Australian

Rollforming

Manufacturers

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Established in 2001, Australian Rollforming provides a world class metal design, rollforming, fabrication & project management service to a wide range of national & international engineering projects

In 2003 acquired the Special Sections

Business, equipment & IP from BHP Steel Lysaght

Australian Rollforming is widely regarded

as Australia’s leading special sections metal rollforming company, especially in the heavy sections sector

2 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Design & rollforming of custom & standard profiles to Australian & all major International Standards

In-line punching, rotary piercing, transverse ribbing, CNC lathe, curving, all types of welding & project management

A wide range of metals including Stainless Steel, Aluminum, Copper, mild steel & all types of coated steels

Thicknesses from 0.30mm to 10mm & in any length with the only constraint being transport

3 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Comprehensive in-house product design , testing & engineering services

Drawings accepted in all major formats

4,000 m2 state of the art manufacturing facility located in Melbourne, Australia

Asian operations with joint venture rollforming & engineering partnership in Malaysia

Certified to ISO 9001:2008

2010 Winner Endeavour Awards - Australian Steel Innovation Award

2011 Inducted into the Victorian Manufacturing Hall of Fame

4 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

8 fully automated rollforming lines with up to 40 forming stages

Quick change tooling cassettes for highly flexible production scheduling

All tooling manufactured in-house to enable rapid response to customer needs

Latest COPRA roll tooling design software from Data-M, Germany

Quality systems & processes enables very tight manufacturing tolerances & with exact precision

Ongoing rollforming, product, tooling & design R & D in conjunction with Deakin University

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Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

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Rail rolling stock components

Conveyor sections

Noise Walls

Electrostatic Collector Plates

Cable Trunking

Roller Door Guides

Cable Tray

Guard Rail

Trench Sheeting

Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

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Truck & trailer channels

Corniche Deck

Void Panel

Carrier Slats

Steel house frame components

Bridge Decking (Road & Rail)

Sheet Piling

Light & heavy gauge angles & channels for a wide variety of applications

Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

More than 1300 established profile designs & sections

Conversion of sketches or shop drawings to preliminary or finished designs

Re-engineer an existing design to obtain the most cost effective outcome without jeopardising the integrity of the component

Our innovative design & engineering services can handle the most demanding projects & stringent criteria

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Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Goro Nickel Mine, New Caledonia

5 kilometres of conveyor sections rollformed from hi-tensile galvanised steel

Each section was pre-punched & incorporates a stiffened top lip

17 container loads of pre-assembled modules were delivered on time & on spec to the mine site

VLocity Train Project, Victoria

Stainless steel components for 100 passenger carriages were rollformed for Bombardier Transportation

Components include cant rails, corrugated roof panels, side sill assemblies, & corrugated side walls & under-frames

9 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Rail Coal Wagons

Rollformed stainless steel components up to 14 metres in length for QR, EDI Goninan & Bradken

Components include cant rails, side sills, hopper supports & chute stiffeners

Key manufacturing criteria are straightness & shape consistency

Electrostatic Collector Plates

Panels up to 14 metres in length with straightness being critical - max. tolerance of 3mm in 14 metres

Projects include Alcoa Refinery, Loy Yang Power Stations, Cockburn Cement

10 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Void Panel

Significant reduction in construction time & eliminates a major potential OH&S issue

Projects include Holbrook, Kempsey & Newcastle By-Pass’s (NSW), Deer Park By-Pass & Anthony’s Cutting (Vic)

Noise Wall - Deer Park By Pass

More than 40,000 lineal metres of high density sound deadening panels rollformed from 2.5mm & 1.6mm thick galvanised steel

The panels were laid horizontally to a height of 6-7 metres & extended for 4 kms along either side of the highway to form an aesthetically appealing architectural feature

11 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

12 Copyright Australian Rollforming Manufacturers Pty Ltd © 2009. All rights reserved.

Address: 17 -23 Gaine Road, Dandenong South, VIC Australia 3175 Phone: 61 3 8769 7444 Fax: 61 3 8768 7496 Email: info@ausrollform.com.au Web: www.ausrollform.com.au

General Manager: Joe Soffici Technical & Engineering: Henry Wolfkamp

Technical Sales: Aidan White Business Development: Max Knight