND CONTROL TECHNOLOGIES 18110.3.2 FUGITIVE EMISSIONS, SOURCES AND CONTROL TECHNOLOGIES 181
10.3.2.1 FUGITIVE EMISSIONS 181
10.3.2.2 SOURCES OF FUGITIVE EMISSIONS IN PROPOSED PROJECT & MITIGATIONMEASURES
181
10.4 CONCEPT OF WASTE MINIMIZATION 18310.4.1 CONCEPT OF WASTE MINIMIZATION 18310.5 ENERGY & NATURAL RESOURCE CONSERVATION MEASURES 183
10.5.1 ENERGY CONSERVATION 18310.5.2 NATURAL RESOURCE CONSERVATION 18310.6 GREENBELT DEVELOPMENT AND PLANTATION PROGRAMME 183
10.6.1 GREENBELT PLANTATION AT PROJECT SITE 18410.6.2 OBJECTIVE 18410.6.3 PROPOSED ACTION PLAN FOR GREENBELT DEVELOPMENT / PLANTATION 18510.6.4 GUIDELINES FOR GREENBELT DEVELOPMENT 185
10.7 OCCUPATIONAL HEALTH AND SAFETY MEASURES 18610.7.1 HEALTH AND SAFETY POLICY 18610.7.2 OCCUPATIONAL HEALTH AND SAFETY HAZARDS 18610.7.3 OCCUPATIONAL HEALTH SURVEILLANCE 18910.7.4 IMPLEMENTATION OF OHS STANDARDS AS PER OSHA/USEPA 19110.7.5 SAFETY COMMITTEE 19210.7.6 MEDICAL FACILITIES 19210.7.7 INVESTIGATION FACILITY 19310.7.8 AMBULANCE/TRANSPORT SERVICES 19310.7.9 FIRST AID BOXES 19310.7.10 PLAN AND FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 193
10.8 CORPORATE ENVIRONMENT POLICY 19410.9 BUDGETORY PROVISION FOR ENVIRONMENT MANAGEMENT 19410.10 CONCLUSION 194
Chapter - 11 Summary & Conclusion 195-20011.1 OVERALL JUSTIFICATION FOR IMPLEMENTATION OF THE PROJECT 195
11.1.1 JUSTIFICATION FOR THE PROJECT 19511.1.2 BRIEF DESCRIPTION OF THE PROJECT 19511.2 MITIGATION MEASURES 196
11.2.1 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 19611.2.2 ENVIRONMENT MANAGEMENT PLAN 19811.3 CONCLUSION 200
Chapter - 12 DISCLOSURE OF CONSULTANT ENGAGED 201-20212.1 DISCLOSURE OF THE CONSULTANT ENGAGED 201
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S.NO. PARTICULARS PAGE NO.10.2.1 STRUCTURE OF EMC 18010.2.2 RESPONSIBILITIES OF EMC 18010.3 AIR QUALITY MANAGEMENT 181
10.3.1 STACK EMISSIONS AND CONTROL TECHNOLOGIES 18110.3.2 FUGITIVE EMISSIONS, SOURCES AND CONTROL TECHNOLOGIES 181
10.3.2.1 FUGITIVE EMISSIONS 181
10.3.2.2 SOURCES OF FUGITIVE EMISSIONS IN PROPOSED PROJECT & MITIGATIONMEASURES
181
10.4 CONCEPT OF WASTE MINIMIZATION 18310.4.1 CONCEPT OF WASTE MINIMIZATION 18310.5 ENERGY & NATURAL RESOURCE CONSERVATION MEASURES 183
10.5.1 ENERGY CONSERVATION 18310.5.2 NATURAL RESOURCE CONSERVATION 18310.6 GREENBELT DEVELOPMENT AND PLANTATION PROGRAMME 183
10.6.1 GREENBELT PLANTATION AT PROJECT SITE 18410.6.2 OBJECTIVE 18410.6.3 PROPOSED ACTION PLAN FOR GREENBELT DEVELOPMENT / PLANTATION 18510.6.4 GUIDELINES FOR GREENBELT DEVELOPMENT 185
10.7 OCCUPATIONAL HEALTH AND SAFETY MEASURES 18610.7.1 HEALTH AND SAFETY POLICY 18610.7.2 OCCUPATIONAL HEALTH AND SAFETY HAZARDS 18610.7.3 OCCUPATIONAL HEALTH SURVEILLANCE 18910.7.4 IMPLEMENTATION OF OHS STANDARDS AS PER OSHA/USEPA 19110.7.5 SAFETY COMMITTEE 19210.7.6 MEDICAL FACILITIES 19210.7.7 INVESTIGATION FACILITY 19310.7.8 AMBULANCE/TRANSPORT SERVICES 19310.7.9 FIRST AID BOXES 19310.7.10 PLAN AND FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 193
10.8 CORPORATE ENVIRONMENT POLICY 19410.9 BUDGETORY PROVISION FOR ENVIRONMENT MANAGEMENT 19410.10 CONCLUSION 194
Chapter - 11 Summary & Conclusion 195-20011.1 OVERALL JUSTIFICATION FOR IMPLEMENTATION OF THE PROJECT 195
11.1.1 JUSTIFICATION FOR THE PROJECT 19511.1.2 BRIEF DESCRIPTION OF THE PROJECT 19511.2 MITIGATION MEASURES 196
11.2.1 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES 19611.2.2 ENVIRONMENT MANAGEMENT PLAN 19811.3 CONCLUSION 200
Chapter - 12 DISCLOSURE OF CONSULTANT ENGAGED 201-20212.1 DISCLOSURE OF THE CONSULTANT ENGAGED 201
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LIST OF TABLES
TABLE NO. PARTICULARS PAGE NO.1.1 PROPOSED PRODUCTS & PRODUCTION CAPACITIES 261.2 DETAILED LIST OF PRODUCTS WITH PRODUCTION CAPACITIES 271.3 STATUS OF THE PROPOSED PROJECT WITH RESPECT TO ENVIRONMENT
CLEARANCE28
1.4 BRIEF DESCRIPTION OF NATURE, SIZE AND LOCATION OF PROJECT 292.1 PRODUCTS AND CAPACITIES OF THE PROJECT 362.2 MAGNITUDE OF OPERATION IN TERMS OF COST 362.3 MAJOR FACILITIES AND ASSOCIATED ACTIVITIES PROPOSED 372.4 RAW MATERIAL REQUIREMENT 372.5 FUEL REQUIREMENT 382.6 STEAM REQUIREMENT 38
2.7 (A) BREAK- UP OF WATER REQUIREMENT 392.7 (B) BREAK- UP OF WATER USAGE 39
2.8 MANPOWER REQUIREMENT 412.9 PROPOSED SCHEDULE FOR IMPLEMENTATION OF PROJECT 412.10 ETP UNIT SYSTEMS AND SIZE 442.11 PROPOSED BEFORE AND AFTER TREATMENT WASTE WATER QUALITY: 452.12 EQUIPMENT DETAILS OF PROJECT 472.13 STORAGE FACILITIES 483.1 ENVIRONMENTAL SETTING DETAILS OF STUDY AREA 523.2 BASELINE DATA COLLECTION 543.3 LAND USE/LAND COVER DETAILS OF STUDY AREA 583.4 SEISMIC ZONES IN INDIA 603.5 RAINFALL DATA FOR LAST 15 YEARS 633.6 MICRO- METEOROLOGY AT SITE 643.7 MIXING HEIGHT FOR SUMMER SEASON 663.8 LOCATIONS OF AMBIENT AIR QUALITY MONITORING STATIONS 673.9 AMBIENT AIR QUALITY MONITORING RESULTS 703.10 LOCATIONS OF NOISE MONITORING STATIONS 713.11 AMBIENT NOISE LEVEL MONITORING OBSERVATIONS 713.12 LOCATIONS OF GROUND WATER SAMPLING STATIONS 733.13 GROUND WATER ANALYSIS 753.14 LOCATIONS OF SOIL SAMPLING STATIONS 763.15 SOIL ANALYSIS 783.16 STANDARD SOIL CLASSIFICATION 793.17 INVENTORY OF FLORAL DIVERSITYIN THE CORE AND BUFFER ZONE OF THE
PROPOSED PROJECT SITE81
3.18 INVENTORY OF FAUNAL DIVERSITY IN THE CORE AND BUFFER ZONE OF THEPROPOSED PROJECT SITE
84
3.19 INVENTORY OF AVIFAUNAL DIVERSITY IN THE CORE & BUFFER ZONE OFPROPOSED PROJECT SITE
86
3.20 SOCIO ECONOMIC PROFILE OF STUDY AREA 893.21 DEMOGRAPHIC PROFILE OF THE STUDY AREA 903.22 SUMMARY OF DEMOGRAPHIC PROFILE OF THE STUDY AREA 923.23 SC/ST POPULATION OF THE STUDY AREA 923.24 LITERACY LEVEL OF THE STUDY AREA 93
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TABLE NO. PARTICULARS PAGE NO.3.25 EDUCATION FACILITIES IN THE SURVEYED VILLAGE 953.26 MEDICAL FACILITIES IN THE SURVEYED VILLAGE 963.27 NEED OF THE AREA 984.1 PROPOSED STACK EMISSION DETAILS 1044.2 GLC (INCREMENTAL & RESULTANT) FOR DIFFERENT SCENARIOS FOR
PROPOSED DYES & INTERMEDIATES MANUFACTURING PROJECT106
4.3 TRAFFIC VOLUME COUNT SURVEY 1214.4 NO. OF VEHICLES WITH RESPECT TO PCU 122
4.5 (A) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 1234.5 (B) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 124
4.6 ANTICIPATED ADVERSE ENVIRONMENTAL IMPACTS AND MITIGATION 1266.1 FREQUENCY FOR POST PROJECT MONITORING 1306.2 LOCATIONS FOR POST - PROJECT MONITORING 1306.3 POST - PROJECT MONITORING 1317.1 DETAILS OF LAND/AREA 1397.2 GENERALIZED LITHOLOGICAL SEQUENCE 1437.3 MONTHLY EVAPORATION LOSSES 1487.4 RUN-OFF COEFFICIENTS FOR VARIOUS CATCHMENT SURFACES 1497.5 SIZING OF RAINWATER PIPE FOR ROOF DRAINAGE 1497.6 ESTIMATION OF THE RUNOFF FROM THE INDUSTRY PREMISES 1547.7 SUMMARIZATION OF PROPOSED POND FOR RAINWATER HARVESTING 1557.8 DETAILS OF PROPOSED PONDS OUTSIDE INDUSTRIAL UNIT 1587.9 SUMMARIZATION OF ARTIFICIAL GROUNDWATER RECHARGE OUTSIDE
INDUSTRIAL UNIT158
7.10 SUMMARIZATION OF RAINWATER HARVESTING PLAN 1587.11 POSSIBLE HAZARDOUS LOCATIONS ON SITE 1607.12 SUMMARY OF RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT
ACCORDING TO HAZARD ONSITE164
7.13 LOCAL STATUTORY GOVERNMENT BODIES 1708.1 ACTION PLAN FOR CER ACTIVITIES 1758.2 DETAILED ACTIVITY- WISE ACTION PLAN FOR CER ACTIVITIES 17610.1 LIST OF AIR POLLUTION CONTROL EQUIPMENTS 18110.2 ACTION PLAN & SPECIES TO BE PLANTED 18510.3 PROPOSED PLANT SPECIES 18510.4 FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 19410.5 COST BREAK - UP OF EMP 19411.1 BRIEF DESCRIPTION OF THE PROJECT 195
viii
TABLE NO. PARTICULARS PAGE NO.3.25 EDUCATION FACILITIES IN THE SURVEYED VILLAGE 953.26 MEDICAL FACILITIES IN THE SURVEYED VILLAGE 963.27 NEED OF THE AREA 984.1 PROPOSED STACK EMISSION DETAILS 1044.2 GLC (INCREMENTAL & RESULTANT) FOR DIFFERENT SCENARIOS FOR
PROPOSED DYES & INTERMEDIATES MANUFACTURING PROJECT106
4.3 TRAFFIC VOLUME COUNT SURVEY 1214.4 NO. OF VEHICLES WITH RESPECT TO PCU 122
4.5 (A) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 1234.5 (B) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 124
4.6 ANTICIPATED ADVERSE ENVIRONMENTAL IMPACTS AND MITIGATION 1266.1 FREQUENCY FOR POST PROJECT MONITORING 1306.2 LOCATIONS FOR POST - PROJECT MONITORING 1306.3 POST - PROJECT MONITORING 1317.1 DETAILS OF LAND/AREA 1397.2 GENERALIZED LITHOLOGICAL SEQUENCE 1437.3 MONTHLY EVAPORATION LOSSES 1487.4 RUN-OFF COEFFICIENTS FOR VARIOUS CATCHMENT SURFACES 1497.5 SIZING OF RAINWATER PIPE FOR ROOF DRAINAGE 1497.6 ESTIMATION OF THE RUNOFF FROM THE INDUSTRY PREMISES 1547.7 SUMMARIZATION OF PROPOSED POND FOR RAINWATER HARVESTING 1557.8 DETAILS OF PROPOSED PONDS OUTSIDE INDUSTRIAL UNIT 1587.9 SUMMARIZATION OF ARTIFICIAL GROUNDWATER RECHARGE OUTSIDE
INDUSTRIAL UNIT158
7.10 SUMMARIZATION OF RAINWATER HARVESTING PLAN 1587.11 POSSIBLE HAZARDOUS LOCATIONS ON SITE 1607.12 SUMMARY OF RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT
ACCORDING TO HAZARD ONSITE164
7.13 LOCAL STATUTORY GOVERNMENT BODIES 1708.1 ACTION PLAN FOR CER ACTIVITIES 1758.2 DETAILED ACTIVITY- WISE ACTION PLAN FOR CER ACTIVITIES 17610.1 LIST OF AIR POLLUTION CONTROL EQUIPMENTS 18110.2 ACTION PLAN & SPECIES TO BE PLANTED 18510.3 PROPOSED PLANT SPECIES 18510.4 FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 19410.5 COST BREAK - UP OF EMP 19411.1 BRIEF DESCRIPTION OF THE PROJECT 195
viii
TABLE NO. PARTICULARS PAGE NO.3.25 EDUCATION FACILITIES IN THE SURVEYED VILLAGE 953.26 MEDICAL FACILITIES IN THE SURVEYED VILLAGE 963.27 NEED OF THE AREA 984.1 PROPOSED STACK EMISSION DETAILS 1044.2 GLC (INCREMENTAL & RESULTANT) FOR DIFFERENT SCENARIOS FOR
PROPOSED DYES & INTERMEDIATES MANUFACTURING PROJECT106
4.3 TRAFFIC VOLUME COUNT SURVEY 1214.4 NO. OF VEHICLES WITH RESPECT TO PCU 122
4.5 (A) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 1234.5 (B) INCREASE IN TRAFFIC LOAD DUE TO PROPOSED PROJECT 124
4.6 ANTICIPATED ADVERSE ENVIRONMENTAL IMPACTS AND MITIGATION 1266.1 FREQUENCY FOR POST PROJECT MONITORING 1306.2 LOCATIONS FOR POST - PROJECT MONITORING 1306.3 POST - PROJECT MONITORING 1317.1 DETAILS OF LAND/AREA 1397.2 GENERALIZED LITHOLOGICAL SEQUENCE 1437.3 MONTHLY EVAPORATION LOSSES 1487.4 RUN-OFF COEFFICIENTS FOR VARIOUS CATCHMENT SURFACES 1497.5 SIZING OF RAINWATER PIPE FOR ROOF DRAINAGE 1497.6 ESTIMATION OF THE RUNOFF FROM THE INDUSTRY PREMISES 1547.7 SUMMARIZATION OF PROPOSED POND FOR RAINWATER HARVESTING 1557.8 DETAILS OF PROPOSED PONDS OUTSIDE INDUSTRIAL UNIT 1587.9 SUMMARIZATION OF ARTIFICIAL GROUNDWATER RECHARGE OUTSIDE
INDUSTRIAL UNIT158
7.10 SUMMARIZATION OF RAINWATER HARVESTING PLAN 1587.11 POSSIBLE HAZARDOUS LOCATIONS ON SITE 1607.12 SUMMARY OF RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT
ACCORDING TO HAZARD ONSITE164
7.13 LOCAL STATUTORY GOVERNMENT BODIES 1708.1 ACTION PLAN FOR CER ACTIVITIES 1758.2 DETAILED ACTIVITY- WISE ACTION PLAN FOR CER ACTIVITIES 17610.1 LIST OF AIR POLLUTION CONTROL EQUIPMENTS 18110.2 ACTION PLAN & SPECIES TO BE PLANTED 18510.3 PROPOSED PLANT SPECIES 18510.4 FUND ALLOCATION FOR OCCUPATIONAL AND SAFETY HAZARDS 19410.5 COST BREAK - UP OF EMP 19411.1 BRIEF DESCRIPTION OF THE PROJECT 195
ix
LIST OF FIGURES
FIGURE NO. PARTICULARS PAGE NO.2.1 LOCATION MAP 322.2 GOOGLE EARTH DOWNLOADED MAP OF THE PROJECT SITE 332.3 PROJECT LAYOUT 352.4 PROJECT SITE PHOTOGRAPHS 362.5 WATER BALANCE DIAGRAM 402.6 FLOW DIAGRAM OF ETP 453.1 MAP SHOWING ENVIRONMENTAL SETTINGS OF 10 KM RADIUS STUDY AREA 533.2 FALSE COLOR COMPOSITE (FCC) SATELLITE IMAGERY OF THE BUFFER ZONE 573.3 LAND USE / LAND COVER MAP OF THE BUFFER ZONE 593.4 SEISMIC ZONE MAP 613.5 FLOOD HAZARD ZONATION MAP 623.6 WIND ROSE DIAGRAM AT SITE 65
3.7KEY PLAN SHOWING AMBIENT AIR QUALITY & NOISE MONITORINGLOCATIONS
69
3.8 KEY PLAN SHOWING GROUND WATER & SOIL SAMPLING LOCATIONS 743.9 MALE AND FEMALE POPULATION IN THE STUDY AREA 923.10 SC / ST POPULATION WITHIN 10 KM STUDY AREA 933.11 GENDER WISE LITERACY DETAILS 943.12 WORKING POPULATION OF THE STUDY AREA 944.1 ISOPLETH SHOWING THE INCREMENTAL GLCS OF PM 1074.2 ISOPLETH SHOWING THE INCREMENTAL GLCS OF SO2 1084.3 ISOPLETH SHOWING THE INCREMENTAL GLCS OF NO2 1094.4 TRANSPORTATION ROUTE MAP 1204.5 TRAFFIC VOLUME COUNT 121
7.1PUBLIC HEARING NOTICE PUBLISHED IN NEWSPAPAPERS “VIRAT VAIBHAV”AND “DAINIK NAVJYOTI”
135
7.2 DRAINAGE MAP OF THE STUDY AREA 1417.3 RAINFALL PATTERN OF DISTRICT CHURU 1427.4 GEOLOGICAL MAP OF THE CHURU DISTRICT 1437.5 TEMPERATURE PROFILE OF DISTRICT CHURU 148
7.6RADIAL FLOW FROM RECHARGE WELL PENETRATING INTO UNCONFINEDAQUIFER
156
7.7 PROPOSED RAINWATER HARVESTINGF POND LOCATED OUTSIDE THE PLANT 1577.8 DESIGN OF RECHARGE SHAFT 1587.9 EMERGENCY TEAM 1618.1 FOCUS AREAS UNDER ESC ACTIVITIES 17410.1 STRUCTURE OF EMC 180
ix
LIST OF FIGURES
FIGURE NO. PARTICULARS PAGE NO.2.1 LOCATION MAP 322.2 GOOGLE EARTH DOWNLOADED MAP OF THE PROJECT SITE 332.3 PROJECT LAYOUT 352.4 PROJECT SITE PHOTOGRAPHS 362.5 WATER BALANCE DIAGRAM 402.6 FLOW DIAGRAM OF ETP 453.1 MAP SHOWING ENVIRONMENTAL SETTINGS OF 10 KM RADIUS STUDY AREA 533.2 FALSE COLOR COMPOSITE (FCC) SATELLITE IMAGERY OF THE BUFFER ZONE 573.3 LAND USE / LAND COVER MAP OF THE BUFFER ZONE 593.4 SEISMIC ZONE MAP 613.5 FLOOD HAZARD ZONATION MAP 623.6 WIND ROSE DIAGRAM AT SITE 65
3.7KEY PLAN SHOWING AMBIENT AIR QUALITY & NOISE MONITORINGLOCATIONS
69
3.8 KEY PLAN SHOWING GROUND WATER & SOIL SAMPLING LOCATIONS 743.9 MALE AND FEMALE POPULATION IN THE STUDY AREA 923.10 SC / ST POPULATION WITHIN 10 KM STUDY AREA 933.11 GENDER WISE LITERACY DETAILS 943.12 WORKING POPULATION OF THE STUDY AREA 944.1 ISOPLETH SHOWING THE INCREMENTAL GLCS OF PM 1074.2 ISOPLETH SHOWING THE INCREMENTAL GLCS OF SO2 1084.3 ISOPLETH SHOWING THE INCREMENTAL GLCS OF NO2 1094.4 TRANSPORTATION ROUTE MAP 1204.5 TRAFFIC VOLUME COUNT 121
7.1PUBLIC HEARING NOTICE PUBLISHED IN NEWSPAPAPERS “VIRAT VAIBHAV”AND “DAINIK NAVJYOTI”
135
7.2 DRAINAGE MAP OF THE STUDY AREA 1417.3 RAINFALL PATTERN OF DISTRICT CHURU 1427.4 GEOLOGICAL MAP OF THE CHURU DISTRICT 1437.5 TEMPERATURE PROFILE OF DISTRICT CHURU 148
7.6RADIAL FLOW FROM RECHARGE WELL PENETRATING INTO UNCONFINEDAQUIFER
156
7.7 PROPOSED RAINWATER HARVESTINGF POND LOCATED OUTSIDE THE PLANT 1577.8 DESIGN OF RECHARGE SHAFT 1587.9 EMERGENCY TEAM 1618.1 FOCUS AREAS UNDER ESC ACTIVITIES 17410.1 STRUCTURE OF EMC 180
ix
LIST OF FIGURES
FIGURE NO. PARTICULARS PAGE NO.2.1 LOCATION MAP 322.2 GOOGLE EARTH DOWNLOADED MAP OF THE PROJECT SITE 332.3 PROJECT LAYOUT 352.4 PROJECT SITE PHOTOGRAPHS 362.5 WATER BALANCE DIAGRAM 402.6 FLOW DIAGRAM OF ETP 453.1 MAP SHOWING ENVIRONMENTAL SETTINGS OF 10 KM RADIUS STUDY AREA 533.2 FALSE COLOR COMPOSITE (FCC) SATELLITE IMAGERY OF THE BUFFER ZONE 573.3 LAND USE / LAND COVER MAP OF THE BUFFER ZONE 593.4 SEISMIC ZONE MAP 613.5 FLOOD HAZARD ZONATION MAP 623.6 WIND ROSE DIAGRAM AT SITE 65
3.7KEY PLAN SHOWING AMBIENT AIR QUALITY & NOISE MONITORINGLOCATIONS
69
3.8 KEY PLAN SHOWING GROUND WATER & SOIL SAMPLING LOCATIONS 743.9 MALE AND FEMALE POPULATION IN THE STUDY AREA 923.10 SC / ST POPULATION WITHIN 10 KM STUDY AREA 933.11 GENDER WISE LITERACY DETAILS 943.12 WORKING POPULATION OF THE STUDY AREA 944.1 ISOPLETH SHOWING THE INCREMENTAL GLCS OF PM 1074.2 ISOPLETH SHOWING THE INCREMENTAL GLCS OF SO2 1084.3 ISOPLETH SHOWING THE INCREMENTAL GLCS OF NO2 1094.4 TRANSPORTATION ROUTE MAP 1204.5 TRAFFIC VOLUME COUNT 121
7.1PUBLIC HEARING NOTICE PUBLISHED IN NEWSPAPAPERS “VIRAT VAIBHAV”AND “DAINIK NAVJYOTI”
135
7.2 DRAINAGE MAP OF THE STUDY AREA 1417.3 RAINFALL PATTERN OF DISTRICT CHURU 1427.4 GEOLOGICAL MAP OF THE CHURU DISTRICT 1437.5 TEMPERATURE PROFILE OF DISTRICT CHURU 148
7.6RADIAL FLOW FROM RECHARGE WELL PENETRATING INTO UNCONFINEDAQUIFER
156
7.7 PROPOSED RAINWATER HARVESTINGF POND LOCATED OUTSIDE THE PLANT 1577.8 DESIGN OF RECHARGE SHAFT 1587.9 EMERGENCY TEAM 1618.1 FOCUS AREAS UNDER ESC ACTIVITIES 17410.1 STRUCTURE OF EMC 180
ABBREVIATIONS
i
ABBREVIATIONS
AAQM : Ambient Air Quality MonitoringAAQMS : Ambient Air Quality Monitoring StationsAERMOD : AMS/EPA Regulatory MonitoringALOHA : Areal Locations of Hazardous AtmospheresAPCE : Air Pollution Control EquipmentsAPM : Air Particulate MatterBDL : Below Detection LimitBIS : Bureau of Indian StandardsBOD : Bio-chemical Oxygen DemandCAGR : Compound Annual Growth RateCCTV : Closed Circuit TelevisionCEO : Chief Executive OfficerCEP : Corporate Environment policyCGWA : Central Ground Water AuthorityCPCB : Central Pollution Control BoardCO : Carbon MonoxideCSR : Corporate Social ResponsibilityCTE : Consent to EstablishCTO : Consent to OperateD.G : Diesel GeneratorDL : Detection LimitDO : Dissolved OxygenDMP : Disaster Management PlanEAC : Expert Appraisal CommitteeEC : Environmental ClearanceECC : Emergency Control CentreEIA : Environmental Impact AssessmentEMC : Environment Management CellEMP : Environmental Management PlanENE : East of North-EastEPA : Environmental Protection AuthorityERDAS : Earth Resources Data Analysis SystemERT : Emergency Response TeamESE : East of South EastESC : Enterprise Social CommitmentESP : Electrostatic PrecipitatorETP : Effluent treatment PlantFCC : False Color CompositeFHZ : Flood Hazard ZonationFICCI : Federation of Indian Chambers of Commerce and IndustryFPM : Fine Particulate MatterFPS : Fine Particulate SamplerFY : Financial YearGIS : Geographic Information SystemGCP : Ground Control PointsGDP : Gross Domestic ProductGHG : Greenhouse GasesGOI : Government of IndiaGOVT. : GovernmentGPS : Global Positioning SystemGLC : Ground Level Concentration
ii
Ha : HectareHAZID : Hazard IdentificationHC : HydrocarbonsHSE : Health, Safety & EnvironmentISO : International Organization for StandardizationISRO : Indian Space Research OrganizationIMD : India Meteorological DepartmentIS : Indian StandardsJMEPL : J.M. EnviroNet Private LimitedKLD : Kilo Litre Per DayKm : KilometerKWH : Kilo Watt HourKVA : Kilo Volt AmpereLOS : Level of ServiceLULC : Land Use/Land CoverMT : Metric TonneMTPA : Million Tonnes Per AnnumMoEFCC : Ministry of Environment and Forest & Climate ChangeMSDS : Material Safety Data SheetsMW : Mega WattMVA : Mega Volt AmpereNAAQS : National Ambient Air Quality StandardsNABL : National Accreditation Board For Testing And Calibration LaboratoriesNABET : National Accreditation Board for Education & TrainingNGO : Non- Governmental OrganizationNATMO : National Atlas Thematic Mapping OrganizationNDIR : Non-dispersive Infrared DetectorNE : North EastNH : National HighwayNIDM : National Institute of Disaster ManagementNOC : No Objection CertificateNNE : North of NortheastNOx : Oxides of NitrogenNRSA : National Remote Sensing AgencyNTU : Nephlometeric Turbidity UnitNW : North WestOHS : Occupational Health & SafetyPCU : Passenger Car unitPF : Protected ForestpH : Potential HydrogenPHC : Public Health CentersPM : Particulate MatterPPE : Personal Protective EquipmentsPPM : Parts Per MillionQCI : Quality Council of IndiaRDS : Respiratory Dust SamplerRI : Rainfall InfiltrationRO : Regional OfficeRO : Reverse OsmosisRSPM : Respirable Suspended Particulate MatterR & R : Rehabilitation & ResettlementRSPCB : Rajasthan State Pollution Control BoardS : SouthSC : Scheduled Caste
iii
SE : South EastSEAC : State Level Expert Appraisal CommitteeSEIAA : State Environment Impact Assessment AuthoritySOI : Survey of IndiaSPM : Suspended Particulate MatterSRTM : Shuttle Radar Topographic MissionSSE : South of South EastSW : South WestST : Scheduled TribesTDS : Total Dissolved SolidsToR : Terms of ReferenceTPD : Tonnes Per DayTPH : Tonnes Per HourUSEPA : United States Environmental Protection AgencyUSDA : United States Department of AgricultureWNW : West of North WestWSW : West of South Westµg/m3 : Micro gram per metre cubeµm : Micro metreµS/cm : Micro Siemens per centimetredB : Decibelg/CC : Gram per cubic centimetreg/km hr : Gram per kilometer hourha : Hectarekg/ha : Kilogram per hectarekm : Kilometrem : Metremg/kg : Milligram per kilogrammg/l : Milligram per litremg/m3 : Milligram per metre cubemg/Nm3 : Milligram per Newton cubic metremm : Millimetresq. : Square
iii
SE : South EastSEAC : State Level Expert Appraisal CommitteeSEIAA : State Environment Impact Assessment AuthoritySOI : Survey of IndiaSPM : Suspended Particulate MatterSRTM : Shuttle Radar Topographic MissionSSE : South of South EastSW : South WestST : Scheduled TribesTDS : Total Dissolved SolidsToR : Terms of ReferenceTPD : Tonnes Per DayTPH : Tonnes Per HourUSEPA : United States Environmental Protection AgencyUSDA : United States Department of AgricultureWNW : West of North WestWSW : West of South Westµg/m3 : Micro gram per metre cubeµm : Micro metreµS/cm : Micro Siemens per centimetredB : Decibelg/CC : Gram per cubic centimetreg/km hr : Gram per kilometer hourha : Hectarekg/ha : Kilogram per hectarekm : Kilometrem : Metremg/kg : Milligram per kilogrammg/l : Milligram per litremg/m3 : Milligram per metre cubemg/Nm3 : Milligram per Newton cubic metremm : Millimetresq. : Square
iii
SE : South EastSEAC : State Level Expert Appraisal CommitteeSEIAA : State Environment Impact Assessment AuthoritySOI : Survey of IndiaSPM : Suspended Particulate MatterSRTM : Shuttle Radar Topographic MissionSSE : South of South EastSW : South WestST : Scheduled TribesTDS : Total Dissolved SolidsToR : Terms of ReferenceTPD : Tonnes Per DayTPH : Tonnes Per HourUSEPA : United States Environmental Protection AgencyUSDA : United States Department of AgricultureWNW : West of North WestWSW : West of South Westµg/m3 : Micro gram per metre cubeµm : Micro metreµS/cm : Micro Siemens per centimetredB : Decibelg/CC : Gram per cubic centimetreg/km hr : Gram per kilometer hourha : Hectarekg/ha : Kilogram per hectarekm : Kilometrem : Metremg/kg : Milligram per kilogrammg/l : Milligram per litremg/m3 : Milligram per metre cubemg/Nm3 : Milligram per Newton cubic metremm : Millimetresq. : Square
TOR LETTER & POINT-WISE COMPLIANCE OF
toR
No.IA-J-11011/134/2018-IA-II(I)
Goverment of India
Minister of Enviroment,Forest and Climate Change
Impact Assessment Division
***
Indira Paryavaran Bhavan,
Vayu Wing,3rd Floor,Aliganj,
Jor Bagh Road,New Delhi-110003
18 May 2018
To,
M/s M/S KRISHNUM DYES & INTERMEDIATE PVT LTD
Opposite Narbda Bhawan, Churu,
Churu-331001
Rajasthan
Tel.No.0931-4961278; Email:[email protected]
Sir/Madam,
This has reference to the proposal submitted in the Ministry of Environment, Forest
and Climate Change to prescribe the Terms of Reference (TOR) for undertaking detailed EIA
study for the purpose of obtaining Environmental Clearance in accordance with the provisions of
the EIA Notification, 2006. For this purpose, the proponent had submitted online information in the
prescribed format (Form-1 ) along with a Pre-feasibility Report. The details of the proposal are
given below:
1. Proposal No.: IA/RJ/IND2/74141/2018
2. Name of the Proposal:
Proposed Dyes & Intermediates manufacturing
project of 150 MT/Month (Crude) [{Disperse
Azo Dyes (All colours) - 100 MT/Month,
Coumarine Dyes (All colours)- 25 MT/Month &
Methine Dyes (All colours) -25 MT/Month}], at
Khasara no 670/521 of Revenue Village -
Untwalia , Tehsil & District - Churu, (Rajasthan)
by M/s. Krishnum Dyes & Intermediate Pvt. Ltd.
3. Category of the Proposal: Industrial Projects - 2
4. Project/Activity applied for: 5(f) Synthetic organic chemicals industry (dyes
& dye intermediates; bulk
5. Date of submission for TOR: 11 Apr 2018
Page 1 of 9
In this regard, under the provisions of the EIA Notification 2006 as amended, the Standard TOR
for the purpose of preparing environment impact assessment report and environment
management plan for obtaining prior environment clearance is prescribed with public consultation
as follows:
Page 2 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
5(f):STANDARD TERMS OF REFERENCE FOR CONDUCTINGENVIRONMENT IMPACT ASSESSMENT STUDY FOR SYNTHETICORGANIC CHEMICALS INDUSTRY (DYES & DYEINTERMEDIATES; BULK DRUGS AND INTERMEDIATESEXCLUDING DRUG FORMULATIONS; SYNTHETIC RUBBERS;BASIC ORGANIC CHEMICALS, OTHER SYNTHETIC ORGANICCHEMICALS AND CHEMICAL INTERMEDIATES) ANDINFORMATION TO BE INCLUDED IN EIA/EMP REPORT
A. STANDARD TERMS OF REFERENCE
1) Executive Summary
2) Introduction
i. Details of the EIA Consultant including NABET accreditation
ii. Information about the project proponent
iii. Importance and benefits of the project
3) Project Description
i. Cost of project and time of completion.
ii. Products with capacities for the proposed project.
iii. If expansion project, details of existing products with capacities and whether adequate landis available for expansion, reference of earlier EC if any.
iv. List of raw materials required and their source along with mode of transportation.
v. Other chemicals and materials required with quantities and storage capacities
vi. Details of Emission, effluents, hazardous waste generation and their management.
vii. Requirement of water, power, with source of supply, status of approval, water balance diagram,man-power requirement (regular and contract)
viii. Process description along with major equipments and machineries, process flow sheet(quantative) from raw material to products to be provided
ix. Hazard identification and details of proposed safety systems.
x. Expansion/modernization proposals:
c. Copy of all the Environmental Clearance(s) including Amendments thereto obtained forthe project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of thelatest Monitoring Report of the Regional Office of the Ministry of Environment and Forestsas per circular dated 30th May, 2012 on the status of compliance of conditions stipulatedin all the existing environmental clearances including Amendments shall be provided. In
Page 3 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FORPROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
addition, status of compliance of Consent to Operate for the ongoing Iexisting operationof the project from SPCB shall be attached with the EIA-EMP report.
d. In case the existing project has not obtained environmental clearance, reasons for nottaking EC under the provisions of the EIA Notification 1994 and/or EIA Notification2006 shall be provided. Copies of Consent to Establish/No Objection Certificate andConsent to Operate (in case of units operating prior to EIA Notification 2006, CTE andCTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliancereport to the conditions of consents from the SPCB shall be submitted.
4) Site Details
i. Location of the project site covering village, Taluka/Tehsil, District and State, Justificationfor selecting the site, whether other sites were considered.
ii. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scaleon an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)
iii. Details w.r.t. option analysis for selection of site
iv. Co-ordinates (lat-long) of all four corners of the site.
v. Google map-Earth downloaded of the project site.
vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plantarea, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layoutof Industrial Area indicating location of unit within the Industrial area/Estate.
vii. Photographs of the proposed and existing (if applicable) plant site. If existing, showphotographs of plantation/greenbelt, in particular.
viii. Landuse break-up of total land of the project site (identified and acquired), government/private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (notrequired for industrial area)
ix. A list of major industries with name and type within study area (10km radius) shall beincorporated. Land use details of the study area
x. Geological features and Geo-hydrological status of the study area shall be included.
xi. Details of Drainage of the project upto 5km radius of study area. If the site is within 1 kmradius of any major river, peak and lean season river discharge as well as flood occurrencefrequency based on peak rainfall data of the past 30 years. Details of Flood Level of theproject site and maximum Flood Level of the river shall also be provided. (mega green fieldprojects)
xii. Status of acquisition of land. If acquisition is not complete, stage of the acquisition processand expected time of complete possession of the land.
xiii. R&R details in respect of land in line with state Government policy.
Page 4 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
5) Forest and wildlife related issues (if applicable):
i. Permission and approval for the use of forest land (forestry clearance), if any, andrecommendations of the State Forest Department. (if applicable)
ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineatingthe forestland (in case of projects involving forest land more than 40 ha)
iii. Status of Application submitted for obtaining the stage I forestry clearance along with lateststatus shall be submitted.
iv. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves,Migratory Corridors of Wild Animals, the project proponent shall submit the map dulyauthenticated by Chief Wildlife Warden showing these features vis-à-vis the project locationand the recommendations or comments of the Chief Wildlife Warden-thereon.
v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the StateGovernment for conservation of Schedule I fauna, if any exists in the study area.
vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to theStanding Committee of the National Board for Wildlife.
6) Environmental Status
i. Determination of atmospheric inversion level at the project site and site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and directionand rainfall.
ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and otherparameters relevant to the project shall be collected. The monitoring stations shall be basedCPCB guidelines and take into account the pre-dominant wind direction, population zoneand sensitive receptors including reserved forests.
iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in theNAQQM Notification of Nov. 2009 along with - min., max., average and 98% values foreach of the AAQ parameters from data of all AAQ stations should be provided as an annexureto the EIA Report.
iv. Surface water quality of nearby River (100m upstream and downstream of discharge point)and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.
v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, ifyes give details.
vi. Ground water monitoring at minimum at 8 locations shall be included.
vii. Noise levels monitoring at 8 locations within the study area.
viii. Soil Characteristic as per CPCB guidelines.
ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials,additional traffic due to proposed project, parking arrangement etc.
Page 5 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FORPROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study areashall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared andfurnished.
xi. Socio-economic status of the study area.
7) Impact and Environment Management Plan
i. Assessment of ground level concentration of pollutants from the stack emission based onsite-specific meteorological features. In case the project is located on a hilly terrain, theAQIP Modelling shall be done using inputs of the specific terrain characteristics fordetermining the potential impacts of the project on the AAQ. Cumulative impact of all sourcesof emissions (including transportation) on the AAQ of the area shall be assessed. Details ofthe model used and the input data used for modelling shall also be provided. The air qualitycontours shall be plotted on a location map showing the location of project site, habitationnearby, sensitive receptors, if any.
ii. Water Quality modelling - in case of discharge in water body
iii. Impact of the transport of the raw materials and end products on the surrounding environmenthall be assessed and provided. In this regard, options for transport of raw materials andfinished products and wastes (large quantities) by rail or rail-cum road transport or conveyor-cum-rail transport shall be examined.
iv. A note on treatment of wastewater from different plant operations, extent recycled and reusedfor different purposes shall be included. Complete scheme of effluent treatment. Characteristicsof untreated and treated effluent to meet the prescribed standards of discharge under E(P)Rules.
v. Details of stack emission and action plan for control of emissions to meet standards.
vi. Measures for fugitive emission control
vii. Details of hazardous waste generation and their storage, utilization and management. Copiesof MOU regarding utilization of solid and hazardous waste in cement plant shall also beincluded. EMP shall include the concept of waste-minimization, recycle/reuse/recovertechniques, Energy conservation, and natural resource conservation.
viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailedplan of action shall be provided.
ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shallbe included. The green belt shall be around the project boundary and a scheme for greeningof the roads used for the project shall also be incorporated.
x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvestrainwater from the roof tops and storm water drains to recharge the ground water and also to
Page 6 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
use for the various activities at the project site to conserve fresh water and reduce the waterrequirement from other sources.
xi. Total capital cost and recurring cost/annum for environmental pollution control measuresshall be included.
xii. Action plan for post-project environmental monitoring shall be submitted.
xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency ManagementPlan including Risk Assessment and damage control. Disaster management plan should belinked with District Disaster Management Plan.
8) Occupational health
i. Plan and fund allocation to ensure the occupational health & safety of all contract and casualworkers
ii. Details of exposure specific health status evaluation of worker. If the workers' health is beingevaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far& Near vision, colour vision and any other ocular defect) ECG, during pre placement andperiodical examinations give the details of the same. Details regarding last month analyzeddata of above mentioned parameters as per age, sex, duration of exposure and departmentwise.
iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazardsand whether they are within Permissible Exposure level (PEL). If these are not within PEL,what measures the company has adopted to keep them within PEL so that health of the workerscan be preserved,
iv. Annual report of heath status of workers with special reference to Occupational Health andSafety.
9) Corporate Environment Policy
i. Does the company have a well laid down Environment Policy approved by its Board ofDirectors? If so, it may be detailed in the EIA report.
ii. Does the Environment Policy prescribe for standard operating process / procedures to bringinto focus any infringement / deviation / violation of the environmental or forest norms /conditions? If so, it may be detailed in the EIA.
iii. What is the hierarchical system or Administrative order of the company to deal with theenvironmental issues and for ensuring compliance with the environmental clearanceconditions? Details of this system may be given.
iv. Does the company have system of reporting of non compliances / violations of environmentalnorms to the Board of Directors of the company and / or shareholders or stakeholders atlarge? This reporting mechanism shall be detailed in the EIA report
Page 7 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FORPROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
10) Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to thelabour force during construction as well as to the casual workers including truck drivers duringoperation phase.
11) Enterprise Social Commitment (ESC)
i. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the EnterpriseSocial Commitment based on Public Hearing issues and item-wise details along with timebound action plan shall be included. Socio-economic development activities need to beelaborated upon.
12) Any litigation pending against the project and/or any direction/order passed by any Court of Lawagainst the project, if so, details thereof shall also be included. Has the unit received any noticeunder the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and WaterActs? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.
13) 'A tabular chart with index for point wise compliance of above TOR.
B. SPECIFIC TERMS OF REFERENCEFOREIASTUDIES FOR SYNTHETICORGANIC CHEMICALS INDUSTRY (DYES & DYE INTERMEDIATES;BULK DRUGS AND INTERMEDIATES EXCLUDING DRUGFORMULATIONS; SYNTHETIC RUBBERS; BASIC ORGANICCHEMICALS, OTHER SYNTHETIC ORGANIC CHEMICALS ANDCHEMICAL INTERMEDIATES)
1. Detailsonsolvents to be used,measuresfor solventrecovery and for emissions control.
2. Details of process emissions from the proposed unit and its arrangement to control.
3. Ambient air quality data should include VOC, otherprocess-specificpollutants* like NH3*, chlorine*,HCl*, HBr*, H2S*, HF*,etc.,(*-asapplicable)
4. Work zone monitoring arrangements for hazardous chemicals.
5. Detailed effluent treatment scheme including ssegregation of effluent streams for units adopting'Zero' liquid discharge.
6. Action plan for odour control to be submitted.
7. A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearlythat they co-process organic solid/hazardous waste generated.
8. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste inTSDF, if any.
9. Action plan for utilization of MEE/dryers salts.
10. Material Safety Data Sheet for all the Chemicals are being used/will be used.
11. Authorization/Membership for the disposal of solid/hazardous waste in TSDF.
Page 8 of 9
STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE
12. Details of incinerator if to be installed.
13. Risk assessment for storage and handling of hazardous chemicals/solvents. Action plan for handling& safety system to be incorporated.
14. Arrangements for ensuring health and safety of workers engaged in handling of toxic materials.
***
Page 9 of 9
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 10 J.M. Environet Pvt. Ltd.
Point-wise Compliance of ToRs
Point-wise compliance to the ToR points as per the ToR letter issued by MoEFCC, New Delhi vide their letter
no. IA-J-11011/134/2018-IA-II(I) dated 18th May, 2018 for Proposed Dyes & Intermediates Manufacturing
Project of 150 MT/Month (Crude) [{Disperse Azo Dyes - 100 MT/Month, Coumarine Dyes - 25 MT/Month &
Methine Dyes - 25 MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District -
Churu (Rajasthan) by M/s. Krishnum Dyes & Intermediate Pvt. Ltd..
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
A. STANDARD TERMS OF REFERENCE
1) Executive Summary Executive Summary of the project has been
incorporated in this EIA/EMP Report.
Page no. I - XIV
2) Introduction
i. Details of the EIA Consultant
including NABET accreditation
The consultant engaged with this project is JM
Environet Pvt. Ltd., who is a NABET accredited
Environmental Consultant having its corporate
office in Gurgaon (Haryana).
Details of the consultant including NABET
accreditation has been incorporated in this
EIA/EMP Report.
Chapter - 12, Page
no. 201
Annexure 11
ii. Information about the project
proponent
M/s. Krishnum Dye & intermediate Pvt. Ltd. is
a private company.
Currently, it has proposed Dyes &
Intermediates Manufacturing Project.
Details reg. the same has been incorporated in
this EIA/EMP Report.
Chapter - 1, Section
1.2.2, Page no. 29
iii. Importance and benefits of the
project
Importance of this project has been given in
this EIA/EMP Report.
A separate chapter on Project benefits has
also been prepared and incorporated in this
EIA/EMP Report.
Chapter - 1, Section
1.3.2, Page no. 29
Chapter - 8, Page
no. 174-177
3) Project Description
i. Cost of project and time of
completion.
Total Cost of
the Project
Rs. 20.21 Crores Chapter - 10,
Section 10.9, Page
no. 194
&
Chapter - 2,
Section 2.6, Page
no. 41
Time of
Completion
~ 12 Months(after getting all the regulatory
approvals)
Details of activities along with
time required have been
incorporated in this EIA/EMP
Report.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 11 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
ii. Products with capacities for the
proposed project.
Dye & Intermediates - 150 MT/Month (Crude)
o Disperse Azo Dyes (All colours) - 100
MT/Month
o Coumarine Dyes (All colours) - 25 MT/Month
o Methine Dyes (All colours) - 25 MT/Month
-
iii. If expansion project, details of
existing products with capacities and
whether adequate land is available
for expansion, reference of earlier EC
if any.
Not applicable; as this is a proposed project. -
iv. List of raw materials required and
their source along with mode of
transportation.
List of raw materials required, their source
along with their mode of transportation has
been incorporated in this EIA/EMP Report.
Chapter - 2,
Section 2.5.1, Page
no. 37-38
v. Other chemicals and materials
required with quantities and storage
capacities
No other chemicals and materials are required
for the proposed project.
-
vi. Details of Emission, effluents,
hazardous waste generation and
their management.
Details on emission, effluent, hazardous waste
generation and their management is
incorporated in this EIA/EMP Report.
Chapter - 2,
Section 2.11, Page
no. 49 - 51
vii. Requirement of water, power, with
source of supply, status of approval,
water balance diagram,
man-power requirement (regular
and contract)
Purpose Requirement Source
Water (KLD)
Fresh Water 34.8 Ground water
Recycled water 61 From ETP/RO
Sub total 95.8 -
Ice 22 Local suppliers
Grand Total 117.8 -
Status of Approval for Ground water: Approval
permission for ground water withdrawal (34.8
KLD) from CGWA was submitted application on
14th December, 2018. The same is under process
and the screenshot of latest correspondence
status has been enclosed as Annexure - 1 along
with this EIA/EMP Report.
Water Balance Diagram has been incorporated
in this EIA/EMP Report.
Chapter - 2,
Section 2.5.5,
2.5.3, 2.5.6, Page
no. 38-41
Annexure - 1
Chapter - 2,
Particular Requirement
Power
(KVA)500
Source: JDVVNL Rajasthan
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 12 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
Note: 2 Nos. of DG Sets of 125 KVA Capacity for
power back up
Section 2.5.3, Page
no. 38
Manpower
(No. of
persons)
Regular Contractual Total
40 59 154
Source: Nearby Villages / Area / Outside
Details have been incorporated in this EIA/EMP
Report.
viii. Process description along with major
equipments and machineries,
process flow sheet (quantative)
from raw material to products to be
provided.
Process description along with major
equipments and machineries has been
incorporated in this EIA/EMP Report.
Product wise Process flow sheet
(quantitative) from raw material to products /
mass balance has been enclosed as Annexure
– 2 along with this EIA / EMP Report.
Chapter - 2,
Section 2.7,
Page no. 41 - 43
Annexure - 2
ix. Hazard identification and details of
proposed safety systems.
Hazard identification and details of proposed
safety systems has been incorporated in this
EIA/EMP Report.
Chapter - 7,
Section 7.4.2 to
7.4.3, Page no.
159-165
x. Expansion/modernization proposals:
c. Copy of all the Environmental
Clearance(s) including Amendments
thereto obtained for the project
from MOEF/SEIAA shall be attached
as an Annexure. A certified copy of
the latest Monitoring Report of the
Regional Office of the Ministry of
Environment and Forests as per
circular dated 30th May, 2012 on the
status of compliance of conditions
stipulated
in all the existing environmental
clearances including Amendments
shall be provided. In addition, status
of compliance of Consent to Operate
for the ongoing Existing operation
Of the project from SPCB shall be
attached with the EIA-EMP report.
Not applicable; as it is a proposed project. -
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 13 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
d. In case the existing project has not
obtained environmental clearance,
reasons for not taking EC under the
provisions of the EIA Notification
1994 and/or EIA Notification
2006 shall be provided. Copies of
Consent to Establish/No Objection
Certificate and Consent to Operate
(in case of units operating prior to
EIA Notification 2006, CTE and CTO
of FY 2005-2006) obtained from the
SPCB shall be submitted. Further,
compliance report to the conditions
of consents from the SPCB shall be
submitted
Not applicable; as it is a proposed project. -
4) Site Details
i. Location of the project site covering
village, Taluka/Tehsil, District and
State, Justification for selecting the
site, whether other sites were
considered.
o Plant site is located at Revenue Village -
Untwalia, Tehsil & District – Churu
(Rajasthan).
o Justification for selecting the site has also
been incorporated in this EIA/EMP Report
Chapter - 2, Figure
-2.1, Page no. 32
Chapter 5, Section
5.1.1, Page no. 128
ii. A toposheet of the study area of
radius of 10km and site location on
1:50,000/1:25,000 scale on an A3/A2
sheet. (including all eco-sensitive
areas and environmentally sensitive
places)
Map showing project site and 10 km radius
study area on Toposheet of 1:50,000 scale on
an A3 sheet has been incorporated in this
EIA/EMP Report.
Chapter - 3, Figure
3.1, Page no. 53
iii. Details w.r.t. option analysis for
selection of site
No alternative site has been considered for the
proposed project as the Proposed Project site is
already under the possession of the Company.
Chapter 5, Section
5.1.1, Page no. 128
iv. Co-ordinates (lat-long) of all four
corners of the site.
Corner Co-ordinates of the Project site are
given in this EIA/EMP Report.
Chapter - 2, Figure
2.2, Page no. 33
v. Google map-Earth downloaded of
the project site.
Google Earth downloaded map of the Project
site is given in this EIA/EMP Report.
Chapter - 2, Figure
2.2, Page no. 33
vi. Layout maps indicating existing unit
as well as proposed unit indicating
storage area, plant area, greenbelt
area, utilities etc. If located within an
Plant Layout showing proposed unit, storage
area, greenbelt area, other utilities has been
incorporated in this EIA/EMP Report.
Proposed Project site is not located in an
Chapter - 2,
Section 2.3.3 &
Figure 2.3, Page
no. 35
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 14 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
Industrial area/Estate/Complex,
layout of Industrial Area indicating
location of unit within the Industrial
area/Estate.
industrial area/ Estate/ Complex.
vii. Photographs of the proposed and
existing (if applicable) plant site. If
existing, show photographs of
plantation/greenbelt, in particular.
Photographs showing the proposed project
site have been incorporated in this EIA/EMP
Report.
Since, it is a new project; greenbelt will be
developed as per CPCB norms.
Chapter - 2,
Section 2.3.4, Page
no. 36
viii. Landuse break-up of total land of
the project site (identified and
acquired), government/ private -
agricultural, forest, wasteland, water
bodies, settlements, etc shall be
included. (not required for industrial
area)
Total Proposed project area is 1.00 ha
(10,000Sq.m.) and same is already under the
possession of the company & also stands
converted for industrial use vide letter No. L.
C./SDCHU/Revenue/2016/6157 dated 26.09.2016.
Relevant Land documents have been enclosed
herewith this EIA/EMP Report.
Chapter - 3,
Section 3.5.5.1,
Page no. 58
Annexure 3
ix. A list of major industries with
name and type within study area
(10 km radius) shall be
incorporated. Land use details of the
study area
There are no major industries within 10 km
radius study area.
Land use details of the study area have also
been incorporated in this EIA/EMP Report.
Chapter - 3, Table
3.3, Page no. 58.
Chapter - 3, Figure
3.3, Page no. 59
x. Geological features and Geo-
hydrological status of the study area
shall be included.
Details regarding Geological features and Geo-
hydrological status of the study area have been
given in Hydro-geological Study Report. Details
of the same have been incorporated in this
EIA/EMP Report.
Chapter - 7,
Section 7.3, Page
no. 139-159
xi. Details of Drainage of the project
upto 5km radius of study area. If the
site is within 1 km radius of any major
river, peak and lean season river
discharge as well as flood
occurrence frequency based on
peak rainfall data of the past 30
years. Details of Flood Level of the
project site and maximum Flood
Level of the river shall also be
provided. (mega green field
Map showing drainage of the project site and
10 km radius study area has been incorporated
in Hydro-geological Report and given in this
EIA/EMP Report.
Project Site does not fall within 1 km radius of
any major River.
Chapter - 7,
Section 7.3.4,
Figure 7.2, Page
no. 141
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 15 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
projects)
xii. Status of acquisition of land. If
acquisition is not complete, stage of
the acquisition process and
expected time of complete
possession of the land.
Total Project area is 1.o0 Ha. The same has
already been converted for industrial use and is
under the possession of the company.
Land Documents and conversion letter are
enclosed as Annexure3with this EIA/EMP
report.
Annexure - 3
xiii. R&R details in respect of land in line
with state Government policy.
R & R is not applicable; as the all the land
required for the proposed project is under the
possession of the company.
-
5) Forest and wildlife related issues (if applicable):
i. Permission and approval for the
use of forest land (forestry
clearance), if any, and
recommendations of the State
Forest Department. (if applicable)
No forest land is involved in the Proposed
Project; thus, no such permission / approval is
required.
-
ii. Land use map based on High
resolution satellite imagery (GPS) of
the proposed site delineating the
forestland (in case of projects
involving forest land more than 40
ha)
No forest land is involved in the proposed
Project.
-
iii. Status of Application submitted for
obtaining the stage I forestry
clearance along with latest status
shall be submitted.
Not applicable. -
iv. The projects to be located within 10
km of the National Parks,
Sanctuaries, Biosphere Reserves,
Migratory Corridors of Wild
Animals, the project proponent
shall submit the map duly
authenticated by Chief Wildlife
Warden showing these features vis-
à-vis the project location and the
recommendations or comments of
the Chief Wildlife Warden-thereon.
No National Park, Sanctuary, Biosphere
Reserve, Migratory Corridor of wild animals
exists within 10 km radius study area; hence,
not applicable.
-
v. Wildlife Conservation Plan duly No Schedule-I fauna was found within 10 km -
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 16 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
authenticated by the Chief Wildlife
Warden of the State Government
for conservation of Schedule I fauna,
if any exists in the study area.
radius study area of the proposed project site.
vi. Copy of application submitted for
clearance under the Wildlife
(Protection) Act, 1972, to the
Standing Committee of the National
Board for Wildlife.
Not applicable. -
6) Environmental Status
i. Determination of atmospheric
inversion level at the project site
and site-specific micro-
meteorological data using
temperature, relative humidity,
hourly wind speed and direction and
rainfall.
Details of atmospheric inversion level at the
project site have been incorporated in this
EIA/EMP Report.
Site-specific micro-meteorological data
(temperature, relative humidity, wind speed
and direction) were collected during Summer
Season (March to May, 2018). Details of the
same have been incorporated in this EIA/EMP
Report.
Hourly meteorological data has been enclosed
as Annexure-4 with this EIA/EMP Report.
Rainfall data has also been incorporated in this
EIA/EMP Report.
Chapter - 3,
Section 3.5.5.1,
Page no. 66
Chapter - 3,
Section 3.5.5, Page
no. 64
Annexure-4
Chapter - 3, Table
3.5, Page no. 63
ii. AAQ data (except monsoon) at 8
locations for PM10, PM2.5, SO2,
NOX, CO and other parameters
relevant to the project shall be
collected. The monitoring stations
shall be based CPCB guidelines and
take into account the pre-dominant
wind direction, population zone and
sensitive receptors including
reserved forests.
AAQ monitoring was carried out at 8 locations
for PM10, PM2.5, SO2, NOx, CO and PAHs
during Summer Season (March to May, 2018)
within 10 km radius study area.
The monitoring stations were selected taking
into account the dominant wind direction,
population zone and sensitive receptors etc.
Detail of the same has been incorporated in
this EIA/EMP Report.
Chapter - 3,
Section 3.5.6, Page
no. 66 - 70
iii. Raw data of all AAQ measurement
for 12 weeks of all stations as per
frequency given in the NAQQM
Notification of Nov. 2009 along with
- min., max., average and 98% values
Raw data of all AAQ measurement / detailed
AAQM Tables of all AAQ stations along with
min., max., average and 98% values for each of
the AAQ parameters have been enclosed as
Annexure –5along with this EIA/EMP Report.
Annexure-5
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 17 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
for each of the AAQ parameters
from data of all AAQ stations should
be provided as an annexure to the
EIA Report.
iv. Surface water quality of nearby
River (100m upstream and
downstream of discharge point) and
other surface drains at eight
locations as per CPCB/MoEF&CC
guidelines.
There are no surface water bodies present
within 10 km radius of the Project Site.
There will be no discharge of waste water
outside the area. Zero Liquid Discharge (ZLD)
will be adopted.
Chapter - 3,
Section 3.5.8.1,
Page no. 73
v. Whether the site falls near to
polluted stretch of river identified by
the CPCB/MoEF&CC, if yes give
details.
Project site does not fall near to any polluted
stretch of river identified by the CPCB/ MoEFCC.
-
vi. Ground water monitoring at
minimum at 8 locations shall be
included.
Ground water monitoring was carried out at 8
locations in the study area during Summer
Season (March to May, 2018). Details of the
same have been incorporated in the EIA/EMP
Report.
Chapter - 3,
Section -3.5.8.2,
Page no. 73 - 76
vii. Noise levels monitoring at 8
locations within the study area.
Noise level monitoring was carried out at 8
locations within the study area during Summer
Season (March to May, 2018).
Details of the same have been incorporated in
this EIA/EMP Report.
Chapter - 3,
Section -3.5.7,
Page no. 71 - 72
viii. Soil Characteristic as per CPCB
guidelines.
Soil sampling was carried out at 8 locations
within the study area during Summer Season
(March to May, 2018).
Details of the same have been incorporated in
this EIA/EMP Report.
Chapter - 3,
Section -3.5.9,
Page no. 76 - 80
ix. Traffic study of the area, type of
vehicles, frequency of vehicles for
transportation of materials,
additional traffic due to proposed
project, parking arrangement etc.
Traffic study of the area w.r.t. existing traffic,
type of vehicles, frequency of vehicles for
transportation of materials additional traffic
due to Proposed Project was conducted and
details for the same have been incorporated in
this EIA/EMP Report.
Chapter - 4,
Section -4.11, Page
no. 115 - 124
x. Detailed description of flora and
fauna (terrestrial and aquatic)
existing in the study area shall be
No Schedule - I fauna was found within 10 km
radius of the study area.
Details of the flora and fauna found within the
Chapter- 3. Section
3.5.10,
Page no. 80-87
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 18 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
given with special reference to rare,
endemic and endangered species. If
Schedule- I fauna are found within
the study area, a Wildlife
Conservation Plan shall be prepared
and furnished.
study area have been given in this EIA/EMP
Report.
xi. Socio-economic status of the study
area.
Details reg. socio-economic status of the study
area has been incorporated in this EIA/EMP
Report.
Chapter - 3,
Section 3.5.11, Page
no. 87 - 95
7) Impact and Environment Management Plan
i. Assessment of ground level
concentration of pollutants from the
stack emission based on site-specific
meteorological features. In case
the project is located on a hilly
terrain, the AQIP Modelling shall
be done using inputs of the
specific terrain characteristics for
determining the potential impacts of
the project on the AAQ. Cumulative
impact of all sources of emissions
(including transportation) on the
AAQ of the area shall be assessed.
Details of the model used and the
input data used for modelling shall
also be provided. The air quality
contours shall be plotted on a
location map showing the location
of project site, habitation nearby,
sensitive receptors, if any.
The incremental ground level concentration of
pollutants from the stack emissions based on
site-specific meteorological features has been
predicted via computation done through
mathematical modeling and incorporated in
this EIA/EMP Report.
The project site is not located on a hilly terrain.
Impact of all the sources of emissions on the
AAQ of the area was assessed. Details of the
same along with details of the model used and
the input data used for modeling have been
incorporated in this EIA/EMP Report.
Isopleths showing air quality contours plotted
on location map have also been incorporated in
this EIA/EMP Report.
Chapter - 4,
Section 4.4.1 to
4.4.1.9, Page no.
103 - 109
Chapter - 4, Figure
4.1, 4.2, 4.3, Page
no. 107 - 109
ii. Water Quality modeling - in case of
discharge in water body
No wastewater will be discharged outside the
premises from the Proposed Project.
Same has been shown in water balance
diagram given in this EIA/EMP Report.
Therefore, water quality modeling study is not
required.
Chapter - 2, Figure
2.8.2, Page no. 44
iii. Impact of the transport of the raw
materials and end products on the
There will be no major impact of the transport
of the raw materials and end products on the
Chapter - 4,
Section 4.11, Page
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 19 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
surrounding environment hall be
assessed and provided. In this
regard, options for transport of raw
materials and finished products and
wastes (large quantities) by rail or
rail-cum road transport or conveyor-
cum-rail transport shall be examined.
surrounding environment due to Proposed
Project as proper mitigation measures will be
adopted.
Details reg. impact of the transport of the raw
materials and end products on the surrounding
environment has been assessed. Details reg.
the same has been incorporated in this EIA /
EMP Report.
no. 115 - 124
iv. A note on treatment of wastewater
from different plant operations,
extent recycled and reused for
different purposes shall be included.
Complete scheme of effluent
treatment. Characteristics of
untreated and treated effluent to
meet the prescribed standards of
discharge under E(P) Rules.
Wastewater generated from the plant
process will be treated in three stage ETP
(100 KLD) followed by R.O. for recycling of
treated waste water & R.O. reject shall be
disposed through MEE. Domestic waste
water generated from plant will be disposed
off through septic tank and soak pit.
Details of the same have been incorporated
in this EIA/EMP Report.
Details regarding treatment of wastewater
from different plant operations, extent of
recycled and reused treated waste water for
different purposes have been incorporated
in the EIA/EMP Report
Characteristics of untreated and treated
effluent are also included in the EIA/EMP
Report.
Chapter - 2,
Section 2.8.2, Page
no. 44 - 46
v. Details of stack emission and action
plan for control of emissions to meet
standards.
The proposed Stack emission details have been
incorporated in this EIA/EMP Report.
Efficient Air Pollution Control Equipment
(APCE) will be installed for control of emissions
levels within the prescribed limit.
Details of the same have been incorporated in
this EIA/EMP Report.
Chapter - 4, Table -
4.1, Page no. 104
Chapter - 10, Table
10.1, Page no. 181
vi. Measures for fugitive emission
control
Measures for control of fugitive emission have
been incorporated in this EIA/EMP Report.
Chapter - 10,
Section 10.3.2,
Page no. 181-182
vii. Details of hazardous waste
generation and their storage,
utilization and management. Copies
Details regarding hazardous waste generation,
and their storage / utilization /
management/disposal have been given in this
Chapter - 2,
Section 2.11.4,
Page no. 50
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 20 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
of MOU regarding utilization of
solid and hazardous waste in
cement plant shall also be
included. EMP shall include the
concept of waste-minimization,
recycle/reuse/recover techniques,
Energy conservation, and natural
resource conservation.
EIA/EMP Report.
Company will explore the feasibility of co
processing of hazardous waste generated from
the project in cement plants. MOU will be
signed with the respective cement industries
prior to commencement of the proposed
project as per requirement.
Concept of waste - minimization, recycle/ reuse
/ recover techniques, Energy Conservation and
natural resource conservation has been
included in the EMP and details reg. the same
have been incorporated in this EIA/EMP Report.
Chapter - 10,
Section 10.4 &
10.5, Page no. 186-
183
viii. Proper utilization of fly ash shall be
ensured as per Fly Ash Notification,
2009. A detailed plan of action shall
be provided.
Fly ash generated from the boiler will be sent
to brick manufacturers.
Chapter - 2,
Section 2.11.4,
Page no. 50
ix. Action plan for the green belt
development plan in 33 % area i.e.
land with not less than 1,500 trees
per ha. Giving details of species,
width of plantation, planning
schedule etc. shall be included. The
green belt shall be around the
project boundary and a scheme for
greening of the roads used for the
project shall also be incorporated.
Total project area is 1.00 ha. Approx. 0.33 ha
(~33% of the total project area) will be
developed under greenbelt / plantation.
Action Plan for greenbelt development along
with details of species, width of plantation has
been incorporated in this EIA / EMP Report.
Chapter - 10,
Section 10.6.3,
Page no. 185
x. Action plan for rainwater
harvesting measures at plant site
shall be submitted to harvest
rainwater from the roof tops and
storm water drains to recharge the
ground water and also to use for the
various activities at the project site
to conserve fresh water and reduce
the water requirement from other
sources.
Action plan for rainwater harvesting measures
at proposed site has been prepared and details
of the same have been given in Hydro-
geological Report incorporated in this EIA / EMP
Report.
Chapter - 7,
Section 7.3.12,
Page no. 150-159
xi. Total capital cost and recurring
cost/annum for environmental
Cost for Environmental Protection Measures:
o Capital Cost: Rs. 1.5 Crore
Chapter - 10,
Section 10.9, Page
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 21 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
pollution control measures shall be
included.
o Recurring Cost: Rs. 35Lacs/annum.
Detailed breakup of cost has been included in
this EIA/EMP report.
no. 194
xii. Action plan for post-project
environmental monitoring shall be
submitted.
Action plan for post-project environmental
monitoring has been incorporated in this
EIA/EMP report.
Chapter - 6,
Section 6.2.5, Page
no. 131-132
xiii. Onsite and Offsite Disaster (natural
and Man-made) Preparedness and
Emergency Management Plan
including Risk Assessment and
damage control. Disaster
management plan should be linked
with District Disaster Management
Plan.
Onsite and Offsite Disaster (natural and Man-
made) Preparedness and Emergency
Management Plan including Risk Assessment
and damage control have been incorporated in
this EIA/EMP Report.
Risk assessment modeling for major hazardous
material has been carried out using ALOHA.
Details regarding the same have been
incorporated in this EIA/EMP Report.
Chapter - 7,
Section 7.4.4,
Page no. 165 – 173
Annexure 10
8) Occupational health
i. Plan and fund allocation to ensure
the occupational health & safety of
all contract and casual workers
Plan and fund allocation to ensure the
occupational health and safety of all contract
and casual workers have been incorporated in
this EIA/EMP Report.
Chapter - 10, Table
– 10.7, Page no.
194
ii. Details of exposure specific health
status evaluation of worker. If the
workers' health is being evaluated
by pre-designed format, chest x rays,
Audiometry, Spirometry, Vision
testing (Far & Near vision, colour
vision and any other ocular defect)
ECG, during pre-placement and
periodical examinations give the
details of the same. Details
regarding last month analyzed data
of above mentioned parameters as
per age, sex, duration of exposure
and department wise.
This is a proposed project. Details regarding
Occupational Health & Safety to be adopted in
proposed project have been incorporated in
this EIA/EMP Report.
Chapter - 10,
Section 10.7, Page
no 18
iii. Details of existing Occupational &
Safety Hazards. What are the
exposure levels of hazards and
whether they are within Permissible
Not applicable; as this is a proposed project. -
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 22 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
Exposure level (PEL). If these are not
within PEL, what measures the
company has adopted to keep them
within PEL so that health of the
workers can be preserved,
iv. Annual report of health status of
workers with special reference to
Occupational Health and Safety.
Not applicable; as this is a proposed project. -
9) Corporate Environment Policy
i. Does the company have a well laid
down Environment Policy
approved by its Board of
Directors? If so, it may be detailed in
the EIA report.
Yes, the company has a laid down Environment
Policy approved by its Board of Directors.
Corporate Environment Policy of the company
has been enclosed as Annexure – 6 along with
this EIA / EMP Report.
Annexure -6
ii. Does the Environment Policy
prescribe for standard operating
process / procedures to bring into
focus any infringement / deviation /
violation of the environmental or
forest norms / conditions? If so, it
may be detailed in the EIA.
Yes, the Environment Policy prescribes for
standard operating process to implement the
environmental standards.
iii. What is the hierarchical system or
Administrative order of the
company to deal with the
environmental issues and for
ensuring compliance with the
environmental clearance
conditions? Details of this system
may be given.
The hierarchical system or Administrative order
of the company to deal with the environmental
issues and for ensuring compliance with the
environmental clearance conditions is given in
the Corporate Environment Policy.
iv. Does the company have system of
reporting of non-compliances /
violations of environmental norms
to the Board of Directors of the
company and / or shareholders or
stakeholders at large? This reporting
mechanism shall be detailed in the
EIA report.
Yes, the company has system of reporting of
non-compliances / violations of environmental
norms to the Board of Directors of the
company.
The same has been incorporated under roles &
responsibilities of Corporate Environment
Policy.
10) Details regarding infrastructure Details regarding infrastructure facilities to be Chapter - 2,
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 23 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
facilities such as sanitation, fuel,
restroom etc. to be provided to the
labour force during construction as
well as to the casual workers
including truck drivers during
operation phase.
provided to the labour force during
construction as well as to the casual workers
including truck drivers during operation phase
have been incorporated in this EIA/EMP Report.
Section 2.10, Page
no. 49
11) Enterprise Social Commitment (ESC)
i. Adequate funds (at least 2.5 % of the
project cost) shall be earmarked
towards the Enterprise Social
Commitment based on Public
Hearing issues and item-wise details
along with time bound action plan
shall be included. Socio-economic
development activities need to be
elaborated upon.
As per OM dated 01st May, 2018, company has
proposed to spend Rs. 40.50 Lacs under CER /
ESC activities in phased manner in next 5 years
under various sectors. The action plan has been
prepared based on need assessment. Detailed
action plan for the activities along with the
budgetary allocation incorporated in this
EIA/EMP Report.
Chapter -8, Table
8.1,
Page no. 175
12) Any litigation pending against the
project and/or any direction/order
passed by any Court of Law against
the project, if so, details thereof
shall also be included. Has the unit
received any notice under the
Section 5 of Environment
(Protection) Act, 1986 or relevant
Sections of Air and Water Acts? If so,
details thereof and compliance/ATR
to the notice(s) and present status
of the case.
No litigation is pending against the project
and/or any direction/order passed by any Court
of Law against the project.
The unit has not received any notice under the
Section 5 of Environment (Protection) Act,
1986 or relevant Sections of Air and Water
Acts.
-
13) 'A tabular chart with index for point
wise compliance of above TOR.
Point-wise compliance of the ToRs has been
given in the tabular form.
-
B. SPECIFIC TERMS OF REFERENCE FOR EIA STUDIES FOR SYNTHETIC ORGANIC CHEMICALS INDUSTRY (DYES
& DYE INTERMEDIATES; BULK DRUGS AND INTERMEDIATES EXCLUDING DRUG FORMULATIONS;
SYNTHETIC RUBBERS; BASIC ORGANIC CHEMICALS, OTHER SYNTHETIC ORGANIC CHEMICALS AND
CHEMICAL INTERMEDIATES)
1. Details on solvents to be used,
measures for solvent recovery and
for emissions control.
Solvent that will be generated during the
project will be sent to authorized recyclers for
further treatment process.
Details on solvents to be used have been
Chapter 2, Section
2.7.2, Page no. 43
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 24 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
incorporated in this EIA/EMP Report.
2. Details of process emissions from
the proposed unit and its
arrangement to control.
Details of process emissions from the proposed
unit and its arrangement to control have been
incorporated in this EIA/ EMP Report.
Chapter - 2,
Section 2.11.1, Page
no. 49
3. Ambient air quality data should
include VOC, other process-specific
pollutants* like NH3*, chlorine*,
HCl*, HBr*, H2S*, HF*,etc.,(*-as
applicable)
Ambient air quality data for PM10, PM2.5, SO2,
NOX, CO and PAH has been monitored and
incorporated in this EIA/EMP Report.
No parameters, other than the above, are
relevant for the Proposed Project.
Chapter 3,
Section 3.5.6 ,
Page no. 66-70
4. Work zone monitoring
arrangements for hazardous
chemicals.
Hazardous chemicals and other waste will be
handled and monitored as per Hazardous
Waste (Management & Trans-boundary
Movement) Rules, 2016
-
5. Detailed effluent treatment scheme
including segregation of effluent
streams for units adopting 'Zero'
liquid discharge.
Detailed effluent treatment scheme including
segregation of effluent streams for units
adopting “Zero” liquid discharge has been
incorporated in this EIA/EMP Report.
Chapter 4, Section
4.6, Page No. 113
6. Action plan for odour control to be
submitted.
Action Plan for odour control has been
incorporated in this EIA/EMP Report.
Chapter 2,
Section 2.11.2,
Page. 50
7. A copy of the Memorandum of
Understanding signed with cement
manufacturers indicating clearly that
they co-process organic
solid/hazardous waste generated.
Company will explore the feasibility of co
processing of hazardous waste generated from
the project in cement plants. MOU will be
signed with the respective cement industries
prior to commencement of the proposed
project as per requirement.
-
8. Authorization/Membership for the
disposal of liquid effluent in CETP
and solid/hazardous waste in TSDF, if
any.
Not Applicable for the disposal of liquid
effluent; as the liquid effluent will be first
treated in ETP installed in the premises and
treated water will then be used in the process
and partially will be diverted to MEE.
Letter regarding Authorization/Membership for
the disposal of solid/hazardous waste in TSDF
enclosed as Annexure – 7 along with this EIA /
EMP Report.
-
Annexure - 7
9. Action plan for utilization of
MEE/dryers salts.
Action plan for utilization of MEE/dryers salts
has been incorporated in this EIA/EMP Report.
Chapter 2,
Section 2.11.4,
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month &Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Point-wise Compliance of ToR
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 25 J.M. Environet Pvt. Ltd.
ToR Point
No.ToR Point Compliance
Reference in Final
EIA/EMP Report
Page. 49
10. Material Safety Data Sheet for all the
Chemicals are being used/will be
used.
Material Safety Data Sheet for all the Chemicals
will be used enclosed as Annexure – 8 along
with this EIA / EMP Report.
Annexure - 8
11. Authorization/Membership for the
disposal of solid/hazardous waste in
TSDF.
Letter for Authorization/Membership for the
disposal of solid/hazardous waste in TSDF
enclosed as Annexure – 7 along with this EIA /
EMP Report.
Annexure - 7
12. Details of incinerator if to be
installed.
Not Applicable -
13. Risk assessment for storage and
handling of hazardous
chemicals/solvents. Action plan for
handling & safety system to be
incorporated.
Risk Assessment for storage and handling of
hazardous chemical/solvents and Action plan
for handling & safety system has been
incorporated in the EIA/EMP Report.
Chapter 7, Section
7.4.1 to 7.4.4, Page
no. 159-165
14. Arrangements for ensuring health
and safety of workers engaged in
handling of toxic materials.
SOP will be implemented for safe handling and
operation. Required PPEs will be provided to
the employees for safe practice and training
will be provided periodically to all the workers.
The details have been incorporated in the EIA/
EMP report.
Chapter 7, Section
7.4.3, Page no.
159-165
EXECUTIVE SUMMARY
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. I J.M. Environet Pvt. Ltd.
EXECUTIVE SUMMARY
1.0 PROJECT NAME AND LOCATION
1.1 Introduction
M/s. Krishnum Dye & Intermediate Pvt. Ltd. is a private Project Proponent and Proposed to set up
a Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All
colours) - 100 MT/Month, Coumarine Dyes (All colours) - 25 MT/Month & Methine Dyes (All
colours) - 25 MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District -
Churu (Rajasthan).
As per EIA Notification dated 14th Sept., 2006, as amended from time to time; the Project falls
under Category “A”, Project or Activity ‘5 (f)’.
Application (Form-1/ToR and Pre-Feasibility Report) for obtaining Environmental Clearance for this
Proposed Project was submitted to on MoEFCC, New Delhi on 11th April, 2018
ToR Letter was issued by MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I) dated
18th May, 2018.
1.2 Brief Description of the Project
Brief description about the Project is given in Table - 1.
Table - 1Brief Description of the Project
S. No. PARTICULARS DETAILSA. Nature of the Project Proposed Project (Manufacturing of Dye & Intermediates)
B. Size of the Project
Total Capacity - 150 MT/Month (Crude) Disperse Azo Dyes (All colours) - 100 MT/Month Coumarine Dyes (All colours) - 25 MT/Month Methine Dyes (All colours) - 25 MT/Month
C. Location Details1. Land Area 1.0 Ha
2. Nature of the landConverted for Industrial use by SDM, Churu vide Letter numberLC/SDC/Revenue/2016/6157 dated 26th September 2016.
3. Khasara No. 670/5214. Revenue Village Untwalia5. Tehsil Churu6. District Churu7. State Rajasthan
D. Geographical Extent of the Plant Site1. Latitude 28° 14' 30.83" N to 28° 14' 36.09" N2. Longitude 75° 0' 08.89" E to 75° 0' 13.87" E3. Toposheet No. 44P/13, 44P/14, 44L/15 & 44L/16E. Area Details1. Total Project area 10000.00 Sq. m. (1 ha.) -Private land
2. Greenbelt / Plantation areaAbout 33% of the total Project area will be covered under green belt/plantation.
F. Environmental Setting Details (with approximate aerial distance and direction from the Project site)1. Nearest Town/Village Untwalia (~2.0 Km in SE direction)
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. II J.M. Environet Pvt. Ltd.
S. No. PARTICULARS DETAILS2. Nearest City Churu (~5.0 Km in NW direction)
3. Nearest National / State Highway SH-37 ( ~3.5 km in NE direction) NH-65 (~5.0 km in West direction)
4. Nearest Railway station Churu Railway Station (~6.0 Km in NW direction) Mahansar Railway Station (~5.5 Km in SE direction)
5. Nearest Airport Sanganer International Airport, Jaipur (~175 km in SE direction)
6.
National Parks, WildlifeSanctuaries, Biosphere Reserves,Reserve / Protected Forests within10 km radius
Jod Bir PF (~5.0 Km in West direction)
7. Water Bodies within 10 km radius Pithrana Johra (~0.3 Km in NE direction)8. Seismic Zone Zone – II [as per IS 1893 (Part-I) :2002]
G. Cost Details
1. Total Cost of the Project Rs. 20.21 Crores
2.Cost for Environmental ProtectionMeasures
Capital Cost - Rs. 150 Lacs Recurring Cost - Rs. 35 Lacs/annum
Source: Pre-Feasibility Report
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. III J.M. Environet Pvt. Ltd.
1.3 Location Map
Figure -1: Location Map
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. IV J.M. Environet Pvt. Ltd.
2.0 PRODUCTS AND CAPACITIES
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. is planning to set up a Proposed Dyes &
Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) -
100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25
MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu
(Rajasthan).
Details of the Products and production capacities are as given in Tables 2 & 3:
Table - 2Proposed Products & Production Capacities
Product Details CAPACITY (MT/Month)Disperse Azo Dyes (All colours) 100Coumarin Dyes (All colours) 25Methine Dyes (All colours) 25Total Capacity 150 MT/Month (Crude)
Source: Pre-Feasibility ReportTable - 3
Details list of Products with Production CapacitiesS. NO. PRODUCT NAME CAPACITY (MT/MONTH)
A. DISPERSE DYES 100A1. HCl Based Disperse Dyes1. Yellow 792. Yellow SGL3. Yellow 1144. Yellow 345. Yellow 1196. Yellow 687. Red 2788. Yellow M7G9. Yellow 24710. Yellow 24811. Yellow 24912. Yellow 23513. Orange 25 (Orange RL)14. Red 7415. Black 29616. Black 117. Orange 28818. Orange 2519. Red 54 ( Scarlet RR)20. Yellow 22121. Orange 44 ( Orange 3R 150)
A2. NSA Based Disperse Dyes22. Navy Blue 79.123. Navy Blue 79.224. Navy Blue 18325. Navy Blue 183.1
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. V J.M. Environet Pvt. Ltd.
S. NO. PRODUCT NAME CAPACITY (MT/MONTH)26. Blue 29127. Blue 4R28. Blue 6GEF29. Blue 4RB30. Blue 4GEF31. Red BS (R152)32. Scarlet GS (R153)33. Red -XF2R34. Red 31135. Yellow Brown XF (YBXF)36. Brown XF (BrXF)37. Navy XF2R38. Navy XF2G39. Brown 37840. Brown 16541. Brown 165.142. Orange 6143. Orange 3044. Scarlet 3R C. I. Red 5045. Scarlet 3R C. I. Red 5446. Blue 37347. Red 202
A3. Solution based Disperse Dyes48. Blue GSL - CI Blue 16549. Blue DBR - CI Blue 36650. Red F3BS - CI Red 34351. Red F3BST - CI Red 343.152. Red F3BST - CI Red 343.253. Blue WW2GS - CI Blue 37854. Blue GRL - CI Blue 165.1B. COUMARINE DYES 2555. Fluorescent Yellow 8GF - CI Disperse 8256. Fluorescent Yellow 10GF - CI Disperse 18457. Fluorescent Yellow 10GN - CI Disperse 232/184.1C. METHINE DYES 2558. Brilliant Blue SR - CI Disperse Blue 354
Source: Pre-Feasibility Report3.0 MAJOR REQUIREMENTS FOR PROPOSED PROJECT
3.1 Raw Material Requirement
Major raw material required for Dyes & Intermediates manufacturing Project are Acetic acid,
Aniline Derivatives, Benzoyl Chloride, Bromine etc.
Details regarding quantity of raw material required, their source along with distances and mode of
transportation are given in Table - 4.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. VI J.M. Environet Pvt. Ltd.
Table - 4Raw Material Requirement
S.No.
Name of Raw MaterialCAS
NumberQuantity(Tons)/Month
SourceApprox. Distance &
Mode ofTransportation
1. Acetic acid 64-19-17 10 Bharuch 950 Km/ Road2. Aniline Derivatives - 40 Vapi 1100 Km/ Road3. Benzoyl Chloride 98-88-4 5 Khambhat 900 Km/ Road4. Bromine 7726-95-6 5 Ankleshwar 950 Km/ Road5. Caustic Flakes 1310-73-2 15 Jaipur 200 Km/ Road6. Cuprous Cyanide 544-92-3 5 Baroda 850 Km/ Road7. Dimethyl Sulfate 77-78-1 10 Ankleshwar 950 Km/ Road8. Dimethylformamide (DMF) (Solvent) 68-12-2 25 Mumbai 1300 Km/ Road9. Ethyl Cyano Acetate 105-56-6 6 Mumbai 1300 Km/ Road10. Hydrochloric Acid 7647-01-0 30 Jaipur 200 Km/ Road11. Lime 1305-62-0 5 Sardarsahar 50 Km/ Road12. Malononitrile 109-77-3 5 Mumbai 1300 Km/ Road13. Methanol (Solvent) 67-56-1 20 Baroda 850 Km/ Road14. Phosphorus Oxy Chloride 10025-87-3 7.5 Vapi 1100 Km/ Road15. Soda Ash 497-19-8 20 Jaipur 200 Km/ Road16. Sodium Chloride 7647-14-5 5 Jaipur 200 Km/ Road17. Sodium Cyanide 143-33-9 3 Baroda 850 Km/ Road18. Sodium Nitrite 7632-00-0 5 Baroda 850 Km/ Road19. Sulfamic acid 5329-14-6 3 Jaipur 200 Km/ Road20. Sulphuric Acid 7664-93-9 40 Jaipur 200 Km/ Road21. Zinc Cyanide 557-21-1 6 Baroda 850 Km/ Road22. Meta- Toluidine 108-44-1 6 Vapi 1100 Km/ Road23. Pera –Toluidine 106-49-0 6 Vapi 1100 Km/ Road24. ParaNitroAniline Derivatives - 35 Vapi 1100 Km/ Road25. Pepridine 110-89-4 0.05 Mumbai 1300 Km/ Road26. Ferrous Sulphate 7782-63-0 1 Baroda 850 Km/ Road27. Ammonium Chloride 12125-02-9 3.5 Mumbai 1300 Km/ Road28. Sodium bicarbonate 144-55-8 20 Mumbai 1300 Km/ RoadSource: Pre-feasibility Report3.2 Fuel Requirement
Details regarding quantity of fuel required, their source along with distance and mode of
transportation for Proposed Project are given in Table - 5.
Table - 5Fuel Requirement
S. No. NameQuantity
SourceApprox. Distance & Mode
of Transportation
1. Coal (for Boiler) 10 TPDImported coal by local
supplier (Jaipur)200 Km/ Road
2.Diesel (for D.G. Set)* 80 Lit/ Hr Local Supplier (Churu) 9 Km/ Road
Source: Pre-feasibility Report*In case of emergency
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. VII J.M. Environet Pvt. Ltd.
3.3 Power Requirement
The maximum power demand for the Proposed Project has been estimated as about 500 KVA. The
power requirement is proposed to be sourced from Jodhpur Vidhyut Vitran Nigam Limited
(JDVVNL). However, in case of emergency & to meet the power requirement, 2 nos. of DG Sets of
125 KVA Capacity are also proposed.
3.4 Steam Requirement
One Steam Boiler (Capacities 5TPH) is proposed to cater steam requirement.
The boiler is designed to be operated for Steam generation of 5TPH and 10.54 Kg/cm2pressure.
Steam Utilization
Steam utilization is given in Table - 6.
Table - 6Steam Requirement
S. No. Purpose Steam Utilization (kg/hr)1 Disperse Dye manufacturing process 29002 Coumarin Dyes manufacturing process 9003 Methine Dyes manufacturing process 8604 Evaporator (MEE) 340
Total 5,0003.5 Water Requirement
The total water requirement for the Proposed Project has been estimated as 117.8 KLD; out of
which, 34.8 KLD will be freshwater, 61 KLD will be Recycled Water and 22 KLD in the form of Ice.
Freshwater will be sourced from Ground Water after getting approval from CGWA or other
outside sources/local suppliers. Break-up of the water requirement is given in Table – 7.
Table - 7Break- up of Water Requirement
PurposeRequirement
(KLD)Source
Fresh Water 34.8 Ground water/local suppliersRecycled water 61 From ETP/ROWater in the form of Ice 22 Local suppliersTotal 117.8 -
Source: PFR/DPRApproval of permission for ground water withdrawal (34.8 KLD) from CGWA is under process,
submitted application on 14th December, 2018. The same is under process and latest
correspondence status has been enclosed as Annexure - 1 along with this EIA/EMP Report.
3.6 Manpower Requirement
The total manpower requirement for the Proposed Project will be around 154 persons.
Source: Regular - Nearby Villages / Area / Outside and Contractual - Nearby Villages / Area.
Details reg. manpower requirement is given in Table - 8.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. VIII J.M. Environet Pvt. Ltd.
Table - 8Manpower Requirement
S. No. Phase Employment Type No. Source1. Construction Phase Permanent employment 5
Nearby Villages / Area / OutsideTemporary employment 50
2. Operation Phase Permanent employment 40
Temporary employment 59
Total 154Source: Pre-feasibility Report/DPR
4.0 Manufacturing Process
General manufacturing processes for different types of dyes that are proposed are given as under.
4.1 Disperse Dyes
A. HCl based Dispersed Dyes
1.1 Diazotization is carried by reacting Primary Amine with Sodium Nitrite in presence of HCl (30%)
i.e. acidic media at low temperature (below 50C) to give Diazonium salt.
1.2 pH and volume of Diazonium salt is adjusted with the help of Sulphamic Acid and water.
1.3 Diazonium salt is coupled with Tertiary Amine at low temperature (below 50C) and stirred for
10-12 hours so as to complete the isolation of the product mass - Crude Azo Dye (HCl Based).
1.4 Acidic fume emissions are taken to Alkali scrubber for scrubbing with Caustic Soda Liquor (20%
in the scrubber).
1.5 The pH of the product mass is adjusted with the help of Caustic at low temperature (below
50C).
1.6 Volume of pH adjusted product mass is increased with the help of water (recycled water) and
stirring for 10-12 hours.
1.7 The total mass is taken for filtration and washing with water till pH of the final product is
obtained to 6.5.
B. NSA based Dispersed Dyes
1.1 Nitrosyl sulphuric acid is obtained by reacting Sodium Nitrite with Sulphuric acid at low
temperature (jacketed cooling by brine).
1.2 Diazotization is carried by reacting Primary Amine with Nitrosil Sulphuric Acid at low
temperature (below 50C) to give Diazonium salt.
1.3 pH and volume of Diazonium salt is adjusted with the help of Sulfamic Acid and water.
1.4 Diazonium salt is coupled with Tertiary Amine at low temperature (below 50C) and stirred for
10-12 hours so as to complete the isolation of the product mass - Crude Azo Dye (NSA based)
1.5 Acidic fume emissions are taken to Alkali scrubber for scrubbing with Sodium Hydroxide.
1.6 The pH of the product mass is adjusted with the help of Caustic at low temperature (below
50C).
1.7 Volume of pH adjusted product mass is increased with the help of water (recycled water) and
stirring for 10-12 hours.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. IX J.M. Environet Pvt. Ltd.
1.8 The total mass is taken for filtration and washing with water till pH of the final product is
obtained to 6.5.
C. Solution based Dispersed Dyes
1.1 A solution of DMF and the metal cyanide is prepared.
1.2 Then Mono Azo Dye is added and vessel is closed.
1.3 The vessel is heated slowly and a temperature of 100°C is maintained till completion of the
reaction followed by cooling of the reaction mixture upto a temperature of 40°C and
Methanol is added.
1.4 After Isolation the material is filtered and washed with water.
1.5 A reslurry is prepared in 10% Ammonia Solution
1.6 Reslurry is filtered and washed till neutral PH.
1.7 Mother Liquor is sent to authorized recovery plant.
1.8 The final product is obtained as crude dye.
4.2 Coumarin Dyes
Coumarin dyes are prepared by condensation of 2 - hydroxy-4, 4'- dialkyl aminobenzaldehyde with
hetary1 acetonitrile in a suitable solvent using catalyst at 20 degree C -120 degree C and 0-3 kg/cm2
pressure. Further condensation with Malonodinitrile result in Benzopyran dye.
4.3 Methine Dyes
1.1 Esters having active Methine group is cyclized with suitable derivatives at 30 - 120 degree C
and 0-3 kg/cm2 pressure to get cyclized active Methine derivative.
1.2 Tertiary amines are formylated by Vilsmeier reaction to get formyl derivative.
1.3 To manufacture Methine dye, cyclized active Methine derivative and formyl derivative are
mixed in a suitable solvent at 10- 100 degree c and at 0-2 kg/cm2 pressure with or without a
catalyst.
1.4 Methine dye is isolated and collected by filtration.
1.5 Filtered wet cake is washed with water till neutral pH.
1.6 Then aired well and dumped to get crude Methine disperse dye.
5.0 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES
Anticipated environmental impacts due to Proposed Project along with mitigation measures are
given in Table - 9:
Table - 9Anticipated Environmental Impacts and Mitigation Measures
Discipline Anticipated Impact Mitigation MeasuresConstruction Phase
Air Increase in PM (dust) concentration due toLeveling activity and Heavy vehicularmovement
Sprinkling of water in the construction area and onunpaved roads
Proper maintenance of vehicles Use of vehicles having valid PUC Certificate.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. X J.M. Environet Pvt. Ltd.
Noise Increase in noise level due to ConstructionEquipment, vehicles and constructionactivities.
Construction equipments will be kept in goodcondition to keep the noise level within prescribednorms (75 db (A) during day time and 70 db(A) duringnight time).
Workers will be provided necessary protectiveequipments e.g. ear plugs, earmuffs
Water Slight increase in suspended solids in run-off water due to loosen soil atconstruction site
Adequate drainage system with provision of screenswith runoff water during construction phase
Operation Phase
Air Increase in concentration of ParticulateMatter Emissions, SO2, NOx
Installation of adequate pollution control equipmentlike Cyclone, Multi-cyclone, Bag Filter, Alkali scrubberetc.
Stack of adequate height with boiler (30 metersabove ground) and with D.G. Set (2.23 meters aboveroof level). Adequate vent heights (11 meters).
Concreted roads inside the Project premises tominimise fugitive emissions.
Water sprinkling to reduce the dust/PM emissionlevel.
Green belt development in 33% area of the premises. Efficient operation and maintenance of process
plant/boiler to minimize emissions Dilution of odourant Covered storage facilities for raw material and
product. Closed transfer operations by pumps and pipeline CPCB guidelines will be compiled. Periodic monitoring of stack emissions and ambient
air quality to confirm the compliance of theprescribed standards.
Noise Increase in noise level within the Projectarea
Installation of equipments conforming to theoccupational noise levels prescribed by regulatoryagencies/authority.
Provision of Earmuffs/ Earplugs to persons working inhigh noise zone or near to high noise generatingequipments.
Insulated enclosures/ acoustic enclosure with D.G. Set/equipment generating high noise.
Development of greenbelt/plantation to preventnoise outside the premises.
Periodic monitoring of noise levels to confirm thecompliance of the prescribed standards.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XI J.M. Environet Pvt. Ltd.
Water Generation of waste water Process effluent will be treated in Tertiary levelEffluent Treatment Plant having capacity of 100 KLDfollowed by three stage R.O. and permeate of R.O.shall be reused in process. Rejects of R.O. plant shallbe sent to MEE. The condensate water from MEE willbe recycled. The salt from MEE will be sent to TSDF.
Zero Liquid Discharge (ZLD) shall be achieved andmaintained.
Septic tanks followed by soak pits for treatment anddisposal of domestic waste water.
Periodic monitoring of quality of treated water toconfirm the compliance of the prescribed standards.
Soil Degradation of soil quality due to settlingof air borne dust (PM)
Strict prohibition on disposal of any material/ wastematerial on soil within or outside the premises.
No discharge of any waste water on soil within oroutside the premises by maintaining ZLD.
Installation and operation of efficient air pollutioncontrol equipments for control of fugitive/stackemissions so as to prevent possible settlement of PMon soil.
Soil samples will be collected periodically and soilquality will be tested.
6.0 CAPITAL COST OF PROJECT AND TIME OF IMPLEMENTATION
Total Cost of the Project: Rs. 20.21 Crores
The construction work will be started after getting Environmental Clearance from the MoEFCC,
New Delhi, till then no civil work is to be commenced except for boundary wall.
A. Proposed Schedule for Approval:
Environment Clearance from MoEFCC, New Delhi: By May, 2020
Consent to Establish from RSPCB: Approx. 3 months after obtaining EC.
B. Proposed Schedule for Implementation:
Implementation schedule for Proposed Project is approx. 12 months; detail of which is
given in below:
Table - 10Proposed Schedule for Implementation of Project
S. No. Work ImplementationTotal Time to
be takenMonths
1 2 3 4 5 6 7 8 9 10 11 121. Construction Work 6 Months2. Machinery Installation 5 Months3. Recruitment Process 2 Months4. Commissioning 2 Months5. Operation and Functions 2 Months
Note: Zero Date will start after obtaining all statutory Clearances.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XII J.M. Environet Pvt. Ltd.
7.0 SITE SELECTED FOR THE PROJECT
The site selection for the Proposed Project by the Project Proponent has been taken into
consideration keeping in mind following mentioned factors:
Land availability is ensured and already in possession.
Land use stands converted for Industrial purpose.
Easy availability of raw material from nearby local markets.
Easy availability of textile manufacturing markets nearby in Jaipur, Jodhpur & Bhilwara for
the product dyes.
Availability of skilled and semi skilled manpower from nearby areas and Churu.
Nearness to SH-37 (~3.5 Km in NE direction) makes it easier to transport raw materials &
final product to market.
There are no major industries in the study area and thus establishment of one would
promote socio-economic development of the area.
8.0 PRESENTATION OF RESULTS
8.1 Presentation of Results (Air, Noise, Water and Soil)
Baseline study of the study area was conducted during Summer Season (March to May, 2018).
Ambient air quality monitoring has been carried out at 8 stations in the study area on 24 hourly
basis. The concentration of PM2.5 ranges between 24.9 to 43.8 g/m3, PM10 ranges between 56.8
to 87.4 g/m3, SO2 ranges between 5.7 to 14.2 g/m3 and NO2 ranges between 10.2 to 25.2 g/m3.
The concentrations of CO and PAHs were found to be in range of 0.5 to 1.04 mg/m3 and 0.1 to 0.38
ng/m3 respectively. Presently, all the monitored parameters in Ambient Air are within the limits of
Ambient Air Quality Standards prescribed by regulatory authority.
Ambient noise levels were measured at 8 locations around Project site. Noise levels varies from
48.9 to 63.4 Leq dB (A) during day time and from 39.1 to 53.8 Leq dB (A) during night time.
Presently, all the monitored parameters in noise level are within the limits of Ambient Air Noise
Level prescribed by regulatory authority.
The ground water analysis for all the 8 sampling stations shows that pH of the water samples
ranged from 7.56 to 7.82 indicating slightly alkaline to alkaline nature. The colour and turbidity
were BDL, and odour and taste were agreeable at all sampling locations. The values of total
hardness (164.6 to 396.4 mg/l), alkalinity (351.2 to 569.4 mg/l) and total dissolved solids (1083 to
1716 mg/l); maximum hardness & dissolved solid were found in the sample of Churu.
Soil monitoring was carried out at 8 locations and the analysis results show that soil is neutral to
slightly alkaline in nature. pH value ranging from 7.7 to 8.0 with organic matter from 0.51% to
0.76%. Soil texture is Sandy Loam. Calcium is found to be 763.5 to 1017.8 mg/kg, whereas the
Potassium is found to be 168.3 to 187.2 kg/ha.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XIII J.M. Environet Pvt. Ltd.
8.2 Biological Environment
Flora: Most common species found in the area are Dalbergia sissoo (Shisham), Ficus religiosa
(pipal), Phoenix sylvestris (khajoor), Datura forex (Dhatura), Prosopis cineraria (khejri), Azadirachta
indica (Neem),Calotropis procera (Aak), Ziziphus jujuba (Ber), Ocimum sanctum (Tulsi) etc.
Fauna: Commonly found species in the study area are Semnopithecus entellus (Commom Langur),
Boselaphus tragocamelus (Nilgai), Cervus unicolor (Sambar), Rattus rattus ((house rat), Vulpes
bengalensis (Common Fox), Canis aureus (Jackal), Naja naja (Indian cobra), Hemidectilus flavivrdis
(House Lizard), Duttaphrynus melanostictus (Common Indian Toad) etc.
No Schedule - I species were found within 10 km radius of the study area.
8.3 Socio-Economic Environment
The population as per 2011 Census records is 37342 (for 10 km radius buffer zone). Scheduled Caste
population of the study area (10 km) is 8439 and Scheduled Tribe is 298. Percentage of literacy is
69.18% and total no. of household in the area is 6458.
9.0 PROJECT BENEFITS
The Proposed Project will help to meet the growing demand of Dyes & Dye Intermediate in the
market & hence will help in the economic growth, besides the Project will also benefit the area by
creating direct and indirect employment as well as other business opportunities. Project
Proponent will be actively involved in the CER activities for the benefit of the nearby villages of
the Project site. In compliance with the OM dated 01st May, 2018, of MoEF&CC, the Project
Proponent has proposed to spend Rs. 40.50 Lacs under CER / ESC activities in phased manner in
next 5 years under various sectors.
10.0 OCCUPATIONAL HEALTH AND SAFETY
To control and minimize the risks at workplace, Project Proponent will implement Health, Safety
and Environment Policy with the following objectives:
To prevent hazards
To provide safe and healthy environment to all the employees.
The Project Proponent, therefore, will adopted the policy for the purpose of creating and
maintaining safe and healthy environment.
11.0 ENVIRONMENTAL MONITORING PROGRAMME
Details of the environmental monitoring schedule / frequency, which will be undertaken for
various environmental components, as per conditions of EC / CTE/CTO are given in Table - 11.
Table - 11Post Project Monitoring
S. No. Description Frequency of Monitoring1. Meteorological Data Hourly
2. Ambient Air Quality As per EC/CTO & Continuous Online Monitoring
3. Stack Monitoring Monthly & Continuous Online Monitoring4. Water Quality Quarterly & as per EC / CTO5. Noise Level Monitoring Quarterly & as per EC / CTO
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XIV J.M. Environet Pvt. Ltd.
6. Medical Checkup of Employee Yearly and Pre-Placement
7. Online Flow Meter and Web CameraAs per CPCB directions for Dye and Dyeintermediate Units with ZLD
12.0 CONCLUSION
There will be no significant impacts on environment of the area, as adequate preventive measures
will be adopted to contain the various air pollutants within permissible limits, installation of
tertiary level ETP, RO and MEE for recycling of wastewater and to maintain ZLD. Disposal of
Hazardous waste to authorized TSDF/recyclers. Regular monitoring of all the components of
environment will be done. Cost of Pollution control measures would be Rs. 1.5 Crores.
The Proposed Project will prove beneficial to the local people due to infrastructure development,
improvement in education and health facilities, roads, etc. in near-by villages. There will be
increase in revenue generation to the Government by way of excise and government taxes etc.
Increased social welfare measures taken by the Project Proponent will lead to development in the
nearby villages as Project Proponent has planned budget of Rs. 40.5 Lakhs under CER activities.
Greenbelt development will help to mitigate the pollutants released due to project activity or
process emissions.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XIV J.M. Environet Pvt. Ltd.
6. Medical Checkup of Employee Yearly and Pre-Placement
7. Online Flow Meter and Web CameraAs per CPCB directions for Dye and Dyeintermediate Units with ZLD
12.0 CONCLUSION
There will be no significant impacts on environment of the area, as adequate preventive measures
will be adopted to contain the various air pollutants within permissible limits, installation of
tertiary level ETP, RO and MEE for recycling of wastewater and to maintain ZLD. Disposal of
Hazardous waste to authorized TSDF/recyclers. Regular monitoring of all the components of
environment will be done. Cost of Pollution control measures would be Rs. 1.5 Crores.
The Proposed Project will prove beneficial to the local people due to infrastructure development,
improvement in education and health facilities, roads, etc. in near-by villages. There will be
increase in revenue generation to the Government by way of excise and government taxes etc.
Increased social welfare measures taken by the Project Proponent will lead to development in the
nearby villages as Project Proponent has planned budget of Rs. 40.5 Lakhs under CER activities.
Greenbelt development will help to mitigate the pollutants released due to project activity or
process emissions.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Executive Summary of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. XIV J.M. Environet Pvt. Ltd.
6. Medical Checkup of Employee Yearly and Pre-Placement
7. Online Flow Meter and Web CameraAs per CPCB directions for Dye and Dyeintermediate Units with ZLD
12.0 CONCLUSION
There will be no significant impacts on environment of the area, as adequate preventive measures
will be adopted to contain the various air pollutants within permissible limits, installation of
tertiary level ETP, RO and MEE for recycling of wastewater and to maintain ZLD. Disposal of
Hazardous waste to authorized TSDF/recyclers. Regular monitoring of all the components of
environment will be done. Cost of Pollution control measures would be Rs. 1.5 Crores.
The Proposed Project will prove beneficial to the local people due to infrastructure development,
improvement in education and health facilities, roads, etc. in near-by villages. There will be
increase in revenue generation to the Government by way of excise and government taxes etc.
Increased social welfare measures taken by the Project Proponent will lead to development in the
nearby villages as Project Proponent has planned budget of Rs. 40.5 Lakhs under CER activities.
Greenbelt development will help to mitigate the pollutants released due to project activity or
process emissions.
Chapter - 1
Introduction
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 1 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 26 J.M. Environet Pvt. Ltd.
CHAPTER - 1
INTRODUCTION
1.1 PURPOSE OF THE REPORT
This report has been prepared in reference to the ToR issued by MoEFCC, New Delhi vide letter no.
IA-J-11011/134/2018-IA-II(I) dated 18th May, 2018 for carrying out the Environmental Impact
Assessment (EIA) study for the Proposed Dyes & Intermediates Manufacturing Project of 150
MT/Month (Crude) [{Disperse Azo Dyes (All Colours) - 100 MT/Month, Coumarin Dyes (All Colours)
- 25 MT/Month & Methine Dyes (All Colours) - 25 MT/Month}] at Khasara no. 670/521 of Revenue
Village - Untwalia, Tehsil & District - Churu (Rajasthan) by M/s. Krishnum Dyes & Intermediate Pvt.
Ltd.
The main purpose of this report is to provide a coherent assessment after analyzing all significant
environmental impact of the proposed Project and measures which are to be taken to eliminate
and mitigate them. It contains essential information for:
The binding upon the Proponent to implement the proposal in an environmentally and
socially responsible way;
The Designated Concerning Authorities to make an informed decision on the proposal,
including the terms and conditions that must be attached to an approval or authorization;
and
The public to understand the proposal, its likely impacts on people and the environment
and proposal to be implemented for mitigation.
1.2 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
1.2.1 Identification of the Project
A. Project Proposal
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. is planning to set up a Proposed Dyes &
Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) -
100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25
MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu
(Rajasthan).
Details of the Products and production capacities are as given in Tables - 1.1 & 1.2:
Table - 1.1Proposed Products & Production Capacities
Product Details CAPACITY (MT/Month)Disperse Azo Dyes (All colours) 100Coumarin Dyes (All colours) 25Methine Dyes (All colours) 25Total Capacity 150 MT/Month (Crude)
Source: Pre-Feasibility Report
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 1 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 27 J.M. Environet Pvt. Ltd.
Table - 1.2Details list of Products with Production Capacities
S.NO.
PRODUCT NAME CAPACITY (MT/MONTH)
A. DISPERSE DYES 100A1. HCl Based Disperse Dyes1. Yellow 792. Yellow SGL3. Yellow 1144. Yellow 345. Yellow 1196. Yellow 687. Red 2788. Yellow M7G9. Yellow 24710. Yellow 24811. Yellow 24912. Yellow 23513. Orange 25 (Orange RL)14. Red 7415. Black 29616. Black 117. Orange 28818. Orange 2519. Red 54 ( Scarlet RR)20. Yellow 22121. Orange 44 ( Orange 3R 150)
A2. NSA Based Disperse Dyes22. Navy Blue 79.123. Navy Blue 79.224. Navy Blue 18325. Navy Blue 183.126. Blue 29127. Blue 4R28. Blue 6GEF29. Blue 4RB30. Blue 4GEF31. Red BS (R152)32. Scarlet GS (R153)33. Red -XF2R34. Red 31135. Yellow Brown XF (YBXF)36. Brown XF (BrXF)37. Navy XF2R38. Navy XF2G39. Brown 378
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 1 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 28 J.M. Environet Pvt. Ltd.
S.NO.
PRODUCT NAME CAPACITY (MT/MONTH)
40. Brown 16541. Brown 165.142. Orange 6143. Orange 3044. Scarlet 3R C. I. Red 5045. Scarlet 3R C. I. Red 5446. Blue 37347. Red 202
A3. Solution based Disperse Dyes48. Blue GSL - CI Blue 16549. Blue DBR - CI Blue 36650. Red F3BS - CI Red 34351. Red F3BST - CI Red 343.152. Red F3BST - CI Red 343.253. Blue WW2GS - CI Blue 37854. Blue GRL - CI Blue 165.1B. COUMARIN DYES 2555. Fluorescent Yellow 8GF - CI Disperse 8256. Fluorescent Yellow 10GF - CI Disperse 18457. Fluorescent Yellow 10GN - CI Disperse
232/184.1C. METHINE DYES 2558. Brilliant Blue SR - CI Disperse Blue 354
Source: Pre-Feasibility Report
B. Screening Category
As per EIA Notification dated 14th Sept., 2006, as amended from time to time; the Project falls
under Category “A”, Project or Activity ‘5 (f) - Synthetic Organic Chemicals Industry’.
C. Status of the Proposed Project with respect to Environment Clearance
The chronology of the Project activities undertaken so far with respect to the process of obtaining
Environment Clearance is as given in Table - 1.3:
Table - 1.3Status of the Proposed Project with respect to Environment Clearance
S. No. Activity for EC Date/Period
1.Application (Form - 1/ToR and Pre-Feasibility Report)uploaded on MoEF&CC, New Delhi portal
11th April, 2018
2. ToR Letter was issued by MoEFCC, New Delhi 18th May, 20183. Baseline monitoring & data collection Summer Season (March to May, 2018)4. Public Hearing Documents submitted to RO, SPCB 7th June, 20195. Public Hearing Conduction held on 18th September, 2019
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 1 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 29 J.M. Environet Pvt. Ltd.
1.2.2 Introduction of the Project Proponent
M/s. Krishnum Dye & Intermediate Pvt. Ltd. is a Private Company.
The promoters have been in the business of dyes for over 17 years and the group has
excellent knowledge of Rajasthan and Gujarat Dyes & Textile Industry Environment.
The Project Proponents of the M/s. Krishnum Dyes & Intermediate Pvt. Ltd have a very
strong and experienced for sales of crude dyes.
Market for Disperse dyes is growing around @ 10%-15% per annum, and there are limited
producers in the country.
Strong knowledge of the value added dye products to meet customized need. Long
business relationships with leading consumer Industries for end products.
1.3 BRIEF DESCRIPTION OF NATURE, SIZE, LOCATION OF THE PROJECT AND ITS IMPORTANCE TO THE
COUNTRY& REGION
1.3.1 Brief Description of Nature, Size and Location of the Project
Brief Description of Nature, Size and Location of the Project is given in Table - 1.4.
Table - 1.4
Brief Description of Nature, Size and Location of Project
S. NO. PARTICULARS DETAILSA. Nature of the Project Proposed Project (Manufacturing of Dye & Intermediates)B. Size of the Project Small/Medium/Large
C. Product and Capacity
Total Capacity - 150 MT/Month (Crude)o Disperse Azo Dyes (All colours) - 100 MT/Montho Coumarin Dyes (All colours) - 25 MT/Montho Methine Dyes (All colours) - 25 MT/Month
C. Location Details1. Land Area 1 ha
2. Nature of landConverted for Industrial use by SDM, Churu vide Letter numberLC/SDC/Revenue/2016/6157 dated 26th September 2016.
3. Khasara No. 670/5214. Village Untwalia5. Tehsil Churu6. District Churu7. State Rajasthan8. Latitude 28° 14' 30.83" N to 28° 14' 36.09" N9. Longitude 75° 0' 08.89" E to 75° 0' 13.87" E10. Toposheet No. 44P/13, 44P/14, 44L/15 & 44L/16
Source: Pre-Feasibility Report
1.3.2 Importance to the Country and Region
National Importance
The demand for dye related products intended to be manufactured is on rise in National,
International & global markets. By setting up the proposed unit, M/s. Krishnum Dyes &
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 1 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 30 J.M. Environet Pvt. Ltd.
Intermediates Pvt. Ltd., shall be able to meet the demand of various products both locally and
globally.
Existing national production of dyes is not enough to cater the needs of Indian Consumers. Hence
Chinese dye products are also impacting the Indian markets. Present capacity is negligible in terms
of overall demand in the country. Therefore, Project Proponent doesn’t foresee any hurdle in
marketing of product. The proposed plant is to be located in Rajasthan and is near to Textile
Industries of Pali, Jodhpur, Balotara, Bhilwara etc. Thus it provides logistic support as well as
customize quantity in small quantities to the customer, which give company a clear edge
compared to other manufacturers outside the State cannot supply in small quantities coupled
with logistic time benefit.
Regional Importance
The State of Rajasthan is to continue with increased focus on industrial development and
infrastructure activity. The proposed dye products could be Import substitute and to be
consumed in the Indian market only due to Indian consumption growth.
The Project shall also contribute to save foreign exchange as certain dye product imports may be
reduced. The setting up of the proposed plant would elevate the social and economic scenario of
the region by providing direct employment to both skilled/unskilled labours and thereby
generating indirect employment in the vicinity.
1.4 SCOPE OF EIA STUDY
Scope of this study covers all the points as per the Terms of Reference (ToR) prescribed by the
MoEFCC, New Delhi vide letter no. IA-J-11011/134/2018-IA-II(I) dated 18th May, 2018. The EIA/EMP
report incorporates twelve chapters as per Appendix-III of the EIA Notification, 2006.
Chapter DescriptionChapter - 1 IntroductionChapter - 2 Project DescriptionChapter - 3 Description of the EnvironmentChapter - 4 Anticipated Environmental Impacts and Mitigation MeasuresChapter - 5 Analysis of Alternatives (Technology & Site)Chapter - 6 Environmental Monitoring PlanChapter - 7 Additional StudiesChapter - 8 Project BenefitsChapter - 9 Environment Cost Benefit AnalysisChapter - 10 Environment Management PlanChapter - 11 Summary & ConclusionChapter - 12 Disclosure of Consultants Engaged
Chapter - 2
Project Description
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 31 J.M. Environet Pvt. Ltd.
CHAPTER - 2
PROJECT DESCRIPTION
2.1 TYPE OF THE PROJECT
As mentioned in the previous chapter, the proposed Project falls under Category ‘A’ as per the EIA
Notification, 2006 & as amended from time to time; Project or Activity ‘5 (f)’ - in which the Proposed
Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All
colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours)
- 25 MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu
(Rajasthan) by M/s. Krishnum Dyes & Intermediate Pvt. Ltd. will be carried out.
2.2 NEED FOR THE PROJECT
Dye is a natural/synthetic substance that finds application for adding a color/altering existing color
shade. As a coloring material, dyes are used to color commodities of day to day use and can be
applied everywhere including; Plastic toys for children, Fabrics worn, from products like food,
Wood items etc.
The Dye sector is one of the important segments of the chemicals industry in India, having
forward and backward linkages with a variety of sectors like textiles, leather, paper, plastics,
printing inks and foodstuffs. The textile industry accounts for the largest consumption of
dyestuffs (about 80% of the total dye production).
Due to the growth in export and very high export potential of the dyes, the dependence of this
sector on textile sector is slowly being diluted. Further, the domestic demands of dyes are
increasing due to the growth of industrial paint industries, printing industries, plastic and tannery
industries. The world market, which was traditionally highly dominated by Europe and North
America, is now being slowly taken over by Asia. Asian markets are growing at a very rapid pace.
India has emerged as a global supplier of dye intermediates. By setting up the proposed unit, M/s.
Krishnum Dyes & Intermediates Pvt. Ltd. will be able to serve to the demand of various products
both locally and globally.
2.3 LOCATION OF THE PROJECT
The Project site is located in Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District -
Churu in the state of Rajasthan.
2.3.1 General Location Map
The map showing general location of the Project site is as given below:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 32 J.M. Environet Pvt. Ltd.
Figure 2.1: Location Map
2.3.2 Specific Location Map
The map showing specific location of the Project site on Google Earth downloaded image along with geographical coordinates is given in Figure - 2.2.
Figure 2.2: Google Earth Downloaded Map of the Project Site along with Corner Co-ordinates of the Project site M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 33 J.M. Environet Pvt. Ltd.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, CoumarinDyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 34 J.M. Environet Pvt. Ltd.
2.3.3 Project Site Layout
Total proposed Project area is 1.00 ha. (10,000.00 Sq. m.) and same is already under the
possession of the company & converted for industrial use. Part of plot area i.e. 3,300 Sq. m. (i.e.
33% of the total plot area) has been proposed to be developed under greenbelt / plantation.
The Project layout showing process area units, storage areas, utilities, ETP, roads, greenbelt area
etc. is given on the next page (Figure - 2.3).
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, CoumarinDyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 35 J.M. Environet Pvt. Ltd.
Figure 2.3: Project Layout
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 36 J.M. Environet Pvt. Ltd.
2.3.4 Project Site Photographs
Figure 2.4: Project Site Photographs
2.4 Size or Magnitude of Operation
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. is planning to set up a Dyes & Intermediates
Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes - 100 MT/Month, Coumarin
Dyes - 25 MT/Month & Methine Dyes - 25 MT/Month}]. Details are given in Table - 2.1 below:
Table - 2.1
Products and capacities of the Project
Products Proposed Capacity (MT/Month)
Disperse Azo Dyes 100
Coumarin Dyes 25
Methine Dyes 25
Total Capacity 150 MT/Month (Crude)
Source: Pre-Feasibility Report/DPR
Table - 2.2
Magnitude of Operation in terms of Cost
S. No. Particular Details
1. Total Cost for the Project Rs. 20.21 Crores
2. Cost for Environmental Protection
Measures/systems
Capital Cost: Rs. 1.5 Crore
Recurring Cost: Rs. 35 Lacs/annum
Source: Pre-Feasibility Report/DPR
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 37 J.M. Environet Pvt. Ltd.
2.4.1 Facilities / Activities for Proposed Project-
The major facilities and associated activities for proposed Project are as given below:
Table - 2.3Major facilities and associated activities proposed
Unit Major facilities and associated activities proposed
Dyes &Intermediates
Project
Storage Tanks for Raw Material & Products Horizontal Sulphuric Acid Tank Under Ground Methanol Tank (MS) Horizontal Hydrochloric Acid (Rubber lined) Process Vessels Filtration System Chilling Plant (KC4) Cooling Tower Pumps and pipelines Boiler/s with Cyclone and Stack DGs ETP Evaporation section (Multi Effect Evaporators)
Source: PFR/DPR2.5 REQUIREMENTS OF INPUTS FOR THE PROJECT
The Project input requirements such as raw material, fuel, water, power, manpower with source
of supply are described in the sections below.
2.5.1 Raw Material Requirement
Major raw material required for Dyes & Intermediates manufacturing Project, quantity, their
source along with distance and mode of transportation are given in Table - 2.4.
Table - 2.4Raw Material Requirement
S.No.
Name of Raw MaterialCAS
Number
Quantity(Tons)/Month
SourceApprox. Distance
& Mode ofTransportation
1. Acetic acid 64-19-17 10 Bharuch 950 Km/ Road2. Aniline Derivatives - 40 Vapi 1100 Km/Road3. Benzoyl Chloride 98-88-4 5 Khambhat 900 Km/ Road4. Bromine 7726-95-6 5 Ankleshwar 950 Km/Road5. Caustic Flakes 1310-73-2 15 Jaipur 200 Km/ Road6. Cuprous Cyanide 544-92-3 5 Baroda 850 Km/Road7. Dimethyl Sulfate 77-78-1 10 Ankleshwar 950 Km/ Road8. Dimethylformamide (DMF) (Solvent) 68-12-2 25 Mumbai 1300 Km/Road9. Ethyl Cyanoacetate 105-56-6 6 Mumbai 1300 Km/ Road10. Hydrochloric Acid 7647-01-0 30 Jaipur 200 Km/Road11. Lime 1305-62-0 5 Sardarsahar 50 Km/ Road12. Malononitrile 109-77-3 5 Mumbai 1300 Km/Road13. Methanol (Solvent) 67-56-1 20 Baroda 850 Km/ Road14. Phosphorus Oxychloride 10025-87-3 7.5 Vapi 1100 Km/Road15. Soda Ash 497-19-8 20 Jaipur 200 Km/ Road
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 38 J.M. Environet Pvt. Ltd.
S.
No.
Name of Raw Material
CAS
Number
Quantity
(Tons)/
Month
Source
Approx. Distance
& Mode of
Transportation
16. Sodium Chloride 7647-14-5 5 Jaipur 200 Km/Road
17. Sodium Cyanide 143-33-9 3 Baroda 850 Km/ Road
18. Sodium Nitrite 7632-00-0 5 Baroda 850 Km/Road
19. Sulfamic acid 5329-14-6 3 Jaipur 200 Km/ Road
20. Sulphuric Acid 7664-93-9 40 Jaipur 200 Km/Road
21. Zinc Cyanide 557-21-1 6 Baroda 850 Km/ Road
22. Meta- Toluidine 108-44-1 6 Vapi 1100 Km/Road
23. Para –Toluidine 106-49-0 6 Vapi 1100 Km/ Road
24. Para-Nitro Aniline Derivatives - 35 Vapi 1100 Km/Road
25. Piperidine 110-89-4 0.05 Mumbai 1300 Km/ Road
26. Ferrous Sulphate 7782-63-0 1 Baroda 850 Km/Road
27. Ammonium Chloride 12125-02-9 3.5 Mumbai 1300 Km/ Road
28. Sodium bicarbonate 144-55-8 20 Mumbai 1300 Km/Road
Source: Pre-feasibility Report/DPR
2.5.2 Fuel Requirement
Details regarding quantity of fuel, their source along with distance & mode of transportation for
proposed Project are given in Table - 2.5
Table - 2.5
Fuel Requirement
S. No. Name Quantity
Source
Approx. Distance & Mode
of Transportation
1. Coal (for Boiler) 10 TPD Imported coal by local
supplier (Jaipur)
200 Km/ Road
2. Diesel (for D.G. Set) 80 Lit/ Hr Local Supplier (Churu) 9 Km/ Road
Source: Pre-feasibility Report/DPR
2.5.3 Power Requirement
The maximum power demand for the proposed Project has been estimated as about 500 KVA. The
power requirement is proposed to be sourced from Jodhpur Vidhyut Vitran Nigam Limited
(JDVVNL). However, in case of emergency & to meet the power requirement, 2 nos. of DG Sets of
125 KVA Capacity are also proposed.
2.5.4 Steam Requirement
One Steam Boiler (Capacity 5TPH) is proposed that will suffice the steam requirements.
The boiler is designed to be operated for Steam generation of 5TPH and 10.54 Kg/cm2pressure.
Steam Utilization
Steam utilization is given in Table - 2.6.
Table - 2.6
Steam Requirement
S. No. Purpose Steam Utilization (kg/hr)
1 Disperse Dyes manufacturing process 2900
2 Coumarin Dyes manufacturing process 900
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 39 J.M. Environet Pvt. Ltd.
3 Methine Dyes manufacturing process 8604 Evaporator (MEE) 340
Total 5,0002.5.5 Water Requirement
The total water requirement for the proposed Project has been estimated as 117.8 KLD; out of
which, 34.8KLD will be freshwater, 61 KLD will be Recycled Water and 22 KLD in the form of Ice.
Freshwater will be sourced from Ground Water after obtaining approval from CGWA or other
outside sources/local suppliers.Break-up of the water requirement is given in Table - 2.7 and Water
Balance Diagram is given in Figure - 2.4.
Table - 2.7(A)Break- up of Water Requirement
PurposeRequirement
(KLD)Source
Fresh Water 34.8 Ground water/local suppliersRecycled water 61 From ETP/ROWater in the form of Ice 22 Local suppliersTotal 117.8 -
Source: PFR/DPRApproval of permission for ground water withdrawal (34.8 KLD) from CGWA is under process,
submitted application on 14th December, 2018. The same is under process and latest
correspondence status has been enclosed along with the copy of the application submitted to
CGWA as Annexure - 1 along with this EIA/EMP Report.
Table - 2.7 (B)
Break- up of Water Usage
S. No. Purpose Requirement (KLD)1.
Manufacturing Process of dyesFresh Water 22
2. Ice 223. Recycled Water 614. Domestic utilities (Fresh Water) 115. Plantation (Fresh Water) 1.8
Total 117.8
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 40 J.M. Environet Pvt. Ltd.
Water Balance Diagram for Total Water Requirement
Figure 2.4: Water Balance Diagram
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 41 J.M. Environet Pvt. Ltd.
2.5.6 Manpower Requirement
The total manpower requirement for the proposed Project will be 154 persons.
Source: Regular - Nearby Villages / Area / Outside and Contractual - Nearby Villages / Area.
Details reg. manpower requirement is given in Table - 2.8.
Table - 2.8Manpower Requirement
S. No. Phase Employment Type No. Source1. Construction Phase Permanent employment 5
Nearby Villages / Area / OutsideTemporary employment 50
2. Operation Phase Permanent employment 40
Temporary employment 59
Total 154Source: Pre-feasibility Report/DPR
2.6 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATION
The construction work will be started after getting Environmental Clearance from the MoEFCC,
New Delhi, till then no civil work is to be commenced except for boundary wall.
A. Proposed Schedule for Approval:
Environment Clearance from MoEFCC, New Delhi: By May, 2020
Consent to Establish from RSPCB: Approx. 3 months after obtaining EC.
B. Proposed Schedule for Implementation:
Implementation schedule for proposed Project is approx. 12 months; detail of which is given in
below:
Table - 2.9Proposed Schedule for Implementation of Project
S. No. Work ImplementationTotal Time to
be takenMonths
1 2 3 4 5 6 7 8 9 10 11 121. Construction Work 6 Months2. Machinery Installation 5 Months3. Recruitment Process 2 Months4. Commissioning 2 Months5. Operation and Functions 2 Months
Note: Zero Date will start after obtaining all statutory Clearances.
2.7 TECHNOLOGY AND PROCESS DESCRIPTION
2.7.1 Manufacturing Process
General manufacturing processes for different types of dyes that are proposed are given as under.
2.7.1.1 Disperse Dyes
A. HCl based Dispersed Dyes
1.1 Diazotization is carried by reacting Primary Amine with Sodium Nitrite in presence of HCl (30%)
i.e. acidic media at low temperature (below 50C) to give Diazonium salt.
1.2 pH and volume of Diazonium salt is adjusted with the help of Sulphamic Acid and water.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 42 J.M. Environet Pvt. Ltd.
1.3 Diazonium salt is coupled with Tertiary Amine at low temperature (below 50C) and stirred for
10-12 hours so as to complete the isolation of the product mass - Crude Azo Dye (HCl Based).
1.4 Acidic fume emissions are taken to Alkali scrubber for scrubbing with Caustic Soda Liquor (20%
in the scrubber).
1.5 The pH of the product mass is adjusted with the help of Caustic at low temperature (below
50C).
1.6 Volume of pH adjusted product mass is increased with the help of water (recycled water) and
stirring for 10-12 hours.
1.7 The total mass is taken for filtration and washing with water till pH of the final product is
obtained to 6.5.
B. NSA based Dispersed Dyes
1.1 Nitrosylsulphuric acid is obtained by reacting Sodium Nitrite with Sulphuric acid at low
temperature (jacketed cooling by brine).
1.2 Diazotization is carried by reacting Primary Amine with NitrosilSulphuric Acid at low
temperature (below 50C) to give Diazonium salt.
1.3 pH and volume of Diazonium salt is adjusted with the help of Sulfamic Acid and water.
1.4 Diazonium salt is coupled with Tertiary Amine at low temperature (below 50C) and stirred for
10-12 hours so as to complete the isolation of the product mass - Crude Azo Dye (NSA based)
1.5 Acidic fume emissions are taken to Alkali scrubber for scrubbing with Sodium Hydroxide.
1.6 The pH of the product mass is adjusted with the help of Caustic at low temperature (below
50C).
1.7 Volume of pH adjusted product mass is increased with the help of water (recycled water) and
stirring for 10-12 hours.
1.8 The total mass is taken for filtration and washing with water till pH of the final product is
obtained to 6.5.
C. Solution based Dispersed Dyes
1.1 A solution of DMF and the metal cyanide is prepared.
1.2 Then Mono Azo Dye is added and vessel is closed.
1.3 The vessel is heated slowly and a temperature of 100°C is maintained till completion of the
reaction followed by cooling of the reaction mixture upto a temperature of 40°C and
Methanol is added.
1.4 After Isolation the material is filtered and washed with water.
1.5 A reslurry is prepared in 10% Ammonia Solution
1.6 Reslurry is filtered and washed till neutral PH.
1.7 Mother Liquor is sent to authorized recovery plant.
1.8 The final product is obtained as crude dye.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 44 J.M. Environet Pvt. Ltd.
• It is transferred for storage to settling tank to remove unwanted material. Fuel oil is
further centrifuged.
• After centrifuging, the fuel oil is transferred to another service tank, heated, filtered and
injected into engine for combustion.
• The engine generates power and produces electricity.
2.8.2 Effluent Treatment Plant (ETP)
State-of-Art Effluent Treatment Plant (capacity 100 KLD) will be installed by M/s. Krishnum Dyes &
Intermediate Pvt. Ltd. Effluent Treatment Plant has been designed considering the quality and
quantity of the process effluent. The ETP will consist of preliminary, primary, secondary and
Tertiary treatment followed by MEE for obtaining Zero Liquid Discharge.
Process Description
Effluent treatment plant process include the following stages:
a. Preliminary Treatment: Its objective is physical separation of large sized contaminants. For example
cloth, paper, plastics, wood logs etc. Screening is the first unit operation that occurs in waste water
treatment plants. A screen is a device with uniform openings and its purpose is to remove large
floating solids.
b. Primary Treatment: Its aim is removal of floating and settleable materials such as suspended solids
and organic matter. In this treatment both physical and chemical methods are used. Primary
Clarifiers are used to slow the velocity of the water to a point where organic solids settle to the
bottom of the tank and it contain an equipment that is used to remove floating solids and greases
from the surface.
c. Secondary or Biological Treatment: The objective of this treatment is the further treatment of the
effluent from primary treatment to remove the suspended solids and residual organics. In this step
biological and chemical processes are involved. Moving Bed Biofilm Reactor (MBBR) process
utilizes floating plastic carriers (media) within the aeration tank to increase the amount of
microorganisms available to treat the wastewater. The microorganisms consume organic material.
The media provides increased surface area for the biological microorganisms to attach to and grow
in the aeration tanks. The increased surface area reduces the footprint of the tanks required to
treat the wastewater. The media is continuously agitated by bubbles from the aeration system that
adds oxygen at the bottom of the first compartment of the aeration tank. The microorganisms
consume organic material. When compared to conventional secondary treatment it provides
superior efficiency and value.
d. Tertiary/advanced/disinfection treatment: The purpose of tertiary treatment is to provide a final
treatment stage to raise the effluent quality to the desired level before it is reused, recycled or
discharged to the environment.
Process effluent from secondary tank will be treated in Tertiary level Effluent Treatment Plant
having capacity of 100 KLD followed by three stage R.O. and permeate of R.O. shall be reuse in
process.
Pressure Sand Filter are used as per treatment system in RO plant (ROP) and post treatment
system in waste water treatment plants (STP & ETP). Raw water flows down wards through the
filter bed and as the suspended matter, which is treated by addition of a coagulant like alum or poly
electrolyte, is retained on the sand surface and between the sand grains immediately below the
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 45 J.M. Environet Pvt. Ltd.
surface. There is steady rise in the loss of head over a period of time and the flow reduces once the
pressure drop across the filter is excessive.
The filter is then taken out of service and cleaning of the filter media is effected by flow reversal
also called as backwash. To assist in cleaning the bed, the backwash operation is sometimes
preceded by air scouring by way of agitation through the under drain system. The air scouring
agitates the sand with a scrubbing action, which loosens the intercepted particles. The filter is now
ready to be put back into service.
Activated Carbon Filter: They are designed to remove free chlorine, organic matter, odour and
Colour present in the raw water and waste water.
Due to its high degree of micro porosity, activated carbons provide a huge surface area. Activated
carbon filter operates through adsorption. Adsorption is directly related to the surface area of the
media. This great surface area furnishes a huge adsorption area for organic as well as chlorine
molecules to attach themselves.
The Activated Carbon Filters consist of Activated carbon granules supported by very fine quartz
filter media. Various grades of carbon are available for specialized treatments.
In Reverse Osmosis process, pressure is used to force effluent through a membrane that retains
contaminants on one side and allows the clean water to pass to the other side.
Permeate obtained from R.O. shall be reuse in process. Rejects of R.O. plant shall be sent to MEE. The
condensate water from MEE will be recycled and the MEE salt will be collected in drums packed, labelled and
stored at specified area and will finally be send to common waste landfill site (TSDF). The process flow diagram
for the same has been given below as Figure 2.7.
Figure 2.7: Flow Diagram of ETP
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 46 J.M. Environet Pvt. Ltd.
Quality of process effluent has been summarised under Table no. 2.10. ETP will comprise of the
tertiary level treatment followed by three stage RO. ETP shall be equipped with Online Continuous
Monitoring System (OCMS) for pH, BOD/COD, TSS, Flow meter at inlet and outlet of the ETP.
Permeate of the RO will be recycled back to the process and the reject shall be sent to MEE. The
condensate water from MEE will be recycled.
Domestic waste water will be disposed off through adequately designed septic tank/soak pits.
Table – 2.10
ETP Unit Systems and Size
S. No. Description Volume No. Length (Mtr) Width (Mtr) Depth (Mtr) Construction type Ground
1. Screen Chamber 3 2.00 1.50 1.00 RCC Under
2. Oil & Grease Tank 3 3 2.00 1.50 1.00 RCC Under
3. Equalization Tank 40 1 4.00 3.50 3.00 RCC Under
4. Biological Tank 80 1 6.00 4.50 3.00 RCC Under
5. Balance Tank 10 1 2.50 2.50 2.50 RCC Under
6. Sludge Holding Tank 10 1 2.50 2.50 2.50 RCC Under
7. ETP Treated Water
Tank
20 1 2.5 3.00 3.00 RCC Under
8. UF Treated Water
Tank
20 1 2.5 3.00 3.00 RCC Under
9. RO Permeate Water
Tank
40 1 4.00 3.20 3.00 RCC Under
10. RO Reject Water
Tank
13.5 1 1.50 3.00 3.00 RCC Under
11. RO Intermediate
Water Tank
13.5 2 1.50 3.00 3.00 RCC Under
Table - 2.11
Proposed Effluent Characteristics Before and After Treatment of Waste Water
All parameters in mg/lt except Color
S. No. Parameters ETP Inlet ETP Outlet UF Treated RO Treated RO Reject/ME
Feed
1. pH 5-6 7.5 7.5 7.0 - 7.5 7.0 - 7.5
2. BOD 3500 30 Only TSS part
will remove
NIL 30
3. COD 4000 100 Only TSS part
will remove
NIL 100
4. TSS 600 10 NIL NIL NIL
5. O & G 50 NIL NIL NIL NIL
6. TDS 4500 Unconfirmed Unaffected Between 100 -200 < 35000 -
40000
7. Color 500 100 Approx NIL NIL NIL
2.9 MAJOR EQUIPMENTS AND MACHINERIES
2.9.1 Equipment Selection
In selecting a particular type of equipment or storage for the Project, among others, the following
issues have been considered:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 46 J.M. Environet Pvt. Ltd.
2.9 MAJOR EQUIPMENTS AND MACHINERIES
2.9.1 Equipment Selection
In selecting a particular type of equipment or storage for the Project, among others, the following
issues have been considered:
Equipment costs
Energy consumption
Raw materials characteristics
Sizes in which the equipment is available
Lead times for particular types of equipment
Operating experience with various types of equipment
Ease of operation of equipment
Product to be manufactured
Site conditions
Local skills available
Environmental issues.
2.9.2 Plant and Equipment Sizing
Details reg. Plant and Equipment and their proposed dimensions are given in Table - 2.12.
Table - 2.12
Equipment Details of Project
S. No. Equipment Numbers of Equipments Equipment Size and Capacity
1. Filter Press 10 48’’
2. Filter Press 4 36’’
3. Coupling Tank 10 20 Kl
4. S S Tank 4 6.5 Kl
5. S S Tank 4 10 Kl
6. Glass Lined Reactor 2 12.5 Kl
7. Glass Lined Reactor 4 6.3 Kl
8. Glass Lined Reactor 2 4 Kl
9. Casting Iron Tank 6 4 Kl
10. Coupling Tank 4 10 Kl
11. Casting Iron Tank 6 2 Kl
12. Chilling Plant 1 KC4
13. Cooling Tower 1 5 Kl
14. Boiler 1 5 TPH (10.54 kg/cm2)
15. Tertiary Treatment Plant 1 100 KLD
16. Three Stage R.O. 1 50 KLD
17. MEE 1 -
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 48 J.M. Environet Pvt. Ltd.
2.9.3 Storage Facilities
Details regarding storage facilities of raw material & product are given in Table 2.13:
Table - 2.13Storage Facilities
S.No.
Type of MaterialsCAS
DerivativesPhysical
stageType of Storage No. Of
UnitsCapacity
(Tons)
Underground/On the ground/Above ground
Name of Raw Material1. Acetic acid 64-19-17 Liquid HDPE Tank 1 10 On the ground2. Aniline Derivatives - Liquid Barrel 200 40 On the ground3. Benzoyal Chloride 98-88-4 Liquid Barrel 25 5 On the ground4. Bromine 7726-95-6 Liquid Glass Bottle 1667 5 On the ground5. Caustic Flakes 1310-73-2 Solid Bag with liners 300 15 On the ground
6.Cuprous Cyanide 544-92-3 Solid Aluminium teen
with liner100 5 On the ground
7. Dimethyl Sulfate 77-78-1 Liquid Barrel 50 10 On the ground
8.Dimethyl formamide(DMF) (Solvent)
68-12-2 LiquidBarrel
132 25 On the ground
9. Ethyl Aceto Acetate 105-56-6 Liquid Barrel 30 6 On the ground10. Hydrochloric Acid 7647-01-0 Liquid HDPE Tank 1 30 On the ground11. Hydrated Lime 1305-62-0 Solid Bag with liner 100 5 On the ground12. Malononitrile 109-77-3 Solid MS Teen 100 5 On the ground13. Methanol (Solvent) 67-56-1 Liquid MS Tank 1 20 Underground14. Phosphorus Oxy Chloride 10025-87-3 Liquid Plastic Carbo 150 7.5 On the ground15. Soda Ash 497-19-8 Solid Bag with liner 400 20 On the ground16. Sodium Chloride 7647-14-5 Solid Bag with liner 100 5 On the ground17. Sodium Cyanide 143-33-9 Solid MS Teen 60 3 On the ground18. Sodium Nitrite 7632-00-0 Solid Bag with liner 100 5 On the ground19. Sulfamic acid 5329-14-6 Solid Bag with liner 60 3 On the ground20. Sulphuric Acid (98%) 7664-93-9 Liquid MS Tank 2 40 On the ground21. Zinc Cyanide 557-21-1 Solid MS teen 172 6 On the ground22. Meta- Toluidine 108-44-1 Solid MS Drum 30 6 On the ground23. Pera –Toluidine 106-49-0 Solid MS Drum 30 6 On the ground
24.ParaNitroAnilineDerivatives
- Solid/Liquid Bag withliner/Barrel
700 35 On the ground
25. Pepridine 110-89-4 Liquid PP Barrel 1 0.o5 On the ground26. Ferrous Sulphate 7782-63-0 Solid Bag with liner 20 1 On the ground27. Ammonium Chloride 12125-02-9 Solid Bag with liner 140 3.5 On the ground28. Sodium bicarbonate 144-55-8 Solid Bag with liner 400 20 On the groundProducts
29. Disperse Azo Dyes- Solid Bag with
double liner2000
100On the ground
30.Coumarin Dyes (Allcolours)
- Solid Bag withdouble liner
50025
On the ground
31. Methine Dyes (All colours)- Solid Bag with
double liner500
25On the ground
Source: Pre-feasibility Report
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 49 J.M. Environet Pvt. Ltd.
2.10 INFRASTRUCTURE FACILITIES
Adequate Infrastructure facilities for employees/workers is one of the key factors for success of
Project. Hence, it will be ensured that regular or contractual employees/ laborers will be provided
with adequate infrastructure facilities during construction as well as operation phase. Following
facilities will be provided:
Construction Phase
Adequate space for per person or per family in terms of floor area.
Supply of adequate safe water for all personal and household
Adequate sewage and garbage disposal systems.
Appropriate protection against heat, cold, damp, noise and fire.
Adequate sanitary and laundry facilities, ventilation, cooking, storage facilities and natural
and artificial lighting.
Medical Facilities.
Operation Phase
Workplace facility such as; Canteens, Rest rooms, re-creational areas, green areas etc.
Occupational Health & safety with first aid facilities
Security
Medical Facilities.
2.11 DESCRIPTION OF POLLUTION MITIGATION MEASURES
The pollution mitigation measures given in this section are for management of the air emissions,
effluents, solid and hazardous waste generation from the Project so as to meet the notified
environmental standards and to ensure safe environmental operating conditions.
2.11.1 Details of Air Emissions from the Project and their mitigation
Emissions Source/Type of Pollutant Mitigation measures to be adopted
Stack
Emission
I. Process (Hydrochloric
bearing Acidic Fumes)
o Alkali Scrubber with vent of 11 meter or above
II. Process (Sulphuric acid
bearing Acidic Fumes)
o Alkali Scrubber with vent of 11 meter or above
III. Boiler (PM, SO2, NOx) o Multi-Cyclone with stack of 30 meters
IV. DG set o Stack of adequate height
Fugitive
Emission
I. Raw Material Handling &
Storage (PM)
o Water sprinkling.
o Proper maintenance and check pollution under
control of vehicles
o Greenbelt / plantation along the plant boundary
II. Transportation activity (PM)
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 50 J.M. Environet Pvt. Ltd.
2.11.2 Details of Odour and their mitigation
Source Mitigation measures to be adopted
Raw Material
Finished Product
Process
ETP
Odour problems will be prevented and controlled at source by
good operational practices, including physical handling & storage
and process optimization measures
Dilution of odourantin process emission
Odour counteraction or neutralise
Covered tanks for Chemical Storage.
Proper Aeration system in ETP
Greenbelt and Plantation development.
2.11.3 Details of Effluent and their mitigation
Nature of
Effluents
Source Mitigation measures to be adopted
Process
Waste Water
Industrial effluent
from process
o Liquid industrial effluent generated from process will be treated
in tertiary level Effluent Treatment Plant (ETP) having capacity
of 100 KLD.
o ETP will comprise of the tertiary level treatment followed by
three stage RO.
o Permeate of the RO will be recycled back to the process and the
reject shall be sent to MEE. The condensate water from MEE will
be recycled.
Sewage Utilities o Utility / Domestic waste water will be disposed off through
septic tank followed by soak pits.
2.11.4 Details of Solid , Hazardous Waste and Non-Hazardous Waste Generation and their mitigation
Plant UnitSource Type of
WasteCategory of
WasteWaste Quantity Treatment /
Disposal
Dyes &Intermediates
Boiler SWNon-
HazardousFly ash 55.0 Tons/
MonthSent to brickmanufacturer
Process
HWHazardous
(26.1)Process Sludge
4-5 tonnes/annum
HWHazardous
(26.4)Spent Solvent
Sold toapproved/registeredvendors
HWHazardous
(33.1)
Discardeddrums/Containers
/Barrels/PP
1.5 Tons/Month
Sold toapproved/registered
42.75 Tons/Month
To be sent to TSDF
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 2 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 51 J.M. Environet Pvt. Ltd.
Plant UnitSource Type of
WasteCategory of
WasteWaste Quantity Treatment /
Disposal
Liners/Bags vendors
MEE HWHazardous
(37.3)Evaporator
residue0.35 Tons/
Month
Collected indrums packed,labeled andstored atspecified areaand finallysend tocommonwaste landfillsite (TSDF)
ETPSettlingTanks/
ClarifierHW
Hazardous(35.3)
ETP sludge10.0 Tons/
Month
ETP sludgewill be sent toapprovedlandfill site.(TSDF)
PlantMaintenance
Differentsections/D
G SetHW
Hazardous(5.1)
Used /Spent oil20 Liters/
month
Sold toCPCB/RPCBregisteredrecycler
ElectronicAnd
Electrical(will be
generatedfrom 2nd
year)
HW -Electronic And
Electrical Waste400-500
kg/ annum
Sold toapproved/registeredvendors
Lead AcidBatteries
HWHazardous
(A1160)
Waste Lead AcidBatteries, whole
or crushed
2-3batteries/
annum
Sold toapproved/registeredvendors
2.12 ASSESSMENT OF NEW & TESTED TECHNOLOGY FOR THE RISK OF TECHNOLOGICAL FAILURE
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. will using latest technology for manufacturing of
Dyes & Intermediates which being environment friendly as well as highly energy efficient. State of
Art pollution control equipment will be installed to keep the pollutants within prescribed limits of
notified standards by MoEFCC and other concern authorities. The plant will be fully automated
using latest art of the technology.
Chapter - 3
Description of the Environment
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 52 J.M. Environet Pvt. Ltd.
CHAPTER - 3
DESCRIPTION OF THE ENVIRONMENT
To predict and evaluate the environmental impacts of proposed Project on the surrounding area,
it is vital to assess the baseline status of the environmental quality in the vicinity of the Project
site. An exhaustive attempt has been made in the current chapter to sum up all possible baseline
status of environmental quality in the vicinity of the Project, which further serves as the basis for
identification, prediction and evaluation of impacts. To assess the baseline environmental quality
of the area, field assessment has been conducted considering following components of the
environment, viz. land, meteorology, air, noise, water, soil, biological and socio-economic. The
baseline monitoring has been conducted during the Summer Season (March to May, 2018). The
baseline study area was covering an area of 10 km radius from the Project site.
3.1 STUDY AREA
The study area considered is an area of 10 km radius (aerial distance) from the Project site, also
known as buffer zone. The area of Project site is considered as core zone. The major
environmental settings of the study area are as given in Table - 3.1 and shown in Figure - 3.1.
Table - 3.1Environmental Setting Details of study area
S. No. ParticularsDetails
(with approximate aerial distance & direction from the nearest Projectboundary)
1. Nearest Village Untwalia (~2.0 Km in SE direction)2. Nearest City Churu (~5.0 Km in NW direction)3.
Nearest National / State Highway SH-37 (~3.5 Km in NE direction) NH-65 (~5.0 Km in West direction)
4.Nearest Railway station
Churu Railway Station (~6.0 Km in NW direction) Mahansar Railway Station (~3.0 Km in SE direction)
5. Nearest Airport Sanganer International Airport, Jaipur (~175 Km in SE direction)6. National Parks, Wildlife Sanctuaries,
Biosphere Reserves, Reserve /Protected Forests within 10 km radius
Jod Bir PF (~5.0 Km in West direction)
7. Water Bodies within 10 km radius Pithrana Johra (~0.3 Km in NE direction)
8. Seismic Zone Zone – II [as per IS 1893 (Part-I) :2002]
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 53 J.M. Environet Pvt. Ltd.
Source: SOI ToposheetFigure 3.1: Map Showing Environmental Settings of 10 km radius Study Area
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 54 J.M. Environet Pvt. Ltd.
There are no major operational industries within 10 km radius of the plant site (i.e. study area).
3.2 STUDY PERIOD
The relevant information and data (both primary and secondary) were collected in core as well as
buffer zone (10 km distance from the Project boundary) during Summer Season (March to May, 2018) in
accordance with the Guidelines for preparation of EIA studies in order to assess the environmental
impacts of proposed Project on existing physical, biological and socio economic Scenario/status.
3.3 ENVIRONMENTAL COMPONENTS
Information on the following components / parameters were collected to study the present scenario
of the area:
1. Land Use & Land Cover
2. Meteorology
3. Ambient Air Quality
4. Level of Noise
5. Water Quality
6. Soil Quality
7. Biological Scenario/status
8. Socio-economic status
3.4 ESTABLISHMENT OF BASELINE FOR VALUED ENVIRONMENTAL COMPONENTS
Baseline data were collected by monitoring and surveying of various environmental components /
parameters in the core as well as buffer zone during the study period i.e. Summer Season (March to
May, 2018); details of which are given in Table - 3.2.
Table – 3.2Baseline Data Collection
S.No.
EnvironmentalComponent
Primary data
Secondary dataParameters Frequency
Monitoring /SamplingLocations
Methodology
1. Land Land use and landcover
Once in aseason
Project Site &Study Area
Field survey Satellite image fromNRSC, Hyderabad
2. Meteorology Temperature,Relative Humidity,Wind Speed,Wind Direction
Hourly 1(Project site)
-- IMD book(Climatological Normals1981-2010)
3. Air PM10, PM2.5, SO2,NO2, CO and PAHs
(24 hourly),twice a week
8 Sampling: CPCBGuidelines/NAAQS/IS5182 and InstrumentManualAnalysis: CPCBGuidelines/IS 5182
-
4. Noise Equivalent noiselevels in dB (A)
Once in aseason
8 Sampling: IS 9989Analysis: CPCB
--
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 55 J.M. Environet Pvt. Ltd.
S.No.
EnvironmentalComponent
Primary data
Secondary dataParameters Frequency
Monitoring /SamplingLocations
Methodology
(day & nighttime)
Guidelines/IS 9989
6. Ground Water Parameters as perIS 10500-2012
Once in aseason
8 --
7. Soil Once in aseason
8 Sampling: USDAAnalysis: As per IS2720/USDA
-
8. BiologicalEnvironment
Flora and fauna Once in aseason
Study area Quadrate method/random sampling
-
9. Socio-EconomicEnvironment
Socio- Economicstatus
Once in aseason
Study area - Census data, 2011
3.4.1 Monitoring Agency
Sampling, preservation, transportation & storage of samples were carried out by J.M. EnviroLab
Pvt. Ltd. (NABL approved Laboratory) (Certificate no.: TC-6821) under supervision of EC/FAE
concerned. Analysis of samples has been carried out by JM EnviroLab Pvt. Ltd.
3.4.2. Instruments Used for Environmental Baseline Data Collection
The following instruments were used by JM Envirolab Pvt. Ltd. at the site for environmental
baseline data collection work-
1. Respirable Dust Sampler with attachment for gaseous Pollutants, Envirotech APM 460
2. Fine Particulate Sampler (FPS), APM 550
3. Sound Level Meter, Model Envirotech SLM - 100
4. Digital D.O. Meter Model, 831 E (CPCB Kit)
5. Weather Monitoring Station, Model Enviro WM 271
6. Global Positioning System (GPS).
3.5 BASELINE STATUS OF THE VARIOUS ENVIRONMENTAL COMPONENTS
3.5.1 Land
3.5.1.1 Land Use Pattern
To study the land use pattern of the core as well buffer zone, land use / land cover maps have
been prepared in accordance to ToR Point no. {4)IX.}. “A list of major industries with name and
type within study area (10 km radius) shall be incorporated. Land use details of the study
area.” by adopting the following process:
Development of land use & land cover map using land coordinates of the Project area.
Identification and marking of important basic features according to primary and secondary
data.
Evaluation of the impact on existing land use of the Project area.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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Suggestive measures for conservation and sustainable use of land.
Technical details of Data used
Satellite Image - RESOURCESAT-2 (L4FMX)
Satellite Data Source - NRSC, Hyderabad
SOI Toposheets No - 44P/13, 44P/14, 44L/15 & 44L/16
Software Used - Earth Resources Data Analysis System (ERDAS) Imagine 9.2
Satellite Image (FCC) for buffer zone is given in Figure - 3.2.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 57 J.M. Environet Pvt. Ltd.
Figure 3.2: False Color Composite (FCC) Satellite Imagery of the Buffer Zone
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 58 J.M. Environet Pvt. Ltd.
Methodology
Preliminary / primary data collection of the study area
o Satellite data procurement from NRSC, Hyderabad
Secondary data collection from Authorized bodies/institutes/departments
o Survey of India Toposheet (SOI)
o Project Layout
o Cadastral / Khasra map
o GPS Coordinates of Project Boundary
Processing of Satellite data using ERDAS Imagine 9.2 and to prepare the Land use & Land cover maps
(e.g. Forest, agriculture, settlements, wasteland, water bodies etc.) by Digital Image Processing (DIP)
technique.
o Geo-Referencing of the Survey of India Toposheet
o Geo-Referencing of satellite Imagery with the help of Geo-Referenced Toposheets
o Enhancement of the Satellite Imagery
o Base Map layer creation (Roads, Railway, Village Names and others Secondary data etc.)
o Data analysis and Classification using Digital interpretation techniques.
o Ground truth studies or field Verification.
o Error fixing / Reclassification
o Final Map Generation.
Land Use / Land Cover Details of Buffer Zone (Study Area)
The study area mainly comprises of Fallow Land which constitutes 53.38 % of the total area, 8.84 % area
falls under Human Settlement, and 3.11 % of the area falls under Forest Land. Besides areas, where the
soil cover is very thin falls under open scrub land having nearly 8.68 % of the total area, 5.72 % of the
area falls under vegetation, Barren Land which comprises of 20.13 % of the total area. Nearly 0.11 % of
the total study area falls under Industrial area and 0.03 % of the area falls under Water Bodies.
Details of the same are given in Table - 3.3 and map is shown in Figure - 3.3.
Table - 3.3Land Use / Land Cover Details of Study Area
S. No. Legend Area (in ha) Area (in %)1. Fallow Land 16993.19 53.382. Human Settlement 2814.27 8.843. Forest 989.88 3.114. Open Scrub 2761.49 8.685. Vegetation 1820.54 5.726. Barren Land 6407.99 20.137. Industries 36.37 0.118. Water Bodies 8.85 0.03
Total 31832.58 100
Source: LU/LC Map for Buffer Zone
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 59 J.M. Environet Pvt. Ltd.
Source: Satellite ImageryFigure 3.3: Land Use / Land Cover Map of the Buffer Zone
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 60 J.M. Environet Pvt. Ltd.
Observation of the Land Use / Land Cover Study
The 10 km study area mainly comprises of Fallow Land 53.38 % and Barren Land 20.13% of the
total study area.
There are few small seasonal Village ponds exist within the Study area.
There is one Protected Forest i.e Jod Bir PF within 10 Km radius of Study Area.
Untwalia is the nearest village from the Project site.
There are no Ecological Sensitive Areas (National Park, Wildlife Sanctuary, Biosphere Reserve
etc.) within 10 km radius of the Study Area.
Interpretation and Conclusion
Total area of the proposed Project is 1.00 ha (10,000 Sq. m.) which has already been changed
to industrial use.
In Core zone little vegetation exists, part of which shall be cleared for setting up of the
proposed Project. It has also been proposed to develop 33% of the total plot area under
greenbelt / plantation.
3.5.2 SEISMICITY AND FLOOD HAZARD ZONATION OF THE AREA
Seismicity of the Area
Many parts of the Indian subcontinent have historically high seismicity. Seven catastrophic
earthquakes of magnitude greater than 8 (Richter scale) have occurred in the western, northern
and eastern parts of India and adjacent countries in the past 100 years.
Bureau of Indian Standards [IS - 1893 (Part-1): 2002], has grouped the country into four seismic
zones viz. Zone - II, III, IV and V. Of these, Zone - V is the most seismically active region, while
Zone - II is the least. The Modified Mercalli Intensity (MMI) scale, which measures the impact of
the earthquakes on the surface of the earth, broadly associated with various zones is as follows:
Table - 3.4Seismic Zones in India
S. No. Seismic Zone Risk Intensity on MMI Scale1. Zone – II Low Risk Zone VI & below2. Zone – III Moderate Risk Zone VII
3. Zone – IV High Risk Zone VIII4. Zone – V Very High-Risk Zone IX & above
Source: IMD & NIDMThe Project site as well as study area lies in Zone-II of Seismic Zoning Map, and thus can be said
to be located in an area of low seismic hazard by National standards. Hence the risk of
earthquake at the site is minimal and so the site is safe and is given in Figure - 3.4.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 61 J.M. Environet Pvt. Ltd.
Figure 3.4: Seismic Zone Map
Flood Hazard Zonation of the Area
As per the “Vulnerability Atlas - 2nd Addition; Peer Group, MoH and UPA; based on digitized data
of SOI, GOI; Flood Atlas, Task Force Report, C.W.C., GOI” the Project site does not fall under
“area liable to flood”. Flood Hazard Zonation Map showing the Project site is given in Figure - 3.5
Project Site
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 62 J.M. Environet Pvt. Ltd.
Figure 3.5: Flood Hazard Zonation Map of the Area
Project Site
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 63 J.M. Environet Pvt. Ltd.
3.5.3 Climate and Rainfall
The climate of Churu district is arid. The months of November, January, and February are usually
cold, with temperatures dropping below freezing point. April to May are the hottest months of
the year. June to September are the months seeing Monsoon rainfall. Lateritic soil is the most
important soil group existing in the district, which is light in texture and acidic in nature. The soil
is porous with low organic matter and low water holding capacity, thus exhibiting low fertility.
The eastern and southern part of this district is more productive than western part.
The annual average rainfall in the region is around 409.6 mm (average of last fourteen years
rainfall from 2004-2017) varying from minimum 213 mm in 2009 to maximum 614 mm in 2010. The
mean seasonal rainfall distribution is 319.4 mm in southwest monsoon (June-September), 11.8
mm in northeast monsoon (October-December), 18.7 mm rainfall in winter (Jan-Feb) and 48.6
mm in summer (March–May). The percentage distribution of rainfall, season wise, is 80 percent
in southwest monsoon, 3 percent in northeast monsoon, 4.65 percent in winter and 12 % in
summer. The contribution of southwest monsoon rainfall ranges from 163.8 mm in 2006 to
566.4 mm in 2010.
Rainfall data of the area for last 15 years is shown in below Table - 3.5.
Table - 3.5Rainfall Data for last 15 Years
Year Annual Rainfall2004 245.72005 360.22006 243.62007 335.02008 444.52009 213.22010 613.92011 588.02012 428.02013 467.92014 480.92015 536.12016 4832017 357.22018 346.9
Average Rainfall 409.6Source: IMD Data
3.5.4 Meteorology
Meteorology plays a vital role in determining the transport and diffusion pattern of air
pollutants released into atmosphere.
The principal variables include horizontal convective transport (average wind speed and
direction), vertical convective transport (atmospheric stability) and topography of the area.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 64 J.M. Environet Pvt. Ltd.
Meteorological characteristics of an area are very much important in assessing possible
environmental impacts and in preparing environmental management plan.
Since meteorological factors show wide fluctuations with time, meaningful interpretation can
be drawn only from long-term reliable data. Such source of data is India Meteorological
Department (IMD), which maintains a network of meteorological stations at several important
locations.
The Nearest IMD Station to the plant site is located in Churu. Based on the previous IMD data
[Climatological Normals (1981-2010)], the pre-dominant wind direction (seasonal as well as
annual) was considered. As Per the Data, pre-dominant wind direction throughout the year was
observed from West, according to which, the locations for ambient air quality monitoring were
selected. Seasonal wind rose showing the wind pattern during the study period is shown in
Figure - 3.6.
3.5.5 Micro-Meteorology at Site
Meteorological station was set-up at site (Core Zone) to record surface meteorological
parameter during study period- Summer Season (March to May, 2018).
Wind speed and wind direction data recorded during the study period was collected from
secondary sources like IMD, which has enabled identifying the influence of meteorology on the
air quality of the area. Based on the collected meteorological data, relative percentage
frequencies of different wind directions were calculated and plotted as wind rose diagram.
Maximum and minimum temperatures including percentage relative humidity were also
recorded simultaneously.
Summary of the micro-meteorology at site is given in Table - 3.6. Detailed Hourly Meteorological
Data has been enclosed as Annexure – 4 with this EIA / EMP Report.
Table - 3.6Micro-Meteorology at Site
Study Period: Summer Season (March to May, 2018)Month Temperature (oC) Relative Humidity (%) Wind Speed (m / sec)
March, 2018 12.2 – 35.4 18 – 94 0.0 – 4.2April, 2018 15.3 – 40.6 10 – 85 0.0 – 4.2May, 2018 20.2 – 46.4 6 – 74 0.0 – 6.2
Source: Meteorological Station at Site
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 65 J.M. Environet Pvt. Ltd.
Figure 3.6: Wind Rose Diagram
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 66 J.M. Environet Pvt. Ltd.
3.5.5.1 Mixing Height
Mixing Height (MH) is the vertical extent through which the contaminant plume can be mixed.
Forecasting of mixing height is done with the aid of the vertical temperature profile. The MH is a
function of stability. In unstable air the MH is higher and in stable air, the MH is lower. With a lower
MH, there is a smaller volume of air in which the pollutant can be dispersed, resulting in higher
concentrations in the ambient environment. There is a seasonal variation of MH. During summer
daylight hours, MH can be few thousand feet whereas for winter it can be a few hundred feet. It
varies also in the course of a day. It is lowest at night and increases during the day.
As site specific mixing heights were not available, mixing heights based on IMD publication, “Atlas
of Hourly Mixing Height and Assimilative Capacity of Atmosphere in India”, has been considered to
establish the worst-case scenario. Secondary information has been used to determine the mixing
height over the region for the study period i.e. Summer Season and it varies from 80 - 2550 meters
(IMD).
Table - 3.7Mixing Height for Summer Season
Time (Hours) Mixing Height (m)06.00 8007:00 6008:00 15009:00 30010:00 61011:00 110012:00 175013:00 210014:00 235015:00 255016:00 235017:00 222518:00 220019:00 135020:00 975
Source: IMD publication, “Atlas of Hourly Mixing Height and Assimilative Capacity of Atmosphere in India”
3.5.6 Ambient Air Quality
Ambient air quality monitoring is carried to determine the general background concentration
levels of major air pollutants like PM, SOx, NOx. Samples were collected within 10 km study area
to observe pollutants trends throughout the Buffer Zone. It helps in providing a data base for
evaluating the impacts of air pollutants from proposed Project activity in that area. It will be also
useful in ascertaining the quality of ambient air during operation phase of Project would confirm
to the standards of the ambient air quality notified by CPCB/MoEF&CC.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes
(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 67 J.M. Environet Pvt. Ltd.
Methodology
The air quality monitoring was done during Summer Season (March to May, 2018) within 10 km
radius study area as per the Terms of Reference (ToR) issued by MoEFCC, New Delhi vide their
letter no. J-11011/134/2018-IA-II(I) dated 18th May, 2018.
The sources of air pollution in the region are dust rising from unpaved roads, domestic fuel
burning, vehicular traffic, agricultural activities, emission from other industries, etc. Ambient air
samples were collected for assessing the following air pollutants:
o Sulphur Dioxide (SO2)
o Nitrogen Dioxide (NO2)
o Particulate Matter (PM10 and PM2.5)
o Carbon Monoxide (CO)
o Polycyclic Aromatic Hydrocarbons (PAHs)
Analytical methods prescribed by CPCB & approved Indian Standard methods were used for
carrying out air quality analysis.
Sampling Schedule
The sampling was done continuously for 24 hours for SO2, NOx, PM10, PM2.5, CO and PAHs with a
frequency of twice a week for three months (26 observations for one location) at 8 locations.
Sampling Locations
Sampling locations were selected for AAQ Monitoring keeping in view the dominant wind
direction prevailing in the area during the study period, It can be observed from the wind rose
diagram (Figure - 3.6) that the dominant wind direction prevailing in the area during the study
period was from West direction.
Villages / locations have been selected in the downwind direction as well as in the upwind
direction for AAQ monitoring from the Project site.
Monitoring stations selected for Ambient Air Quality Monitoring during the study period are
given in Table - 3.8 and shown in Figure - 3.7.
Table - 3.8
Locations of Ambient Air Quality Monitoring Stations
S. No. Sampling Location
From Project Site
Selection Criterion Approx aerial
distance Direction
SA 1 Project Site Core Zone - Core zone
SA 2 Sampling Station at 500
m from Project site 500 m East
Falls in downwind of dominant wind
direction
SA 3 Bissau 7 km East
• Falls in downwind of dominant wind
direction
• Location in Study Area
SA 4 Near Jod Bir PF 3.5 km West
• Falls in Upwind of dominant wind direction
• Nearest to the Sensitive Receptor (PF)
• Nearest to the NH
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 68 J.M. Environet Pvt. Ltd.
S. No. Sampling LocationFrom Project Site
Selection CriterionApprox aerialdistance
Direction
SA 5 Village- Untwaliya 2 km SE Nearest Village to the Project Site Location in Study Area
SA 6 Village – Ratannagar 5 km SW Location in Study Area
SA 7 Village – Mahansar 5 km SE Location in Study Area Nearest to the Railway Station
SA 8 Churu 5 km NW Location in Study Area Nearest to the Railway Station, SH and NH Densely Populated
Source: SOI Toposheets
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 69 J.M. Environet Pvt. Ltd.
Figure 3.7: Key Plan showing Ambient Air Quality Monitoring and Noise Monitoring Locations
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 70 J.M. Environet Pvt. Ltd.
Ambient Air Quality Monitoring
Table - 3.9 shows the maximum & minimum concentration of the air pollutants monitored at different
locations during the study period (March to May, 2018). All 26 observations of pollutants for each
location are detailed in Ambient Air Quality Monitoring Tables enclosed as Annexure - 5 along with this
report.
Table - 3.9
Ambient Air Quality Monitoring Results
Study Period: Summer Season (March to May, 2018)
S. No. Monitoring Sites PM2.5 (µg/m3) PM10 (µg/m3) NO2 (µg/m3) SO2 (µg/m3) CO (mg/m3) PAHs
(ng/m3) Max. Min. Max. Min. Max. Min. Max. Min. Max. Min.
S1 Project site 30.8 25.4 68.1 58.9 17.1 11.8 9.7 6.1 BDL (DL 0.50) BDL (DL 0.1)
S2 Sampling Station at
500m from Project site 31.3 26.1 69.3 59.4 18.2 12.3 10.4 6.4 BDL (DL 0.50) BDL (DL 0.1)
S3 Bissau 38.8 31.2 80.7 69.6 23.4 14.7 13.1 7.9 0.71 0.57 BDL (DL 0.1)
S4 Near Jod Bir PF 30.2 24.9 66.6 56.8 15.8 10.2 9.1 5.7 BDL (DL 0.50) BDL (DL 0.1)
S5 Village Untwaliya 35.2 27.5 75.4 63.2 20.9 13.2 10.3 6.8 0.66 BDL BDL (DL 0.1)
S6 Village Ratannagar 37.6 29.6 79.9 67.1 22.7 14.5 13.6 8.2 0.69 0.51 BDL (DL 0.1)
S7 Village Mahansar 32.2 28.4 73.6 62.5 21.8 13.9 11.5 7.6 BDL (DL 0.50) BDL (DL 0.1)
S8 Churu 43.8 35.7 87.4 72.3 25.2 15.6 14.2 9.1 1.04 0.65 0.38
NAAQS 60 100 80 80 4 -
Source: Ambient Air Quality Monitoring
*NAAQS - National Ambient Air Quality Standards; Schedule-VII, [Rule 3 (3B)], [Part-II-sec.-3(i)] 16.11.2009
BDL - Below Detectable Limit, DL - Detection Limit
Interpretation & Conclusion
Ambient Air Quality Monitoring reveals that the concentrations of PM10 and PM2.5 for all the 8
AAQM stations were found between 56.8 to 87.4 µg/m3 and 24.9 to 43.8 µg/m3, respectively.
As far as, the presence of gaseous pollutants SO2 and NOx are concerned, the prescribed CPCB
limit of 80 µg/m3 has never surpassed at any station. The concentrations of SO2 and NO2 were
found to be in range of 5.7 to 14.2 µg/m3 and 10.2 to 25.2 µg/m3 respectively. The concentrations of
CO and PAHs were found to be in range of <0.5 to 1.04 mg/m3 and <0.1 to 0.38 ng/m3 ,respectively.
Major contributors of the pollutants in the study area are human activities, vehicular movement
and air borne dust. Maximum concentration of AAQ parameters is found at Churu, due to its
dense population, commercial & human activities and vehicular movement. Whereas, the
minimum values of parameters were found at Near Jod Bir PF; as there is no major source of
pollution near this locations.
The Project activities with its low emission from boiler coupled with APCM may marginally
increase the pollutant concentrations only in the nearby area falling in the downwind direction.
But the concentrations of pollutants in AAQ at all monitoring locations would remain well within
the prescribed limits of NAAQS. Details regarding the anticipated Impacts and mitigation
measures, w.r.t. Ambient Air Quality, have been given in Chapter IV of this Report.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 71 J.M. Environet Pvt. Ltd.
3.5.7 NOISE ENVIRONMENT
Noise often defined as unwanted sound, interferes with speech communication, causes
annoyance, distracts from work, and disturbs sleep, thus deteriorating quality of human
environment.
Source of Noise
There are limited sources of noise in the 10 km radius of study area, which contribute to the local
noise level of the area. Ambient noise sources in the vicinity of the Project include the noise from
traffic on road, human activities in villages and agricultural fields.
Ambient Noise Level
In order to assess the baseline noise levels, in and around the Project, noise levels were measured
at site and villages in the study area.
Sampling Schedule
The sampling was done during day time and night time once in the study period.
Sampling Locations
Locations / stations selected for noise level monitoring are given in Table - 3.10 and shown in
Figure – 3.7.
Table - 3.10
Locations of Noise Monitoring Stations
S. No. Sampling Location
From Project Site
Approx aerial
distance Direction
1. Project Site Core Zone -
2. Sampling Station at 500 m from Project site 500 m East
3. Bissau 7 km East
4. Near Jod Bir PF 3.5 km West
5. Village- Untwaliya 2 km SE
6. Village – Ratannagar 5 km SW
7. Village – Mahansar 5 km SE
8. Churu 5 km NW
Source: SOI Toposheet
Ambient Noise Level Monitoring
Ambient noise levels monitoring observations monitored at different locations (as mentioned in
Table - 3.10) during the study period are given in Table - 3.11.
Table - 3.11
Ambient Noise Level Monitoring Observations
Study Period: Summer Season (March to May, 2018)
S. No. Sampling Locations
Noise Level Leq. dB (A)
Day Time
(6:00 am to 10:00 pm)
Night Time
(10:00 pm to 6:00 am)
Observation Prescribed limit Observation Prescribed limit
S1 Project Site 52.4 75 41.8 70
S2 Sampling Station at 500 m
from Project site 53.7 55 42.5 45
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 72 J.M. Environet Pvt. Ltd.
S3 Bissau 54.1 55 44.2 45
S4 Near Jod Bir PF 48.9 55 39.1 45
S5 Village- Untwaliya 53.6 55 43.7 45
S6 Village – Ratannagar 53.2 55 43.4 45
S7 Village - Mahansar 52.8 55 42.9 45
S8 Churu 63.4 65 53.8 55
Source: Ambient Noise Level Monitoring Result
Interpretation & Conclusion
Ambient noise levels were measured at 8 locations around the Project site. Noise levels vary from
48.9 to 63.4 Leq dB (A) during day time and from 39.1 to 53.8 Leq dB(A) during night time. The
levels are within the prescribed standards.
Maximum noise levels during day time as well as during night time were observed at Churu. Churu
is having urban & commercialized area with continuous human activities and vehicular movements
causing high noise levels. Whereas, the minimum noise levels were found at Near Jod Bir PF during
day time as well as during night time; as there is no major source of noise pollution.
During construction activities, increase in noise levels near Project site may be observed which will
be temporary. The noise level after commencement of proposed Project may increase marginally
around the plant premises.
3.5.8 Water Quality
It is commonly observed that many water resources are being influenced by human and animal
activities. The growing urbanization and industrialization for development and welfare or
improvement of human needs further increases the chances of contamination of the quality of
these resources as well as the stress on availability of water in the area. As a result, water
resources are getting contaminated, becoming scares and causing the adverse impact on humans,
flora & fauna, living beings and aquatic life. Ensuring a sustained development and accelerating
the growth of development options, requires in depth study of physical, chemical and biological
impacts to nature and robust prediction models for the evaluation so as to minimize the pollution
load of proposed development and prevention of natural water/air quality.
Physical, chemical and biological factors influencing water quality are so interrelated that a
change in any water quality parameter may trigger other changes in a complete network of
interrelated variables. Selected water quality parameters for surface and ground water resources
within study region have been used as baseline data for water quality and assessing the impact on
it by proposed Project.
As a significant part of predefined framework of the present study, water samples were collected
from selected locations. The reconnaissance survey was undertaken and monitoring locations
were finalized based on:
Presence, location and uses of major water bodies in the region
Type and location of industrial/residential areas
Likely area that can represent baseline conditions
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 73 J.M. Environet Pvt. Ltd.
The water resources in the study area were divided into two categories to assess baseline status
of water quality of the region. These two major categories as determined are:
Surface water resources including streams, nalas, ponds, river, canals, estuary
Ground water resources (tube well, open well, springs etc.)
3.5.8.1 Surface Water Quality
There is no perennial surface water body present in the study area. However, there are few small
seasonal Village ponds exist, which were found to be dry during the study period. Other than the
ponds, there is one seasonal water body as well as religious place called as Pithrana Johra, which
was also found dry during the study period.
3.5.8.2 Ground Water Quality
The sources of potable water are the tube-wells and dug-wells in the area. Samples were collected
from the available water resources around the plant site. Besides the samples were also collected
from different identified sites and analyzed.
Analytical methods prescribed by APHA & approved Indian Standard methods were used for
carrying out ground water quality monitoring.
Details of ground water sampling locations and their distance and directions are given in Table -
3.12 and shown in Figure - 3.8.
Ground water analysis results are given in Table - 3.13.
Table - 3.12
Locations of Ground Water Sampling Stations
S. No. Sampling Station
From the Project site
Approx aerial
distance Direction
1. Project Site Core Zone -
2. Village- Untwaliya 2 km SE
3. Village- Ramsara 3 km NW
4. Village- Khasoli 3.5 km North
5. Village – Mahansar 5 km SE
6. Bissau 7 km East
7. Village –Ratannagar 5 km SW
8. Churu 5 km NW
Source: SOI Toposheet
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 74 J.M. Environet Pvt. Ltd.
Figure 3.8: Key Plan Showing Ground Water and Soil Sampling Locations
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 75 J.M. Environet Pvt. Ltd.
Table - 3.13
Ground Water Analysis
Study Period: Summer Season (March to May, 2018)
S.
No. Parameters Unit Project Site
Village-
Untwaliya
Village-
Ramsara
Village-
Khasoli
Village -
Mahansar Bissau
Village -
Ratannagar Churu
Specification as per IS 10500- 2012
Remark Requirement
(Acceptable Limit)
Permissible
Limit (Max.)
1. pH (at 25°C) - 7.69 7.71 7.82 7.56 7.63 7.77 7.81 7.69 6.5-8.5 No Relaxation -
2. Colour Hazen
Unit BDL BDL BDL BDL BDL BDL BDL BDL 5 15
DL 5.0 Hazen
3. Turbidity NTU BDL BDL BDL BDL BDL BDL BDL BDL 1 5 DL 1.0 NTU
4. Odour - Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable -
5. Taste - Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable Agreeable -
6. Total Hardness as CaCO3 mg/l 317 308 338 356 294 264 164.6 396.4 200 600 -
7. Calcium as Ca mg/l 26.3 28.5 27.2 36.3 31.4 29.5 24.2 22.4 75 200 -
8. Alkalinity as CaCO3 mg/l 351.2 432.4 569.4 485.7 412.6 372.8 536.9 492.6 200 600 -
9. Chloride as Cl mg/l 658.4 517.9 576.5 404.2 428.3 368.6 590.1 616.7 250 1000 -
10. Magnesium as Mg mg/l 61.2 57.8 65.8 64.6 52.5 46.4 25.4 82.71 30 100 -
11. Total Dissolved Solids mg/l 1463 1327 1469 1237 1178 1083 1316 1716 500 2000 -
12. Sulphate as SO4 mg/l 102.4 97.3 116.8 85.4 62.5 54.8 74.6 155.8 200 400 -
13. Fluoride as F mg/l 1.42 1.45 1.44 1.42 1.48 1.46 1.49 0.85 1 1.5 -
14. Nitrate as NO3-N mg/l 42.7 41.8 42.3 31.6 39.4 35.1 43.2 40.4 45 No Relaxation -
15. Iron as Fe mg/l 0.19 0.21 0.22 0.19 0.24 0.18 0.16 0.27 1 No Relaxation -
16. Sodium as Na mg/l 315.0 292.0 268.0 274.0 281.0 262.0 345.0 438.0 -- -- --
17. Potassium as K mg/l 4.2 4 4.5 4.6 3.7 4.2 3.2 5.1 -- -- --
18. Conductivity µs/cm 2281 2161 2410 2088 1913 1791 2233 2760 -- -- --
BDL - Below Detectable Limit, DL - Detection Level , Note: Ground water quality was also analyzed for Aluminium, Cyanide, Boron, Phenolic Compounds, Anionic
Detergents, Chromium, Zinc, Copper, Manganese, Cadmium, Lead, Arsenic, Mercury, Nickel, Hexa Chromium & Phosphate etc. and were found below detection limit.
Source: Ground water quality Analyses Results.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 76 J.M. Environet Pvt. Ltd.
Interpretation & Conclusion
The analyzed quality of groundwater of different locations was compared with drinking water
standard (IS:10500- 2012). All the groundwater samples showed the parameters more or less in
line with good quality of water The ground water analysis for all the 8 sampling stations shows
that pH of the water samples ranged from 7.56 to 7.82 indicating slightly alkaline to alkaline
nature. The colour and turbidity were BDL, and odour and taste were agreeable at all sampling
locations. The values of total hardness (164.6 to 396.4 mg/l), alkalinity (351.2 to 569.4 mg/l) and
total dissolved solids (1083 to 1716 mg/l); maximum hardness & dissolved solid were found in the
sample of Churu.
However, all groundwater samples were slightly exceeding the acceptable limits but well under
the permissible limits for chlorides (368.6 to 658.4 mg/l) and sulphates (54.8 to 155.8 mg/l). The
concentrations of other micro and macro nutrients were also at low level i.e. nitrate (31.6 to 43.2
mg/l), calcium (22.4 to 36.3 mg/l), magnesium (25.4 to 82.71 mg/l), and iron (0.16 to 0.27 mg/l). The
fluoride (0.85 to 1.49 mg/l) concentration is at optimum level for the dental health of the
consumers.
Thus, it can be concluded that the groundwater samples, including that from Project site, were
observed to be good and complying to the drinking water standard (IS: 10500-2012). The
groundwater sample at Project site was also of good quality. The groundwater, though hard, are
suitable for drinking and for agriculture purpose.
3.5.9 SOIL ENVIRONMENT
3.5.9.1 Soil Quality and Characteristics
In order to assess the baseline characteristics of soil profile of the study area, representing Project
site and nearby areas, the samples were analyzed for 21 parameters representing basic and
chemical characterization.
The sampling locations were finalized with the following considerations:
To enable information on baseline characteristics and,
To determine the impact of industrial activities on soil characteristics.
Representative soil samples were collected from 8 different specified locations within the study
area of the Project. Standard procedures were followed for the sampling and analysis of physico-
chemical parameters. Location of soil sampling stations are given in Table - 3.14 and shown in
Figure - 3.8. Soil analysis results are given in Table - 3.15.
Table - 3.14
Locations of Soil Sampling Stations
S. No. Sampling Station From the Project site
Approx distance Direction
1. Project Site Core Zone -
2. Village- Untwaliya 2 km SE
3. Village- Ramsara 3 km NW
4. Village- Khasoli 3.5 km North
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 77 J.M. Environet Pvt. Ltd.
S. No. Sampling Station From the Project site
Approx distance Direction
5. Village - Mahansar 5 km SE
6. Bissau 7 km East
7. Village -Ratannagar 5 km SW
8. Churu 5 km NW
Source: SOI Toposheet
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 78 J.M. Environet Pvt. Ltd.
Table - 3.15
Soil Analysis
Study Period: Summer Season (March to May, 2018)
S.
No. Parameters
Sampling Locations
Unit Project Site Village -
Untwaliya
Village -
Ramsara
Village -
Khasoli
Village –
Mahansar Bissau
Village -
Ratannagar Churu
1. pH (at 25°C) (1:2.5 soil water sus.)
- 7.7 7.9 7.9 7.7 8 7.8 7.8 7.7
2. Conductivity (1:2 soil water sus.)
mS/cm 0.18 0.21 0.24 0.15 0.19 0.15 0.14 0.19
3. Soil Texture - Sandy Loam Sandy Loam Sandy Loam Sandy Loam Sandy Loam Sandy Loam Sandy Loam Sandy Loam
4. Colour - Yellowish
Brown Yellowish
Brown Yellowish
Brown Yellowish
Brown Yellowish
Brown Yellowish
Brown Yellowish
Brown Yellowish
Brown
5. Water holding capacity % 32.4 32.6 34.8 31.8 33.3 34.2 35.7 35.2
6. Bulk density gm/cc 1.47 1.46 1.43 1.48 1.46 1.44 1.42 1.43
7. Chloride mg/kg 169.9 164.4 192.2 184.5 184.8 174.5 156 199.9
8. Calcium as Ca mg/kg 763.5 867.2 1017.8 794.6 836.5 817.4 856.9 787.6
9. Sodium as Na mg/kg 57.9 65.75 76.88 53.81 63.9 59.8 52.4 69.90
10. Available Potassium as K kg. /hec 169.4 187.2 174.4 168.3 176.1 174.3 181.9 182.3
11. Organic matter % 0.51 0.73 0.66 0.58 0.76 0.54 0.61 0.59
12. Magnesium as Mg mg/kg 138.8 181.2 158.7 132.5 142.1 168.6 175.8 144.4
13. Available Nitrogen as N kg. /hec 81 105 93 85 96 87 104 94
14. Available Phosphorus kg. /hec 18.3 15.4 22.6 18.7 23.1 17.8 19.2 24.3
15. Total Zinc as Zn mg/kg 10.64 15.63 12.71 9.69 12.68 8.72 11.67 15.65
16. Manganese as Mn mg/kg 168.3 175.6 182.4 188.5 194.5 216.3 198.6 184.7
17. Chromium as Cr mg/kg BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) 18. Total Lead as Pb mg/kg `6.2 5.4 5.5 BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) 6.2 6.3
19. Total Cadmium as Cd mg/kg BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) BDL(DL 5.0) 20. Total Copper as Cu mg/kg 21.46 16.48 12.42 15.20 18.4 21.60 15.60 17.80
21. Organic Carbon % 0.30 0.42 0.38 0.34 0.44 0.31 0.35 0.34
Source: Soil Analysis
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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Table - 3.16Standard Soil Classification
S. No. Parameters Classification1. pH <4.5 extremely acidic
4.51 – 5.0 very strong acidic5.01 – 5.5 strongly acidic5.51 - 6.0 moderately acidic
6.1 – 6.5 slightly acidic6.51.7.3 Neutral7.31-7.8 slightly alkaline7.81-8.5 moderately alkaline8.51 – 9.0 strongly alkaline>9.0 Very strongly alkaline
2. Salinity ElectricalConductivity (mho/cm)
Up to 1.0 average1-2 harmful to germination2-3 harmful to crops
3. Nitrogen (kg/ha) Up to 50 very less51-100 less110-150 good151-300 better>300 sufficient
4. Phosphorus (kg/ha) Up to 15 very less15 – 30 less31-50 medium51-65 on average sufficient66-80 sufficient>80 more than sufficient
5. Potassium (kg/ha) 0-120 very less120-180 less180-240 medium241-300 average301-360 better>360 more than sufficient
Source: Indian Agricultural Research Institute Handbook.
Interpretation & Conclusion
The soil samples were Yellowish Brown. The textures of soil samples were Sandy Loam. All soil
samples have slightly alkaline to alkaline having pH range from 7.7 to 8.0; where nutrients remain
in available form in the soil. Water holding capacity (31.8% to 35.7%) and bulk density (1.42 to 1.48
g/cc) were ideal for the crops. Physical quality of soil samples is good for the plantation.
All the major nutrients were present, namely organic matter (0.51% to 0.76%) optimum, nitrogen
(81 to 105 kg/ha) less to good and potassium (168.3 to 187.2 kg/ha) very less. Other nutrients were
present in the soil samples, namely calcium (763.5 to 1017.8 mg/kg), magnesium (132.5 to 181.2
mg/kg) and zinc (8.72 to 15.65 mg/kg).
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 80 J.M. Environet Pvt. Ltd.
The above observation indicates that the soils in study area, in generally suitable for arid
agriculture and other alternate land uses. It is not fertile but it can be made fertile for agriculture
crops and plants with water supply are regular by providing phosphates with nitrates.
3.5.10 BIOLOGICAL ENVIRONMENT
3.5.10.1 Introduction
The sum of environment factors, where the life in different forms exist is called the Biosphere.
These factors include land, water and air. Biological scenario includes the Habitat (Place where the
organism lives) and natural surroundings of all species (living organism species) of the particular
area.
Biological study is essential to understand the impact of industrialization and urbanization on
existing flora and fauna of the study area. Besides, studies on various aspects of ecosystem play
an important role in identifying sensitive issues for under taking appropriate action to mitigate the
impact, if required.
The biological study was undertaken as a part of the EIA study report to understand the present
status of ecosystem prevailing in the study area and to study the floristic and faunal diversity of
the terrestrial and aquatic environment of the study area within the 10 km radius of the Project
site.
A baseline study / survey was conducted to study the floristic and faunal diversity of the terrestrial
environment of the study area within 10 km radius of the Project site.
Some of the information was gathered from the local habitants. All the collected data were
classified to interpret the impact of pollution due to proposed project on the flora and fauna of
that region.
Survey of the wild plants as well as cultivated crop plants was made and all the available
information was recorded. Night survey was also conducted with the help of spotlight to record
nocturnal animals, birds and reptiles.
Secondary data on flora and fauna, cropping patterns etc. were also collected from available
literatures, internet etc.
A primary field survey was carried within 10 km radius in the Buffer zone in and around the Project
area to study the floral and faunal diversity of the terrestrial environment of the study area.
No National Park, Wildlife Sanctuary, Biosphere Reserve exists within 10 km radius of the Project
site. Only one Protected Forest falls at a distance of ~5.0 km in West direction from the Project
site.
List of flora observed in the study area as well as core zone is as mentioned in the list given below:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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Table - 3.16Inventory of Floral Diversity in the Core & Buffer Zone of Proposed Project Site
Based on actual sighting, based on inputs from locals and perused from Secondary DataHabit: Tree (T), Shrub (S), Herb (H), Grass (G), Climber (C) and Aquatic (Aq.)
S. No. Scientific name Local name Family Core Buffer
Trees
1. Acacia leucophloea Ronjh Fabaceae - +
2. Acacia nilotica Desi Babool Mimosaceae - +
3. Acacia Senegal Kumttha Mimosaceae - +
4. Ailanthus excels Aldu Simaroubaceae - +
5. Albizia lebbeck Siris Fabaceae - +
6. Albizia procera Safed siris Fabaceae - +
7. Azadirachta indica Neem Meliaceae - +
8. Balanites aegyptica Hingot Zygophyllaceae - +
9. Bauhinia variegate Kachnar Fabaceae - +
10. Cassia italic Sonamukhi Fabaceae - +
11. Cassia fistula Amaltas Fabaceae - +
12. Cassia siamea Kasood Fabaceae - +
13. Cordia dichotoma Gundi Ehretiaceae - +
14. Dalbergia sissoo Shisham Fabaceae - +
15. Eucalyptus terelicornis Safeda Myrtaceae - +
16. Ficusbenghalensis Bad Moraceae - +
17. Ficusglomerata Gular Moraceae - +
18. Ficusreligiosa Pipal Moraceae - +
19. Leucaena leucocephala Su- babool Fabaceae - +
20. Moringa oleifera Senjana Moraceae - +
21. Phoenix sylvestris Khajoor Arecaceae - +
22. Pithecellobium dulce Jungle Jalebi Mimosaceae - +
23. Pongamia pinnata Karanj Fabaceae - +
24. Prosopis cineraria Khejri Fabaceae + +
25. Saraca asoka Sita ashok Fabaceae - +
26. Salvadora oleoides Pilu Salvadoraceae - +
27. Salvadora persica Jal Salvadoraceae - +
28. Tamarindus indica Imli Caesalpiniaceae - +
29. Tecomellaundulata Roheda Bignoniaceae - +
Shrubs
30. Acacia jacquemontii Baon Mimosaceae - +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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S. No. Scientific name Local name Family Core Buffer
31. Acacia tortilis Umbrella thorn bush Fabaceae - +
32. Aervajavanica Bui Amaranthaceae + +
33. Aervapseudotomento Bui Amaranthaceae - +
34. Aerva tomentosa Bui Amaranthaceae + +
35. Abutilon indicum Indian mallow/ Kanghi Malvaceae + +
36. Aloe barbadensis Aloe vera Asphodelaceae - +
37. Bougainvillea glabra Bougainvillea Nyctaginaceae - +
38. Bougainvillea spectabilis Bougainvillea Nyctaginaceae - +
39. Calotropis gigantea Moto akado Asclepiadaceae + +
40. Calotropis procera Akado Asclepiadaceae + +
41. Calligonumpolygonoides Phog Polygonaceae + +
42. Capparis decidua Kair Capparidaceae - +
43. Carissa spinarum Karonda Apocynacece - +
44. Citrus limon Nimboo Rutaceae - +
45. Commiphoramukul Guggul Burseraceae - +
46. Crotalaria burhia Saniya Fabaceae - +
47. Datura forex Dhatura Solanaceae - +
48. Euphorbia caducifolia Kanthorothor Euphorbiaceae - +
49. Haloxylonsalicornicum Lana Amaranthaceae - +
50. Jatropha curcas Ratanjot Euphorbiaceae - +
51. Lantana camara Raimunia Verbenaceae - +
52. Maytenusemarginata Red spike thorn Celastraceae - +
53. Ocimum sanctum Tulsi Lamiaceae - +
54. Opuntia elatior Nagphani Cactaceae - +
55. Parkinsonia aculeata Rambaval Fabaceae - +
56. Prosopis juliflora VilayatiBaval Fabaceae - +
57. Ricinus communis Arandi Euphorbiaceae - +
58. Rhusmysorensis Dansara Anacardiaceae - +
59. Sidacordifolia Khanriti Malvaceae - +
60. Withaniasomnifera Ashwagandha Solanaceae - +
61. Xanthium Strumarium Chotaghokhru Asteraceae - +
62. Ziziphus mauritiana Motabor Rhamnaceae - +
63. Ziziphus nummularia Chota Ber Rhamnaceae + +
Herbs
64. Achyranthes aspera Chirchita Amaranthaceae - +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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S. No. Scientific name Local name Family Core Buffer
65. Agave americana Agave Asparagaceae - +
66. Alhagimaurorum Jawasa Fabaceae - +
67. Amaranthus viridis Cholai Amaranthaceae - +
68. Argemonemexicana Satyanashi Papaveraceae - +
69. Asparagus racemosus Shatavari Asparagaceae - +
70. Boerhaviadiffusa Lal Sata Nyctaginaceae + +
71. Cleome brachycarpa Bagarun Cleomaceae - +
72. Commelinabenghalensis Buchna Commelinaceae - +
73. Crossandrainfundibuliformis Fire cracker flower Acanthaceae - +
74. Datura metal Datura Solanaceae - +
75. Digeramuricata Latmahuria Amaranthaceae - +
76. Ecliptaprostrata Bhringraj Asteraceae - +
77. Euphorbia hirta Bada dhudhi Euphorbiaceae + +
78. Fagoniacretica Damasa Zygophyllaceae - +
79. Grewiavillosa Gangeti MTiliaceae - +
80. Indigoferacordifolia Bekara Fabaceae - +
81. Leptadeniapyrotechnica Khip Apocynaceae + +
82. Leucas aspera Chhotahalkusa Lamiaceae - +
83. Martyniaannua Bichchu Martyniaceae - +
84. Mollugocerviana Chirio ka dhaniya Molluginaceae - +
85. Solanum pubescens BhiyaRingani Solanaceae - +
86. Solanum surattense Kateli Solanaceae - +
87. Tephrosiapurpurea Sarphonk Fabaceae - +
88. Tephrosiavillosa Sarapunkha Fabaceae - +
89. Tribulus terrestris Gokhuru Zygophyllaceae + +
90. Trichodesmaindicum Undhanphuli Boraginaceae - +
Grasses
91. Apludamutica Lapla Poaceae + +
92. Aristida purpurea Laplaghas Poaceae - +
93. Cenchrusciliaris Dhaman Poaceae - +
94. Cynodon dactylon Durva Poaceae + +
95. Cyperusrotundus Moth Cyperaceae + +
96. Dactylocteniumaegyptium MakraGhas Poaceae + +
97. Desmostachyabipinnata Daab Poaceae - +
98. Dichanthiumannulatum Karad Poaceae + +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S. No. Scientific name Local name Family Core Buffer
99. Heteropogoncontortus Laamp Poaceae - +
100. Lasiurus sindicus Sewan Poaceae - +
101. Panicum antidotale Bharunt Poaceae - +
102. Panicum turgidum Murtghas Poaceae - +
103. Saccharum bengalense Munja Poaceae - +
104. Saccharum spontaneum Kaans Poaceae - +
105. Sehimanervosum Sheen Poaceae - +
106. Sorghum halepense Baru Poaceae - +
Climbers
107. Citrullus colocynthis Tumba Cucurbitaceae + +
108. Citrullus lanatus Water melon Cucurbitaceae - +
109. Cucumis callosus Kachari Cucurbitaceae + +
110. Cuscutareflexa Amarbel Convolvulaceae - +
111. Momordica charantia Bitter gourd (Karela) Cucurbitaceae - +
112. Momordica dioica Ban Karela Cucurbitaceae - +
113. Luffa acutangula Ridge gourd (Turai) Cucurbitaceae - +
(+) Shows: Presence of the species and (-) Shows: Absence of the speciesAnalysis of Flora
During the field survey, none of the species of flora recorded as Rare, Endangered and threatened
in the study area.
Fauna of the study area
The present study is for core zone and buffer zone. The study area has only one Protected Forest-
Jod Bir PF at a distance of ~5.0 km in the West Direction from the Project site.
In the present study, we prepared a detailed account of terrestrial faunal groups (Reptiles,
Amphibians, Birds and Mammals) as well as significant floral groups through direct observations.
Details of faunal species found in the area are given in Table - 3.17.
Table - 3.17Inventory of Faunal Diversity in the Core & Buffer Zone of Proposed Project Site
Based on actual sighting, based on inputs from locals and perused from Secondary Data
S. No. Scientific name Common nameStatus according
to IWPA’1972Core Buffer
Mammals
1. Boselaphus tragocamelus Nilgai Sch. III - +
2. Canis aureus Jackal Sch. II - +
3. Felischaus Jungle Cat Sch. II - +
4. Funambulus pennantii Northern Palm Squirrel Sch. IV + +
5. Hemiechinusauritus Hedge Hog Sch. IV - +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S. No. Scientific name Common nameStatus according
to IWPA’1972Core Buffer
6. Herpestes edwardsii Common Mongoose Sch. II + +
7. Hyaena hyaena Striped hyena Sch.III - +
8. Hystrix indica Indian Porcupine Sch. IV - +
9. Lepus nigricollis Indian Hare Sch. IV + +
10. Mus booduga Indian Field Mouse Sch. V + +
11. Presbytis entellus Common Langur Sch. II - +
12. Pteropus giganteus Flying Fox Sch. V - +
13. Rattus rattus House Rat Sch. V - +
14. Suncus murinus Grey Musk Shrew Sch. V - +
15. Tatera indica Indian Gerbil Sch. IV - +
16. Vulpes bengalenss Common fox Sch. II - +
Reptiles
17. Bungarus caeruleus Common Indian krait Sch. IV - +
18. Calotes versicolor Common Garden Lizard Sch. IV + +
19. Echis carinata Saw- scaled Viper Sch. II - +
20. Hemidactylus brookii Brooks gecko Sch. V + +
21. Hemidactylus maculatus Rock Gecko Sch. V - +
22. Hemidactylus flaviviridis House gecko Sch. V - +
23. Mabuya carinata Brahminy skink Sch. IV + +
24. Naja naja Common Indian Cobra Sch. II - +
25. Psammophis schokari Afro- Asian Sand Snake Sch. IV - +
26. Ptyas mucosa Indian Rat Snake/ Dhaman Sch. II - +
27. Vipera russelli Russell's Viper Sch. II - +
28. Uromastyx hardwickii Spiny tailed lizard Sch. II - +
Amphibians
29. Duttaphrynus melanostictus Common Indian toad Sch. IV - +
30. Rana tigrina American Bull Frog Sch. IV - +
Butterfly and Arthropods
31. Buthus sp. Scorpion Sch. IV + +
32. Catopsilia pomona Common emigrant Sch. IV - +
33. Chilades parrhassius Small cupid Sch. IV - +
34. Colotis eucharis Plain Orange Tip Sch. IV - +
35. Danaus chrysippus Plain tiger Sch. IV + +
36. Diplacodes triviallis Ground skimmer dragonfly Sch. IV - +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S. No. Scientific name Common nameStatus according
to IWPA’1972Core Buffer
37. Junonia orithya Blue pansy Sch. IV - +
38. Papilio polytes Common Mormon Sch. IV - +
39. Sternocerca sternicornis Jewel Beetle Sch. IV - +
40. Stegodyphus sp. Social Spider Sch. IV + +
(+) Shows: Presence of the species and (-) Shows: Absence of the speciesAnalysis of Fauna
No fauna species observed in the study area during field survey; which comes in fauna Schdule-1 of
Indian Wildlife Protection Act’ 1972. (IWPA)
Avifaunal diversity in the study area
No major water body falls in study area for fish diversity. Detail of Avifaunal diversity is given in Table 3.18:
Table - 3.18Inventory of Avifaunal Diversity in the Core & Buffer Zone of Proposed Project Site
Based on actual sighting, based on inputs from locals and perused from Secondary Data
S. No. Scientific Name Common NameStatus according
to IWPA’1972Core Buffer
1. Accipiter badius Shikra Sch. IV - +
2. Acridotherestristis Common Myna Sch. IV - +
3. Ardeolagrayii Pond heron Sch. IV - +
4. Athena noctua Little Owlet Sch. IV - +
5. Bubulcus ibis Cattle Egret Sch. IV - +
6. Caprimulgusasiaticus Indian Nightjar Sch. IV - +
7. Cinnyrisasiaticus Purple Sunbird Sch. IV - +
8. Columba livia Blue Rock Pigeon Sch. IV + +
9. Copsychussaularis Oriental magpie robin Sch. IV - +
10. Coracias benghalensis Indian Roller Sch. IV - +
11. Corvusmacrorhynchos Jungle Crow Sch. V - +
12. Corvussplendens Common Crow Sch. V + +
13. Coturnix coturnix Common quail Sch. IV + +
14. Dendrocittavagabunda Rufous tree pie Sch. IV - +
15. Dicrurusmacrocercus Black drongo Sch. IV - +
16. Egrettagarzetta Little Egret Sch. IV - +
17. Elanusaxillaris Black shoulder kite Sch. IV - +
18. Eremopterix griseus Ashy crowned sparrow lark Sch. IV - +
19. Francolinuspondicerianus Grey francolins Sch. IV - +
20. Galeridacristata Common crested lark Sch. IV + +
21. Halcyon smyrnensis White-throated Kingfisher Sch. IV - +
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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S. No. Scientific Name Common NameStatus according
to IWPA’1972Core Buffer
22. Meropsorientalis Small Green Bee Eater Sch. IV - +
23. Milvus migrans Black kite Sch. IV - +
24. Motacillamaderaspatensis White browed wagtail Sch. IV - +
25. Neophron percnopterus Egyptian vulture Sch. IV - +
26. Orthotomussutorius Common tailor bird Sch. IV - +
27. Passer domesticus House Sparrow Sch. IV + +
28. Ploceusphilippinus Baya Weaver Sch. IV - +
29. Priniasocialis Ashy prinia Sch. IV + +
30. Psittaculakrameri Rose-ringed parakeet Sch. IV - +
31. Pterocles indicus Painted sand grouse Sch. IV - +
32. Pycnonotuscafer Red-Vented Bulbul Sch. IV - +
33. Saxicoloidesfulicata Indian Robin Sch. IV - +
34. Spilopelia senegalensis Laughing dove Sch. IV + +
35. Streptopeliachinensis Spotted dove Sch. IV - +
36. Streptopalidecaocto Eurasian Collared Dove Sch. IV + +
37. Sturniapagodarum Brahminy Starling Sch. IV - +
38. Turdoidesstriatus Jungle babbler Sch. IV + +
39. Upupa epops Hoopoe Sch. IV - +
40. Vanellus indicus Red- Wattled Lapwing Sch. IV - +
(+) Shows: Presence of the species and (-) Shows: Absence of the speciesAnalysis of Avifauna
No Avifauna species observed in the study area during field survey; which is a Schedule- I as per
Wildlife (Protection Act’), 1972.
3.5.11 Socio-Economic Environment
Socio-economic status is an essential part of environmental impact study which incorporates
various facts related to socio-economic conditions in the area and deals with the impacts of
proposed project on Socio-economic Status.
Socio-economic study includes demographic structure of the area, provision of basic amenities viz.
housing, education, health and medical services, occupation, water supply, sanitation,
communication, transportation, prevailing diseases pattern as well as feature of aesthetic
significance such as temples, historical monuments etc. at the baseline level. This would help in
visualizing and predicting the possible impact depending upon the nature and magnitude of the
Project and likely pollution load.
Socio-economic study of an area provides a good opportunity to assess the socio-economic
conditions of an area. This study will possibly estimate the change in living and social standards of
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
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the particular area benefitted due to the proposed Project. The gross economic production of the
area may be increased due to the commencement of this Project. It can undoubtedly be said that
this Project will provide direct and indirect employment and improve the infrastructural facilities
and living standards of the area.
The fabrics of socio-economic changes are so complicated that this study would seem to be
extremely limited, almost superficial and at times subjective in nature. More thorough and
quantified socio-economic study will undoubtedly require longer time and resources, and is,
therefore, beyond the scope of the present EIA study. This EIA will give a reasonably clear picture
of the socio-economic conditions prevailing in the study area.
3.5.11.1 Objectives of the Study
The objectives of this socio-economic report consist of:
To know the current socio-economic situation in the region to cover the sub sectors of
education, health, sanitation, and water and food security.
To conduct socio-economic assessment study in study Area
To recommend practical strategic interventions in the sector
To help in providing better living standards
To provide employment opportunities.
3.5.11.2 Scope of Work
To study the Socio-economic scenario of area from the secondary sources
Data Collection and Analysis
Prediction of Project impact
Mitigation Measures
3.5.11.3 Methodology
Collection of Data
Socio-economic baseline survey using Census data, 2011 and relevant documents. The study
area for the survey has been divided into three major segments namely Primary Zone (0 - 3
km), Secondary Zone (3 - 7 km) and Outer Zone (7 - 10 km)
Presentation of Data and Analysis
The data collected were presented in a suitable, concise form for further analysis. The
collected data were presented in the form of tabular or diagrammatic or graphic form. These
tabulated data were interpreted and analyzed with the help of various qualitative techniques
and ideographic approaches.
3.5.11.4 Background Information of the Area
Rajasthan is India's largest state by area. It is located on the northern side of the country, where it
comprises most of the wide and inhospitable Thar Desert (also known as the "Rajasthan Desert"
and "Great Indian Desert") and shares a border with Pakistan along the Sutlej-Indus river valley.
Elsewhere it is bordered by other Indian states: Gujarat to the southwest; Madhya Pradesh to the
southeast; Uttar Pradesh and Haryana to the northeast; and Punjab to the north. Its features
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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include the ruins of the Indus Valley Civilization at Kalibanga; the Dilwara Temples, a Jain
pilgrimage site at Rajasthan's only hill station, Mount Abu, in the ancient Aravalli mountain range;
and, in eastern Rajasthan, the Keoladeo National Park near Bharatpur, and a World Heritage Site
known for its bird life. Rajasthan is also home to two national tiger reserves, the Ranthambore
National Park in Sawai Madhopur and Sariska Tiger Reserve in Alwar.
The sex ratio of the study area is higher than it is for State as well as the District. The Literacy rate
is also significantly higher in the study area as compared to the State and comparable to the
District. The SC population is extremely less in the study area and has higher number of STs
instead. The working population in the Study area can be improved by providing skill development
training to the youth and the farmers.
3.5.11.5 Demographic Profile of the Study Area
Table - 3.19Socio-Economic Profile of Study Area
SSourceSource: Census of India, 2011
The population of the study area as per 2011 Census records is 6458 (for 10 km radius) out of which
male population is 19043 and female population is 18299. Scheduled Caste fraction of the
population of the study area is 8439and Scheduled Tribe 298. Literacy rate of the area is 69.18 %.
Sex Ratio (Females per 1000 Males) in the study area is 961. The village - wise demographic
features of the study area as per area classification are given in Table no. 3.20 below:
Particular Rajasthan Churu Study AreaNo. of Households 12711146 348984 6458Total Population 68548437 2039547 37342Total Male Population 35550997 1051446 19043Total Female Population 32997440 988101 18299Total Scheduled Tribes Population 12221593 451721 298Total Scheduled Castes Population 9238534 11245 8439Literacy Rate (%) 55.84 66.75 69.18Sex Ratio (Females per 1000 Males) 928 940 961Working population (%) 43.60 44.27 44.40Non-working population (%) 56.40 55.73 55.60
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Table - 3.20Demographic Profile of the Study Area
S.
No.
Name of village No of
house
hold
Total
population
Total
male
Total
female
Sex
Ratio
SC
population
ST
population
Total
Literate
Population
Total
literacy
rate (%)
Male
Literate
Female
Literate
Total
worker
Main
worker
Marginal
worker
Non
worker
1 Ramsara 373 1952 952 1000 1050 688 45 1198 72.52 680 518 1050 421 629 902
2 Untwaliya 383 1919 981 938 956 833 0 1277 76.33 755 522 637 451 186 1282
3 Dhani Pannesingh 71 365 179 186 1039 0 0 216 69.23 128 88 218 106 112 147
Sub Total (0-3 Km) 827 4236 2112 2124 1006 1521 45 2691 73.99 1563 1128 1905 978 927 2331
4 Khasoli 601 3186 1612 1574 976 337 14 2256 80.14 1289 967 1954 1228 726 1232
5 Hunatpura 83 492 234 258 1103 194 0 288 69.23 155 133 201 126 75 291
6 Dhani Doongarsinghpura 194 1063 559 504 902 174 0 703 75.84 433 270 574 286 288 489
7 Balrasar Tanwaran 143 765 385 380 987 132 0 448 70.66 252 196 278 269 9 487
8 Paharsar 490 2474 1291 1183 916 683 0 1434 67.74 892 542 1237 951 286 1237
9 Thailasar 460 2678 1339 1339 1000 756 0 1618 72.04 923 695 922 589 333 1756
10 Lalpura (SD Sujangarh) 145 821 430 391 909 187 0 433 62.94 275 158 460 182 278 361
11 Depalsar 350 1969 1018 951 934 641 3 1069 64.36 684 385 914 641 273 1055
12 Mangla (rajgarh (SD) 82 463 249 214 859 22 0 276 67.65 179 97 214 212 2 249
13 Nayabas (Rajgarh SD) 150 786 422 364 863 154 58 547 81.28 332 215 487 208 279 299
Sub Total (3-7 Km) 2698 14697 7539 7158 949 3280 75 9072 72.09 5414 3658 7241 4692 2549 7456
14 Dabla 83 482 247 235 951 23 0 303 74.45 178 125 217 122 95 265
15 Ranasar 666 3944 1910 2034 1065 642 163 2418 73.07 1300 1118 1308 1218 90 2636
16 Bairasar 498 4162 2211 1951 882 824 9 1973 60.01 1309 664 1362 1293 69 2800
17 Meghsar 349 1871 941 930 988 634 0 957 60.11 574 383 960 600 360 911
18 Shyampura 187 989 495 494 998 339 0 689 78.56 401 288 529 519 10 460
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S.
No.
Name of village No of
house
hold
Total
population
Total
male
Total
female
Sex
Ratio
SC
population
ST
population
Total
Literate
Population
Total
literacy
rate (%)
Male
Literate
Female
Literate
Total
worker
Main
worker
Marginal
worker
Non
worker
19 Gajsar 401 2184 1145 1039 907 1016 1 1028 55.84 622 406 902 616 286 1282
20 Dhoran Ki Dhani 58 465 239 226 946 10 0 288 75.00 180 108 222 117 105 243
21 Churu (Rural) 23 120 64 56 875 20 5 71 68.93 43 28 58 32 26 62
22 Barjangsar 668 4192 2140 2052 959 130 0 2370 66.28 1423 947 1874 872 1002 2318
Sub Total (7-10 km) 2933 18409 9392 9017 960 3638 178 10097 65.66 6030 4067 7432 5389 2043 10977
Total 6458 37342 19043 18299 961 8439 298 21860 69.18 13007 8853 16578 11059 5519 20764
Source: Census of India, 2011
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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3.5.11.6 Demographic Profile
The population as per 2011 Census records is 37,342 (for 10 km radius in buffer zone). Table - 3.21
shows demographic profile of study area that total number of household is 827, 2698 and 2933
respectively in primary, secondary and outer zone.
Table - 3.21Summary of Demographic Profile of the Study Area
Source: Census of India, 2011
Figure 3.9: Male and Female population in the study area
3.5.11.7 Vulnerable Group
While developing an action plan, it is very important to identify the population who fall under
the marginalized and vulnerable groups and special attention has to be given towards these
groups while making action plans. Special provisions should be made for them. In the study
area, Schedule caste (SC) population is 13724 (11.81%) and Schedule Tribe population is 3723
(3.20%) in study area while only 98773 (84.99%) of persons fall under other.
Table - 3.22SC/ST Population of the Study Area
Zone No. of VillagesTotal
HouseholdTotal
PopulationSC
PopulationST
PopulationPrimary Zone (0 - 3 Km) 3 827 4236 1521 45Secondary Zone (3 - 7 Km) 10 2698 14697 3280 75
StudyAreaZone
No. ofvillages/ towns
No. ofhouseholds
TotalPopulation
SCPopulation
STPopulation
TotalLiterate
Population
WorkersNon-
WorkerMain Marginal Total
0 - 3 km 3 827 4236 1521 45 2691 978 927 1905 2331
3 - 7 km 10 2698 14697 3280 75 9072 4692 2549 7241 7456
7 - 10 km 9 2933 18409 3638 178 10097 5389 2043 7432 10977
Total 22 6458 37342 8439 298 21860 11059 5519 16578 20764
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Zone No. of VillagesTotal
HouseholdTotal
PopulationSC
PopulationST
PopulationOuter Zone (5 - 10 Km) 9 2933 18409 3638 178
Study Area (10 Km) 22 6458 37342 8439 298Source: Census of India, 2011
Figure 3.10: SC / ST Population within 10 Km Study Area
3.5.11.8 Literacy Rate
Literacy Rate is the percentage of people in a country with the ability to read and write. The
analysis of the literacy levels is done in the study area. The 10 km radius study area demonstrates a
literacy rate of 63.58% as per census data.
The Male literates in the study area work out to be 44183 whereas the female literates, an
important indicator for social change, are observed to be 34882 in the study area. This indicates
that there is a need to focus on educational aspect in the region and enhance further
development. The distribution of literates and literacy rates in the observed village is given in
Table- 3.23.
As per the study, the literacy rate is about above average in the surveyed villages due to education
awareness but higher education facility is not available in the study area. Male and Female literacy
rate of surveyed villages varies from place to place. However, Female literacy rate is observed to
be lower than male literacy rate in almost all of the surveyed area.
Table - 3.23Literacy Level of the Study AreaMale Lit Rate Female Lit Rate Total Literacy Rate
0-3 Km 86.5 61.6 74.03-7 Km 84.7 59.1 72.17-10 Km 77.1 53.8 65.7
Total 248.3 174.5 211.7Source: Census of India, 2011
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Figure - 3.11: Gender Wise Literacy Details
3.5.11.9 Economic Activities
The economy of an area is defined by the occupational pattern and income level of the people in
the area. The occupational structure of residents in the study area is studied with reference to
work category. The population is divided occupation wise into three categories, viz., main
workers, marginal workers and non-workers. The main workers include cultivators, agricultural
laborers, those engaged in household industry and other services.
The marginal workers are those engaged in some work for a period of less than 180 days during
the reference year. The non-workers include those engaged in unpaid household duties like,
students, retired persons, dependents, beggars, vagrants etc. besides institutional inmates or all
other non-workers who do not fall under the above categories.
Figure - 3.12: Working Population of the Study Area
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Work Forces of the Study Area
The above pie chart shows that the percentage of total working population and non-working
population is 51.56 % and 48.44 % respectively in the surveyed villages. As per the analysis of all the
villages the ratio of non-working population is less than working population.
During the baseline data collection, some vasual observations and focused group discussion was
done by the team, on the basis of the same, the data were interpreted and analyzed.
3.5.11.10 Conclusion
The socio economic study of the study area gives clear picture of its population, average
household size, literacy rate, sex ratio etc.
The study area as a whole possesses average of infrastructural facilities. However, in comparison
with the facilities available in other parts of the area has basic amenities like higher education,
health, drinking water and communication network. The area is well connected with road
transport and communication facilities.
Basic Amenities
A better network of physical infrastructure facilities (well-built roads, rail links, irrigation, power
and telecommunication, information technology, market-network and social infrastructure
support, viz. health and education, water and sanitation, veterinary services and co-operative) is
essential for the development of the rural economic.
A review of infrastructure facilities available in the area has been done based on the information
from baseline survey of the study area. In this review, the villages which fall within 10 Km radius
round the site have been considered. Infrastructure facilities available in the area have been
described in the subsequent sections as below:
Educational Facilities
Education facilities comprise primary, middle, secondary and senior secondary schools along with
higher educational institutions like degree colleges, engineering colleges, medical colleges, etc.
The overall status of the study area depicts that the education is limited to only primary level.
Table - 3.24Education Facilities in the Surveyed Villages
Zones for surveyedvillages
No. ofvillages
Pre-Primaryschool
PrimarySchool
MiddleSchool
SecondarySchool
SeniorSecondary
SchoolGovt. Pvt. Govt. Pvt. Govt. Pvt. Govt. Pvt. Govt. Pvt.
0 - 3 Km 3 0 2 2 2 2 1 2 1 0 1
3 - 7 Km 10 0 11 10 11 6 8 4 5 1 3
7 - 10 Km 9 0 6 10 6 7 6 5 4 1 0
Total 22 0 19 22 19 15 15 11 10 2 4
Source: Census of India, 2011
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 96 J.M. Environet Pvt. Ltd.
Health Facilities
Health is a premier asset of human capital which is an important factor for growth of any
economy. It is a source of human welfare. Health and nutrition play a major role for developing a
healthy society as it impacts the productivity of a person.
The healthcare facilities in the study area consisted of Primary Health Centers, Primary Health Sub-
Centers; Maternity and Child Welfare Centre; Allopathic Hospital and a Hospital of Alternative
Medicine. Health facility is very poor because most of the posts of Doctors / ANM are vacant
which results in delayed accessibility of services to people.
Table - 3.25Medical Facilities in the Surveyed Villages
Zones for surveyedvillages
No. ofvillages
PrimaryHealthCentre
PrimaryHealth
SubCentre
Maternityand ChildWelfareCentre
HospitalAllopathic
HospitalAlternative
MedicineDispensary
0 - 3 Km 3 NA A NA NA NA NA
3 - 7 Km 10 A A A NA NA NA
7 - 10 Km 9 NA A A NA NA A
Source: Census of India, 2011 Water resources and Drinking Water Facilities
Geographically study area falls in the districts of Churu. The ground water quality is good and
complying to the drinking water standard (IS: 10500-2012). The groundwater though hard, are
suitable for drinking and for agriculture purpose.
Zones forsurveyedvillages
TapWater
CoveredWell
HandPump
TubeWells/Borehole
River/Canal Tank/Pond/LakeOpen/
Drainage
0 - 3 Km A A A A NA NA A
3 - 7 Km A A A A NA A A
7 - 10 Km A A A A A A A
Source: Census of India, 2011 Transport Facilities
All the villages are connected by bus/other transport services. Most of them have proper
transport facility. Majority of workers comes from the nearby areas. The area has a good road
network, which includes major district roads, National Highway, State Highway and other roads.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 97 J.M. Environet Pvt. Ltd.
Zone
No.
of V
illag
es
Post
Off
ice/
Sub
Pos
t Off
ice
Tele
phon
e (la
ndlin
es)
&M
obile
Pho
ne C
over
age
Inte
rnet
Caf
es /
Com
mon
Ser
vice
Cen
tre
(CSC
)
Publ
ic B
us S
ervi
ce
Railw
ay S
tati
on
Aut
o/M
odifi
ed A
utos
Taxi
Sta
tus
Vans
Sta
tus
Nat
iona
l Hig
hway
Stat
e H
ighw
ay
Maj
or D
istr
ict R
oad
Com
mer
cial
Ban
k
Coop
erat
ive
Bank
Publ
ic D
istr
ibut
ion
Syst
em(P
DS)
Sho
p
Nut
ritio
nal C
entr
es-A
ngan
wad
i Cen
tre
Com
mun
ity C
entr
e w
ith/w
itho
ut T
V
Publ
ic L
ibra
ry
Pow
er S
uppl
y fo
r Dom
estic
Use
Pow
er S
uppl
y fo
r Agr
icul
tura
l Use
0-3 km 3 NA A A NA NA A A A A NA NA NA NA A A A NA A A
3-7 km 10 A A A A A A A A A A A A A A A A A A A
7-10 km 9 NA A A A A A A A NA A A A A A A A NA A A
Source: Census of India, 2011
Electrification
All the villages in the study area are electrified. Electricity is available for domestic, non-domestic,
industrial, agricultural and public lighting purposes. But being a rural area, the electric supply is
continuous most of the times.
Conclusion
The socio-economic condition of the study area assessed on the basis of surveyed villages and
census data gives clear picture of its population, average household size, literacy rate, sex ratio
etc. A part of population is suffering from the lack of permanent job to run their day to day life
and get basic facility.
All villages have road connectivity and government bus facilities available. The area needs further
improvement in the basic needs such as transportation services, education and drinking water
supply. In spite being educated up to secondary levels, people lack the understanding of keeping
the clean vicinity. It is important for the Project Proponent to take action for developing proper
sanitation facilities to keep the Project area disease free. The infrastructure and amenities
available in the area denotes the economic wellbeing of the region.
The study area as a whole possesses average infrastructural facilities. The proposed Project would
lead to direct and indirect employment opportunities. The unskilled and semi-skilled categories of
labour are available from the nearby villages and towns. Further, many of the agricultural laborers
are being attracted to take up the steady, round the year employment at industry site.
While people are happy with this proposed Project and the increase in employment opportunities,
more attention and care should be taken so that the population get more exposure to modern
facilities of education and development for a bright future.
Hence, the long-term positive impacts on socio-economic conditions of the area are anticipated.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 98 J.M. Environet Pvt. Ltd.
Identification of Needs
During the survey the needs of the people were identified and as per their requirement they have
been enlisted below.
Table - 3.26Need of the Area
S.No.
Needs Details
1. Sanitation Proper toilet facilities are required but common toilets will not work due toresponsibility issues. Also, behavior modification and awareness regarding hygiene isa must. Toilets facility is required in these villages but for people with kuchha housesis mainly their concern. This should be coupled with awareness and behaviormodification exercise for health and hygieneLow-income communities which do not have adequate sanitation facilities areexposed to a high risk of infection with Sanitation and hygiene related diseases.Children under the age of 3 are particularly susceptible to diarrheal diseases.There is an acute need for sanitation in poor areas. Sanitation is the keyinfrastructure component which is required to reduce the unacceptably heavy toll ofSanitation and hygiene related disease.
2. Healthcare facilities Healthcare facility like a permanent and regular dispensary with doctors and nursesfor common ailments and deliveries is a requirement. It can be common to all thenearby villages.People spend huge amounts on treatment of ailments and there are no facilities inthese villages. Ambulances can be run in the village on a regular basis so patients canbe taken in emergencies.There is no healthcare facility in the vicinity and so a regular practicing doctor isneeded along with a dispensary for minor illnesses and deliveries.People are completely dependent on unqualified doctors. These are basically quacks.
3. Clean Drinking water Clean Water facility for each household will help the people during summers andreduce the inconvenience caused to them as they put in considerable time infetching drinkable and clean water.Also water for irrigation is required to improve the production in agriculture.
4. Livelihood options People need livelihood options to raise income levels. This can be explored throughSHGs and training programmes through proper market linkages.They have no option but to look for work each day. This is adversely affecting theirlife in every possible way. SHGs, technical training is options that need to beexplored to raise their income levels. Youth and female members can also beengaged in a big way to contribute to the family income.The dependent population is high here. So more livelihood or income generationoptions are required. Moreover old age pension schemes will give some financialsupport to the bread-earners as well.
Infrastructuralneeds
All the basic needs are required to be further improved in these Villages Pucca roads Pucca houses Drinking water facility for each household Private toilets with water facility & sensitization about their use Transport to take patients to hospitals and students to school
5. Others Awareness programme for villages. Cultural programme for community
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 3 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 99 J.M. Environet Pvt. Ltd.
Recommendation and Suggestion
The village development plans are made in consultation with the community through Gram Sabha;
these appear to address the needs of the community. However, it may be noted that at the
implementation stage these plans often are fraught with problem of inadequate funds, lack of
proper planning, corruption, vested interests and political agendas. Hence while ascertaining the
scope for convergence with the government activities, care must be taken to ascertain realistic
possibilities for implementation.
Women empowerment – Home based income generation activities, vocational training
programme, Common education centre for increase the literacy.
Education – free uniform, construction of common rooms and library, computer education
and physical education, additional schools for girls, furniture and equipment in schools.
Vocational Trainings – establishment of a vocational training center within the villages with a
curriculum designed to suit market demands. Vocational training for disability persons.
Agriculture/livestock –infrastructure such as agriculture electric connections, assistance with
buying improved tools and equipment, capacity building, supply and/or knowledge of better
variety of seeds, pasture land development and trainings on animal husbandry & facility of
veterinary doctor .
Health – improvement in sanitary conditions of the villages, assistance with construction of
latrines, improvement in drainage system, health camps and awareness campaigns for
diseases like malaria, typhoid, tuberculosis, yellow fever and pneumonia. Repairing of PHCs
and Aanganbadi centers.
Persons with disability: Establishment of center for special education, sensitization of the
community towards disabled and awareness on Govt.
3.6 CONCLUSION
The environment baseline study was conducted in the Project area by both secondary data and
primary data collections. Abiotic factors including air, water and soil were studied for the core and
buffer zone.
It is concluded that most of the parameters were within the limits as per the Standards. Similarly,
the study for the biotic factors was conducted. It can be concluded that the present environment
status of the study area is good enough for the proposed Project activity. Adoption of adequate
pollution control measures will protect the surrounding environment and flora & fauna.
Chapter - 4
Anticipated Environmental Impacts and
Mitigation Measures
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 100 J.M. Environet Pvt. Ltd.
CHAPTER - 4
ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES
4.1 ENVIRONMENTAL IMPACT STUDY
The anticipated environmental impacts of the proposed project for Dyes & Intermediates
Manufacturing will be mainly due to the construction and operational activities. The
environmental parameters likely to be affected are related to many factors, viz. physical, social,
and economic, agriculture and aesthetic.
The industrial operations can disturb the environment in various ways, such as change in ambient
air quality, noise level; water and soil quality of that particular area. While for the purpose of
development and economic up-liftment of people, there is need for establishment of industries,
but these have to be environmental friendly. Therefore, it is essential to assess the impacts of
proposed project on different environmental and socio-economic parameters; so that, abatement
measures could be planned in advance for minimizing the impacts wherever feasible.
4.2 IMPACT DUE TO PROPOSED ACTIVITY
Impacts due to any project activity have been divided according to the temporal scale into
‘Impacts during Construction Phase’ and ‘Impacts during Operation Phase’.
The impacts on different environmental parameters, due to the proposed project, will be due to
various activities carried out during construction phase and operation phase; Construction activity
spreads over pre-construction, machinery installation and commissioning stages and ends with
the induction of manpower and start-up. During operation phase of the proposed project, the
impacts will be mostly permanent and irreversible in nature.
According to the interaction identified between project activities and resource/receptors, it is
evident that the following environmental attributes are likely to have impact due to proposed
project and therefore, to be considered for Impact Assessment:
1. Topography& Land Use
2. Air Quality
3. Noise Level
4. Water Quality (Surface & Ground Water)
5. Soil Quality
6. Biological Scenario
7. Socio-economic Scenario
8. Occupation Health & Safety
The impacts of proposed project on various environmental attributes were assessed during
construction & operation phase of the project and are given in sections below.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 101 J.M. Environet Pvt. Ltd.
4.3 ANTICIPATED IMPACT ON TOPOGRAPHY & LAND USE PATTERN AND MITIGATION MEASURES
Anticipated Impacts-
There will not be any significant impact / change in topography and land use pattern of the
area due to proposed project.
Topography of the site is generally flat with an elevation of 295 - 299 m. During
construction phase, some level of cutting and filling will need to be done to maintain an
even topography within the site area.
There will be permanent change in land use to industrial use.
Construction Waste generated will be utilized in levelling of land. In this regard the
Construction and Demolition Waste Rules 2016 will be complied.
4.4 ANTICIPATED IMPACT ON AIR QUALITY AND MITIGATION MEASURES
Construction Phase
Anticipated Impacts-
Increase in dust (PM) and NOx concentration due to earthwork/leveling activity movement of
vehicles for construction related activities.
The main sources of dust (PM) emission are the movement of equipment at site, leveling,
grading, earthwork and foundation works.
Exhaust emissions from vehicles and equipment which would be deployed during the
construction phase is also likely to result in marginal increase in the levels of SO2, NOx,
PM, CO and un-burnt hydrocarbons.
The impact will be for short duration. This will be confined within the activity area and be
temporary in nature.
Mitigation Measures-
Sprinkling of water on construction site and on unpaved roads.
Development of vegetation/plantation.
Transportation Vehicle having PUC certificate will only be deployed during the
construction activity to reduce exhaust emissions.
Proper upkeep and maintenance of vehicles.
Operation Phase
Anticipated Impacts-
Increase in concentration of Fugitive emissions and Stack emissions (SO2, NOx and PM).
The operational phase of the proposed project comprises of various activities and each of
them will impact the air quality due to:
Fugitive emissions
Stack emissions
Odour
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 102 J.M. Environet Pvt. Ltd.
(A) Fugitive Emissions
Fugitive emissions in Dyes & Intermediates Manufacturing Project are due to various
process and non-process related activities which are given below:
Process related activities
Material Handling and Transfer
o Loading and unloading operation of raw material and finished product
o Transfer operations (Transfer Points)
Non-process related activities
Vehicular Traffic
o Movement of raw material and finished product by trucks / trailer from main gate to
designated place inside the project and vice-versa
o Movement of personnel vehicles
Material Storage
o Material if stored in open yard.
Mitigation Measures
Adequate pollution control measures will be taken to keep the fugitive emissions from all sources
within the statutory norms. A brief of which is given below:
Enclosures will be provided for unloading operations
Water will be sprayed during unloading of materials
Bag filters will be installed at required transfer points to control fugitive dust emissions.
Water Spray on roads & other areas by mobile tanker/water sprinklers.
All the Roads inside the project premises to be concreted.
Regular sweeping of all the roads & floors.
Regular cleaning, inspection and maintenance of fugitive emission control equipmentby
in-house environment monitoring person.
The whole unit will be provided with facility of inter locking so that any failure of
equipment or APCE will result in instant shut down of the complete process.
Details on fugitive emission control measures are given in Chapter - 10 of this EIA / EMP Report.
(B) Stack Emissions
In manufacturing of Dyes and Intermediates, major emission from stack is Particulate Matter
(PM) emissions& gaseous pollutants (SO2, NOx). Besides, acidic fume emissions from
process may occur.
Mitigation Measures
Efficient Air Pollution Control Equipment (APCE) like Multi cyclone with bag filter, scrubber
etc. will be installed at Boiler(5T/hr) to keep the emissions of PM within the permissible
limits.
Alkali Scrubber for prevention and control for acidic fumes from process.
Stack height of boiler will be kept more than 30 meters.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 103 J.M. Environet Pvt. Ltd.
Vent Height of scrubber shall be maintained more than 11 meters.
Stack height of both the DG sets (125 kVA each will be kept 2.5 meters above roof level.
Thus, the overall quality of the ambient air and will be maintained within the limit prescribed by
CPCB / SPCB during operation phase of the project.
(C) Odour
The Source of odour will be handling of materials including chemical,sewage and waste material.
Mitigation Measures
Odour problems will be controlled at source by good operational practices, including physical and
management control measures:
All process reactions in closed vessles.
Dilution of odourant
Odour counteraction or neutralization
Odour masking or blanketing
Covered Tanks for Chemical Storage.
Greenbelt and Plantation development.
4.4.1 Air Quality Predictions through Mathematical Modeling
For obtaining quantitative value of impacts, modelling for ambientair qualityis carried out.
Mathematical modelling is an established and accepted technique to predict the impacts. In this
section, impact on air environment due to emissions to be generated from the proposed project
have been assessed.
Prediction of likely impacts on ambient air quality has been carried out employing mathematical
model based on a steady state Gaussian plume dispersion model designed for multiple point
sources for short term. In the present case, AERMOD version 8.2 dispersion model based on
steady state gaussian plume dispersion, designed for multiple sources and developed by United
States Environmental Protection Agency [USEPA] has been used for simulations from Industrial
sources. The concentrations have been predicted in all directions covering all types of weather
conditions. Spatial distributions of all the pollutants are also presented in the form of Isopleths.
4.4.1.1 Pollutants/Model Options Considered for Computations
The model simulations deal with pollutant Particulate Matter (PM), SO2 and NOx emitted from the
proposed project.
4.4.1.2 Model Options Used for Computations
The options used for short-term computations in AEROMOD are:
The plume rise is estimated by Briggs formulae, but the final rise is always limited to that of
the mixing layer;
Stack tip down-wash is not considered;
Buoyancy Induced Dispersion is used to describe the increase in plume dispersion during
the ascension phase;
Calms processing routine is used by default;
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes
(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 104 J.M. Environet Pvt. Ltd.
Wind profile exponents is used by default, 'Irwin';
Flat terrain is used for computations;
It is assumed that the pollutants do not undergo any physio-chemical transformation and
that there is no pollutant removal by dry deposition;
Washout by rain is not considered;
Cartesian co-ordinate system has been used for computations; and
The model computations have been done for total 20 km with 500-m interval.
4.4.1.3 Model Input Data
a) Meteorological Data
Meteorological inputs required are Temperature, Relative Humidity, Wind Speed and Wind
Direction etc. which was recorded at site during Study Period - Summer Season (March to
May, 2018). Hourly Meteorological Data has been enclosed as Annexure –4 along with this
EIA / EMP Report.
b) Stack Emissions
Stack emission details are given in Table - 4.1
Table - 4.1
Proposed Stack Emission Details
S.
No.
Stack
attached
to
Stack
No.
Height from
ground level
(m)
Internal
Diameter (Top)
(m)
Emission Rate
(g/sec.) Exit
Velocity
(m/sec)
Exhaust Gas
Temp.
(oC)
Density
(kg/Nm3)
Specific
Heat
(kj/kgoC)
Volumetric
Flow
(m3/hr) PM SO2 NO2
1.
Steam
Boiler
(5TPH)
1
30 0.8 1.20 2.32 24.05 17 160 0.8 1.045 30774.86
2.
D.G. Set
(2*125
kVA)
2
6.5 0.0635
0.00
0002
30
0.00
75 0.0125 4.32 100 - - 49.25
4.4.1.4 Modeling Procedure
Prediction of ground level concentrations (GLC’s) due to Proposed Dyes & Intermediates Manufacturing
Project has been made by AERMOD version 8.2 as per CPCB guidelines. It is US-EPA approved model to
predict the air quality. The model uses rural dispersion and regulatory defaults options as per guidelines
on air quality models (PROBES/70/1997-1998). For this study, uniform polar receptors on flat terrain have
been assumed.
Meteorological inputs required are hourly wind speed and direction, ambient temperature, stability
class, and mixing height. The model details are as follows:
4.4.1.5 Gaussian Plume Model
The AERMOD version 8.2 model is based on a numerical integration over the area in the upwind and
cross wind directions of Gaussian plume formula. This can be applied to the Point, Area, Line, Volume
sources (and other forms of area sources) simultaneously and their resultant incremental concentration
of the pollutant can be predicted.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes
(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 105 J.M. Environet Pvt. Ltd.
4.4.1.6 Extrapolation of Wind Speed
Wind speed at stack level is calculated by power law as given below.
Ustack = U10(Stack height/10) p
Where U10 is the wind speed at 10 meter level and p is the power law coefficient (0.07, 0.07, 0.10, 0.15,
0.35 and 0.55 for stability classes A,B,C,D,E and F respectively) as per Irwin for rural areas (USEPA, 1987).
4.4.1.7 Stability Classification
Hourly stability is determined by wind direction fluctuation method as suggested by Slade (1965) and
recommended by CPCB (PROBES/70/1997-1998).
σa = Wdr/6
σa, is standard deviation of wind direction fluctuation, Wdr is the overall wind direction fluctuation or
width of the wind direction in degrees. The table for stability classes is given as under:
Stability Class σa (degree)
A > 22.5
B 22.4 – 17.5
C 17.4 – 12.5
D 12.4 – 7.5
E 7.4 – 3.5
F < 3.5
4.4.1.8 Dispersion Parameters
Dispersion parameters σy and σz for open country conditions (Briggs, 1974) are used as the project is
located on a flat terrain in a rural area. Atmospheric dispersion coefficients vary with downwind
distance (x) from emission sources for different atmospheric stability conditions. (CPCB –
PROBES/70/1997-98).
Rural Conditions
Stability Class σy σaz
A 0.22x(1+0.0001x)-.5 0.20x
B 0.16x(1+0.0001x)-.5 0.12x
C 0.11x(1+0.0001x)-.5 0.08x(1+0.0002x).5
D 0.08x(1+0.0001x)-.5 0.06(1+0.0015x).5
E 0.06x(1+0.0001x)-.5 0.03x(1+0.0003x)-1
F 0.04x(1+0.0001x)-.5 0.16x(1+0.0003x)-1
4.4.1.9 Presentation of Results
In the present case, model simulations have been carried using the hourly Triple Joint Frequency data.
Short-term simulations were carried to estimate concentrations at the receptors to obtain an
optimum description of variations in concentrations over the site in 10 km radius covering 16
directions.
The incremental concentrations are estimated for the monitoring period. For each time scale, i.e. for
24 hr the model computes the highest concentrations observed during the period over all the
measurement points.
Existing value has been covered in the Background Ambient Air Quality Monitoring.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes
(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 106 J.M. Environet Pvt. Ltd.
Table - 4.2
GLC (Incremental & Resultant) for Different Scenario for Proposed Dyes and Intermediates
Manufacturing Project
Particular Concentration (µg/m3) Distance in
m Direction
CPCB NAAQS
Standards Baseline Incremental Resultant
PM10 68.1 0.84 68.94 1000 East 100
PM2.5 30.8 0.28 31.08 750 East 60
SO2 9.7 1.75 11.45 850 East 80
NO2 17.1 1.96 19.06 900 East 80
For Particulate Matter (PM10), maximum GLC for Proposed Dyes & Intermediates Manufacturing
Project is found to be 68.94 µg/m3, 1000 m away from the project boundary in East direction (Figure
4.1 (A)) and for Particulate Matter (PM2.5), maximum GLC for Proposed Dyes &
Intermediates Manufacturing Project is found to be 31.08 µg/m3, 750 m away from the project
boundary in East direction (Figure 4.1 (B))
Maximum GLC for SO2 is found to be 11.45 µg/m3, 850 m away from the project boundary in
East direction (Figure 4.2).
Maximum GLC for NO2 is found to be 19.06 µg/m3, 900 m away from the project boundary in
East direction (Figure 4.3).
The maximum GLCs after implementation of the proposed project are very much likely to be within
the prescribed NAAQ standards.
Protected forest is at a distance of 5 km in the West direction of the proposed plant. Hence, there will
be no impact on the forest, especially flora/fauna as the maximum GLC of PM, SO2 and NO2 is beyond
1 km distance from the project boundary in East direction.
There will be no significant threat to the gaseous pollutants of the ambient air quality; however,
concentration of particulate matter is a subject of concern - though not immediate. Proper mitigation
plan for dust (PM) control will be implemented in the plant premises.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes
(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 107 A J.M. Environet Pvt. Ltd.
Figure 4.1 (A): Isopleth showing the incremental GLCs of PM 10
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes
(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 107 B J.M. Environet Pvt. Ltd.
Figure 4.1 (B): Isopleth showing the incremental GLCs of PM 2.5
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) ‐ 100 MT/Month, Coumarine Dyes
(All colours)‐ 25 MT/Month &Methine Dyes (All colours) ‐25 MT/Month}]
At Khasara no. 670/521 of Revenue Village ‐ Untwalia, Tehsil & District ‐ Churu (Rajasthan)
Chapter‐ 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 108 J.M. Environet Pvt. Ltd.
Figure 4.2: Isopleth showing the incremental GLCs of SO2
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) ‐ 100 MT/Month, Coumarine Dyes
(All colours)‐ 25 MT/Month &Methine Dyes (All colours) ‐25 MT/Month}]
At Khasara no. 670/521 of Revenue Village ‐ Untwalia, Tehsil & District ‐ Churu (Rajasthan)
Chapter‐ 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 109 J.M. Environet Pvt. Ltd.
s
Figure 4.3: Isopleth showing the incremental GLCs of NO2
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 110 J.M. Environet Pvt. Ltd.
4.5 ANTICIPATED IMPACT ON NOISE LEVEL AND MITIGATION MEASURES
Construction Phase
Anticipated Impacts
Increase in noise level due to construction equipment.
During construction phase, noise will be generated due to following activities / processes:
Operation/activities involved in construction stage such as excavation, earthmoving,
compaction, concrete mixing, crane operation, steel erection, mechanical /electrical
installation.
Piling work during laying down of foundation for infrastructure
Transportation of equipment, materials and people.
Movement /operation of transport and construction vehicles / equipment
Operation of DG Set, etc.
Ancillary activities and movements of vehicles on internal roads, and maintenance work.
The noise generation during construction phase will be temporary and will be limited to the
project site.
Mitigation Measures
Equipment will be kept in good condition to keep the noise level within prescribed limits.
Workers will be provided necessary protective equipment e.g. ear plugs, earmuffs.
Operation Phase
Increase in noise level within the project area.
For proposed project, installation of equipment/ machinery will be with low generation of
noise as per design and also, will be housed in insulated ceiling. Therefore, noise level of
the surrounding area will not increase significantly. Following noise abatement measures
will be taken:
Personal protective equipment viz. Ear plugs / Ear muffs etc. for persons working in the noisy
area Thehigh noise areas will be marked and people will not be allowed to enter high noise
areas (above 85db without PPE).
Proper maintenance, oiling and greasing of machines at regular intervals Greenbelt of
appropriate width at the project boundary.
Regular monitoring of noise level of high noise causing machines and corrective measures if
required withconcerned machinery.
4.6 ANTICIPATED IMPACT ON WATER QUALITY AND MITIGATION MEASURES
Construction Phase
Anticipated Impacts
During the construction phase of proposed project, water (3 KLD) will be required for
construction activities at site. This requirement of water will be met from hired water
tanker which will be stored in RCC tank / overhead and used in civil construction, canteen,
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 111 J.M. Environet Pvt. Ltd.
besides domestic use by construction workers. About 0.5 KLD of domestic wastewater
will be generated from the construction site.
Negligible decrease in ground water level of surrounding area due to negligible water
required.
Mitigation Measures
Domestic waste water will be taken to soak pit and septic tank.
Storm water drains will be made immediately after starting construction activity. The
drains will be properly aligned in conformity with the site drainage pattern so that the
alteration is kept to the minimum and flooding or soil erosion does not occur.
The storm water drains will be diverted to a water reservoir to collect the runoff. This
stored water will be utilized for civil construction purpose.
Sedimentation pits will be provided at appropriate location to trap the silt laden runoff
water and prevent excessive silt from going outside.
Operation Phase
The total water requirement for proposed project will be 117.8 KLD: out of which, 34.8 KLD
will be fresh, 61 KLD will be Recycle and 22 KLD will be in the form of ice. Freshwater will be
sourced from Ground Water after granting approval from CGWA, till then fresh water will be
sourced from local water tanker suppliers.
Approximately 82.5 KLD waste water is likely to be generated from plant processes.
The effluent generated from proposed project will be 82.5 KLD; same will be treated in ETP
(Capacity 100 KLD) proposed within project site. Treated water will be recycled by installing
RO plant. The recycle water will be utilizedfor Boiler & Cooling and floor Washing & Green belt
development and no effluent will be discharged outside the project area.
Domestic waste water (9 KLD) will be disposed off through septic tank followed by soak pits.
Zero Liquid Discharge shall be maintained. Hence, no significant impact on ground water and
surface water is envisaged
Regular monitoring of groundwater quality
Training and awareness programmes on water conservation for the locals.
4.7 ANTICIPATED IMPACT ON SOIL QUALITY AND MITIGATION MEASURES
Construction Phase
During construction activity, the impact on soil will be limited to the construction site only
Impact on soil during construction will be mainly due to the left out of construction material
used.
Careful design, planning and good site management will minimize wastage of materials.
Litter disposal and collection points will be established around the work sites. Empty
packaging materials, drums, glass, tin, paper, plastic, pet bottles, wood, thermocol and other
packaging materials, etc. will be disposed through recyclers (locally called kabadis). The
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 112 J.M. Environet Pvt. Ltd.
construction spoils will be temporarily stored at designated dumpsite located inside the
project premises.
The construction waste will be utilized for leveling and for construction of roads.
Operation Phase
The soil of the area may get affected due to operational activities, if proper care is not taken.
Degradation of soil quality due to settling of air borne dust (PM).
i) Changes in soil quality due to settling of air borne dust (PM) or due to wash off of solid
particulates by surface or ground water. This will lead to change in porosity, permeability
and other physical characteristics of soil of the area.
ii) Minor changes in soil chemistry due to addition of foreign material from emissions
iii) The soil quality outside the premises will not have any adverse effect due to wastewater
as project will maintain zero discharge status outside the premises.
Mitigation measures include:
Efficient Air Pollution Control Equipment (APCE) like Cyclone/ Multicyclone/ Bag Filter will be
installed at boilerstack of proposed project to keep the emissions within the limit.
Adequate stack height of 30 m helps todilute/ control dust (PM) emissions.
No waste water will be discharged outside the project premises.
A horticulturist will be engaged to maintain soil quality in the project areaby adequate
manuring and fertilizing.
Soil samples will be collected and tested at regular intervals from the nearby areas.
Corrective and preventive measures will be adopted accordingly.
4.8 ANTICIPATED IMPACT ON BIOLOGICAL ENVIRONMENT AND MITIGATION MEASURES
There are no direct or indirect evidence of presence of any major wildlife in the core and buffer
areas of the project. There is no National Park, Wildlife Sanctuary, Biosphere Reserves in the study
area; there is only two Protected Forest within 10 km of the project area. No Schedule - I species
was found in the study area during biological survey.
There may be an impact on the biological environment of the area due to operation of
proposedproject,
i) Particulate matter emissions from stack and fugitive emissions due to transportation
activity & material handling may degrade the soil quality of surrounding environment that
may affect the biodiversity of surrounding environment.
Particulate matter emissions may cause migration of wild animals and bird.
Fugitive emissions (dust) may impact the terrestrial flora. The settlement of dust (PM) on
the laminar surface of plants may impede the efficiency of photo-transduction and thereby,
affect the productivity of plants. In some of the plant, it may also smother the leaf surface
blocking stomata, resulting in reduced transpiration.
ii) Increased noise level due to operation of plant may scare the wild fauna and force them to
migrate to other areas.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 113 J.M. Environet Pvt. Ltd.
Following mitigative measures will be adopted by the Project Proponent:
Efficientoperation of all the APCEs to prevent/control stack/process emissions.
Scaling up the greenbelt development and plantation in and around the Plant site.
Use of water sprinkler on the haul road to control fugitive emissions in the surrounding
environment.
Using paved roads for transportation to minimize fugitive emissions.
Proper maintenance of transport vehicles and machinery to reduce noise and gaseous
emission in the surrounding environment.
4.9 ANTICIPATED IMPACT ON SOCIO-ECONOMIC ENVIRONMENT AND MITIGATION MEASURES
Construction Phase
Anticipated Impacts
Overall development of the area in respect of the infrastructure development, help for
educational growth & health facilities etc.
Employment generation during construction and operation phase.
Growth by increased direct and indirect employment opportunities in the region including
ancillary development and supporting infrastructure.
Development of market, trade centers, activities etc.
Operation Phase
Potential impacts Anticipated on socio-economic environment due to the proposed are
summarized below and categorized either as positive / beneficial or negative / adverse impacts.
Positive impacts
Employment
Employment opportunities during planning and preparation, construction and operational
phases of the proposed project, generate sustainable and safe working environment for
workers.
Community Skills Development
Training programmes for employees by Project Proponent to enable the community labour
force to work in different areas of production.
Improved Standards of Living
Employment opportunities created by the project to increase income and therefore
improve the overall standards of living in the area.
Community Organizational Capacity Development
Through engagement of community members in development structures such as
Community Development Committees, the community organizational capacity will be
developed.
Improved Water Supply
Supply of safe water for the community by Project Proponent to improve health standards
and living conditions in the villages.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 114 J.M. Environet Pvt. Ltd.
Economic Exposure and Development
Implementation of the project will encourage financial institutions as well as related
economic facilities, infrastructure and services available to the localpeople. This will expose
and introduce the local population to factors of economic development including the
banking system, financial services, and credit and investment schemes.
In order to maximize the project’s positive impacts during the construction phase, it is that
local and nearby workers be used as much as possible and also, whenever possible, local
companies to supply the construction materials, therefore stimulating the job market and
the local economic activities.
Adverse Social Impacts
Health Impacts
The project has negligible potential for triggering health impacts through air pollutants
from heavy vehicles, dust (PM), creation of breeding grounds for disease vectors,
population influx which might introduce new diseases in the area.
Livelihood change
Local employment opportunities will be created by the project. This impact will not be
significant due to low level of education and skills in the area which will result in sourcing
skilled workforce from outside the area. However, the magnitude of this impact will be
positive due to high number of dependents in a household.
Mitigation Measures
Mitigating Health Impacts
Awareness programme on health hazards will be implemented to safeguard the employees
as well as the local public health. Project Proponent will have a clinic for its employees and
also provide assistance, in conjunction with government and NGOs, to the medical service
for the local people.
Managing Loss of Livelihood and Income
To cushion the employees against impacts of manufacturing unit closure, comprehensive
retrenchment packages that include adequate advance warning to employees and
contractors to allow them to source alternative opportunities will be undertaken.
4.10 ANTICIPATED IMPACT ON OCCUPATIONAL HEALTH AND MITIGATION MEASURES
The Proposed manufacturing industry is not labour intensive. To find out the health status of
workmen, Project Proponent have developed a plan of annual health check-up of workmen
including their general condition, routine examination of BP, Pulse, vision and other systems.
Physical hazards
Injuries during Project operation are typically related to slips, trips, and falls; contact with falling /
moving objects; and lifting / over-exertion. Injuries may occur due to exposure to toxic and
corrosive chemicals.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 115 J.M. Environet Pvt. Ltd.
Other injuries may occur due to contact with, or capture in, moving machinery (e.g. dump trucks,
front loaders, forklifts). Activities related to maintenance of equipments, represent a significant
source of exposure to physical hazards. Such hazards may include the following:
Falling / impact with objects;
Hot surface burns; and
Transportation
Contact with allergic substances.
Exposure to toxic and corrosive chemicals like HCl , Sulfuric acid.
Following management measures will be ensured to prevent the physical hazards in the project:
Any person working for repair/maintenance of equipment with moving parts will ensure
that the equipment is de-energized, isolated and locked/tagged out.
Any person working at height with the potential risk for a fall from height will use required
fall protection.
Prescribed PPE has been provided to all workers exposed to open processes or systems.
Handling of hazardous chemicals shall be in line with MSDS.
In case of any accident, immediate medical care shall be provided at the project site.
Mitigation Measures for Occupational Health Hazards
a) Regular monitoring of health status to detect the possible onset of an occupational disease
b) Regular check for effectiveness of preventive and control measures.
c) Pre-Placement Medical Examination for all new employees and Contract labours.
d) Periodic medical hearing checks on workers exposed to high noise levels.
e) OHS orientation training to all new employees to educate on the basic site rules of work at /
on the site.
f) Ambulance and fully fledged First aid treatment facilities with OHC.
g) Personnel Protective Equipment (PPE) to workers exposed to workplace hazards.
h) Provision of eyewash and safety shower bath at critical locations
AND MITIGATION MEASURES
Proposed Dyes and Intermediate Plant at Churu is connected to State Highway SH -37 (~3.5 Km in
NE direction) & NH-65 (~6.0 km in West direction). The road connected to Project site to SH -37
(~0.5 Km in NE direction).The nearest railway station - Mahansar Railway Station at distance is ~5.5
Km in SE direction from the project site and Churu Railway Station at distance is ~ 6.0 Km in NW
direction from the project site.
Road facilities for the transportation of materials are already present near Project premises (as
mentioned in the above paragraph). This is being used for inflow of raw material & finished
product.
OHS management plan has been given in Chapter -10 of this EIA/EMP Report.
4.11 ANTICIPATED IMPACT DUE TO TRANSPORTATION OF RAW MATERIAL AND FINISHED PRODUCT
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 116 J.M. Environet Pvt. Ltd.
Also, the existing road infrastructure is good enough to bear the marginal increased traffic load.
However, internal roads will be maintained as and when needed to facilitate smooth
transportation.
Raw material will be transported through covered Trucks; thus, no harmful effect is anticipated on
the surrounding environment due to transportation of Raw material.
Existing Traffic Survey
Transportation of goods will be done via existing road network. Traffic survey has been conducted
for 24 hours at the Village road connected to Project site to SH -37 (Village Untwalia to Village
Ramsara). The approach road from project site connects to SH 37 &NH-65. The traffic survey
monitoring was done on Village road connected to Project site to SH -37 (Village Untwalia to
Village Ramsara) in November, 2018 to predict the future traffic growth and the load on the
project road and surroundings due to the proposed project.
Transportation Route Map given in figure no. 4.4.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes (All colours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of FinalEIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 120 J.M. Environet Pvt. Ltd.
Figure 4.4: Transportation Route Map
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 121 J.M. Environet Pvt. Ltd.
Measurements of Traffic density were made continuously for 24 hours by visual observation and
counting of vehicles under four categories, viz., heavy motor vehicles, light motor vehicles,
two/four wheelers and others. Total numbers of vehicles per hour under the four categories were
determined. The details of the traffic volume count have been provided in Table 4.3 given below:
Table - 4.3Traffic Volume Count Survey (Village road connecting Project site to SH -37)
S. No. Time
Type of vehicleMotorCycle /
Scooter
Passenger Car /Van / Auto-rickshaw
Tractors Truck Bus TrailerTotal
vehicles
1. 6:01 to 7:00 am 8 4 2 1 0 0 152. 7:01 to 8:00 am 12 6 1 0 0 0 193. 8:01 to 9:00 am 10 3 0 0 0 0 134. 9:01 to 10:00 am 14 2 5 1 1 0 235. 10:01 to 11:00 am 9 6 0 0 1 0 166. 11:00 to 12 noon 6 3 3 0 0 0 127. 12:01 to 1:00 pm 6 2 1 0 0 1 108. 1:01 to 2:00 pm 4 1 2 2 0 0 99. 2:01 to 3:00 pm 8 1 0 4 0 0 1310. 3:01 to 4:00 pm 10 6 0 0 0 0 1611. 4:01 to 5:00 pm 15 8 3 0 1 0 2712. 5:01 to 6:00 pm 11 6 2 0 0 0 1913. 6:01 to 7:00 pm 18 6 2 0 1 0 2714. 7:01 to 8:00 pm 14 5 0 0 0 0 1915. 8:01 to 9:00 pm 10 4 0 2 0 0 1616. 9:01 to 10:00 pm 6 3 0 1 0 2 1217. 10:01 to 11:00 pm 3 1 0 2 0 1 718. 11:01 to 12:00 pm 1 0 0 2 0 2 519. 12:01 to 1:00 am 0 0 0 1 0 0 120. 1:01 to 2:00 am 1 0 0 0 0 0 121. 2:01 to 3:00 am 0 0 0 0 0 0 022. 3:01 to 4:00 am 0 0 0 0 0 0 023. 4:01 to 5:00 am 1 0 1 0 0 2 424. 5:01 to 6:00 am 6 0 2 2 0 2 12
Grand total 173 67 24 18 4 10 296
Figure 4.5: Traffic Volume Count
23%
8%
Traffic Volume Count Survey
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 121 J.M. Environet Pvt. Ltd.
Measurements of Traffic density were made continuously for 24 hours by visual observation and
counting of vehicles under four categories, viz., heavy motor vehicles, light motor vehicles,
two/four wheelers and others. Total numbers of vehicles per hour under the four categories were
determined. The details of the traffic volume count have been provided in Table 4.3 given below:
Table - 4.3Traffic Volume Count Survey (Village road connecting Project site to SH -37)
S. No. Time
Type of vehicleMotorCycle /
Scooter
Passenger Car /Van / Auto-rickshaw
Tractors Truck Bus TrailerTotal
vehicles
1. 6:01 to 7:00 am 8 4 2 1 0 0 152. 7:01 to 8:00 am 12 6 1 0 0 0 193. 8:01 to 9:00 am 10 3 0 0 0 0 134. 9:01 to 10:00 am 14 2 5 1 1 0 235. 10:01 to 11:00 am 9 6 0 0 1 0 166. 11:00 to 12 noon 6 3 3 0 0 0 127. 12:01 to 1:00 pm 6 2 1 0 0 1 108. 1:01 to 2:00 pm 4 1 2 2 0 0 99. 2:01 to 3:00 pm 8 1 0 4 0 0 1310. 3:01 to 4:00 pm 10 6 0 0 0 0 1611. 4:01 to 5:00 pm 15 8 3 0 1 0 2712. 5:01 to 6:00 pm 11 6 2 0 0 0 1913. 6:01 to 7:00 pm 18 6 2 0 1 0 2714. 7:01 to 8:00 pm 14 5 0 0 0 0 1915. 8:01 to 9:00 pm 10 4 0 2 0 0 1616. 9:01 to 10:00 pm 6 3 0 1 0 2 1217. 10:01 to 11:00 pm 3 1 0 2 0 1 718. 11:01 to 12:00 pm 1 0 0 2 0 2 519. 12:01 to 1:00 am 0 0 0 1 0 0 120. 1:01 to 2:00 am 1 0 0 0 0 0 121. 2:01 to 3:00 am 0 0 0 0 0 0 022. 3:01 to 4:00 am 0 0 0 0 0 0 023. 4:01 to 5:00 am 1 0 1 0 0 2 424. 5:01 to 6:00 am 6 0 2 2 0 2 12
Grand total 173 67 24 18 4 10 296
Figure 4.5: Traffic Volume Count
59%23%
8%6% 1% 3%
Traffic Volume Count SurveyMotor Cycle / Scooter
Passenger Car / Van /Auto-rickshaw
Tractors
Truck
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 121 J.M. Environet Pvt. Ltd.
Measurements of Traffic density were made continuously for 24 hours by visual observation and
counting of vehicles under four categories, viz., heavy motor vehicles, light motor vehicles,
two/four wheelers and others. Total numbers of vehicles per hour under the four categories were
determined. The details of the traffic volume count have been provided in Table 4.3 given below:
Table - 4.3Traffic Volume Count Survey (Village road connecting Project site to SH -37)
S. No. Time
Type of vehicleMotorCycle /
Scooter
Passenger Car /Van / Auto-rickshaw
Tractors Truck Bus TrailerTotal
vehicles
1. 6:01 to 7:00 am 8 4 2 1 0 0 152. 7:01 to 8:00 am 12 6 1 0 0 0 193. 8:01 to 9:00 am 10 3 0 0 0 0 134. 9:01 to 10:00 am 14 2 5 1 1 0 235. 10:01 to 11:00 am 9 6 0 0 1 0 166. 11:00 to 12 noon 6 3 3 0 0 0 127. 12:01 to 1:00 pm 6 2 1 0 0 1 108. 1:01 to 2:00 pm 4 1 2 2 0 0 99. 2:01 to 3:00 pm 8 1 0 4 0 0 1310. 3:01 to 4:00 pm 10 6 0 0 0 0 1611. 4:01 to 5:00 pm 15 8 3 0 1 0 2712. 5:01 to 6:00 pm 11 6 2 0 0 0 1913. 6:01 to 7:00 pm 18 6 2 0 1 0 2714. 7:01 to 8:00 pm 14 5 0 0 0 0 1915. 8:01 to 9:00 pm 10 4 0 2 0 0 1616. 9:01 to 10:00 pm 6 3 0 1 0 2 1217. 10:01 to 11:00 pm 3 1 0 2 0 1 718. 11:01 to 12:00 pm 1 0 0 2 0 2 519. 12:01 to 1:00 am 0 0 0 1 0 0 120. 1:01 to 2:00 am 1 0 0 0 0 0 121. 2:01 to 3:00 am 0 0 0 0 0 0 022. 3:01 to 4:00 am 0 0 0 0 0 0 023. 4:01 to 5:00 am 1 0 1 0 0 2 424. 5:01 to 6:00 am 6 0 2 2 0 2 12
Grand total 173 67 24 18 4 10 296
Figure 4.5: Traffic Volume Count
Traffic Volume Count SurveyMotor Cycle / Scooter
Passenger Car / Van /Auto-rickshaw
Tractors
Truck
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 122 J.M. Environet Pvt. Ltd.
Conclusion
Figure 4.4 clearly shows that Motor Cycle /Cycle/Scooter (59%), Passenger Car / Van / Auto-
rickshaw (23%), Tractors (8%), Trucks (6%), Bus (1%), followed by Trailer (3%) mainly run on Village
road connected to Project site to SH -37.Thus, it can be concluded that there is low volume of
heavy vehicle movement.
Table - 4.4No. of Vehicles with respect to PCU
S.No.
Vehicle typeNo. of vehicles
per day
Passenger carunit (PCU)
factor
Total no. ofvehicles*(PCU)/day
1 Motor cycle/scooter 173 0.5 86.52 Passenger car/van/auto rickshaw 67 1 673 Tractors 24 1.5 364 Truck 18 3 545 Bus 4 3 126 Trailer 10 4.5 45
Total 296 - 300.5 Say 301PCU/hr=(PCU/day)/24 301/ 24= 12.54CU/ hr
Source: SurveyExisting Traffic Scenario and LOS (Level of Service)
RoadV
(Volume in PCU/hr.)C
(Capacity in PCU/hr.)Existing V/C
RatioLOS
Village Road 12.54 83.33 0.15 A
Capacity as per IRC: 64-1990V/C LOS (Level of Service) Performance
0.0 - 0.2 A Excellent0.2 - 0.4 B Very Good0.4 - 0.6 C Good / Average / Fair0.6 - 0.8 D Poor0.8 - 1.0 E Very Poor
Traffic Analysis
i. Present Traffic
From the study, it was observed that traffic movement in the 10 Km radius of the study area is
Moderate. At present, the traffic load calculated is 301 vehicles per day approximately. The majority of
vehicles includes motorcycle/scooter (Two wheelers) followed by passenger car/ van/auto rickshaw
followed by truck as well as tractors. The LOS value is calculated as 0.15 i.e. “A” and the traffic condition
is “Excellent”. There will be no major impact of the transport of raw materials and end products on the
surrounding environment due to proposed project as proper mitigation measures will be adopted. The
raw material is easily transported through road transport.
ii. Additional Traffic due to Proposed Project
The proposed project will have impact on transportation due to movement of construction materials as
the installation of manufacturing unit is taking place. Proper arrangements for movement of vehicles
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 123 J.M. Environet Pvt. Ltd.
and parking have been proposed in the project site. Parking arrangement will be there for raw material
as well as product. Details regarding the additional traffic due to proposed project are given below:
Table - 4.5(A)Increase in traffic load due to proposed project – Raw Material
S.No.
Name of RawMaterial
Quantity(Tons)/Month
Source
Approx.Distance &
Mode ofTransportation
Averagecarryingcapacity(Tons)
No. oftrips/Month
(filled)
1. Acetic acid 10 Bharuch 950 Km/ Road 10 12. Aniline Derivatives 40 Vapi 1100 Km/Road 10 43. Benzoyl Chloride 5 Khambhat 900 Km/ Road 10 0.54. Bromine 5 Ankleshwar 950 Km/Road 10 0.55. Caustic Flakes 15 Jaipur 200 Km/ Road 10 1.56. Cuprous Cyanide 5 Baroda 850 Km/Road 10 0.57. Dimethyl Sulfate 10 Ankleshwar 950 Km/ Road 10 1
8.Dimethylformamide(DMF)
25Mumbai 1300 Km/Road
10 2.5
9.Ethyl CyanoAcetate
6Mumbai 1300 Km/ Road
10 0.6
10. Hydrochloric Acid 30 Jaipur 200 Km/Road 10 311. Lime 5 Sardarsahar 50 Km/ Road 10 0.512. Malononitrile 5 Mumbai 1300 Km/Road 10 0.513. Methanol 20 Baroda 850 Km/ Road 10 2
14.Phosphorus OxyChloride
7.5Vapi 1100 Km/Road
10 0.75
15. Soda Ash 20 Jaipur 200 Km/ Road 10 216. Sodium Chloride 5 Jaipur 200 Km/Road 10 0.517. Sodium Cyanide 3 Baroda 850 Km/ Road 10 0.318. Sodium Nitrite 5 Baroda 850 Km/Road 10 0.519. Sulfamic acid 3 Jaipur 200 Km/ Road 10 0.320. Sulphuric Acid 40 Jaipur 200 Km/Road 10 421. Zinc Cyanide 6 Baroda 850 Km/ Road 10 0.622. Meta- Toluidine 6 Vapi 1100 Km/Road 10 0.623. Pera –Toluidine 6 Vapi 1100 Km/ Road 10 0.6
24.ParaNitroAnilineDerivatives
35Vapi 1100 Km/Road
10 3.5
25. Pepridine 0.05 Mumbai 1300 Km/ Road 10 0.00526. Ferrous Sulphate 1 Baroda 850 Km/Road 10 0.1
27.AmmoniumChloride
3.5Mumbai 1300 Km/ Road
10 0.35
28.Sodiumbicarbonate
20Mumbai 1300 Km/Road
10 2
29.Ice 605 Local
Supplier-
20 60.5
Total No. of trips/Month (filled) 94.7Total No. of trips/Day (filled) 3.16 Say 4
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 124 J.M. Environet Pvt. Ltd.
Table – 4.5 (B)Increase in traffic load due to proposed project – Fuels, Products and Waste
S. No. Name of material to be transported by roadQuantity of materialrequired/produced
(Tonnes per month)
Averagecarryingcapacity
No. oftrips/day
(filled)1 Fuel (Coal) 10 10 0.033
Product2 Dyes 5 10 0.017
Solid, Hazardous waste and other Waste
3Fly ash,Discarded drums/Containers/PP
Liners/Bags, Evaporator residue, ETP sludge66.85 20 0.11
4 E-waste, Lead Acid Batteries 0.041 10 0.0335 Solvent 25.4 10 0.16 Process Sludge 0.42 10 0.0337 Used/Spent oil 20 10 0.066
Total trips/day - - 0.689 say 1Total No. of increased trucks / tankers per day= 4+1 = 5
Total No. of increased trucks / tankers per hour= 0.208 (say 1)
Increase in PCU / hr. = 1x3= 3
Modified Traffic Scenario and LOS (Level of Service)
S. No. RoadIncreased PCU /
hr.V (Volume in
PCU/hr.)C (Capacity in
PCU/hr.)Existing V/C
RatioLOS
1. Village Road 3 12.54 + 3 83.33 0.18 ATraffic Projection & Impact due to Transportation:
The LOS value is “A” for Village Road; hence, the additional load on the carrying capacity of the
concern roads is likely to have negligible change in the LOS value.
Thus, it can be concluded that the present road network is good enough to bear the increased
traffic load.
Mitigation Measures
Vehicles with PUC Certificate will be hired.
Vehicles will be covered with a tarpaulin and not over loaded.
Un- necessary blowing of horn will be avoided.
Roads will be maintained in good condition to reduce noise due to traffic.
Greenbelt of appropriate width will be developed.
To avoid accidents, the speed of vehicles will be low (20 km/hr) near habitation areas.
4.12 IMPACT DUE TO SOLID AND HAZARDOUS WASTE GENERATION
Details of waste generation and management and disposal are given in table below:
Details of Solid & Hazardous waste generation, management and disposal:
Plant UnitSource Type of
WasteCategory of
WasteWaste Quantity Treatment /
Disposal
Dyes &Intermediates
Boiler SWNon-
HazardousFly ash 55.0
Ton/monthSent to brickmanufacturer
Process HW Hazardous Process Sludge 4-5 tonnes/ Sold to approved
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 125 J.M. Environet Pvt. Ltd.
Plant UnitSource Type of
WasteCategory of
WasteWaste Quantity Treatment /
Disposal(26.1) annum /registered
vendors
HWHazardous
(26.4)Spent Solvent
25.54Tons/Month
Sold to approved/registeredvendors
HWHazardous
(33.1)
Discardeddrums/Containers/
Barrels/PPLiners/Bags
1.5Ton/Month
Sold to approved/registeredvendors
MEE HWHazardous
(37.3)Evaporator
residue0.35Ton/Mo
nth
Collected indrums packed,labeled andstored atspecified areaand finally sendto commonwaste landfillsite (TSDF)
ETPSettlingTanks/
ClarifierHW
Hazardous(35.3)
ETP sludge10.0Ton/Mo
nth
ETP sludge willbe sent toapproved landfillsite. (TSDF)
PlantMaintenance
Differentsections/D
G SetHW
Hazardous(5.1)
Used /Spent oil20
Liters/month
Sold toCPCB/RPCBregisteredrecycler
ElectronicAnd
Electrical(will be
generatedfrom 2nd
year)
HW -Electronic And
Electrical Waste400-500
kg/annum
Sold to approved/registeredvendors
Lead AcidBatteries
HWHazardous
(A1160)
Waste LeadAcid Batteries,
whole orcrushed
2-3batteries/an
num
Sold to approved/registeredvendors
4.13 SUMMARY AND CONCLUSION
The evaluation of possible environmental impacts as a result of project site activities and
operation on various environmental parameters is primarily based on careful study of Proposed
Dyes & Intermediates Manufacturing Project, Unit operations, surrounding environment etc. For
various project activities, effective ‘Control Technology’ has beensuggested with a view to
mitigate the adverse impact of unit operation on environmental parameters. The summary of
anticipated adverse environmental impacts and mitigation measures are given in Table - 4.6.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 126 J.M. Environet Pvt. Ltd.
Table - 4.6Anticipated Adverse Environmental Impacts and Mitigation
Discipline Anticipated Impact Mitigation MeasuresConstruction Phase
Air Increase in PM (dust) concentration due toLeveling activity and Heavy vehicularmovement
Sprinkling of water in the construction area and onunpaved roads
Proper maintenance of vehicles Use of vehicles having valid PUC Certificate.
Noise Increase in noise level due to ConstructionEquipment, vehicles and constructionactivities.
Construction equipments will be kept in goodcondition to keep the noise level within prescribednorms (75 db (A) during day time and 70 db(A) duringnight time).
Workers will be provided necessary protectiveequipments e.g. ear plugs, earmuffs
Water Slight increase in suspended solids in run-off water due to loosen soil atconstruction site
Adequate drainage system with provision of screenswith runoff water during construction phase
Operation PhaseAir Increase in concentration of Particulate
Matter Emissions, SO2, NOx Installation of adequate pollution control equipment
like Cyclone, Multi-cyclone, Bag Filter, Alkali scrubberetc.
Stack of adequate height with boiler (30 metersabove ground) and with D.G. Set (2.23 meters aboveroof level). Adequate vent heights (11 meters).
Concreted roads inside the Project premises tominimise fugitive emissions.
Water sprinkling to reduce the dust/PM emissionlevel.
Green belt development in 33% area of the premises. Efficient operation and maintenance of process
plant/boiler to minimize emissions Dilution of odourant Covered storage facilities for raw material and
product. Closed transfer operations by pumps and pipeline CPCB guidelines will be compiled. Periodic monitoring of stack emissions and ambient
air quality to confirm the compliance of theprescribed standards.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarine Dyes(All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter- 4 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 127 J.M. Environet Pvt. Ltd.
Noise Increase in noise level within the Projectarea
Installation of equipments having confirmation tomeet with the prescribed occupational noise levelsprescribed by regulatory agencies/authority.
Earmuffs/ Earplugs to persons working in high noisezone or near to high noise generating equipments.
Insulated enclosures/ acoustic enclosure with D.G. Set/equipment generating high noise.
Development of greenbelt/plantation to preventnoise outside the premises.
Periodic monitoring of noise levels to confirm thecompliance of the prescribed standards.
Water Generation of waste water Process effluent will be treated in Tertiary levelEffluent Treatment Plant having capacity of 100 KLDfollowed by three stage R.O. and permeate of R.O.shall be reused in process. Rejects of R.O. plant shallbe sent to MEE. The condensate water from MEE willbe recycled.
Zero Liquid Discharge (ZLD) shall be achieved andmaintained.
Septic tanks followed by soak pits for treatment anddisposal of domestic waste water.
Periodic monitoring of quality of treated water toconform the compliance of the prescribed standards.
Soil Degradation of soil quality due to settlingof air borne dust (PM)
Strict prohibition on disposal of any material/ wastematerial on soil within or outside the premises.
No discharge of any waste water on soil within oroutside the premises by maintaining ZLD.
Installation and operation of efficient air pollutioncontrol equipments for control of fugitive/stackemissions so as to prevent possible settlement of PMon soil.
Soil samples will be collected periodically and soilquality will be tested.
Chapter - 5
Analysis of Alternatives (Technology
& Site)
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia , Tehsil & District - Churu (Rajasthan)
Chapter - 5 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 128 J.M. Environet Pvt. Ltd.
CHAPTER- 5
ANALYSIS OF ALTERNATIVES (TECHNOLOGY AND SITE)
5.1 ANALYSIS OF ALTERNATIVES
As per EIA Notification dated 14th Sept., 2006, as amended from time to time; the Chapter on
“Analysis of Alternatives (Technology & Site)” is applicable only, if the same is recommended at
the Scoping stage.
As per the ToR points issued by MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I)
dated 18th May, 2018 for the Proposed Dyes & Intermediates Manufacturing Project of 150
MT/Month (Crude) [{Disperse Azo Dyes - 100 MT/Month, Coumarin Dyes - 25 MT/Month & Methine
Dyes - 25 MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District -
Churu (Rajasthan) by M/s. Krishnum Dyes & Intermediate Pvt. Ltd., the Analysis of Alternatives
(Technology & Site) is not required.
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. will use one of the best and proven technologies for
Manufacturing of Dyes & Intermediates; looking at the best integration of economic and
environmental considerations. Proposed Project site is already under the possession of the
Company and the justification regarding the selection of the site have been listed below.
5.1.1 Justification for Selection of Site
The site selection for the Proposed Project by the company has been taken into consideration
keeping in mind following mentioned factors:
Land availability is ensured and already in possession.
Easy availability of raw material from nearby local markets.
Easy availability of textile manufacturing markets nearby in Jaipur, Jodhpur & Bhilwara for
the product dyes.
Availability of skilled and semi skilled manpower from nearby areas and Churu.
Nearness to SH-37 (~3.5 Km in NE direction) makes it easier to transport raw materials &
final product to market.
There are no major industries in the study area and thus establishment of one would
promote socio-economic development of the area.
Chapter - 6
Environmental Monitoring Programme
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 6 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 129 J.M. Environet Pvt. Ltd.
CHAPTER - 6
ENVIRONMENTAL MONITORING PROGRAMME
6.1 INTRODUCTION
Post-Project Monitoring is an essential part to check the impact of project related activities.
Hence, monitoring of various environmental parameters will be carried out on a regular basis to
ascertain the following:
Status of Pollution within the plant site and in its vicinity
Generate data for predictive or corrective purpose in respect of pollution
Examine the efficiency of pollution control system adopted at the site
To assess environmental impacts.
Monitoring will be carried out at the site as per the norms of CPCB.
Environmental Monitoring Programme will be conducted for various environmental components
as per the conditions stipulated in Environmental Clearance Letter issued by MoEFCC, New Delhi
and Consent to Establish / Consent to Operate issued by RSPCB.
Six monthly compliance reports will be submitted on a regular basis to MoEFCC, New Delhi by 1st
of June and 1st of December. Quarterly Compliance Report for conditions stipulated in CTO will be
submitted to RSPCB on regular basis.
Various environmental components and pollution sources, which will be monitored under
environmental monitoring programme are stack emissions, ambient air quality, water quality and
noise levels. Details of the Environmental Monitoring programme, which will be undertaken for
various environmental components, are detailed below.
6.2 MEASUREMENT METHODOLOGIES
6.2.1 Instruments to be used
The following instruments will be used for data collection work in the monitoring Schedule:
Weather Monitoring Station
Respirable Dust Sampler (RDS)
Fine Particulate Sampler (FPS)
Stack Monitoring Kit
Sound Level Meter
Water Level Indicator
Global Positioning System (GPS)
6.2.2 Monitoring Programme
The post-project monitoring will include details of any major/ minor impact in the core zone and
area within buffer zone for the following parameters:
Micro-meteorological data
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 6 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 130 J.M. Environet Pvt. Ltd.
Ambient air quality monitoring
Workplace/ work zone monitoring
Stack monitoring
Noise level monitoring
Water quality and ground water level monitoring
Medical Check-up of the employees
6.2.3 Monitoring Schedule
Details of the environmental monitoring schedule / frequency, which will be undertaken for
various environmental components, as per conditions of EC / CTO are given in Table - 6.1.
Table - 6.1Frequency for Post Project Monitoring
S. No. Description Frequency of Monitoring1. Meteorological Data Hourly
2. Ambient Air Quality As per EC/CTO & Continuous Online Monitoring
3. Stack Monitoring Monthly & Continuous Online Monitoring4. Water Quality Quarterly & as per EC / CTO5. Noise Level Monitoring Quarterly & as per EC / CTO6. Medical Checkup of Employee Yearly and Pre-Placement
7.Online Flow Meter and WebCamera
As per CPCB directions for Dye and Dyeintermediate Units with ZLD
6.2.4 Locations of Monitoring Stations
The location of the monitoring stations will be selected on the basis of prevailing micro-
meteorological conditions of the area like Wind direction and Wind speed, Relative Humidity,
Temperature.
Four AAQM stations will be selected (including minimum 1 location in upwind side, more sites in
downwind side / impact zone) to assess ambient air quality of the area. Noise level monitoring will
be carried out on plant boundary and in high noise generating area within the plant site. Water
sampling locations will be decided on the basis of general slope of the area and drainage pattern.
Locations for the post-project monitoring are given in Table - 6.2:
Table - 6.2Locations for Post Project Monitoring
S. No. Description Location1. Meteorological data Plant Site
2. Ambient Air Quality Plant Site, Villages in upwind & downwind direction from
the Plant site and as per EC / CTO conditions3. Stack emissions Plant Site
4. Water Level and Quality Nearby Ground water sources in up flow and down flow
directions with the help of piezometric wells and as perCTO conditions.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 6 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 131 J.M. Environet Pvt. Ltd.
S. No. Description Location
5. Noise Level Monitoring Plant Boundary, High noise generating areas within the
Plant Boundary and as per CTO conditions6. Health Check-up Annually of all the employees
6.2.5 Methodology Adopted
Post-project monitoring will be carried out as per conditions stipulated in Environmental Clearance
Letter issued by MoEFCC, New Delhi; Consent issued by RSPCB as-well-as according to CPCB
guidelines.
Plant site is considered as core zone and the area lying within 10 km radius from the plant site is
considered to be the buffer zone where slight impacts may be observed on physical and biological
environment and that too is occasional.
Details of Post Project Monitoring Programme are given in Table - 6.3.
Table - 6.3Post Project Monitoring
Attributes Sampling MeasurementMethod
Test ProcedureNetwork Frequency
A. Air EnvironmentMeteorological Wind speed Wind direction Dry bulb temperature Wet bulb temperature Relative humidity Rainfall
Minimum1 sitein the projectimpact area
Regularly inone season byWeatherMonitoringStation
Mechanical/automatic weatherstation
-
Pollutants PM10&PM2.5
4 locations in theproject impactarea(1 location inupwind side, 1 indownwind side /impact zone,other nearbyreceptors)
RevisedNationalAmbient AirQualityStandards(NAAQS) videMoEFCCcircular, dated16.11.2009
Gravimetricmethod
-
SO2 EPA Modified West& Geake method
Absorption in Potassium TetraChloromercurate followed byColorimetric estimation using P-Rosaniline hydrochloride andFormaldehyde (IS: 5182 Part - II).
NO2 Arsenite modifiedJacob & Hochheiser
Absorption in dill NaOH and thenestimated colorimetrically withsulphanilamide and N (I-Nepthyle)Ethylene diamine Dihydrochlorideand Hydrogen Peroxide (CPCBMethod).
CO Non-DispersiveInfra-Red (NDIR)Spectroscopy
-
B. Stack Monitoring
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 6 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 132 J.M. Environet Pvt. Ltd.
Attributes Sampling MeasurementMethod
Test ProcedureNetwork Frequency
PollutantPM
At the Bottom ofeach stack
As per CPCBGuide Line andIndianStandard 11255(1985).
As Per CPCB GuideLine
Gravimetric method
SO2 At the Bottom ofeach stack
As per CPCBGuide Line andIndianStandard 11255(1985).
As Per IS-11255 part(2) 1985 (AbsorbingSolution of H2O2,
IsopropanolReagent)
Absorption in H2O2, Isopropanolfollowed by Colorimetric estimationusing Sulphuric acid and BariumChloride as Per IS-11255 part (2) 1985
NO2 At the Bottom ofeach stack
As per CPCBGuide Line andIndianStandard 11255(1985).
As Per IS-11255 part(7) 2005 with NOxflask assembly.
Absorption of Sample in NOx flaskassembly Followed by Colorimetricestimation using Phenol-di-sulphonicacid and other reagent as Per IS-11255part (7) 2005
C. Water EnvironmentpH, Turbidity, Colour,Odour, Taste, TDS, TotalHardness, Calciumhardness, Magnesiumhardness, Chloride,Fluoride, Sulphate,Nitrates, Alkalinity, Iron,Copper, Manganese
Set of grabsamples duringpre - & post-monsoon forground andsurface water for10 km distance
Diurnal andSeason wise
As per IS 10500- Samples for water quality should becollected and analyzed as per: IS:2488 (Part 1-5) methods for samplingand testing of Industrial effluents.Standard methods for examinationof water and wastewater analysispublished by American Public HealthAssociation.
D. NoiseNoise levels at Day &night time -Leq dB (A)
ProjectBoundary, Highnoise generatingareas within thecore zone
Quarterly / Halfyearly
As per CPCB norms As per CPCB norms
E. Annual Health Check of EmployeesGeneral health Check,
Audiometric, X-ray ofthe chest , Pulmonaryfunction test, bloodtest Lipid profile ECG,Spirometry
General healthCheck,Audiometric, X-ray of the chest ,Pulmonaryfunction test,blood test Lipidprofile ECG,Spirometry
General healthCheck,Audiometric, X-ray of the chest, Pulmonaryfunction test,blood testLipid profileECG,Spirometry
General healthCheck,Audiometric, X-rayof the chest ,Pulmonary functiontest, blood testLipid profile ECG,Spirometry
General health Check, Audiometric,X-ray of the chest , Pulmonaryfunction test, blood test Lipid profileECG, Spirometry
6.3 DATA ANALYSIS
Monitoring data analysis will be done by using statistical analysis method and by MoEFCC
approved laboratory as per CPCB guidelines & timely submitted to concerned authority (specified
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 6 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 133 J.M. Environet Pvt. Ltd.
in Environment Clearance Letter issued by MoEFCC, New Delhi and Consent issued by RSPCB) on
regular basis.
6.4 DETAILED BUDGET
The budget proposed for the project and that for the environmental protection measures is given
as below:
Capital Cost of the Project: Rs. 20.21 Crores
Cost for Environmental Monitoring and Management:
Capital Cost: Rs. 10 Lacs
Recurring Cost: Rs. 5 Lacs/annum.
Chapter - 7
Additional Studies
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 134 J.M. Environet Pvt. Ltd.
CHAPTER - 7
ADDITIONAL STUDIES
7.1 INTRODUCTION
As per EIA Notification dated 14th Sept., 2006, and its subsequent amendments and as per the ToR
letter issued by MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I) dated 18thMay,
2018; following Additional Studies are required to be carried out for the proposed project:
1. Public Consultation
2. Hydro-geological Study and Rainwater Harvesting Plan
3. Risk Assessment and Disaster Management Plan
7.2 PUBLIC CONSULTATION
Public Hearing for Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month
(Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours) - 25
MT/Month & Methine Dyes (All colours) - 25 MT/Month}] at Khasara no. 670/521 of Revenue
Village - Untwalia, Tehsil & District - Churu (Rajasthan) by M/s. Krishnum Dyes & Intermediate Pvt.
Ltd. was held on 18th September, 2019 at 11.00 am at Plant site on Khasara no. 670/521 of Revenue
Village - Untwalia, Tehsil & District - Churu (Rajasthan).
Public Hearing was conducted in line with the procedure prescribed under Appendix IV, as per EIA
Notification dated 14th Sept., 2006.
Details of the Public Hearing Proceedings are appended herewith the Final EIA/EMP Report:
Public Hearing Proceedings
Public Hearing Notice was published in two local newspapers, viz. “Virat Vaibhav” (District
Level Newspaper) on 11th August, 2019 and “Dainik Navjyoti” (State Level Newspaper) on 12th
August, 2019.
Photographs of Public Hearing
Action Plan for the issues raised during Public Hearing
No written objection against the proposed plant was received in the office of Collector,
Churu or Regional Officer, RPCB, Sikar.
7.2.1 Public Hearing Proceedings
Public Hearing Proceedings along with attendance sheet have been enclosed as Annexure - 9 along
with this Final EIA/EMP Report.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 135 J.M. Environet Pvt. Ltd.
7.2.2 Public Hearing Notice Published in Newspapers “Virat Vaibhav” and “Dainik Navjyoti” dated 11th
August, 2019 and 12th August, 2019
ViratVaibhav DainikNavjyoti
Figure 7.1: Public Hearing Notice Published in Newspapers “Virat Vaibhav” and “Dainik Navjyoti”
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 136 J.M. Environet Pvt. Ltd.
7.2.3 Photographs of Public Hearing
Welcome of Collector, Churu for PH Left to right: Regional Officer, RPCB, Sikar;Collector, Churu; ADM, Churu
Technical representative of J.M. Environet Pvt.Ltd.
Invities of Public Hearing
Director, M/s. Krishnum Dyes & Intermediate Pvt.Ltd.
Invitee raising issue during Public Hearing
7.2.4 Action Plan for the issues raised during Public Hearing
Public Hearing for Proposed Dyes & Intermediates Manufacturing Project was conducted on 18th
September, 2019 at 11.00 am at Plant site on Khasara no. 670/521 of Revenue Village - Untwalia,
Tehsil & District - Churu (Rajasthan). Public Hearing was conducted under the Chairmanship of
Collector, Churu. Out of the total participants, most of the people supported the Project. Major
Issues / Points / Suggestions of local public which were raised during the public hearing along with
Action Plan / Clarification including budgetary allocation given by the promoters are given below:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 137 J.M. Environet Pvt. Ltd.
S.No.
Issues / Points / Opinions ofLocal Public
Name ofthe Person
Reply/Clarification by the Project ProponentAction Plan along with Budgetary
Allocation
1.
The proposed project waswelcomed and stated that itwould help in the pace ofdevelopment in the nearbyvillages.
Appreciating the efforts ofthe Project Proponent in thefinancial help provided bythem for the development ofschools in nearby areas.
KalyanSingh,Village
Untwalia
KDIPL will carry out various activities under CER for developmentof the nearby area. Major thrust area identified for the same areEducation, Health and Sanitation, Infrastructure Development,Water Conservation and Agro-based Livelihood. Details of thesame are given in Chapter 8, Para 8.4, Page 176 of this report.
Budget earmarked for CER Activities: Rs.40.5 lakhs within next 5 years.Details of the same are given in Chapter 8,Para 8.4, Page 176 of this report.
The education infrastructure of the nearby area will be furtherstrengthened by need & priority based distribution of furniture inschools in adjoining areas & villages in consultation withEducation Officials and Repair work of buildings & furniture asper requirement and suggestions of Anganwadi centers & headsof the school under Education head of CER activities. Details ofthe same are given in Chapter 8, Para 8.4, Page 176 of this report.
Budget earmarked: Rs. 6.0 lakhs withinnext 5 yearsDetails of the same are given in Chapter 8,Para 8.4, Page 176 of this report.
2.
The Project Proponent wereappreciated for their lead forindustrialization on behalf ofthe people in nearby areasand suggested them to givepreference to the locals forthe employmentopportunities that would begenerated.
Also advised to adopt propermitigation measures forpollution for protection oflocal environment.
HarlalaSaran,DistrictHead
About 100 direct and 150 indirect employment opportunities likelyare to be generated due to the proposed projectOther than this, training programs will be organized to improveAgro based livelihood and assistance for testing of soil samplesalong with the suggestion for crops and fertilizers input as persoil quality will be made available.Details of the same are given in Chapter 8, Para 8.4, Page 176 ofthis report.
Locals will be preferred for providingemployment as per eligibility criteria.Rs. 1.5 Lakhs have been earmarked forAgro based Livelihood under CERactivities.Details of the same are given in Chapter 8,Para 8.4, Page 176 of this report.
Adequate pollution control and mitigation measures will beadopted to meet the notified environmental standards viz.installation of alkali scrubbers for controlling HCl bearing andH2SO4 bearing fumes, multi cyclones to control PM emission,three stage ETP followed by RO and MEE for waste watertreatment and 100% recycling of treated water etc.
Cost for Environmental ProtectionMeasures: Capital Cost: Rs. 1.5 Crore Recurring Cost: Rs. 35 Lac/annum.Details regarding the same have beenincorporated in Chapter 2, Section 2.11,Page No. 49.
3.Appreciated the efforts forthe proposed project whichcould be beneficial for the
Kishan,Village
Ratnanagar
About 100 direct and 150 indirect employment opportunities likelyare to be generated due to the proposed projectOther than this, training programs will be organized to improve
Locals will be preferred for providingemployment as per eligibility criteria.Rs. 1.5 Lakhs have been earmarked for
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 138 J.M. Environet Pvt. Ltd.
S.No.
Issues / Points / Opinions ofLocal Public
Name ofthe Person
Reply/Clarification by the Project ProponentAction Plan along with Budgetary
Allocationdevelopment of the nearbyareas and help in increasingthe employmentopportunities for the peoplestaying in nearby areas.
Enquired about proposeddyes and their uses.
Agro based livelihood and assistance for testing of soil samplesalong with the suggestion for crops and fertilizers input as persoil quality will be made available.Details of the same are given in Chapter 8, Para 8.4, Page 176 ofthis report.
Agro based Livelihood under CERactivities.Details of the same are given in Chapter 8,Para 8.4, Page 176 of this report.
Proposed dyes are basically used for dying and printing of thetextile/ fabric.
-
4.
Enquired about the wastewater treatment method tobe implemented for nodischarge outside.
Also, suggested for regularhealth check-up of theworkers.
Ram Soni,VillageBisau
Process effluent will be treated in Tertiary level EffluentTreatment Plant having capacity of 100KLD followed by threestage R.O. and permeate of R.O. shall be reused in process.Rejects of R.O. plant shall be sent to MEE. The condensate waterfrom MEE will be recycled. The salt from MEE will be sent toTSDF. No water will be discharged outside the plant premises.Details regarding the treatment of effluent have beenincorporated in Chapter 2, Para 2.8.2, Page No. 44.
Cost for Environmental ProtectionMeasures: Capital Cost: Rs. 1.5 Crore Recurring Cost: Rs. 35 Lac/annum.
Details regarding the same have beenincorporated in Chapter 10, Table 10.8,Page No. 194
Pre-placement and periodical medical check-up of the workerswill be carried out as per prevailing norms. details of the samehave been incorporated in Chapter 10, Para 10.7.3, Page No. 190
Budget earmarked for Occupational andSafety Hazards: Rs. 29 lakhs/annumDetails have been incorporated in chapter10, Table No. 10.7, Page No. 194
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 139 J.M. Environet Pvt. Ltd.
7.3 HYDRO-GEOLOGICAL STUDY AND RAINWATER HARVESTING PLAN
7.3.1 Introduction
Details of land/area acquired for the proposed Dyes and Intermediates manufacturing project is as
follows:
Table: 7.1Details of land/area
District and state Village Area in Hectares Ownership/ Occupancy Khasra No.Churu, Rajasthan Untwalia 1.00 Private Land 670/521
7.3.2 Scope of Work
The Scope of work includes the following.
1. To analyze physiographic conditions of the study area with the help of field observations, GPS
readings, Survey of lndia (SOI) Toposheet and Satellite images.
2. To observe Hydrogeological conditions and study of Aquifer system of the area i.e. in Core
and 10 km Buffer Zone.
3. To work out quantitative as well as qualitative variations in groundwater with respect to aerial
extent and to find out water balance.
4. To observe surface water features and their impact on groundwater balance.
5. To ascertain the impact of proposed project on groundwater conditions of the surrounding
area.
6. To work out scope of Rainwater Harvesting within the proposed project and design suitable
recharge system to the extent possible.
7. To suggest ways and means of creating artificial recharge to negate adverse impact on
groundwater regime and their long term impact on ground water resources of the area.
8. To prepare detailed Hydro-geological report.
7.3.3 Methodology
Following methodology has been adopted for hydro-geological investigation in the area:
1. Physiographic studies of the proposed project and its surroundings with the help of latest
Google images, site visit, GPS survey etc. which helps in determining physiographic gradient.
2. Secondary data collection i.e. climate and rainfall, soil and topography, geology, drainage etc.
for interpretation.
3. Detailed hydro-geological survey in core and buffer zone including geology, types of aquifers
and their hydraulic parameters governing the groundwater regime of the area, depth to
water level, groundwater quality, water abstraction structures and their discharge, surface
water bodies, drainage pattern, major irrigation sources and their potential etc.
4. Groundwater resources evaluation based on the norms recommended by Groundwater
Estimation Committee (GEC), 2009.
5. Evaluation of present groundwater scenario as well as future course of action for protecting
the natural environment
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 140 J.M. Environet Pvt. Ltd.
6. Scope of Rainwater Harvesting from runoff generated from various section of proposed
project depending upon average annual rainfall and its intensity, recharge capacity of the
aquifers and the design consideration.
7.3.4 Drainage
The study area does not have a properly evolved drainage basin as there is no perennial rivers or
streams in surrounding area. However, there is one river named Kantli (~ 89 km in SE direction)
which originate in the hills near Khandela and after a northerly course of some 96 km. through
Shekhawati, generally loses itself in the sand just within the border of the district in Rajgarh tehsil.
In years of good rainfall, however, it flows from 16 to 26 km. On account of low rainfall, surface
water bodies are few and that too seasonal. Hardly two small natural ponds can be located which
lie near the Chhapar Town and Parihara village in Sujangarh tehsil.
Further, there is no major rivers/lakes/water bodies located in the 10 km periphery of the study
area.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 141 J.M. Environet Pvt. Ltd.
Fig. 7.2: Drainage Map of the Study Area
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 142 J.M. Environet Pvt. Ltd.
7.3.5 Climate and Rainfall
The climate of Churu district is arid. The months of November, December, January, and February
are usually cold, with temperatures dropping below freezing point. April to May are the hottest
months of the year. June to September are the months seeing Monsoon rainfall. Lateritic soil is
the most important soil group existing in the district, which is light in texture and acidic in nature.
The soil is porous with low organic matter and low water holding capacity, thus exhibiting low
fertility. The eastern and southern part of this district is more productive than western part.
The annual average rainfall in the region is around 409.6 mm (average of last fifteen years rainfall
from 2004-2018) varying from minimum 213 mm in 2009 to maximum 614 mm in 2010(Figure 7.2).
The mean seasonal rainfall distribution is 319.4 mm in southwest monsoon (June-September), 11.8
mm in northeast monsoon (October-December), 18.7 mm rainfall in winter (Jan-Feb) and 48.6 mm
in summer (March–May). The percentage distribution of rainfall, season wise, is 80 percent in
southwest monsoon, 3 percent in northeast monsoon, 4.65 percent in winter and 12 % in summer.
The contribution of southwest monsoon rainfall ranges from 163.8 mm in 2006 to 566.4 mm in
2010.
The district is prone to frequent drought conditions due to low rainfall coupled with erratic
Monsoons. In the year 2009, the annual rainfall departure of 26% was observed than the long
period average (LPA) normal rainfall.
The district of Churu is characterized by the fluvio–aeolian depositional basin containing thick pile
of Quaternary sediments and an undulating topography consisting of sand dunes interspersed
with interdunal valley and linear depressions. The central and northern part of Churu district is
occupied primarily by Eolian sand and partly by Fluvial deposits. On -the eastern part of the
district, a small number of hillocks occurs as clusters containing quartzite formations..In the
Southern part of district, hardrock exposures of Marwar Super Group including rock formation
245.7
360.2
243.6
335
444.5
213.2
613.9 588
428467.9480.9
536.1483
357.2346.9
0
100
200
300
400
500
600
700
200420052006200720082009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Rain
fall
Dis
trib
utio
n (m
m)
Year
Figure 7.3: Rainfall Pattern of District Churu
7.3.6 Regional Geology
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 143 J.M. Environet Pvt. Ltd.
consisting of sandstone, shales and limestone are found. Granite and gneiss occupies the
southwestern part of the district.
Geological Map of the Churu district is given below figure:
Table: 7.2Super Group Group Formation
Recent to Sub-Recent Older Alluviumx--------------x-------------Unconformity-------------------x-----------x----------------------x
Paleocene Gravel Beds, Claystone, Shale,Sandstone
x--------------x-------------Unconformity-------------------x-----------x---------------------xMarwar Nagaur, Bilara, Jodhpur Nagaur Series (Sandstone, Shale,
Evaporite), Bilara formation (Limestoneand Shale), Jodhpur formation(Sandstone and Shale)
Post Delhi Intrusives Rhyolites, Granite, PhyllitesDelhi Schists, QuartzitesMarwar Super Group: The rocks of the Marwar basin, owing to their vast aerial coverage and over
1000 m thick sequence of horizontally disposed sedimentaries, have been given the status of
Supergroup, viz., the MarwarSupergroup. These sedimentaries overlying the Malani Igneous Suite
comprise the arenaceous Jodhpur Group, the calcareous Bilara Group and theare nacreous Naeaur
Group. Within Marwar Subgroup of rocks, three major geological groups occur in Churu district.
Project Site
Figure 7.4: Geological Map of the Churu district
The generalized lithological sequence in the region is as follows:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 144 J.M. Environet Pvt. Ltd.
Nagaur Sandstones are fine to medium granied, intercalated with shales and evaporite sequences.
Jodhpur Sandstones are hard and compact lithologic units intercalated with shales. Bilara
Limestone group occurs as hard and compact dolomitic limestone interbedded with shale and
cherty bands. This group pf rocks cover extensive areas in Dungargarh and Sujangarh block and
also covers the peripheral areas of Ratangarh and Sardarshahar blocks.
Post Delhi Intrusives: The intrusives encountered in Churu district are a part of the Aravalli System
of Rocks. Rhyolite is generally massive, fine grained with wide spaced and open joints and
fractures. Granites are very hard and compact and jointed at places. Schists and phyllite are well
foliated, cleaved metamorphic rocks .Quartzites generally occurs intercalated with phyllites and
are well jointed.
Delhi Super Group: The Delhi Super group of rocks are characterised by a number of concordant/
discordant intrusive as well as extrusive phases. The rocks of the Delhi Super group extend in a
NE-SW trending rectilinear belt from Delhi in the north to Himmatnagar in the south for almost
850 km length. They punctuate in the desert sands in Northeast Rajasthan, continue as isolated
ridges in the district of Churu in northeastern Rajasthan. The rocks ofthe Delhi Supergroup were
affected by multiple episodes of folding and polyphase metamorphism. The sedimentary and
volcanic rocks are found to have recrystallised first under regional metamorphism (up to
amphibolite facies.)
7.3.7 Hydrogeology
Hydrogeological formations of the area marked by the sedimentary sequence comprised of the
MarwarSupergroup viz., the Nagaur& Jodhpur Sandstone group which consist of hard and
compact fine to medium grained sandstone and the Bilara Limestone group which is hard and
compact group of limestones; and Tertiary deposits including sandstone, shale, claystones, gravel
beds, etc. These are overlain by the Quaternary alluvium deposits of recent age. Alluvium deposits
comprises of Younger Alluvium group consisting of Aeolian and fluvial sand, silt, clay, gravel and
pebbles; and the Older Alluvium group comprising of heterogeneous mixtures of fine to medium
grained sand, silt and kankar.
Ground water occurs under unconfined to semi-confined condition. The principal aquifer in the
area is Quaternary sediments covering major part of the districtwhereas quartzite, schist, phyllite,
limestone and dolomitic limestone of Marwar Super Group and Delhi Super Group also constitute
important aquifers.
Groundwater Occurrence in Sedimentary Rock: Sandstones and Limestones
Sedimentary rocks in the study area belong to the Nagaur group and Jodhpur group of
sandstones and Bilara group of limestones. These aquifers mainly consist of medium to coarse
grained sand, cemented with silica and ferruginous matrix. The sandstones are hard, compact and
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 145 J.M. Environet Pvt. Ltd.
are intercalated with siltstone and shale.Wherever, ground water occurs, it mainly occupies either
void space between the adjacent grains (primary porosity) and in the secondary porosity zones.
Groundwater occurs under water table conditions in the joints, fractures, bedding planes and in
cavernous zones. The dug wells vary in depth from 60 m to 200 m and water levels between 70m
to 90m. Generally the yield ranges from 2,916 to 8,958 liters per hour. Groundwater development
is generally Safe in this region.
Groundwater Occurrence in Hard Rock Formations
In hard rock formations, occurrence and movement of ground water is controlled by secondary
porosity i.e. through the bedding planes, fissures, joints, fractures, solution cavities and other
structurally weaker planes. When schists are intermixed with gneisses, they form better aquifers.
The rate of recuperation is slow in gneisses and schist, it is comparatively faster in granites.
Ground water in phylites occurs mainly in fractures and cleavages. Carbonate formation are
cavernous, wherever calcium content is high. The yield of open wells tapping hard rocks varies
individually depending upon the extent of weathering. Higher discharge is observed when the
well is located along the lineament. Moderate yield is also observed wherever the weathered
mantle is overlain by considerable thickness of blown sand.
Groundwater Occurrence in Recent Formations
These formations include the unconsolidated alluvial deposits and occupy major part of the
district, in the northeastern and southeastern parts and its extent also spreads towards western
part of the district. The Younger Alluvium constitutes of sand, silt and clay of Aeolian and
Fluvianorigin. The Older Alluvium consists of sand, silt and kankar interspersed with gravel beds.
This aquifer occurs predominantly in the eastern part of the district and is the major source of
water. Ground water occurs in the pore spaces and interstitial openings of Quaternary alluvium.
The water quality is fresh in in shallow depths but turns brackish with depth.Groundwater is
developed through tube-wells and bore-wells with yields ranging from 3,750 to 8,333 liters per
hour. Groundwater development is Critical in most of the region, due to over-exploitation.
7.3.8 Aquifer Parameters
Transmissivity of the alluvium aquifers is about 100 to 1915 m2/day while that of sandstone
aquifers ranges from 26.35 to 465.35 m2/day. Specific capacity of wells varies from 0.17 to 1.20
m2/day. The storativity is in the order of 5.48 x 10-5 to 1.05 x 10–2
Depth to Water Table Pattern
Pre monsoon
The depth to water level ranges from 19.99 to 43.41 m bgl during pre-monsoon (May, 2016).
Deeper water levels of more than 40 m bgl are observed as scattered patches in the district.
Post Monsoon
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 146 J.M. Environet Pvt. Ltd.
The depth to water level ranges from 18.92 to 42.65 m bgl during post-monsoon (Nov, 2016). The
depth to water levels of 20 to 40 m was observed in western part of the district and in isolated
patches.
Water Level Fluctuation and Long Term Water Levels
The rise in water levels of 0-2 m was observed in north, south and eastern parts of the district and
it is between 2-4 m in the remaining part of the district. However, the negative water level
fluctuations in the range of 2 to 4 m were noticed in the south and western part of the district.
Analysis of water level data shows annual rising trend varying from 0.008 to 0.87 m/year and
falling trend from 0.001 to 0.62 m/year. Rising trend of 0.006 to 0.65 m/year and declining trend
varying from 0.038 to 0.85 m/year have been observed during pre-monsoon. Post-monsoon trend
analysis indicate rising trend ranging from 0.006 to 1.13 m/year and declining trend ranging from
0.1 to 0.62 m/year.
Rainwater Harvesting
Rainwater harvesting is a technique of collection and storage of rainwater into natural reservoirs r
tanks, or the infiltration of surface water into subsurface aquifers (before it is lost as surface
runoff). Uses include water for garden, livestock, irrigation and domestic use with proper
treatment, and indoor heating for houses etc. In many places, the water collected is just
redirected to a deep pit with percolation. The harvested water can be used as drinking water as
well as for storage and other purposes like irrigation.
It makes use of a natural resource and reduces flooding, storm water runoff, erosion, and
contamination of surface water with pesticides, sediment, metals, and fertilizers. Also, it is an
excellent source of water for landscape irrigation, with no chemicals such as fluoride and chlorine,
and no dissolved salts and minerals from the soil.
The basic principal of Rainwater harvesting systems is to channelize rainwater from a catchment
surface (roof or other raised solid surface), through a distribution system (gutters, downspouts
and pipes) and then into storage tank. The storage tank can be above ground or underground and
can be made from a variety of materials including plastic and metal. Water storage tanks should
be covered to prevent mosquito breeding and to reduce evaporation losses, contamination and
algal growth.
7.3.9 Need for Rainwater Harvesting/Artificial Groundwater Recharge
Artificial groundwater recharge is to be done to minimize the undesirable effect on groundwater
status. It is necessary that groundwater storage of an area must be arranged by rainwater
harvesting so that the existence of any industry does not adversely affect the groundwater
situation.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 147 J.M. Environet Pvt. Ltd.
The artificial recharge to groundwater aims at augmentation of groundwater reservoir by
modifying the natural movement of surface water utilizing suitable civil construction techniques.
Artificial recharge techniques normally address to following issues –
(i) To enhance the sustainable yield in areas where over-development has depleted the aquifer.
(ii) Conservation and storage of excess surface water for future requirements, since these
requirements often changes within a season or a period.
(iii) To improve the quality of existing ground water through dilution.
(iv) To remove bacteriological and other impurities from sewage and waste water so that water is
suitable for re-use.
The basic purpose of artificial recharge of ground water is to restore supplies from aquifers
depleted due to excessive ground water development.
The total fresh water requirement for proposed project operations is 34.8 m3/day which will go up
11484 cum/annum (as per 330 project working days). Total draft for project activities shall be met
out from groundwater.
7.3.10 Factors Affecting Run-Off
Rainfall is the only source of water in the area; rainfall and evapo-transpiration are two major
factors controlling the quantum of rainwater available for recharge. The other important factors
controlling the natural recharge to ground water are rainfall intensity, hydro-geology and depth of
water level.
i. Rainfall Pattern
The annual average rainfall in the region is around 414 mm (average of last fourteen years
rainfall data from 2004-2017) varying from minimum 213.2 mm in 2009 to maximum 613.9 mm in
2010 (Figure 7.2). The mean seasonal rainfall distribution is 319.4 mm in southwest monsoon
(June-September), 11.8 mm in northeast monsoon (October-December), 18.65 mm rainfall in
winter (Jan-Feb) and 48.55 mm in summer (March–May). The percentage distribution of rainfall,
season wise, is 80 percent in southwest monsoon, 3 percent in northeast monsoon, 4.65
percent in winter and 12 % in summer. The contribution of southwest monsoon rainfall ranges
from 163.8 mm in 2006 to 566.4 mm in 2010.
ii. Evaporation Losses
Some of water, which infiltrates during rainy period, is entrapped in the soil and rest of the
water is ultimately lost due to potential Evapo-transpiration. The rates of potential Evapo-
transpiration (PET) is very high in the area. Thus, any rainwater harvesting by indirect
techniques should be such that most of the water stored on surface is put to use within the
shortest possible time to avoid losses. Temperature profile of district Churu is given in Table 7.3
and represented in Figure 7.4.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 148 J.M. Environet Pvt. Ltd.
Monthly evaporation loss is computed Khosla’s Formula Lm= 0.48 X Tm cm
Where Lm = Evaporation loss
Tm = Monthly average temperature
The monthly temperature and evaporation losses is given in the table below
Table -7.3Monthly Evaporation Losses
Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec TotalMax 23.30 25.83 31.84 37.97 41.48 40.08 37.85 36.30 37.18 36.05 30.68 25.23 -Min 5.43 8.50 14.56 19.77 25.32 28.12 27.08 25.56 24.01 17.40 10.65 5.77 -
Mean Temperature 0C 14.36 17.16 23.20 28.87 33.40 34.10 32.46 30.93 30.60 26.72 20.66 15.50 -Evaporation loss (cm) 6.89 8.24 11.14 13.86 16.03 16.37 15.58 15.09 14.69 12.83 9.92 7.44 148.08
Source: https://en.climate-data.org/asia/india/rajasthan/churu-56112/
A rainwater harvesting system comprises components of various stages - transporting rainwater
through pipes or drains, filtration, and storage in tanks for reuse or recharge. The common
components of a rainwater harvesting system involved in these stages are illustrated here.
1. Catchments: The catchment of a water harvesting system is the surface which directly
receives the rainfall and provides water to the system. It can be a paved area like a terrace or
courtyard of a building, or an unpaved area like a lawn or open ground. A roof made of
reinforced cement concrete (RCC), galvanized iron or corrugated sheets can also be used for
water harvesting.
0
5
10
15
20
25
30
35
40
45
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Max. Temp
Min. Temp
Avg. Temp
Figure 7.5: Temperature Profile of District Churu
7.3.11 Components of Rainwater Harvesting System
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 149 J.M. Environet Pvt. Ltd.
Table: 7.4
Run-off Coefficients for Various Catchment SurfacesType of Catchments Run-off Coefficients
Roof Catchments Tiles Corrugated Metal sheets
0.8-0.90.7-0.9
Ground surface coverings Concrete Brick pavements
0.6-0.80.5-0.6
Untreated Ground Catchments Soil on slopes less than 10% Rocky natural catchments
0.0-0.30.2-0.5
2. Coarse mesh at the roof to prevent the passage of debris
3. Gutters: Channels all around the edge of a sloping roof to collect and transport rainwater to
the storage tank. Gutters can be semi-circular or rectangular and could be made using locally
available material such as plain galvanized iron sheet (20 to 22 gauges), folded to require
shapes.
o Semi-circular gutters of PVC material can be readily prepared by cutting those pipes
into two equal semi-circular channels.
o Bamboo or betel trunks cut vertically in half.
The size of the gutter should be according to the flow during the highest intensity rain. It is
advisable to make them 10 to 15 per cent oversize. Gutters need to be supported so they do
not sag or fall off when loaded with water. The way in which gutters are fixed depends on the
construction of the house; it is possible to fix iron or timber brackets into the walls, but for
houses having wider eaves, some method of attachment to the rafters is necessary.
4. Conduits: Conduits are pipelines or drains that carry rainwater from the catchment or rooftop
area to the harvesting system. Conduits can be of any material like polyvinyl chloride (PVC) or
galvanized iron (GI), materials that are commonly available.
Table: 7.5
Diameter of Pipe(in mm)
Roof area50 75 100 125 150 200
Average Rate of Rainfall in mm/ hour50 13.4 8.9 6.6 5.3 4.4 3.365 24.1 16.0 12 9.6 8 6.075 40.8 27.0 20.4 16.3 13.6 10.2
100 85.4 57.0 42.7 34.2 28.5 21.3125 80.5 64.3 53.5 40.0150 83.6 62.7
Sizing of rainwater pipe for roof drainage (Source: National Building Code)
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 150 J.M. Environet Pvt. Ltd.
5. First-flushing: A first flush device is a valve that ensures that runoff from the first spell of rain
is flushed out and does not enter the system. This needs to be done since the first spell of rain
carries a relatively larger amount of pollutants from the air and catchment surface.
6. Filter: The filter is used to remove suspended pollutants from rainwater collected over roof. A
filter unit is a chamber filled with filtering media such as fiber, coarse sand and gravel layers to
remove debris and dirt from water before it enters the storage tank or recharges structure.
7. Storage Facility and Recharge Structures: Storage tanks may be constructed with respect to
the shape, size and the material of construction. Rainwater may be charged into the
groundwater aquifers through any suitable structures like dug wells, bore wells, recharge
trenches and recharge pits.
7.3.12 Detailed Rainwater Harvesting Plan
7.3.12.1 Introduction
Rainwater harvesting is a technique of collection and storage of rainwater into natural reservoirs
or tanks, or the infiltration of surface water into subsurface aquifers (before it is lost as surface
runoff). Uses include water for garden, water for livestock, water for irrigation, water for
domestic use with proper treatment, and indoor heating for houses etc. In many places the water
collected is just redirected to a deep pit with percolation. The harvested water can be used
as drinking water as well as for storage and other purpose like irrigation.
It makes use of a natural resource and reduces flooding, storm water runoff, erosion, and
contamination of surface water with pesticides, sediment, metals, and fertilizers. Also, it is an
excellent source of water for landscape irrigation, with no chemicals such as fluoride and chlorine,
and any dissolved salts and minerals from the soil.
The basic principle of Rainwater harvesting systems is to channel rainwater from a catchment
surface (roof or other raised solid surface), through a distribution system (gutters, downspouts
and pipes) and then into storage tank. The storage tank can be above ground or underground and
can be made from a variety of materials including plastic and metal. Water storage tanks should
be covered to prevent mosquito breeding and to reduce evaporation losses, contamination and
algal growth.
7.3.12.1.1 NEED FOR ARTIFICIAL GROUND RECHARGE
Artificial groundwater recharge is to be done to minimize the undesirable effect on groundwater
status. It is necessary that groundwater storage of the area must be arranged by rainwater
harvesting so that the existence of any industry does not adversely affect the groundwater
situation.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 151 J.M. Environet Pvt. Ltd.
The artificial recharge to ground water aims at augmentation of ground water reservoir by
modifying the natural movement of surface water utilizing suitable civil construction techniques.
Artificial recharge techniques normally address to following issues –
(i) To enhance the sustainable yield in areas where over-development has depleted the
aquifer.
(ii) Conservation and storage of excess surface water for future requirements, since these
requirements often changes within a season or a period.
(iii) To improve the quality of existing ground water through dilution.
(iv) To remove bacteriological and other impurities from sewage and waste water so that
water is suitable for re-use.
The basic purpose of artificial recharge of ground water is to restore supplies from aquifers
depleted due to excessive ground water development.
7.3.12.1.2 NATURE OF PROBLEM
Rainfall is the only source of water in the area; rainfall and evapo-transpiration are two major
factors controlling the quantum of rainwater available for recharge. The average annual rainfall is
414 mm, of which around 80% falls during the monsoon. However rainfall is highly variable, and
has been generally low in most recent years.
The other important factors controlling the natural recharge to ground water are rainfall intensity,
hydro-geology and depth of water level. Some of water, which infiltrates during rainy period, is
entrapped in the soil and rest of the water is ultimately lost due to potential Evapo- transpiration.
The rates of potential Evapo-transpiration (PET) is very high in the area. Thus any artificial
recharge by indirect techniques should be such that most of the water stored on surface is put to
ground water within the shortest possible time to avoid losses.
7.3.12.1.3 DESIGN OF ROOF TOP RAINWATER AND SURFACE RUNOFF HARVESTING SYSTEM
7.3.12.1.3.1 Rooftop rainwater runoff
In urban areas, the roof top rainwater can be conserved and used for recharge of ground water.
This approach requires connecting the outlet pipe from rooftop to divert the water to existing
wells/ tube wells / bore wells or specially designed wells. The urban housing complexes or
institutional buildings have large roof area and can be utilizing for harvesting roof top rainwater to
recharge aquifer in urban areas.
The industrial roofs are of RCC finished with cement sand mortar. Most of the water can be
collected with roof drains hence 85% rainwater can be available. About 15% of water is lost in
evaporation etc. The water is collected through rainwater drains from rooftop. The roof should be
finished to avoid percolation and should be cleaned every year before rains in order to prevent
possible contamination.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 152 J.M. Environet Pvt. Ltd.
7.3.12.1.3.2 Surface Runoff of Rainwater
The rainfall runoff flowing from the roads, paved areas and open grounds is substantial during the
monsoon. This water often creates the water logging and the drainage system is put under stress
in the urban agglomerates. This ultimately flows out of the area unutilized. This water if conserved
and utilized properly for recharging the ground water reservoir may bring much needed relief to
the water scarce areas. This system will improve both quality and quantity of water.
The subsurface reservoirs are technically feasible alternative for storing surplus monsoon runoff.
Wide spectrums of techniques are in vogue to recharge ground water reservoir. The artificial
recharge techniques vary widely depending upon hydro-geological studies of the area.
The maximum rate at which water can enter the soil at particular point depends upon infiltration
capacity. The infiltration capacity depends upon soil type, moisture content, organic matter,
vegetative cover, season, air entrapment, etc. The infiltration and percolation capacity are closely
related. The infiltration takes place due to gravity but capillary force, divert gravity water.
Runoff coefficient for rooftop area can be taken as 80-90%. Similarly, for cemented/paved area,
run-off coefficient has been taken as 60-70% while for green belt area; it is generally varying
between 10-30%.
It is proposed to implement rainwater harvesting Structures by diverting the runoff that is
generated from roof sheds, Roads and green belt areas for recharge into ground water system.
Implementation of recharge mechanism shall ensure that balance between the discharges vis-à-vis
recharge relations of the aquifer system and improve in the ground water quality. The normal
annual rain fall for the said area has been taken as 377.9 mm or 0.38 m. The annual rainfall taken
for runoff calculation is 414 mm. Based on the site plan and land use pattern on the plot.
It is proposed to construct rain water harvesting structures considering a total land area 10,000
sqm (Including Road area 2389 sqm, Paved area 3118 sqm, Green area 3300 sqm and Open area
1193 sqm). These structures are expected to recharge ground water by an estimated volume of
1844.75 cum per year under normal rainfall conditions.
Rainwater harvesting will be carried out by following methods.
1. Roof top rainwater harvesting by recharge pits/tube wells
2. Runoff rainwater harvesting from grounds in the proposed industrial unit
A. Roof Top Rainwater Harvesting
The plant premises have different buildings with RCC and V shaped roof. Drain pipes has been
proposed to collect water from flat RCC roof. These drain pipes are further connected with main
rainwater collection pipes, provided with collection chambers. In case of V shaped roof, rainwater
is collected through gutters attached at the end of the roof and these gutters are connected to
rainwater pipes. From such roof catchments, almost 80-90% runoff water can be collected.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 153 J.M. Environet Pvt. Ltd.
Average rooftop rainwater runoff available = A x Rf x AvRc
Where,
A = Roof top area = 2389 Sq.m
Rf = Rainfall = 414 mm (average annual rainfall)
AvRc= Average run-off coefficient= 0.80
Average rainwater runoff available = 2389x 0.414 x 0.80
= 791.23 Cum ----------------- (A)
The rainwater runoff collected from roof top surfaces can be directly used for recharging the
groundwater through subsurface recharge pits/filter pits.
B. Augmentation of surface run off through road, cemented floor and paved area
In the plant area, there are approach roads for office, various operating sections, workshop,
canteen etc. The plant area also has parking and other cemented floor portion. Slope of these
cemented area and roads need to be maintained in such a way that the available runoff should
move towards the proposed open drains and this water shall be taken to the recharge ponds/pits.
Total road and paved area is coming about 3118Sq.m. Taking 60% as runoff coefficient for paved
area, the availability of water has been worked out as under
Average rainwater runoff available from paved area = A x Rf x AvRc
Where,
A = Total Paved area = 3118Sq.m.
Rf = Rainfall = 414 mm (average annual rainfall)
Average rainwater runoff available = 3118x 0.414 x 0.60
= 774.51 Cum--------------- (B)
C. Augmentation of surface run-off from Green Belt Area
The plant area comprises about 10,000 Sq.m (About 33% of total plant area) of land which is
proposed to be developed as green belt area/plantation. For green area having slope less than 10
percent, runoff coefficient is generally taken as 15%. Availability of water from green belt area is
calculated as:
Average rainwater runoff available from green area= A x Rf x AvRc
Where,
A = Total green area = 3300 Sq.m.
Rf = Rainfall = 414 mm (average annual rainfall)
Average rainwater runoff available = 3300 x 0.414 x 0.15
= 204.93 Cum --------------- (C)
D. Rain Water harvesting from Open Land
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 154 J.M. Environet Pvt. Ltd.
The project consists about 1193 Sq.m. area as open area to be reserved. Taking 15% as the runoff
coefficient for open area, average runoff available has been calculated as under:
Catchment area =1193Sq.m.
Runoff coefficient = 0.15
Available Runoff = 1193 x 0.414 x 0.15
= 74.08 Cum---------------- (D)
Expected Rainwater Recharge from all the above structures/areas
= (A) + (B) + (C) + (D)
= 791.23 + 774.51 + 204.93 + 74.08
= 1844.75 Cum
The computation of runoff for each unit has been worked out and the details are tabulated
below:-
Table: 7.6Estimation of the Runoff from the industry premises
S.No.
Land use typeArea(m2)
Co-efficientof runoff
AnnualRainfall (m)
Quantity of Runoff(m3)/annum
1 Roof area (building) 2389 0.80 0.414 791.232 Paved area (road & others) 3118 0.60 0.414 774.513 Green area 3300 0.15 0.414 204.934 Open Area 1193 0.15 0.414 74.08
Total 10,000 1844.75From the above computation, it is suggested that a total annual quantum of 1844.75 cum of rain
water can be fruitfully harvested by constructing suitable recharge structures – recharge pits with
injection well system.
The total water requirement of the plant will be 34.8 cum/day or 11484 cum/annum as per 330
plant working days. Project site is located in Block- Churu, District- Churu which is coming under
Semi Critical zone as per CGWB categorization. As per CGWB guidelines, to withdraw groundwater
for plant activities, rainwater harvesting/artificial groundwater recharge criteria are mandatory
(100%) for industries falling in Semi Critical zone. However, to augment groundwater resources
and to fulfill the recharge criteria, industry shall implement groundwater recharge measures in the
nearby areas artificially in the village ponds.
7.3.12.1.4 RAINWATER HARVESTING OUTSIDE THE PLANT AREA
Artificial Groundwater Recharge outside Plant Premises
Industry has proposed to rejuvenate (deepening/desilting/maintenance along with installation of
recharge shafts) one number of large existing village pond outside the plant premises which
would accommodate and recharge surface runoff from surrounding areas during monsoon
season.
Geologically, the area is represented by Marwar Super Group and comprises of Nagaur Series
(Sandstone, Shales, and Evaporite sequence), Bilara formation (Limestone & Shales), and Jodhpur
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 155 J.M. Environet Pvt. Ltd.
formation (Sandstone & Shales). Depth to water level in surrounding areas is variable ranging
from 10 to 60 m bgl (overall district).
It is logical that any recharge activity implemented in an area will surely benefit abstraction
structures i.e. dug wells and bore wells in the surrounding as well as downstream area.
M/s. Krishnum Dyes & Intermediate Pvt. Ltd has proposed to rejuvenate one number of large
recharge pond outside plant premises in Untwalia, village. Details for the same have been given
below:
Table 7.7Summarization of Proposed Pond for Rainwater Harvesting
S. No. Particulars Details1 Recharge Structure Pond2 Area 0.2025ha3 Distance 300m4 Direction NE Direction
After rejuvenating the village pond, the monsoon runoff water from the catchment of the ponds
shall be collected in the pond for groundwater recharge. A certain quantity of impounded water
shall be naturally infiltrated down / percolated and join the sub-surface aquifer. Remaining
quantity/run-off available after natural percolation from bed of pond may further recharged by
recharge shafts/injection well in the storage area which shall ensure further increase in total
recharge or additional recharge.
Recharge well/injection well may be defined as a well that admits water from the surface to fresh
water aquifers. The flow in the recharge well is the reverse of a pumping well, but it construction
may or may not be the same. If water is admitted into a well, a cone of recharge will be formed
that is similar in shape but is the reverse of cone of depression surrounding a pumping well. It is
considered that the rainfall water is admitted for recharge into recharge well at ground level. The
total depth of recharge well is taken as the depth of water in recharge well (hw1) for calculation
purpose. The equation for the curve can be derived in a similar manner to that for a pumping well.
The Radial flow from recharge well penetrating into unconfined aquifer is shown in Figure 7.9. For
an unconfined aquifer with water being recharged into a completely penetrating well at a rate QR,
the approximate steady-state expression is given in Equation 1.1.
Q rw = π K (hw12 – H2) / ln (ro/ rw) ………………………………………. (1.1)
where, K - hydraulic conductivity in m/day,
hw1 - distance between pumping water level and impermeable stratum in m,
ho - distance between groundwater table and impermeable stratum in m,
ro - radius of influence circle in m,
rw - radius of recharge well in m.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 156 J.M. Environet Pvt. Ltd.
Figure 7.6: Radial Flow from Recharge Well Penetrating into Unconfined Aquifer
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All colours)- 25 MT/Month & Methine Dyes (All colours) -25MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 157 J.M. Environet Pvt. Ltd.
Fig 7.7: Proposed Rainwater Harvesting Pond located outside the Plant
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 158 J.M. Environet Pvt. Ltd.
A total of 2 number of recharge shafts are proposed to be constructed in the Pond. A bore of 8
inches diameter dug to a depth of 30-40 m below ground level (Bed of Pond). 10 mm aggregate is
filled up to a height of about 2 m from below. A 6 inches perforated pipe is inserted and top of the
pipe is kept higher than the ground level about 2 m. The upper portion of PVC pipe can be used in
future for back washing. 10 mm gravel is filled in the bore well. A well type concrete structure is
constructed around the shaft above the bed of pond to maintain at least 1.0 to 1.5 m of dead
storage. This well type structure is filled with filter media (layers of coarse aggregates, fine
aggregates and top as sand). A desilting chamber may be provided before entry into the well so
that the water entering the well, loose considerable amount of silt and therefore avoiding
frequent clogging. Schematic diagramof proposed recharge shaft is shown in Figure 7.10.
Fig 7.8: Design of Recharge Shaft
Table 7.8Details of Proposed Recharge Ponds outside Industrial Unit
S.No Particulars Details1 Recharge Structure Pond2 Area 0.2025 ha3 Latitude 28°14'43.77"4 Longitude 75°00'19.67"5 Rainfall 414 mm6 Pond Spread Area 2025 m2
7 Depth 3 m8 Storage Capacity 6075 m3
Table 7.9Summarization of Artificial Groundwater Recharge outside Industrial Unit
S.No.
PondName
StorageCapacity
(Cum) (A)
Fillings perSeason
(B)
Water Available forRecharge
(Cum) (A * B)
Total Expected Recharge (65% i.e. Naturalpercolation + By Recharge Shaft)
(Cum/annum)
1. Pond-1 2025 3 18225 11846.75Table 7.10
SUMMARIZATION OF RAINWATER HARVESTING PLANTotal Fresh Water Requirement for Proposed Project 34.8 KLD or 11484 Cum/annum (330 working days)Source of Water Withdrawal for Project Activities Groundwater
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 159 J.M. Environet Pvt. Ltd.
RWH Potential/Artificial Recharge Criteria100% recharge (Semi Critical Zone) (CGWA
Guidelines)Rainwater Harvesting Quantum - Proposed Storage inside Industrial Premises
Industrial Premises 1844.75cum/annumRainwater Harvesting Quantum outside Industrial Premises
Rejuvenate Village Pond 11846.75 cum/annumTotal Rainwater Harvesting Potential (I + II) 13691 cum/annum
RWH Potential/Artificial Recharge Developed 119%
7.4 RISK ASSESSMENT AND DISASTER MANAGEMENT PLAN
7.4.1 Risk Assessment
Industrial accident results in great personal & financial loss. Managing these accidental risks in
today's environment is the concern of every industry, because either real or perceived incidents
can quickly jeopardize the financial viability of a business. Many facilities involve various
manufacturing processes that have the potential for accidents which may be catastrophic to the
project, work force and environment or public. The main objective of the risk assessment study is
to propose a comprehensive but simple approach to carry out risk analysis and conducting
feasibility studies for planning & management of industrial prototype hazard analysis in Indian
context.
7.4.2 Hazard Identification & Risk Assessment (HIRA)
Hazard identification involves the identification and quantification of the various hazards (unsafe
condition) that exist in the project. On the other hand, risk analysis deals with the identification
and quantification of the risk, the plant equipment and personnel are exposed to accidents
resulting from the hazards present in the plant.
Risk assessment involves the identification and assessment of risks to the population which is
exposed to as a result of hazards event. This requires an assessment of failure probability, credible
accident scenario, vulnerability of population etc. Much of this information is difficult to get or
generate consequently, the risk analysis in present case is confined to maximum credible accident
studies and safety and risk aspect related to Dyes & Intermediates Manufacturing Project.
Activities requiring assessment of risk due to occurrence of most probable instances of hazard
and accident are both onsite and off-site.
On-site
Exposure to fugitive dust, noise, and other emissions
Housekeeping practices requiring contact with solid and liquid wastes
Emission/spillage etc. from storage & handling
Off-site
Exposure to pollutants released from offsite/ storage/related activities
Contamination due to accidental releases or normal release in combination with natural
hazard
Deposition of toxic pollutants in vegetation / other sinks and possible sudden releases
due to accidental occurrences
7.4.3 Identification of types of hazards in Dye & Dye Intermediate Project
Disaster at Dye & Dye Intermediate project may occur due to following hazards:
Fire electric panels, oil room and alcohol storage
Explosion in boiler house etc.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 160 J.M. Environet Pvt. Ltd.
Electrocution
Cleaning of barrels, which have held chemical substances
Fall of material etc.
The potential hazardous areas and the likely accidents with the concerned area have been enlisted
below.
S. No. Hazardous Area Likely Accident1. Boiler Area Explosion2. Electrical rooms Fire and electrocution3. Transformer area Fire and electrocution4. Cable tunnel Fire and electrocution5. Storage Areas for Chemicals Sliding, fire6. Storage tank (chemicals) Fire7. Stack Uncontrolled air pollution due to failure of APCEESP8. HSD storage area Fire due to spillage
Fire
Fire can be observed in the boiler area, chemical storage area,chemical and fuel spillage, electrical
rooms, transformer area etc. due to accidental failure scenario.
Explosion
Explosion may lead to release of heat energy & pressure waves.
Electrocution
Fatal Accident due to carelessness during working on electrical systems may lead to electrocution.
7.4.3.1 Environment Health and Safety Cell
The project will have full-fledged EHS cell (Environment Health & Safety Cell). Main function of
EHS cell will be to assess the potential risks/hazards to environment, health of employees &
society and safety within the project. Installation of fire-fighting system, fire alarm, provision of
safety/protective equipment to workers and regular medical check-ups will be taken up. Also,
regular monitoring of different parameters will be carried out to ensure safety of environment
and society. Trainings and mock drills will be carried out in regular intervals for workers to ensure
the safety in case of any accident or natural hazard.
7.4.3.2 Emergency Planning & Procedure
Emergency Control Center
Emergency Control Centre (ECC) is a cell from which emergency operations are directed and
coordinated. This center activates as soon as on-site emergency is declared.
General Description of ECC
The ECC will be located in an area that offers minimal risk being directly exposed to possible
accidents.
During an emergency, the Emergency Management Staff, including the site controller shall gather
in the ECC. Therefore, the ECC shall be equipped with adequate communication systems in the
form of telephones and other equipment to allow unhampered organizations and other nearby
facility personnel.
The ECC provides shelter to its occupants against the most common accidents; in addition, the
ECC's communication systems are protected from possible shutdown. The ECC will have its own
emergency lighting arrangement and electronic communication system operation. Figure & table
Table 7.11Possible Hazardous Locations On Site
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 161 J.M. Environet Pvt. Ltd.
given below show Team involved in Emergency planning & names, details and contact numbers of
Emergency Task Force.
Only a limited and pre-arranged number of people are admitted to the ECC, when in use.
This eliminates unnecessary interference and reduces confusion.
The ECC will always be ready for operation and provided with the equipment and supplies
necessary during the emergency such as:
Updated copies of the On-site Disaster Management Plan.
Emergency telephone numbers.
The names, phone number, and address of external agencies, response organizations and
neighbouring facilities.
The adequate number of telephone (more than two).
Emergency lights, clocks, personal protective equipment.
List of fire extinguishers with their type no. and location, capacity, etc.
Safety helmets - list of quantity & location.
Status boards/message board.
Material safety data sheets for chemicals handled at the facility.
Several maps of the facility including drainage system for surrounding area showing:
Areas where hazardous materials are stored.
Plot plans of storage tanks, routes of pipelines, all water permanent lines etc.
The locations where personal protective equipment are stored.
The position of pumping stations and other water sources.
Roads and project entrances.
Assembly areas & layout of Hydrant lines.
Process Safety
Safety measures will be adopted from the design stage.
Figure 7.9: Emergency Team
7.4.3.3 Precautionary measures to be adopted in the project premises
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
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Utility like cooling and its alternative will be provided to control reaction parameters in a safe
manner.
Free Fall of any flammable material in the vessel will be avoided.
Static earthing provision will be made at design stage to all required liquid handling
equipments, vessels.
Continues Process will be confined to the reaction vessel itself as defined quantity of charges
of raw materials is issued to the reaction vessel/Day tank by metering pumps.
All emergency valves and switches and emergency handling facilities will be easily assessable.
All the vessels and equipments will be well earthed appropriately and well protected against
Static Electricity. Also for draining in drums proper earthing facilities will be provided.
All flammable material storage tanks will be away from the Process plant.
Temperature indicators are provided near all reactor and distillation systems.
Caution note, safety posters, stickers, periodic training & Up-dation in safety and emergency
preparedness plan will be displayed and conducted.
All the Plant Personnel will be provided with Personal Protection Equipments to protect
against any adverse health effect during operations, leakage, spillages or splash. PPE like
Helmets, Safety Shoes, Safety Glasses, Acid-Alkali Proof Gloves etc. will be provided to the
employees. All employees will be given and updated in Safety aspects through periodic
training in safety.
Material Safety Data Sheets (MSDS) of Raw Materials & Products will be readily available at
the shop floor. Copy of the same has been enclosed as Annexure 8.
Transportation
Road tanker unloading procedure will be in place and will be implemented for safe unloading
of road tanker.
Some chemicals will be received at plant in drums by road truck and stored in a separate drum
storage area.
For Drum Storage areas
Only general shift material is being handled.
Proper ventilation will be provided in godown.
Proper label and identification board /stickers will be provided in the storage area.
Drum pallets will be provided.
Drum handling trolley / stackers will be used for drum handling.
Separate dispensing room with local exhaust and static earthing provision will be made.
Materials will be stored as Compatibility and separate area for flammable, corrosive and toxic
chemical drums in store.
Smoking and other spark, flame generating item will be banned from the Gate.
Provision of secondary containment for spillage and spill control kit.
Safety Measures for storage tank area
Storage tank will be erected away from the process plant.
Tanker unloading procedure will be prepared and implemented.
Caution note and emergency handling procedure will be displayed at unloading area and
trained all operators.
NFPA label will be provided.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 163 J.M. Environet Pvt. Ltd.
Required PPEs like full body protection PVC apron, Hand gloves, gumboot, Respiratory mask
etc. will be provided to operator.
Neutralizing agent will be kept ready for tackle any emergency spillage.
Safety shower, eye wash with quenching unit will be provided in acid storage area.
Material will be handled in close condition in pipe line.
Dyke wall will be provided to all storage tanks, collection pit with valve provision.
Level gauge will be provided on all storage tanks.
Fire hydrant system with jockey pump as per TAC norms will be installed.
Firefighting system
Provision for separate water reservoir for Fire Hydrant system and provision of separate DG
set for emergency power as per TAC guidelines.
Sufficient quantity of Foam compound for firefighting during liquid chemical Fire.
Sufficient numbers of Fire extinguishers will be installed in plant and storage area as per IS
2190:2010 guidelines.
Pipelines
The various pipelines to transfer i.e. charging, draining etc. in the project will be periodically
inspected for Support, Vibration, Corrosion conditions, Painting, and Color Code.
Pipelines and Flexible pipeline (SS 316/MS) will be appropriately earthed to avoid accumulation of
Static Electricity. Periodic Checkups of the pipelines will be conducted to curb any chances of
mishap due to leakages. Preventive Maintenance Schedules will be in practice. The earth
resistance will be measured periodically once in six months.
Emergency Planning
On way emergency telephone number list will be provided to transporter.
Hazardous chemicals handling SOP will be prepared and employees will be trained in SOP
Emergency siren will be provided.
Scenario base On Site emergency Plan will be prepared.
Tele Communication system will be used in case of emergency situations for communication.
First Aid Boxes and First Aiders will be made available in each shift at site.
Hydrant system & sprinkler system will be provided as per requirements.
Emergency response team will be prepared as per On-site &Off Site emergency planning.
Personal Protective Equipment (PPE)
This equipment is used mainly for three reasons; to protect personnel from a hazard while
performing rescue/accident control operations, to do maintenance and repair work under
hazardous conditions, and for escape purposes. The list of Personal Protective Equipment
provided at the facility and their locations shall be available in ECC.
Effective command and control accomplish these functions necessitates personal trained in this
On-site Disaster Management Plan with adequate facilities and equipment and equipment to carry
out their duties and functions. These organizations and the facilities required to support their
response are summarized in the following subsections.
Personal protective equipment play a vital role in overcoming major disastrous situation saving
life during onsite emergency. List of recommended Personal Protective equipment (PPE) is given
below.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 164 J.M. Environet Pvt. Ltd.
Objective Workplace Hazards Suggested PPEEye and faceprotection
Flying particles, moltenmetal, liquid chemicals,gases or vapors, lightradiation
Safety glasses with side-shields, protectiveshades, etc.
Headprotection
Falling objects, inadequateheight clearance, andoverhead power cords
Plastic helmets with top and side impactprotection
Hearingprotection
Noise, ultra-sound Hearing protectors (ear plugs or ear muffs)
Foot protection Falling or rolling objects,points objects. Corrosive orhot liquids
Safety shoes and boots for protection againstmoving and falling objects, liquids and chemicals
Hand protection Hazardous materials, cuts orlacerations, vibrations,extreme temperatures
Gloves made of rubber or synthetic material(Neoprene), leather, steel, insulation materials,etc.
Respiratoryprotection
Dust, fogs, fumes, mists,gases, smokes, vapors
Facemasks with appropriate filters for dustremoval and air purification (chemical, mists,vapors and gases). Single or multi-gas personalmonitors, if available
Oxygen deficiency Portable or supplied air (fixed lines).Onsite rescue equipment
Body / legprotection
Extreme temperatures,hazardous materials,biological agents, cuttingand laceration
Insulating clothing, body suits, aprons etc. ofappropriate materials
Contact withHSD
Fuel oil storage and fuelHandling
Canister type gas mask. PVC or Rubber. Gogglesgiving complete protection to eyes. Eye washfountain with safety
Fly Ash Fly ash handling and storage Wear dust-proof goggles and rubber or PVCgloves.When using large quantities or where heavycontamination is likely, wear: coveralls.At high dust levels, wear: a Full-face Class P3(Particulate) or an Air-line respirator where aninhalation risk exists, wear: a Class P1(Particulate) respirator.
Mock Drill
As per the Industrial Major Accident Hazard Rules,
Mock drills of the on-site emergency plan will be conducted every month.
A detailed report of the mock drill conducted will be made immediately available to all the
concerned authority.
Also, Major Fire and Minor Fire mock drills will be conducted once in three months and one
month respectively.
Training
Table 7.12Summary of Recommended Personal Protective Equipment According To Hazard Onsite
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 165 J.M. Environet Pvt. Ltd.
On job training to the engineers on various stages of risk analysis and preparedness during
emergency to reflect in the operation of terminal, especially from the safety stand point. The fire
team belonging to the fire-fighting department is to be intensively trained for the use of all
equipment and in various fire-fighting methods for handling different types of fires.
Details of Training facilities for:Safety MonthlyFire fighting MonthlyOccupational health & safety Monthly
Risk assessment modeling has been carried out for Methanol Bromine and Toluidine using ALOHA.
Details regarding the same have been enclosed as Annexure 10.
7.4.4 DISASTER MANGEMENT PLAN
ON-SITE EMERGENCY PLAN
Project will be engaged in manufacturing of the Disperse Azo Dyes, Coumarin Dyes & Methine
Dyes. A number of chemicals will be used for which Built-in-Safety features will be incorporated in
utilizing these Chemicals and will be followed on day to day in Manufacturing Process.
Basic of Plan and Handling Emergency
Main Objective of this Procedure is to give basic Guidelines to combat the Emergency Situation.
The key Persons involved should access the Situation on the spot and initiate quick decision to
counter measure in order to overcome the situation.
The Plan identifies the Services/Department required to combat the Emergency and also
identifies the key Persons to discharge the Duties.
The Shift In-charge, present on duty, will act as Chief Coordinator and retain the overall
Responsibility for the Factory and its Personnel.
Key Persons have been identified to combat the Emergency situation. Coordinator-Safety and
Supervisor-Security shall provide full assistance to Unit Head and keep him updated with the
situation.
Any outside assistance in connection with Emergency shall be coordinated by Manager
HR/Admin.
General Guide Lines to Employees
Follow Sense of Discipline and not panic.
Do not rush endanger your Personnel Safety.
Do not block Passage which can hinder Emergency Operations.
When evacuating, in case of Major Disaster, assemble at identified Assembly Point.
Evacuate from your work area in orderly manner.
Follow conscious approach in case there is a need for the communication to outside agencies.
In case you happen to be outside the Factory premises, guide your neighboring people after
confirming the nature of Emergency at the site.
Pass appropriate and correct information about the nature of Disaster so that the affected
people can be treated accordingly.
Always look up for the Wind direction, Run in the opposite direction.
Action to be taken in case of Fire/Others
Whenever there is a fire or any type of Emergency, the Plant Personnel of the affected area
will inform Security and Senior Officer through Intercom/other means immediately.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 166 J.M. Environet Pvt. Ltd.
On seeing Emergency, the Core Group Members will rush to the Emergency Site along with
Fire Extinguishers and other rescues/emergency handling devices. Report to the Plant In-
charge of the Affected Area and commence the Fire Fighting/Emergency Operation under the
guidance of the Plant In-charge.
Electrical Incharge shall immediately rush to the Electrical Sub-station and shall be available
there. The Electrician working in MCC Room/ Panel Room will be informed immediately to
disconnect the Power, as required.
Manager HR/Admin shall rush to Gate and will be available there all the time to ensure if any
assistance from outside Agency is required. (Fire Brigade or Hospital Services etc.)
Drivers of all the Vehicles will remain ready with Vehicles during the Emergency.
The Causalities/Affected Persons should be taken to Safe Zone where adequate First Aid may
be made available to the affected Person.
Duties of Key Personnel and Essential Services
a) Unit Head
To make complete assessment or the situation as regard to the nature and extent of
the Emergency.
Keep liaison with the outside agencies, as required, i.e. Neighboring Industries, Distt.
Authorities, Govt. Agencies.
Keep Liason with co-ordinator engaged in Emergency Control Operation and for the
requirement of additional services.
b) Production Officer
Rush to the Site of Emergency.
Direct Plant Shut Down Operations as needed to control the Emergency.
Give Instructions to the Shift In-charge to evacuate any injured person for medical
assistance.
Try to save the Material, Machines and Records from the Disaster with the help of
others.
Carry out the Preliminary Investigations of the Accident and submit all the necessary
details to General Manager. Ensure the availability/supply of additional Safety & Fire
Fighting Equipments as may be required.
c) Manager-Maintenance/Project
Rush to the site of Emergency.
Assess the gravity of the situation with a view to render all Maintenance help to the
Production Officer/Manager as required for isolation of Valuable Equipments/Piping.
Supervising overall Mechanical & Electrical Functions during Emergency.
Ensure starting and un-interrupted running of the Fire Pumps/Water Hydrant.
Maintenance Fitter and Electrician should be made available at the Site.
Isolate the Power and Water Supply to the affected area, if required.
In the event of Power Failure during Emergency, ensure DG Set smooth running and un-
interrupted supply to the Fire Water Pump.
Keep in the constant touch with the other coordinators at site and provide the
necessary Assistance.
d) Manager-HR/Administration
Rushing to the Main Gate and take Control.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 167 J.M. Environet Pvt. Ltd.
Access to Emergency with other coordinators.
Arrange external help like Fire Tenders, Medical help.
Communicating adequately with Press, Public, Police Station, Fire Brigade and other
Authorities.
Arrange to send affected persons for Hospitalization.
Maintaining Law & Order and act accordingly.
Keep in touch with the Chief Coordinator and apprise him regularly of the situation.
Maintain vigilance at the site of Emergency for at least four hours after the Emergency
is brought under control.
e) Supervisor-Security
Liaisoning with other Emergency coordinators and seek assistance from outside
Agencies in major Fires, as required.
Keep in touch with the Manager-HR to assist in assessment of Law and Order situation.
Ensure Security & Safety of Plant Personnel and Property during the Emergency.
Maintain vigilance at the site of Emergency for at least one hour after the Emergency
brought under control.
Arrange for the hospitalization of the affected persons.
Directing People to Safe Zone.
f) Security Guard/Core Group Member
Will rush to Emergency Site along with Fire Extinguishers and report to concerned Plant
In-charge and take control of any type of Emergency.
Will also inform to the:
Controller or Chief coordinator.
Stores Officer.
g) Fire Fighting Facility
Flexible Water Pipes provided around the plant will be directly connected to the Fire
hydrant point.
Sand Buckets will be provided inside & outside the Production Hall.
Different Types of Fire Extinguishers will be provided at different sensitive points inside
the plant.
Portable Foam Type Extinguishers will be provided inside the Plant which can be moved
to the site of Emergency. Foam acts as a Blanketing Agent to prevent availability of
atmospheric oxygen.
h) Essential Services and Control
First Aid/Medical Treatment
First aid given in case of minor cuts/burns, etc.
In case of Major Accidents, affected persons shall be shifted to nearest Hospital.
Telephone (Internal)
Internal Telephone Services throughout the Company.
Emergency contact details listed below.
First Aid
Direct the affected Personnel from the contaminated area to the Safe Zone/ fresh Open
Area.
Never administer anything by mouth to unconscious person.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 168 J.M. Environet Pvt. Ltd.
If breathing is abnormal, administer oxygen if equipment and trained Person are
available.
In case of Eye irritation, wash eyes with plenty of water for at least 15 minutes.
Do not apply Solvent or ointment except as directed by the Physician.
Emergency/Disaster Planning during Fire due to highly In-flammable Liquids/ liquid chemical
The company will be having Batch Storage and Bulk Storage Facilities for these liquid
chemical. The Bulk Storage Facilities are above the ground level and a few are stored in
the drums for Easy and quick Transportation.
Following is the Procedure strictly followed in case Fire is located in the above areas:
• Follow the General Guidelines given earlier.
• Switch off the Electrical Supply to the concerned Section, if suggested by
emergency coordinator.
• Isolate all the incoming/outgoing liquid chemical lines valves and switch-off liquid
chemical handling Pumps immediately.
• Call Fire Brigade from nearest Fire station immediately.
• Use chemical/mechanical foam, CO2 and Dry Powder Type Extinguishers to
Extinguish the Fire at initial stage.
• Remove neighbouring Drums of liquid chemical away from the Fire incident.
• In case of fire in the Bulk Storage close the valves of the neighboring Tanks and use
Foam Type Fire Extinguisher.
• If the Fire breaks out in liquid chemical Recoveries or Bulk Storage Area, i.e. an open
area where a strong breeze may be there diluting the effect of the CO2 to quench
the Fire. In such case, use dry Powder Type Extinguishers.
• In case of any Indoor Fires, use carbon di-oxide with dry Powder and Foam
Extinguishers.
• Isolation of the area and removal of the excess material from the vicinity of the Fire
will help to control the Fire at an early stage.
• The Emergency Contact Numbers will be displayed on boards in various areas in the
factory.
OFF-SITE EMERGENCY PLAN
The type of Accidents and Release to be taken into account.
Organizations involved including Key Personnel and Responsibilities and liaison arrangements
between them.
Information about the Site including likely locations of Dangerous Substances, Personnel and
Emergency Control Rooms.
Technical Information such as Chemical and Physical Characteristics and dangers of the
Substances and Plant.
Identify the Facilities and Transport Routes.
Contact for further advice, e.g., Meteorological information, Transport, temporary Food and
Accommodation, First Aid and Hospital Services, Water and Agriculture authorities.
Communication link including Telephones, Radios and stand by methods.
Special equipment including Fire-fighting materials, Damage control and Repair items.
Details of Emergency response procedures
Evacuation arrangements.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 169 J.M. Environet Pvt. Ltd.
Arrangements for dealing with the Press and other Media interests.
Longer term clean.
CHEMICAL EXPOSURE
Work-place Hazardous
Material Information System
(WHMIS)
Precautionary measures (such Work-place Hazardous as hand gloves, masks
and apron) as per manufacturer requirements/ recommendations for handling
different types of chemicals to minimize potential chemical exposure when
working with hazardous chemicals to be in place.
Color-coding system for
hazardous chemicals,
adequate labeling system.
Appropriate labels for all hazardous e.g. flammable and combustible material,
oxidizing material, poisonous material, toxic material and corrosive material,
for clear identification of risks and precautionary measures.
Safety Data Sheet (MSDS) is
given by manufacturers.
Training shall be conducted regularly to educate all the employees about the
meaning of symbols and signs.
Compliance with regulatory measures to be undertaken.
Periodic safety audit will be carried out by Central Safety Committee.
Periodic maintenance and validation to be in place for checking effectiveness
of the engineering control devices and mitigation measures.
Records of all incidents/events related to handling of hazardous chemicals to
be kept and reviewed periodically.
Periodic up gradation of training module to be established.
Key Personnel and Responsibilities and Liason Arrangements
Duties of Key Personnel and Essential Services
Unit Head
To make complete assessment of the situation as regard to the nature and extent of the
Emergency.
• Keep Liaison with the outside agencies, as required, i.e. Neighboring Industries, Distt.
Authorities, Govt. Agencies.
• Keep liaison with co-coordinator engaged in Emergency Control Operation and for the
requirement of additional services.
Production Officer
• Rush to the site of Emergency.
• Direct plant shut down operations as needed to control the Emergency.
• Give Instructions to the shift In-charge.
• Try to save the Material, Machines and records from the Disaster with the help of others.
• Carry out the preliminary investigations of the Accident and submit all the necessary details to
General Manager.
Manager – Maintenance/Project
• Rush to the site of Emergency.
• Assess the gravity of the situation with a view to render all Maintenance help to the Production
Officer/Manager as required for isolation of Valuable Equipments/Piping.
• Supervising overall Mechanical & Electrical Functions during Emergency.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 170 J.M. Environet Pvt. Ltd.
• Ensure starting and un-interrupted running of the Fire Pumps/Water hydrant.
• Maintenance Fitter and Electrician shall be made available at the site.
• Isolate the Power and Water Supply to the affected area, if required.
• In the event of Power Failure during Emergency, ensure DG Set smooth running and un-
interrupted supply to the hydrant system Water pump.
• Coordination with the other coordinators at site and provide necessary assistance.
Head-HR/Administration
• Rushing to the Main Gate and take Control.
• Access to Emergency with other coordinators.
• Communicating adequately with Press, Public, Police Station, Fire Brigade and other
Authorities.
• Arrange to send affected Persons for Hospitalization.
• Maintaining Law & Order and act accordingly.
• Keep in touch with the Chief Coordinator and apprise him regularly of the situation.
• Ensure the availability / supply of additional safety &fire fightingequipments as may be
required.
• Maintain vigilance at the site of Emergency for at least four hours after the Emergency brought
under control.
Supervisor - Security
• Liaisoning with other Emergency coordinators and seek assistance from outside Agencies in
major Fires, as required.
• Keep in touch with the Manager-Personnel to assist in assessment of Law and Order situation.
• Ensure Security & Safety of Plant Personnel and Property during the Emergency.
• Maintain vigilance at the site of Emergency for at least one hour after the Emergency brought
under control.
• Arrange for the hospitalization of the affected persons.
• Directing people to Safe Zone.
Security Guard / Core Group Member
Will rush to Emergency Site along with Fire Extinguishers and report to concerned Plant In-charge
and take control of any type of Emergency.
Responsibility of the Local Government
Schematic representation of various organization involved during emergency is shown below in
Table has telephonic nos. during offsite emergency.
S. No. Name of Govt. Agency Contact Nos.1. District Collector/Magistrate 01562-2508062. Sub Divisional Office/Magistrate 01562-2504253. S.P. Churu 01562-2508044. C.O. (Churu Police) 82099536345. Fire Brigade 01562-2503186. Police Station 01562-2504157. DG (Fasli) 022-240743588. Factory Inspector of the Area 01572-245092
Table 7.13Local Statutory Government bodies
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
Chapter - 7 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 171 J.M. Environet Pvt. Ltd.
9. Govt. Hospital (Nearest) 01562-25033310. Civil Surgeon (Bajrang Sharma) 9782437788
Identify the Facilities and Transport Routes
Basic of Plan and handling Emergency
• Main Objective of this Procedure is to give basic Guidelines to combat the Emergency
Situation. The key persons involved should access the Situation on the spot and initiate
quick decision to counter-measure in order to overcome the situation.
• The plan identifies the Services/Department required to combat the Emergency and also
identifies the key Persons to discharge the Duties.
• The Shift In-charge will act as Chief Co-ordinator and retain the overall Responsibility for
the Factory and its Personnel.
• Key persons have been identified to combat the Emergency situation. Co-coordinator-
safety and Supervisor-Security shall provide full assistance to Unit Head and keep him
updated with the situation.
• Any outside assistance in connection with Emergency shall be co-ordinated by Head -HR &
Admin.
Special equipment including Fire-Fighting materials, Damage Control and Repair items
Fire Fighting Facility
• Flexible Water Pipes will be provided around the Plant.
• Sand Buckets will be provided inside & outside the Production Hall.
• Different Types of Fire Extinguishers will be provided at different sensitive points inside
the Plant.
Details of Emergency - response procedures
Action to be taken in case of Fire/Others
• Whenever there is a Fire or any type of Emergency, the Plant Personnel of the affected
area will inform Security and Senior Officer through Intercom/other means immediately.
• On seeing Emergency, the Core Group Members will rush to the Emergency Site along with
Fire Extinguishers; Report to the Plant In-charge of the Affected Area and commence the
Fire Fighting / Emergency Operation under the guidance of the Plant In-charge.
• Manager - Maintenance will immediately rushes to the Electrical Sub-station and shall be
available there. The Electrician working in MCC Room/Panel Room will be informed
immediately to disconnect the Power as required.
• Manager - HR/Admin shall rush to Gate and will be available there all the time to ensure if
any assistance from outside Agency is required. (Fire Brigade or Hospital Services, etc.)
• Drivers of all the vehicles will remain ready with vehicles during the Emergency.
• The Causalities/Affected Persons will be taken to Safe Zone where adequate First aid will
be made available to the affected person.
Follow the General Guidelines given earlier.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
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• Switch off the Electrical Supply to the concerned section.
• Isolate all the incoming/outgoing liquid chemical lines valves and switch-off liquid chemical
handling pumps immediately.
• Cut off incoming and outgoing from liquid chemical Recovery to the Plant. Stop Steam
Supply to distillation unit and run only Chilled Water for cooling purposes.
• Call Fire Brigade from nearest Fire Station immediately.
• Use Chemical/Mechanical Foam, CO2 and Dry Powder type Extinguishers to extinguish the
Fire.
• Remove neighboring Drums of liquid chemical away from the fire incident.
• In case of fire in the Bulk Storage, close the valves of the neighboring tanks and use Foam
Type Fire Extinguisher.
• Do not use water jet directly on the liquid chemical fire as Water being heavier goes below
the liquid chemical and liquid chemical will spill more thereby enhancing the Fire Area.
• If the Fire breaks out in liquid chemical Recoveries or Bulk Storage Area, i.e., an open area
where a strong breeze may be there diluting the effect of the CO2 to quench the Fire. In
such case, dry Powder Type Extinguishers will be used.
• In case of any Indoor Fires, use carbon dioxide with dry Powder and Foam Extinguishers.
• Isolation of the area and removal of the excess material from the vicinity of the Fire will
help to control the Fire at an early stage.
Emergency / Disaster Planning in case of Electrical Fire
• Electricity is the Main Source of Energy for running the Machinery Equipments are having
Electrical Fixtures/Motors moved by the Electrical Power. Hence the danger of Electrical Fire
always exists due to short circuiting, overhauling, etc.
• In case of Electrical Fires, the first thing is to switch off the Power Supply to the particular
Equipment, then Area and finally, if necessary the entire Section. Once the Main Switch is off,
the 1st danger is reduced.
• Never use Water on the Electrical Fires.
• Use preferably Carbon dioxide Extinguishers, which will not only control the Fire but also not
damage the Electrical Equipment.
• Dry Powder Extinguishers can be used but after the use of this, the entire Equipment needs to
be cleaned thoroughly to make free from Dry Powder.
• In case of Electrical trapping of a person, use absolutely dry wooden stick and isolate the
victim from the Trap.
• If any Transformer catches fire, the transformer oil will start burning for which CO2, Dry
Powder or Chemical Foam may be used.
• Follow the usual Emergency Procedure.
• Once the Electrical Main Switch is switched off, isolate the solvent transferring activities,
Steam Supply to avoid further Reaction in the Process which may complicate the situation.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu, (Rajasthan)
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Notify the Public
The Village Sarpanch at nearest village shall be notified immediately in case of major mishap.
Evacuation arrangements
General Guide Lines to Employees
• Follow Sense of Discipline and not to Panic.
• Do not rush, endangering your personal safety.
• Do not block Passage which can hinder Emergency Operations.
• Evacuate, in case of Major Disaster, assemble at identified Place.
• Evacuate from your Work area in orderly manner.
• Follow conscious approach in case there is a need for the communication to outside.
• In case you happen to be outside the Factory Premises, guide your neighboring People after
confirming the nature of Emergency at the Site.
• Pass complete information about the nature of Disaster so that the affected people can be
treated properly.
• Always look up for the Wind direction, Run to the opposite direction.
Arrangements for dealing with the Press and other Media interests
• Manager-HR & Admin shall co-ordinate with the Press and other Media
• Longer term clean-up
First Aid
• Remove the contaminated clothes and have a wash with plenty of water for at least 15
minutes.
• Direct the affected personnel from the contaminated area to the Safe Zone/ fresh Open Area.
• Call Physician immediately.
• Never administer anything by mouth to unconscious person.
• If breathing is abnormal, administer oxygen if equipment and trained person are available.
7.4.5 OCCUPATIONAL HEALTH SURVEILLANCE
In Dye & dye Intermediate project, the occupational health surveillance of the employee will be
done on a regular basis and record of the same will be maintained as per the Factories Act. Details
regarding the same have been incorporated in Chapter 10, Section 10.7.
7.4.6 Conclusion
It has concluded that there will be no major risk involved due to proposed project. Suitable Risk
Control Measures with respect to Risk Assessment will be implemented to minimize the risk to an
acceptable level. Regular Training, Implementation of SOPs and compliance of relevant Personal
Protective Equipment’s (PPEs) shall help to minimize the health hazards and incidental casualties.
So, it is safe to say that there will be no major risk involved due to the project.
Chapter - 8
Project Benefits
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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CHAPTER- 8
PROJECT BENEFITS
8.1 INTRODUCTION
Management of Project is conscious of their obligations to environment as well as to the society
at large. The company management will devote for sustained development by adopting and
implementing adequate and latest equipment/process to ensure minimal impact on ambient air,
maintain zero discharge and conserve natural resources of the area. The company will be provided
direct & indirect employment opportunities as an additional employment to the local residents.
Thereby earning of the people will increase and help towards up-liftment of socio-economic status
of the area, including improvement in their living standard. The company will help in Health &
sanitation. Infrastructure development, Water conservation, Agro-based livelihood, Woman
empowerment, Skill Entrepreneur Development Skill etc.
8.2 PROMOTION OF SOCIO-ECONOMIC STATUS
The beneficial aspects of the Projects on the socio-economic environment of the area mainly in
the sector of employment, trade, commerce, public utility, literacy, social awareness, health care
facilities, recreation etc. The company will contribute substantially to the overall economy and
social development of the area through Corporate Environment Responsibility (CER) activities.
The operation zone of the CER activities for the proposed project will be extended to the nearby
villages in buffer zone of project site. The company proposes to support and supplement the
existing governmental programs among the local population. Environmental awareness will be
created among people by organizing awareness camps. Developmental activities will be
continued keeping requirements of area in mind.
Major areas undertaken by M/s. Krishnum Dyes & Intermediate Pvt. Ltd. under CER activities have
been shown below in Figure 8.1.
Figure 8.1: Focus areas under ESC activities
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (All
colours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]
At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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8.3 CER Activities to be carried Out by Project
CER activities under focus area will be carried out by Project Proponent as:
8.3.1 Education
Need and priority based distribution of furniture in schools in adjoining areas and villages in
consultation with Education Officials
Repair work of buildings and furniture as per requirement and suggestions of Anganwadi
centers and heads of the school.
8.3.2 Health & Sanitation
Construction of toilets with water storage facility in the nearby village and schools as per
requirement.
8.3.3 Infrastructure Development
Installation of solar street lights in nearby areas and villages in consultation with Panchayat
Construction of additional rooms as per requirement in community centers of nearby areas
and villages as per suggestions of local administration
8.3.4 Water conservation
Necessary construction work for the development of rainwater harvesting in the nearby areas
and villages with consent and consultation with local Panchayat
8.3.5 Agro-based Livelihood
Training program on advanced agricultural practices for local farmers, distribution of seeds
etc. in consultation with Agriculture Officials
Testing of soil samples and suggestion for crops and fertilizers input as per soil quality.
8.4 PROPOSED ACTION PLAN FOR CER ACTIVITIES
Projects will be implemented based on community priorities and with significant local
contributions. Important areas identified through socio-economic survey will be considered under
CER activities. This approach will strengthen the local groups, empower their members and will
develop a high sense of ownership.
As per OM of MoEFCC dated 01st May, 2018, the company has proposed to spend Rs 40.50 Lacs for
CER activities in next 5 years under various sectors. Budget allocated according to the circular will
be 40.50 lacs which is 2% of the total project cost i.e. Rs. 20.21 crores will be utilized solely in
environment and humans’ benefit for sustained development. Detailed Action Plan for the
activities along with the budgetary allocation is given below:
Table - 8.1
Action Plan for CER Activities
S. No. Activity Heads Years (Rs. In Lacs) Total
(Rs. in Lacs) 1st 2nd 3rd 4th 5th
1. Education 2 1 1 1 1 6
2. Health & Sanitation 3 3 3 3 3 15
3. Infrastructure Development 4 2 2 2 2 12
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S. No. Activity HeadsYears (Rs. In Lacs) Total
(Rs. in Lacs)1st 2nd 3rd 4th 5th
4. Water Conservation 2 1 1 1 1 65. Ago Based Livelihood 0.3 0.3 0.3 0.3 0.3 1.5
GRAND TOTAL 11.3 7.3 7.3 7.3 7.3 40.5Table - 8.2
Detailed Activity-wise Action Plan for CER Activities
S. No.Major activities
Years (Rs. In Lacs) TotalAmount
(Rs. in Lacs)1st 2nd 3rd 4th 5th
A. Education
1.Need and priority based distribution of furniture inschools in adjoining areas and villages in consultationwith Education Officials
1 0.50 0.50 0.50 0.50 3
2.Repair work of buildings and furniture as perrequirement and suggestions of Anganwadi centersand heads of the school.
1 0.50 0.50 0.50 0.50 3
Sub Total 2 1 1 1 1 6B. Health & Sanitation
1.Construction of toilets with water storage facility inthe nearby village and schools as per requirement.
3 3 3 3 3 15
C. Infrastructure Development
1.Installation of solar street lights in nearby areas andvillages in consultation with Panchayat
2 1 1 1 1 6
2.Construction of additional rooms as per requirementin community centers of nearby areas and villages asper suggestions of local administration
2 1 1 1 1 6
Sub Total 4 2 2 2 2 12D. Water Conservation
1.Necessary construction work for the development ofrainwater harvesting in the nearby areas and villageswith consent and consultation with local Panchayat
2 1 1 1 1 6
D. Agro-Based Livelihood
1.Training program on advanced agricultural practicesfor local farmers, distribution of seeds etc. inconsultation with Agriculture Officials
0.2 0.2 0.2 0.2 0.2 1.0
2.Testing of soil samples and suggestion for crops andfertilizers input as per soil quality.
0.1 0.1 0.1 0.1 0.1 0.5
Grand Total 11.3 7.3 7.3 7.3 7.3 40.5
8.5 CONCLUSION
The Project will adopt and implement latest technology for process as well as for environment
protection and pollution control, besides, conservation of natural resources to follow the policy of
sustained development.
Apart from providing direct and indirect employment opportunities in the area, the proposed
project will generate a fair amount of indirect employment avenues in the area in the form of
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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petty contractor, shopkeepers, agents, stockists, transportation, workshop etc. and other casual
employment. The overall result will be improvement of purchasing capacity of employees and the
local residence of the area therefore a better standard of living viz. better education, improved
health and drinking & sanitation facilities. This is envisaged as a major positive benefit and will
ultimately lead to the sustainable development of the region.
Chapter - 9
Environmental Cost Benefit Analysis
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours) - 25 MT/Month & Methine Dyes (All colours) - 25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 9 of Final EIA / EMP Report
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CHAPTER - 9
ENVIRONMENTAL COST BENEFIT ANALYSIS
9.1 ENVIRONMENTAL COST BENEFIT ANALYSIS
As per EIA Notification dated 14th Sept., 2006, as amended from time to time; the Chapter on
“Environmental Cost Benefit Analysis” is applicable only, if the same is recommended at the
Scoping stage.
As per the ToR prescribed MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I) dated
18th May, 2018 for the Proposed Project, the Environmental Cost Benefit Analysis is not required.
Chapter - 10
Environmental Management Plan
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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CHAPTER - 10
ENVIRONMENT MANGEMENT PLAN
10.1 INTRODUCTION
The environmental management plan covers of a set of mitigation, management, monitoring and
institutional measures to be taken during implementation and operation of a plant to eliminate
adverse environmental impacts or reduce them to acceptable levels. The present environmental
management plan addresses the components of environment affected during the different
activities forming part of the processes of proposed plant.
Based on the evaluation of impacts and baseline conditions, an Environmental Management Plan
(EMP) has been delineated to mitigate the adverse impacts on environment of the area due to the
proposed project.
The EMP is herein outlined after taking into account the various Acts, Rules and Regulations /
Standards concerned with the environmental management.
Aims of EMP:
Overall Conservation of the environment
Minimization of waste generation and pollution
Judicious use of natural resources and water
Safety, welfare and good health of the work force
Ensure effective operation of all control measures
Vigilance towards probable disasters and accidents
Monitoring of cumulative and long-term impacts
Environmental Management Plan is detailed under the following heads:
Ambient Air Quality Management
Noise Management
Waste Water Management
Solid & Hazardous Waste Management
Energy Conservation
Greenbelt Development & Plantation Programme
Occupational Health & Safety Measures.
10.2 ENVIRONMENTAL MANAGEMENT CELL (EMC)
In order to maintain the environmental quality within the prescribed standards, regular
monitoring of various environmental components is necessary. Project Proponent will have a full-
fledged Environmental Management Cell (EMC) for environmental monitoring and management.
The EMC team will take care of pollution monitoring aspects and implementation and operation of
control measures.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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Team of qualified and efficient engineers with technicians will be deputed for maintenance, up
keeping and monitoring of the pollution control equipments, to keep them in working at the best
of their efficiencies.
10.2.1 Structure of EMC
Structure of Environment Management Cell at M/s. Krishnum Dyes & Intermediate Pvt. Ltd., is
given in Figure 10.1.
Figure 10.1: Structure of EMC at M/s. Krishnum Dyes & Intermediate Pvt. Ltd.
10.2.2 Responsibilities of EMC
The responsibilities of the EMC include the following:
Environmental monitoring of the surrounding area.
Timely commissioning of pollution control equipment and facilities.
Specification and regulation of maintenance schedules for pollution control equipment.
Ensuring that present standards for stack emissions, ambient air and treated effluent are
maintained.
Developing the greenbelt.
Ensuring optimum water usage.
Carrying out the Environmental Management Plan.
Organizing meetings of the Environmental Management Committee and preparation of
report and submission of such reports to management and competent authority.
Water and Air Quality Management
Hazardous Waste Management
Regular submission of environmental compliance monitoring reports to the concerned
regulatory authorities.
Unit Head
HOD - Environment
Officer - Environment
ETPOperator
APCEOperator
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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10.3 AIR QUALITY MANAGEMENT
The major pollutants of air in project are the suspended particulate matters (PM) from the boiler
stack and fugitive emissions due to material handling and solvent storage.
SO2 and NOx also add to the pollutant level due to coal fired Boiler.
10.3.1 Stack Emissions & Control Technologies
The unit will install Air Pre Heater, Multi cyclone separator and Bag Filter with stack attached to
coal fired boiler. Adequate Stack height of 30 meters will be provided to control and disperse the
air pollutants above the satisfactory levels.
List of air pollution control equipment is given in Table - 10.1.
Table - 10.1List of Air Pollution Control Equipment
S. No. LocationsNo. ofUnits
No. of PollutionControl Equipment
Pollution Control Equipment Efficiency
1.Steam Boiler(50 TPH)
11
Multi cyclone with bag filter with stack of 30meters
99.9%
2.DG Sets(2 * 125 kVA)
22
Adequate stack of 2.24 meters above roof andacoustic enclosure
-
3. Vessel 1 1 Common alkali scrubber with vent – 11 meters -
Periodic monitoring of the stack emissions will be done to monitor the pollutant concentrations.
10.3.2 Fugitive Emissions, Sources & Control Technologies
10.3.2.1 Fugitive Emissions
Fugitive emissions are the air pollutants released in the air other than those from stacks or vents.
Fugitive dust may be defined as “any solid particulate matter that becomes airborne by natural or
man-made activities, excluding particulate matter emitted from an exhaust stack”.
Factors that influence emissions
Factors affecting emissions include the following:
Moisture content of the material
Type of material processed
Type of equipment
Operating practices employed
10.3.2.2 Sources of Fugitive Emissions in Proposed Project& Mitigation Measures
A. Storage of Raw Materials & Finished Product
Covered/closed storage facilities will be provided for raw materials and finished products.
Raw material and products in drums placed over pallets will be stored in separate warehouses
equipped with proper storage and handling facilities. Corrosive chemicals will be stored in
separate tank farm area with proper dykes. Suitable sensor/detectors with remotely operated
sprinkler system will be provided to mitigate any leakage. Tonners and cylinders will be stored at
specified location with proper chain and shed. The cylinders and tonners of corrosive/toxic
chemicals will be provided with proper mitigation measures.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Storage for solid:
For solid raw materials, open covered yard will be provided.
Storage for liquid materials:
The drums will be stored in drum storage yard area.
All flammable liquids in explosive storage area (Under Ground).
Non flammable liquids in tank farm area in under/above ground storage tanks.
The tanks shall be located and marked in designated area for the hazardous chemical
storage sites.
Tanks of proper material of construction will be selected.
The tanks shall be filled up to 85-90% of its capacity.
All tanks will be uniformly tagged.
Level indicators in tanks will be provided.
Electrical installation will be flame-proof type.
Anti-corrosive painting to be applied.
To control the emissions following steps will be taken:
Regular cleaning and sweeping of roads, near-by area of storage yard etc.
Water spraying around raw material handling area and on the haul roads for dust
suppression.
Concreted roads within the project premises and regular sweeping.
Thick green belt on periphery of project and surrounding areas of office building to
attenuate the pollutants.
Proper maintenance/ check for PUC of vehicles to reduce gaseous emissions.
Periodic air quality monitoring as per directions/ guidelines of CPCB / RPCB norms.
Details of proposed storage facilities for raw material & finished product are incorporated in
Chapter II, Para No. 2.9.3 of this EIA/EMP Report.
B. Transportation
Transportation and handling of raw materials & finished products will be done in closed cover.
This helps in reducing the fugitive emissions.
Movement of heavy trucks/vehicles on the non-metallic road generates substantial quantity
of fugitive dust emission (PM). This is due to the presence of dust over the road, which is
carried away by wind.
To control the fugitive emissions of dust (PM), all the roads inside the project premises will be
concreted. Regular sweeping of all the roads and floors will be done Sprinkling of water
through tankers will be done on bare lands and roads.
C. Material Transfer
Dust (PM) will be generated from all the transfer points. This will be controlled by providing
bag filters at all required transfer points. Project Proponent will install efficient Bag filters at
various material transfer points to control fugitive dust emissions.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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10.4 CONCEPT OF WASTE MINIMIZATION
10.4.1 Concept of Waste Minimization :
The project will be based on Zero Effluent Discharge Concept, i.e., there is no waste water
discharge outside the plant.
Reuse
Waste generated from construction activity will be utilized in leveling of land.
Recycle
Part of RO reject water will be used for dust suppression
Treated effluent will be used for greenbelt development and toilet flushing.
10.5 ENERGY & NATURAL RESOURCE CONSERVATION MEASURES
10.5.1 Energy Conservation
Project is committed to conserve energy at all levels, through sustained efforts. Project proponent
are highly energy conscious and continuously strive to conserve energy and thus contribute
immensely in saving the natural resources of the country.
Ensure optimum energy for various equipment/processes, regular calibrations and tracking of
energy meters.
Periodic energy audits
Training, awareness and motivational programmes
Maximum stress utilization of renewable energy resources like solar energy
Installation of energy efficient lightings (like LED)
Use of energy saving light fittings
Installing low watt tube lights
installation of Solar street lights
10.5.2 Natural Resource Conservation
Optimum use of natural water.
Recycling of treated process effluent
Installation of Rain water harvesting system to conserve rain water & to replenish ground
water resources of the area for long term sustenance of the area need. Rain Water Harvesting
by the following methods:
Roof top rainwater harvesting through injection wells.
Surface rainwater runoff, available from paved area, green area and open land, for
recharging through injection wells.
Natural rainfall recharge to open land.
Recycling of the process wastewater after treatment and R.O.
10.6 GREENBELT DEVELOPMENT & PLANTATION PROGRAMME
About 33% of the total project area covered under green belt/ plantation, as per guidelines.
Greenbelt development done all along the road & plant boundary which will attenuate noise level,
arrest dust & to increase aesthetic beauty of the area.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Plantation to be done in appropriate alternate rows around the site to prevent lateral pollution
dispersion. The trees help in maintaining regional ecological balance and conform to soil and
hydrological conditions.
The Project Proponent under social obligation to recreate the environmental status by developing
greenbelt/plantation to suppress fugitive emission and provide aesthetic beauty. Trees act as
efficient biological filters or sinks for particulate and gaseous emissions, generated by vehicular
movements and various industrial activities.
The computation of the area under plantation shall be done on the basis of the following norms:-
I. Tree species like Neem, Pipal, Jamun, Gulmohar etc. deemed to cover 25 M2 areas on
maturity.
II. Shrubs like Guava, Pomegranate, Jungle Jalebi etc. deemed to cover an area of 9 M2 on
maturity.
Following characteristics taken into consideration while selecting plant species for greenbelt
development and tree plantation.
III. Fast growing trees
IV. Perennial and evergreen trees
V. Plantation in appropriate alternate rows around the site to prevent lateral pollution
dispersion.
VI. Trees maintaining regional ecological balance and conforming to soil and hydrological
conditions. Indigenous species are preferred.
10.6.1 Greenbelt Plantation at Project Site
Due care will be taken to ensure that a greenbelt is developed inside and around the project area.
Areas having low density vegetation will be systematically and scientifically afforested. The
plantation scheme broadly covers the following areas:
Greenbelt formation within and around the project site
Afforestation of barren and non-industrial areas.
Apart from the greenbelt and aesthetic plantations for prevention and control of fugitive
emissions and noise, all other massive plantation efforts will be executed with the assistance and
co-operation of the local community. The plantations of any of the above or their combinations
will be decided in consultation with the local community and District Forest Department.
10.6.2 Objective
Greenbelt is a set of rows of trees planted such a way that they form an effective barrier
between the plant and the surroundings. The main purpose of green belt development is to
contribute to the following factors:
To improve air quality of the plant area;
To attenuate noise levels generated from the plant;
To improve the aesthetics of the plant area;
To trap the vehicular emissions and fugitive dust emissions;
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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To maintain ecological homeostasis;
To prevent soil erosion and to protect the natural vegetation; and
To utilize the treated effluents.
Provision of wide greenbelt around the Project has been foreseen to reduce any adverse
impacts on the surrounding population due to emissions from the proposed activity. Plantation of
grass, flowers, bushes and trees will be taken-up to reduce generation of dust from bare earth
and to enhance the aesthetic/scenic value.
10.6.3 Proposed action plan for Greenbelt development / Plantation
About 33% of the total project area will be covered under greenbelt/ plantation, as per guidelines.
80% minimum survival rate will be achieved.
Rs. 1,50,000 have been earmarked for three years for greenbelt/plantation.
Action plan & Species to be planted is given in Table 10.5 as under:
S. No. Planning schedule Planned number of saplings Area (Ha.)1. 1st Year 200 0.102. 2nd Year 250 0.103. 3rd Year 300 0.13
Total 750 0.33Species to be planted is given in Table 10.6 as under:
S. No. Name of Tress S. No. Name of Shrubs1. Acacia nilotica (Babul) 1. Annona squamosa (Sitaphal)2. Azadirachta indica (Neem ) 2. Manilkara zapota (Chiku)3. Mangifera indica (Aam) 3. Citrus lemon (Nimbu)4. Ficus benghalensis (Banyan) 4. Argyreia speciosa (Elephant creeper)5. Ficus infectoria (White Fig) 5. Nerium indicum (Kaner)6. Pithecellobium dulce (Jungal Jalebi) 6. Caesalpinia pulcherrima (Peacock flower)7. Tectona grandis (Teak tree) 7. Plumeria rubra (Champa)8. Cordia dichotoma (Lasoda) 8. Cestrum nocturnum (Rat Ki Rani)9. Dalbergia sissoo (Shisham) 9. Cestrum diurnum (Din Ka Raja)10. Pongamia pinnata (Karanj)11. Prosopis cineraria (Jamun)12. Salvadora persica (Peelu)13. Saraca asoka (Ashok)14. Bauhinia variegate (Kachnar)15. Bombax ceiba (Semal)
10.6.4 Guidelines for Greenbelt Development
Following guidelines will be followed for the Greenbelt Development in the plant area.
All the barren areas will be vegetated and the expected growth rate will be more than 90%.
Trees growing to a height of 5 m or more will be planted.
Table 10.2Action plan & Species to be planted
Table - 10.3Proposed plant species
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Plantation of trees will be undertaken in and around the area in alternating rows to prevent
horizontal pollution dispersion.
Trees will be planted along roadsides, to arrest vehicular exhaust and noise pollution, and in
such a way that there is minimum sight to the process plant installation when viewed from
a point beyond the foliage perimeter.
Since tree trunks are normally devoid of foliage (up to 3 m), it is appropriate to have
shrubbery in form of such trees to give coverage to this portion.
Fast growing trees with thick perennial foliage will be grown, as it takes many years for
trees to grow to their full height.
In order to facilitate the proper growth of vegetation, limited measures involving preparation of
seedbed with suitable amount of fertilizers and treatment with mulches will be taken.
Vegetation covers in and around the plant workings generally helps in:
Stabilizing erodible slopes to minimize pollution
Prevention and control of fugitive emissions of particulate matter (PM)
Enhancement of aesthetic value
Prevention and control of noise level.
10.7 OCCUPATIONAL HEALTH AND SAFETY MEASURES
To control and minimize the risks at workplace, Project will implement Health, Safety and
Environment Policy with the following objectives:
To prevent accidental hazards
To provide safe and healthy environment to all the employees.
The Project, therefore, has proposed the policy set below for the purpose of creating and
maintaining safe and healthy environment.
10.7.1 Health and Safety Policy
Project will have integrated Health, Safety and Environment Protection into the business
strategies to add value to the enterprise, to manage risk and to enhance the reputation.
The health and safety of the employees, neighbors, customers and consumers, and the
protection of the environment is project’s priorities consistently pursued throughout.
10.7.2 Occupational Health and Safety Hazards
Following Occupational Health and safety Hazards will be there with Project Proponent:
Particulate Matter/Dust
High Noise Level
Heat stress
Electrical Hazards
Fire and Explosion
Other Natural/Accidental Hazards
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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(1) Particulate Matter/Dust
A) Risks involved
Following risks are involved:
Inhalation of PM could adversely impact lungs
Presence of crystalline silica may cause silicosis and lung cancer
B) Management Measures
Implementation of adequate particulate matter/dust control systems and good housekeeping
as under:
Enclosures will be provided for unloading operations
Water will be sprayed during unloading of materials
Bag filters will be installed at required transfer points to control fugitive dust emissions.
Water Spray on roads & other areas by mobile tanker/water sprinklers.
All the Roads inside the project premises to be concreted.
Regular sweeping of all the roads & floors.
Regular cleaning, inspection and maintenance of fugitive emission control equipment by
in-house environment monitoring person.
The whole unit will be provided with facility of inter locking so that any failure of
equipment or APCE will result in instant shut down of the complete process.
(2) Noise
A) Risks involved
Following risks are involved:
Hearing Impairment, Hypertension, Increase Pulse rate
Annoyance, Tinnitus, Sleep Disturbances
B) Management Measures
Proper maintenance of noise causing machineries
Installation of compressors in closed structures or with acoustic enclosures
Periodic monitoring of noise level
Display of noise level with permission level
Use of PPE’s in high noise areas and display instruction to use of PPEs at high noise
level area
Periodic health checkup for Audiometry for the person working in high noise area
(3) Heat exposure
A) Risks involved
Following risks are involved:
Manufacturing of Dyes & Intermediates involves handling and use of several chemicals. Some
of these chemicals are corrosive in nature, harmful and irritant. Information about these
chemicals is therefore important for the safety of the employees and the plant management.
Besides this, the health status of the employees is also important which may be affected due
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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to exposure to these chemicals. The exposures may be sudden and accidental for a short or
long period. In both of the cases, there will be different health effects. Therefore safety
measures dealing with these chemicals are of vital importance and will be followed
judiciously.
B) Management Measures
Schedule hot jobs for the cooler part of the day
Monitor workers who are at risk of heat stress
Provide rest periods with water breaks
Use of personal protective equipment
(4) Electrical Hazards
A) Risks involved
Following risks are involved:
Electric Shock, Electric Burns, Fires and Explosions
Persons Falling from Height, Dropping of Tools and Object
B) Causes of Hazards
Insulation Failure, Equipment Failure, Poor Maintenance.
Wrong work methods, Substandard material and workmanship
Unauthorized personal &lack of training and knowledge, etc.
Work on electrically operated equipment without electrical isolation.
C) Management Measures
Following protection measures will be taken:
Proper Earthing of electrical equipment/system as per IS 3043
Prevent high Voltage Supply through circuit trackers.
Isolating Transformers
Double Insulated Tools
Over Load Protection
Protection Against Leakages (G.F.C.I.)
Flame- Proof Equipment
Lightning Protection
Protection against Static Electricity and safe use of ladders and scaffolds
Use of ELCB and Ground fault circuit breakers.
Permit procedures with electrical lockout tag out.
(5) Fire and Explosion
A) Risks involved
Following risks are involved:
Fire catching in store, bag godown, cable tunnel, oil storage area, transformers and HT/LT
substation etc. may cause damage to plant/building and may also cause to injury or death of
employees/workers.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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B) Management Measures
Preparation of Fire and Explosion Hazard Prevention Plan and periodic mock drill/
training for its implementation.
Suitable fire extinguisher, fire hydrant system and fire buckets. Dry power, Foam
(AFFF), Carbon Dioxide type fire extinguisher and fire buckets to be kept near
transformer, cable, general store and office area.
Oil and Flammable Gases storage area fenced and declared as Fire Hazardous Area-No
Smoking Area”
Permit and safety instruction to use welding / gas cutting in the area of oil, gas, and
bag godown
Predictive interlock in transformers to give alarm and trip the system
Adequate height of brick walls for separation of all transformers, soak pits for storage
of oil leakages from transformers
(6) Other Hazards
A) Risks involved
Following risks are involved:
Slips and Fall from working at height
Failure of lifting tools, tackles and pressure vessel,
Occupational injuries
Hit by moving, flying or falling object
B) Management Measures
Following protection measures will be taken:
Installation of lightening arrestors at all tall buildings
Permit to work at height with work instruction to use safety belts etc
Testing of all lifting tools, tackles and pressure vessel
Safe working pressure to be is maintained in air receiver
Safe working load for cranes and ropes etc
Good housekeeping& Speed limit of 20km/hr in project area
Display of emergency number at all suitable location
First aid kits to be kept at the sites and training provided
Use of mobile while driving, alcohol, smoking etc. to be banned in plant area
10.7.3 Occupational Health Surveillance
The occupational health surveillance of the employee will be done on a regular basis and records
of the same will be maintained as per the Factories Act. The occupational health surveillance
programme includes lung function; sputum analysis and audiometric analysis on regular basis to
observe any contraction due to exposure to dust and noise and corrective measures will be taken
accordingly.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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Vocational training programmes will also be conducted for workers and employees. Under
vocational training the workers will be given training related to all safety and health aspects
pertaining to their vocation and thereafter every quarter special training courses/ Awareness
programme for Malaria eradication, HIV and health effects due to exposure to dust, heat, noise,
chemicals will be organized.
Periodical medical camps with specialized doctors of various disciplines will be organized to
provide the specialized medical assistance to employees as well as neighboring communities.
A. List of Equipments for Occupational Health Monitoring
Noise Monitoring device (dosimeter)
Vision screener
ECG Equipment
Peak Flow Meter
BP Instrument
Thermometer
First Aid Box
B. Pre-Placement and Periodical Health Status
Pre /post-employment checkup is/will be carried out including following tests:
Chest x rays Lung Function
Vision testing Spirometry
ECG PFM
Haemogram Audiometry
Blood Sugar CBC
Serum Cholesterol Lipid Profile
Serum Creatinine Urea Stool
SGOT and SGPT Complete physical examination
Urine Test
Post-employment occupational health checkup such as X-ray Chest, ECG, Lung Function,
Spirometry, PFM, Audiometry, CBC, Blood Sugar, Lipid Profile, Stool, Urine etc.
C. Frequency of Medical Examination
Yearly and half yearly for workers depending upon their work area i.e. process plant or
storage or office.
D. Personal Protective Devices and Measures
Industrial Safety helmets
Crash helmets
Face shield with replacement acrylic vision
Zero power goggles with cut type filters on both sides and blue color glasses
Welders equipment for eye and face protection
Ear muffs and Ear Plugs
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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Canister gas masks
Self-contained breathing apparatus
Full body Safety harness
Leather hand gloves, Electrical hand gloves, Heat Resistive hand gloves, Chemical hand
gloves & Cut resistance hand gloves
Safety net, Barricading net
Rope grab fall arrestor
Leather hand gloves
Canvas cum leather hand gloves with leather palm
Industrial safety shoes with steel toe
Electrical safety shoes without steel toe and gum boots
Protective clothing etc.
E. Anticipated Occupational &Safety Hazardous
Heat Stress & Stroke
Physical activity
Dehydration
Cardiovascular disease
Skin disorders
Dust Exposure
Exposure to hazardous chemical
Chemical dust exposure
Noise
Burns and shocks due to electricity and steam.
10.7.4 Implementation of OHS standards as per OSHAS/USEPA
The overall objective of the company is to provide a system that is capable of delivering healthy
and safe workplace. Following measures will be adopted for implementation of OHS standards.
A dispensary with all first aid facilities.
Routine & special investigation related to occupational health.
Health surveillance & maintenance of health record
Rules and procedure for effective implementation of Safety Health and Environment policy
and made to know all employees.
Round the clock, Transport /Ambulance facility
Sufficient number of First aid boxes
Provision of eyewash and safety shower
Implementation of OHSAS 18001 for Occupational Health & Safety Management System
Implementation of ISO 14001 for Environment Management System
Formulation of OHS implementation team/ cell
Risk assessment of each and every activity
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Displaying the safety and health policy and instructions at various locations
Display of safe operating procedure (SOP) at various locations
Job safety analysis
Work permit system
Carry out daily plant safety inspection by internal safety department
Investigation of fatal, serious accidents and near miss accident
Investigation of reports of occupational diseases
Monthly safety meeting of all employees and workers to discuss last month accident if any,
reason and corrective measures taken.
Organize campaigns, competitions, contests etc. to promote safety
Organize safety training, seminars for safe working and safe vehicle and traffic movement
within the plant premises and regular training for safe driving outside the project premises.
Prepare annual reports of accidents and occupational diseases. Preparation and updating of
Onsite Emergency Plan and Liaison with external agencies and authorities.
Ensure use of PPEs according to the job like helmet, safety shoes, goggle, dust mask, ear
plug and hand gloves etc.
Establishment of Occupational Health Centre for pre and periodic medical examination of
workers and staff to detect any onset of occupational disease and corrective manures.
Display Material Safety Data Sheets (MSDS) for use of every hazardous substance
Implement the recommendations of HAZOP (A hazard and operability study) for
examination of problems in existing process / operation that may represent risks to
personnel or equipment.
Periodic Safety Audits both internal and external, review and implementation of
recommendations.
10.7.5 Safety Committee
A Safety Committee to be constituted manned by equal participation from management and
workers with the following functions:
a) Accident prevention and control including ensuring the use of safety appliances.
b) Publicity, propaganda, education and training.
c) Assisting and cooperating with the management in achieving the aims and objectives
outlined in the “Health and Safety Policy” of the occupier.
d) Carrying out health and safety surveys for identifying unsafe working condition/practices,
which causes accident.
10.7.6 Medical Facilities
The project will provided with a dispensary having first aid facilities functioning round the clock.
Tie up arrangements will be there with nearest hospital and nursing home for the plant. First aid
boxes will be kept at identified locations for emergency.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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Camps for immunization, family planning, blood donation and free medical checkup programs will
be organized on regular basis for employees as well as neighboring communities.
10.7.7 Investigation Facility
Necessary care will be taken to provide medical aids to the workers and villagers around the
project site. Necessary clinical facilities will be made available at project and also extended to the
surrounding communities. A First aid station will be established at the project site.
10.7.8 Ambulance/Transport Services
The Dispensary / health center is will be provided with an ambulance to bring the patients to
hospital in case of emergency.
10.7.9 First Aid Boxes
First aid boxes will be provided at prominent places with following items:
Small size sterilized dressing.
Medium size sterilized dressing.
Large size sterilized dressing.
Antiseptic ointment - Soframycin
Burnol Ointment.
Packets of sterilized cotton wool.
Bottle (120 ml) of cetramide solution (1%) of suitable antiseptic solution.
Mercurochrome solution (in 2% water) or Dettol.
Scissors.
Adhesive plaster (2cm x 1 m).
Sterilized eye pads in separate sealed packets.
Aspirin tablets.
Eye Wash Cup
Eye Pads
Paracetamol tablets
Potassium Permanganate crystals.
Volini Spray
Analgesic Ointment
Eye drops -Antiseptic, Sterile
Crepe Bandage 10 cms
Wooden Splints
ORS Packs
First aid boxes will be kept in every department for emergency. First aid training will be organized
for the employees.
10.7.10 Plan & Fund allocation for Occupational & Safety Hazards
Plan and fund allocation to ensure the occupational health & safety of all contracts and sub-
contract workers is given in Table - 10.7.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month & Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 10 of Final EIA / EMP Report
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S. No. Description Amount (Rs. In lacs per annum)1. Doctor's Retainer Fee (including staff) 12.02. Medicine Expenses 5.03. Health Checkup Exp. 2.04. Ambulance Expenditure 10.0
Total Amount in (Rs.) 29.010.8 CORPORATE ENVIRONMENT POLICY
Corporate Environment Policy for Project has been enclosed as Annexure- 6 along with this
EIA/EMP Report.
10.9 BUDGETORY PROVISION FOR ENVIRONMENT MANAGEMENT
The budget proposed for the Project and that for the environmental protection measures is given
as below:
Capital Cost of the Project: Rs. 20.21 Crores
Cost for Environmental Protection Measures:
Capital Cost: Rs. 1.5 Crore
Recurring Cost: Rs. 35 Lac/annum.
EMP Cost Break-up is given in Table - 10.8 below:
(In Rs. Lac)
Particular Capital Cost Recurring Cost / annum
Pollution Control 120 26Environment Monitoring and management 10 5Greenbelt Development 0.50 0.5Rain Water Harvesting Measures 19.5 3.5
Total 150 35
10.10 CONCLUSION
As submitted, it is safe to say that the proposed project is not be likely to cause any significant
impact on the ecology of the area, as adequate preventive measures will be adopted for
prevention and control of the likely water /air pollutants within the permissible limits and to
maintain zero discharge status. Green belt development around the project area will be taken up
as an effective mitigative technique, to control the fugitive pollutants released from the premises
of the project.
Table - 10.4Fund allocation for Occupational and Safety Hazards
Table - 10.5Cost Break up of EMP
Chapter - 11
Summary & Conclusion
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 11 of Final EIA / EMP Report
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CHAPTER - 11
SUMMARY & CONCLUSION
11.1 OVERALL JUSTIFICATION FOR IMPLEMENTATION OF THE PROJECT
The Project Proponent is a private company and planning to set up a Proposed Dyes &
Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) -
100 MT/Month, Coumarin Dyes (All colours) - 25 MT/Month &Methine Dyes (All colours) - 25
MT/Month}] at Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu
(Rajasthan).
As per EIA Notification dated 14th Sept., 2006, as amended from time to time; the Project falls
under Category “A”, Project or Activity ‘5(f)’
Application (Form-1/ToR and Pre-Feasibility Report) for obtaining Environmental Clearance for this
proposed project was submitted to on MoEFCC, New Delhi on 11th April, 2018
ToR Letter was issued by MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I) dated
18th May, 2018.
11.1.1 JUSTIFICATION FOR THE PROJECT
No alternate site has been chosen for the Project. The site selection for the proposed Project by
the company has been taken into consideration keeping in mind following mentioned factors:
Land availability is ensured and already in possession.
Easy availability of raw material from nearby local markets.
Close proximity to SH-37 (~3.5 Km in NE direction) makes it easier to transport raw materials
& final product to market.
There are no other major industries in the study area and thus establishment of Project
would promote socio-economic development of the area.
11.1.2 BRIEF DESCRIPTION OF THE PROJECT
Brief description about the Project is given in Table - 11.1.
Table - 11.1Brief Description of the Project
S. No. PARTICULARS DETAILS
A. Nature of the Project Proposed Project (Manufacturing of Dye & Intermediates)
B. Size of the Project
Total Capacity - 150 MT/Month (Crude)
Disperse Azo Dyes (All colours) - 100 MT/Month
Coumarin Dyes (All colours) - 25 MT/Month
Methine Dyes (All colours) - 25 MT/Month
C. Location Details
1. Land Area 1.0 Ha
2. Nature of the land Converted for Industrial use by SDM, Churu vide Letter number
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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S. No. PARTICULARS DETAILS
LC/SDC/Revenue/2016/6157 dated 26th September 2016.
3. Khasara No. 670/521
4. Village Untwalia
5. Tehsil Churu
6. District Churu
7. State Rajasthan
D. Geographical Extent of the Plant Site
1. Latitude 28°14'30.83"N to 28°14'36.09"N
2. Longitude 75° 0'08.89"E to 75° 0'13.87"E
3. Toposheet No. 44P/13, 44P/14, 44L/15 & 44L/16
E. Area Details
1. Total Project area 10000.00 Sq. m. (1 ha.) -Private land
2. Greenbelt / Plantation areaAbout 33% of the total project area will be covered under green
belt/ plantation
F. Environmental Setting Details (with approximate aerial distance and direction from the project site)
1. Nearest Village Untwalia (2.0 Km in SE direction)
2. Nearest City Churu (5.0 Km in NW direction)
3. Nearest National / State Highway SH-37 (3.5 Km in NE direction)
NH-65 (5.0 Km in West direction)
4. Nearest Railway station Churu Railway Station (6.0 Km in NW direction)
Mahansar Railway Station (5.5 Km in SE direction)
5. Nearest Airport Sanganer International Airport, Jaipur (175 Km in SE direction)
6.
National Parks, Wildlife Sanctuaries,
Biosphere Reserves, Reserve /
Protected Forests within 10 km radius
JodBir PF (5.0 Km in West direction)
7. Water Bodies within 10 km radius PithranaJohra (~ 0.3 Km in NE direction)
8. Seismic Zone Zone – II [as per IS 1893 (Part-I) :2002]
G. Cost Details
1. Total Cost of the Project Rs. 20.21 Crores
2.Cost for Environmental Protection
Measures
Capital Cost - Rs. 1.5 Crores
Recurring Cost - Rs. 35 Lacs/annum
Source: Pre-feasibility Report11.2 MITIGATION MEASURES
11.2.1 Anticipated Environmental Impacts and Their Mitigation Measures
Anticipated environmental impacts due to operation of the Proposed Change In PlantConfiguration along with mitigation measures are given below:
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Discipline Anticipated Impact Mitigation Measures
Construction Phase
Air Increase in PM (dust) concentration due toLeveling activity and Heavy vehicularmovement
Sprinkling of water in the construction area and onunpaved roads
Proper maintenance of vehicles Use of vehicles having valid PUC Certificate.
Noise Increase in noise level due to ConstructionEquipment, vehicles and constructionactivities.
Construction equipments will be kept in goodcondition to keep the noise level within prescribednorms (75 db (A) during day time and 70 db(A) duringnight time).
Workers will be provided necessary protectiveequipments e.g. ear plugs, earmuffs
Water Slight increase in suspended solids in run-off water due to loosen soil atconstruction site
Adequate drainage system with provision of screenswith runoff water during construction phase
Operation Phase
Air Increase in concentration of ParticulateMatter Emissions, SO2, NOx
Installation of adequate pollution control equipmentlike Cyclone, Multi-cyclone, Bag Filter, Alkali scrubberetc.
Stack of adequate height with boiler (30 metersabove ground) and with D.G. Set (2.23 meters aboveroof level). Adequate vent heights (11 meters).
Concreted roads inside the Project premises tominimise fugitive emissions.
Water sprinkling to reduce the dust/PM emissionlevel.
Green belt development in 33% area of the premises. Efficient operation and maintenance of process
plant/boiler to minimize emissions Dilution of odourant Covered storage facilities for raw material and
product. Closed transfer operations by pumps and pipeline CPCB guidelines will be compiled. Periodic monitoring of stack emissions and ambient
air quality to confirm the compliance of theprescribed standards.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
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Noise Increase in noise level within the Projectarea
Installation of equipments having confirmation tomeet with the prescribed occupational noise levelsprescribed by regulatory agencies/authority.
Earmuffs/ Earplugs to persons working in high noisezone or near to high noise generating equipments.
Insulated enclosures/ acoustic enclosure with D.G. Set/equipment generating high noise.
Development of greenbelt/plantation to preventnoise outside the premises.
Periodic monitoring of noise levels to confirm thecompliance of the prescribed standards.
Water Generation of waste water Process effluent will be treated in Tertiary levelEffluent Treatment Plant having capacity of 100 KLDfollowed by three stage R.O. and permeate of R.O.shall be reused in process. Rejects of R.O. plant shallbe sent to MEE. The condensate water from MEE willbe recycled.
Zero Liquid Discharge (ZLD) shall be achieved andmaintained.
Septic tanks followed by soak pits for treatment anddisposal of domestic waste water.
Periodic monitoring of quality of treated water toconfirm the compliance of the prescribed standards.
Soil Degradation of soil quality due to settlingof air borne dust (PM)
Strict prohibition on disposal of any material/ wastematerial on soil within or outside the premises.
No discharge of any waste water on soil within oroutside the premises by maintaining ZLD.
Installation and operation of efficient air pollutioncontrol equipments for control of fugitive/stackemissions so as to prevent possible settlement of PMon soil.
Soil samples will be collected periodically and soilquality will be tested.
11.2.2 ENVIRONMENT MANAGEMENT PLAN
The major sources of pollution in Dyes and their Intermediates are Particulate Matter (PM)
emissions & gaseous pollutants (SO2, NOx) are anticipated. Air pollution is the major concern to
be looked upon for the project activity. No major water, noise and soil pollution is envisaged from
the project activity. Various mitigation measures have been proposed to take care of the
environment in respect of air, water, noise, soil and the green cover of the project site and nearby
villages.
Particulars Details
Air Quality Management Efficient Air Pollution Control Equipment (APCE) like Multi cyclone /bag filter
will be installed with Boiler stack to keep the emissions within the permissible
limits.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 11 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 199 J.M. EnviroNet Pvt. Ltd.
Particulars Details
Bag filters will be installed at all transfer points to reduce fugitive dust
emissions.
The whole unit will be provided with facility of inter locking so that any failure
of equipment or APCE will result in instant shut down of the complete process.
Water will be sprayed during unloading of materials/coal.
Regular cleaning, inspection and maintenance of air pollution control
equipment will be carried out.
Noise Management Noise causing equipment will be kept in good condition to keep the noise level
within prescribed norms.
Proper maintenance, oiling and greasing of machines at regular intervals will
be done to reduce generation of noise.
Persons working close to noise causing machine and machine operators will be
provided with personal protective equipment viz. Ear plugs / Ear muffs etc.
Acoustic enclosure will be provided with DG set.
Greenbelt of appropriate width at the project boundary will be developed.
Regular monitoring of noise level of machines will be carried out and
corrective measures in concerned machinery will be adopted accordingly.
Water Management Total water requirement for the proposed project is 117.8 KLD; out of which,
34.8 KLD will be freshwater, 61 KLD will be Recycled Water and 22 KLD in the
form of Ice.
The effluent generated from proposed project will be 82.5 KLD and shall be
treated by tertiary level ETP followed by three stage RO system
Permeate of RO plant will be reutilized for process, Boiler & Cooling.
Treated water (after tertiary treatment) will be utilized for floor Washing &
Green belt development.
Entire process effluent shall be treated and recycled so as to achieve zero
discharge outside the project area.
ETP of higher capacity (100 KLD) will be installed.
ETP would be further strengthen with tertiary treatment by installing pressure
sand filter and activated carbon filter.
For recycling of the effluent three stage Reverse Osmosis system shall be
installed and the permeate shall be recycled into process
Backwash/reject of the RO system shall be disposed by MEE.
Domestic waste water (9 KLD) will be disposed off through septic tank
followed by soak pits.
Zero Liquid Discharge shall be achieved. Hence, no impact on ground water
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes (Allcolours)- 25 MT/Month &Methine Dyes (All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 11 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 200 J.M. EnviroNet Pvt. Ltd.
Particulars Details
and surface water is envisaged
Regular monitoring of water quality will be carried out.
Efficient Rain water harvesting system for recharge of ground water.
Training and awareness programmes on water conservation measures will also
be organized for the locals.
Solid & Hazardous Waste
Management
ETP sludge (10 T/month) will be generated as hazardous waste which will be
disposed of at approved TSDF site.
Used oil (20 Lit/month) will be sold to CPCB/RPCB registered recycler and
discarded containers & liner/bags (1.5Ton/Month) will be sold to approved
labeled and stored at specified area and finally send to common waste landfill
site (TSDF).
Electronic And Electrical Waste (400-500 kg/ annum) and Waste Lead Acid
Batteries, whole or crushed (2-3 batteries/ annum) will be sold to approved
/registered vendors.
Fly ash (55.0 Tons/ Month) will be generated from boiler and sent it to brick
manufacturer.
The unit will provide isolated area with impervious flooring & roof cover for
the storage of hazardous waste.
Green Belt Development /
Plantation
About 33% of the total project area will be covered under green belt/
plantation.
11.3 CONCLUSION
As submitted, it is safe to say that the proposed project is not be likely to cause any significant
impact on the ecology of the area, as adequate preventive measures will be adopted to for
prevention and control of the likely water /air pollutants within the permissible limits and to
maintain zero discharge status. Green belt development around the project area will be taken up
as an effective mitigative technique, to control the fugitive pollutants released from the premises
of the project.
/registered vendors/ send to TSDF.
Process Sludge (4-5 tonnes/annum), Spent Solvent (42.75 Tons/ Month) will be sold to approved /registered vendors/TSDF
Evaporator residue (0.35 Tons/ Month) will be collected in drums packed,
Chapter - 12
Disclosure of Consultant Engaged
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(Allcolours) - 25 MT/Month &Methine Dyes(All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 12 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 201 J.M. Environet Pvt. Ltd.
CHAPTER - 12
DISCLOSURE OF THE CONSULTANT ENGAGED
12.1 DISCLOSURE OF THE CONSULTANT ENGAGED
J.M. Environet Pvt. Ltd. (JMEPL)has prepared this Final EIA / EMP Report covering ToR points as
prescribed by MoEFCC, New Delhi vide their letter no. IA-J-11011/134/2018-IA-II(I) dated 18th May, 2018.
Brief description of the company is given as under:
J.M. EnviroNet Pvt. Ltd. was established in the year 1993. ‘JM’ in the name of the Company is
derived from the name of ‘Lord Shiva’ - the Temple of ‘Jharkhand Mahadev’ (JM). The Temple is
located at Queens Road, Vaishali Nagar, Jaipur.
The Registered office of JMEPL is at ‘Jaipur Centre’, 403, 4th Floor, B2 Bye pass, Tonk Road,
Jaipur, Rajasthan 302018. Its Delhi-NCR Corporate office is at 202-A, ABW Tower, M.G. Road, IFFCO
Chowk, Sector-25, Gurugram - 122001 (Haryana).
J.M. EnviroNet Pvt. Ltd. is accredited with ISO-9001: 2008 for EIA Division. EIA Division is also
approved by National Accreditation Board for Education and Training (NABET) formerly NRBPT
(Quality Council of India) vide Certificate no. NABET/EIA/1720/SA 097 valid up to 07.02.2020 and
further validity extended up to 05.05.2020. Copy of the same has been enclosed as Annexure 11.
J.M. EnviroNet Pvt. Ltd. is listed at serial no. “94” of the List of Accredited EIA Consultant
Organization displayed on MoEFCC website
(https://www.qcin.org/nabet/EIA/documents/Accredited%20consultants.pdf), as updated on Jan. 20,
2020.
JMEPL is offering Environmental Consultancy Services in various sectors viz. Mining Projects,
Thermal Power Plants, Mineral Beneficiation, Metallurgical Industries, Cement Plants, Chlor Alkali
Plants, Chemical Fertilizers, Manmade Fibers, Petrochemical Based Processing, Synthetic Organic
Chemical Industries, Distilleries, Pulp & Paper Industries, Sugar Industries Oil & Gas Transportation
Pipelines, Real Estate Projects etc.
In the Mining sector, JMEPL is covering mines of minerals viz. Limestone, Bauxite, Chromite, Coal,
Zinc, Copper, Gypsum, Soapstone, Iron and Manganese ore, Clay, Silica Sand, Feldspar, Quartz etc.
JMEPL has a highly qualified team of Subject Experts. As senior executives / Heads of the EIA
Division, we have Former General Managers of the Reputed Cement Companies, Ex-Head EIA
Division of big Business Group, STP and ETP Designing Experts, Senior Mining and Geology Experts
with vast experience in their respective fields.
JM Group’s business is spread over 22 States viz.: Andhra Pradesh, Kerala, Gujarat, Maharashtra,
Orissa, Tamil Nadu, Goa, Jammu and Kashmir, Himachal Pradesh, Punjab, Haryana, Delhi,
Rajasthan, Uttar Pradesh, Madhya Pradesh, Chhattisgarh, Assam, West Bengal, Karnataka,
Jharkhand, Bihar and Uttarakhand.
Proposed Dyes & Intermediates Manufacturing Project of 150 MT/Month (Crude) [{Disperse Azo Dyes (All colours) - 100 MT/Month, Coumarin Dyes(Allcolours) - 25 MT/Month &Methine Dyes(All colours) -25 MT/Month}]At Khasara no. 670/521 of Revenue Village - Untwalia, Tehsil & District - Churu (Rajasthan)
Chapter - 12 of Final EIA / EMP Report
M/s. Krishnum Dyes & Intermediate Pvt. Ltd. 202 J.M. Environet Pvt. Ltd.
JMEPL outsources its laboratory services from J.M. EnviroLab Pvt. Ltd., an Environmental
Laboratory at Gurugram (Haryana) approved under EPA (Environment Protection Act) from the
Ministry of Environment and Forests, Govt. of India, New Delhi and by the National Accreditation
Board for Testing and Calibration Laboratories, Government of India (NABL). (Certificate no.: TC-
6821)
This MoEFCC and NABL approved Environmental Laboratory of JM Group is also providing
Analytical Laboratory Services of various elements and environmental parameters.
Annual monitoring as per MoEFCC/CPCB/SPCB guidelines, Risk Assessment and Disaster
Management Plan, consultancy for Rain Water Harvesting Plan, detailed Hydro-geological Study,
preparation of Environmental Statement Reports (Environmental Clearance Compliance
Conditions) etc. are amongst the various other consultancy services offered by the Company.