Welcome To CUTform Oœ

Welcome To CUTform OÜ Company Presenta6on

CUTform OÜ March 2013

•  CUTform OÜ is an established high class metal manufacturing facility located close to Tallinn in Estonia.

•  The company has been created in response to a demand for high quality, cost efficient serial machining services. CUTform OÜ has two main core ac6vi6es;

•  Fabrica6ons of ferrous and non ferrous metals.

•  Machining of ferrous and non ferrous metals.

•  We also offer subcontrac6ng solu6ons to compliment the products we make

•  The company provides a reliable machining source, allowing flexibility and control in the supply chain

CUTform OÜ Background History


CUTform OÜ KEY facts

•  CUTform OÜ was Established in Tallinn, Estonia in Fabruary 2011.

•  100% private shareholding. All shares controlled by Supervisory Board Member.

•  Annual turnover forecast 2012 £4,0M

•  Approx 40 Employees

•  Total number of sites 1

•  Total Number of customers 6

•  ISO accredited 20th November 2012


CUTform OÜ Structure Tree

BOARD MEMBER

COMMUNICATONS MANAGER

ENGINEER (CNC MACHINING)

ENGINEER (LASER AND WELDING)

PRODUCTION MANAGER

AREA LEADER (CNC)

CNC-‐MACHINE OPERATORS

AREA LEADER (WELD)

WELDERS

STOREMAN GENERAL OPERATOR

ASSISTANT TO PRODUCTION MANAGER

PURCHASER QUALITY MANAGER

QUALITY ENGINEERS

QUALITY TECHNICIANS


CUTform OÜ Manufacturing Facility

•  1300m² on Juri Technopark, Near Tallinn, Estonia, close to all major transport network links

•  Distance from Tallinn airport: 12.7 km •  Distance from Tallinn harbour: 16.6 km


CUTform OÜ Laser Profiling

AMADA LC 3015 X1 NT LASER CUTTER Amada's laser cuing machine, the LC-‐3015 X1 NT, offers high-‐quality cuing results coupled with reliability and precision throughout the en6re process. This all-‐round machine boasts an extended range of processing op6ons; alongside all steel types, we now high pressure air cut aluminum to 8mm, mild steel cut to 20mm and stainless steel of up to 15 mm (Sheet Size 3000mm x 1500mm). The resonator stands out due to its excellent performance stability and op6mized energy management. Thanks to the use of state-‐of-‐the-‐art machine engineering technology, the LC-‐3015 X1 NT con6nues to offer absolute precision and repeatability


CUTform OÜ Press Bending Amada HFE MKII 170 Ton Press Brake CUTform has brand new HFE MKII

170 Ton – 3 metre press brake for bending accurately every 6me. AMADA are at the forefront of press brake innova6on and product development. The patented lower beam design and large working envelope of the HFE give the user great flexibility whilst a newly designed control panel and energy saving drive improve efficiency and profitability. Flexible mul6 axis down stroking press brake. Large working envelope Amada's ‘Instant Reac6ve Beam' for consistent accuracy We have a wide variety of tooling for all current bending needs


CUTform OÜ Weld Capabili6es EWM Phoenix 401 Mig Mag Semi AutomaMc Weld Machines

CUTform has 3 state of the art EWM Phoenix 401 welding machines. Machines specifica6ons are as follows :-‐ ■ Water-‐cooled ■ Mul6 process: MIG/MAG, TIG lir arc, MMA, air arc gouging ■ Easy seing of opera6ng point, pre-‐programmed JOBs (welding tasks), selec6on via JOB list ■More effec6ve welding with forceArc and rootArc technology ■Pulsed arc –controlled, short-‐circuit-‐proof pulsed arc for all posi6ons, especially for transi6on arcs ■ForceArc –low-‐heat, direc6onally stable and powerful arc with deep fusion penetra6on for the upper power range ■RootArc –short arc with good modeling proper6es for easy gap-‐bridging and posi6onal welding


CUTform OÜ CNC Milling Capabili6es HAAS VF3 VerMcal Milling Center Our machining capabili6es have been

extended with the addi6on of 2 Brand new HAAS VF3 ver6cal Milling Ver6cal Center, ■ Machine Specifica6ons are 40" x 20" x 25" (1016 x 508 x 635 mm), 40 taper, 30 hp (22.4 kW) vector drive, 8100 rpm, ■ In-‐line direct-‐drive ■ 20-‐sta6on carousel tool changer, 1000 IPM (25.4 m/min) rapids, 1 MB program memory, 15" color LCD monitor, USB port, memory lock key switch, rigid tapping ■ 55-‐gallon (208 liter) High pressure flood coolant system.


CUTform OÜ CNC Lathe Capabili6es HAAS ST20 CNC Bar Feeder Lathes

We have taken delivery and installa6on is complete for 2 brand new HAAS ST20 Lathes fully equipped with bar feeders. ■ Machine Specifica6ons, CNC Lathe, 15" x 21" (381 x 533 mm) max capacity, 31.75" (806 mm) swing, 20 hp (14.9 kW) vector drive, 4000 rpm, ■ A2-‐6 spindle, 8.3" (210 mm) chuck, 12-‐sta6on bolt-‐on turret, ■ 15" color LCD monitor, memory lock key switch, USB port and rigid tapping. ■ Standard toolholder kit included with BOT or Hybrid turret. CUTform OÜ March 2013

CUTform OÜ Current Product Examples


CUTform OÜ Quality Policy

We here at CUTform are commived to provide quality management, co-‐ordina6on and cost efficient serial manufactured components which meet relevant statutory, regulatory and customer requirements, needs and expecta6ons. Our policy is driven by the following principles and behaviors: •  Communica6on, understanding and fulfillment of the needs of our customers •  Achieve our commitments for quality, cost, and schedule •  Drive con6nual improvement and innova6on based upon efficient business processes,

measurements and customer surveys •  Develop staff competencies, crea6vity and accountability through appropriate trainings and

show strong management involvement and commitment Through the use of these guiding principles, we strive to be the most reliable manufacturing source in the component market, allowing our partners and customers’ flexibility and control in the supply chain. Everyone in CUTform is accountable for fully sa6sfying our customer needs and requirements by mee6ng or exceeding their demands and expecta6ons with best-‐in-‐class solu6ons. Our goal is 100% customer sa6sfac6on 100% of the 6me. The quality policy is regularly reviewed by the management for con6nuous appropriateness. The implementa6on of our quality policy will ensure our customer sa6sfac6on, success of company and welfare of each employee.


CUTform OÜ Quality Capabili6es ROMER Absolute Arm 6 Axis Portable CMM To support our Manufacturing

processes we have a state of the art 3 meter measuring arm supplied by Romer. We have PCDMIS CMM sorware used for the collec6on, evalua6on, management and presenta6on of manufacturing data. In total 172 pieces of every kind measuring equipment, calibra6on is traceable to interna6onal standards. Process inspecion is carried out regulary with agreed sample plans to ensure dimensional accuracy. CUTform OÜ March 2013

Process InspecMon For Quality Assurance.

CUTform OÜ Quality Objec6ves 2012-‐2013

•  Implement Quality Management System compliant to ISO 9001:2008 and get cer6fied. •  Pass Client audits successfully •  Implement produc6on repor6ng via MRP-‐system

•  Barcoding of all stock related movements •  Implement Supplier Evalua6on through MRP-‐system •  Implement Preven6ve Maintenance •  Implement Key Performance Indicators for:

o  On 6me delivery performance towards first confirmed date with target 80% o  Quality performance of 10 claims per 1 M€ sales o  Supplier Delivery Performance for seing targets o  Produc6on scrap repor6ng for seing targets


CUTform OÜ Quality Accredita6on

CUTform OÜ was awarded with ISO 9001:2008 on 20th November with 0 Non conformances


CUTform OÜ Sorware Capabilites CUTform OÜ SoXware Support Systems CUTform OÜ engineering sorware

support systems extend to the following -‐ AUTOCAD for Jig design and file conversion u6li6es -‐ DR ABE BLANK NESTING is high-‐tech sorware for sheet metal fabrica6on, which reduces latency and improves shop produc6vity by handling the assignment, sequencing, and NC genera6on that otherwise 6es up 6me and labour -‐ FEATURE CAM MILL AND LATHE Quickly creates reliable and consistent toolpaths. Generates toolpaths based on the features of the part. Intelligently selects appropriate tools and calculates feeds and speeds. Combines cuing edge technology with ease-‐of-‐use -‐ PCDMIS for evalua6on, management and presenta6on of manufacturing data (Used with Romer Arm) -‐ PRODMASTER Materials Requirement planning sorware, EDI capability, capacity/machine planning, supplier evalua6on CUTform OÜ March 2013

Summary of CUTform OÜ 2012

•  CUTform OÜ offers a compe66ve and sustainable manufacturing base for sourcing specialists.

•  With strategic purchasing in Estonia and the world, CUTform OÜ offers compe66ve alterna6ves.

•  CUTform OÜ is financially strong and has total capability for healthy controlled growth.

•  CUTform OÜ offers an extensive range of product groups to sourcing specialists from small-‐large volume CNC machined components to varying batch sizes of heavier welded fabrica6ons.

•  CUTform OÜ produce high quality products, mee6ng the demands of our growing customer base.

•  CUTform OÜ intends to become a global leading supplier in our produc6on sector over the next 3 years.


The End.

Many thanks for taking the 6me to listen to what CUTform OÜ has to offer

For and on behalf of CUTform OÜ


Welcome To CUTform Oœ

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