Welcome Networking Event 29th June 2016 - · PDF fileBuoyant wire antennas Disc seals Cable...

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Welcome Networking Event 29 th June 2016 Supported by

Transcript of Welcome Networking Event 29th June 2016 - · PDF fileBuoyant wire antennas Disc seals Cable...

Page 1: Welcome Networking Event 29th June 2016 - · PDF fileBuoyant wire antennas Disc seals Cable change boxes Splices Bow systems Hydrophones Transducers Flank array sonar panels Towed

Welcome

Networking Event

29th June 2016

Supported by

Page 2: Welcome Networking Event 29th June 2016 - · PDF fileBuoyant wire antennas Disc seals Cable change boxes Splices Bow systems Hydrophones Transducers Flank array sonar panels Towed

Oil & Gas Defence Wave and Tidal

Ocean Science Offshore WindMining

Subsea Industry Sectors

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Subsea UK Profile

• Founded in 2004; industry partnership with government• Self sustaining privately funded trade body• Champions for the UK Subsea supply chain through:

– Supporting Business Development– Innovation & Technology– Skills & Future Talent– Diversification – Exports & International Business

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Subsea UK Membership Profile

Over 300 members

• Operators

• Main contractors

• Engineering houses

• Manufacturers

• Sub suppliers

• Component suppliers

• Academia

• Support services

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UK Regional Groups• Regional Group

representation• Regular meetings or

Networking Events• Business contacts and

introductions• Local issues• Connection to Subsea

UK board• South East, South

West, North East, North West

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Subsea UK Website and Magazine

• Online Industry News HUB• Subsea Member Company Directory• Events, exhibitions, conferences• Resource Archive• Subsea UK Magazine (3000 printed and

e-version dist. 15,000+)

• SubseaIntel - Market Intelligence

Main communication tools attracting up to 20,000 unique visitors monthly.

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• Focal point for Research and Development for the UK Subsea Industry

• To enhance the UK’s position as the leading technology provider for the subsea industry

• Technology Arm of Subsea UKIndustrial

Need (End User)

Suppliers Offering

Academic Capability

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17:00 Registration and Networking17:30 Welcome by Subsea UK17:35 Scientific Management Associates17:50 Tech Safe Systems Ltd18:05 Applied Acoutics18:20 Proeon Systems Ltd18:35 Pipeshield18:50 Nylacast19:05 General Introductions19:25 EEEGR’s Subsea Special Interest Group Proposal – Simon Gray, CEO, EEEGR19:30 Fork supper and Networking20:30 Close

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Scientific Management Associates

An overview – Subsea UK 2016

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Andover Factory22,800 square feet with planned expansionThe

Plant&

Facilities

• Thermoplastic Moulding Extruders

• Hydrostatic Pressure Testing (5 vessels)

• Radiography (X Ray)

• Fibre Optic • Contact polishing and

manufacture• Active core alignment • Insertion & Return

Loss• Optical Spectrometer• OTDR

• Electrical • Insulation Resistance <10KV

• Resistance• Ionisation• Characteristic Impedance

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Dual Jacket – Polyethylene / Thermoplastic Polyurethane• 40 year life• Cable design includes the

features required to achieve higher integrity thermoplastic moulding with amalgamation

Capabilities –

Moulding

Cable Design

Termination to cable jacket total amalgamation

Covalent chemical bonding

Dual jacket sealing

Encapsulation

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Markets Submarine

Surface

Aerospace

Renewables

Transport

Energy

Constructio

n

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DefencePressure Hull

Penetrators

Bulkhead

penetrators

Proximity sensors

Reed switches

Buoyant wire

antennas

Disc seals

Cable change boxes

Splices

Bow systems

Hydrophones

Transducers

Flank array sonar

panels Towed sonar

systems

Moulded connector

harnesses

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Renewable Energy

Marine Current

Turbines

Tidal Energy Limited

DCNS (Bay of Fundy)

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East of England Energy GroupSubsea UK

Julian Rickards – Technical Sales Advisor29th June 2016

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[email protected]

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Content

1. Company overview2. SBP Technology3. Acoustic technology4. Services

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AAE Overview

46 Direct Employees

CompaniesHouse Founded 1989

2,000m2 manufacturing facility, Great Yarmouth, UK.

65% of AAEs production is exported, to 45 countries.

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Sub bottom profiling

Technology AreasSub bottom profiling

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Sub bottom profiling

Presented in confidence, Dec-2012

Technology AreasSub bottom profiling

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Sub bottom profiling

End ResultSub bottom profiling

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DTS-500

Deep tow source UHR sub bottom profiling

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DTS-500

Deep tow source UHR sub bottom profiling

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Sub bottom profiling

End ResultSub bottom profiling

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Acoustic positioning

Technologies

• USBL tracking and telemetry systems.• Acoustic Beacons.• Beacons for tracking and release.• Sensor telemetry.• Shallow water USBL.• Beacons with compatible protocols.

Overview

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EasytrakPrincipal of operationHow it works!

• USBL transmits a signal.• Beacon receives a signal.• After a fixed time, beacon

transmits back.• Travel time is used to calculate

distance.• In addition – array is used to

determine direction of arrival.

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EasytrakAlphaTurnkey – basic system.

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EasytrakAlphaTurnkey – basic system.

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EasytrakNexus II systemBuilding on MIPS design experiences

• Advanced, very flexible, software.• 16 target tracking.• Supports digital & tone Signals.• PC incorporated into topside box.

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EasytrakAdvancedSoftwareEasytrak Nexus II USBl

.

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Capability• Hemispherical beam pattern.• Directional beacons have more range.• Up to 1% of slant range repeatability

Range

30

DistanceHemispheric

al transceiver

Beacon type.

Typical numbers quoted – can vary

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Capability• Directional beam pattern.• Directional beacons still have more range.• Higher accuracy, up to 0.2% of

repeatability.

More Range!

31

DistanceDirectionaltransceiver Beacon

type.

Typical numbers quoted – can vary

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CalibrationEasyCalIncluded with Nexus systems

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ServicesOEM design

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• Hydraulic control.• Altimeter sensing.• Data harvesting

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ServicesHydrostatic chamber

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• 690 bar.• Electrical connection to device

under test.• ⌀340mm x 1,500mm capacity.• 500kg hoist.• Pressure gauge verified to

traceable standards.• All our manufactured subsea

products are tested to design depth.

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© Proeon Systems Ltd. 2016

Electricity and Water do mix…

Providing engineering for complex and critical control applications.

Kevin Magee - Managing Director

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© Proeon Systems Ltd. 2016

• Specialist System Integrator

• Formed in 2004 to provide professional control and safety system engineering services

• In Hethel Engineering Centre since 2010 

• Team of 35 hardware, software, CAD engineers and support staff

• Opened outpost in Aberdeen in 2013

Proeon Systems – Overview…

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© Proeon Systems Ltd. 2016

What Proeon does…

Consultancy Services Service and Maintenance

Complete System Solutions

Research and Development

Business focused around four key areas…

Skills and experience include…Subsea Control SystemsGas Turbine Control SystemsControl & Safety Systems including ESD & F&GMachinery and Process Automation Systems

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© Proeon Systems Ltd. 2016

Support & upgrade• Non‐OEM support for legacy subsea 

production control systems• System upgrades and enhancements for 

life extension and productivityNew Systems• Intervention control & safety systems• Data logging and acquisition systems• R&D for applications in O&G and clean 

energy

Subsea Systems…

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© Proeon Systems Ltd. 2016

Subsea Systems…Support & Upgrade

Support :• Key equipment such as SCM, SEM, 

MCS, EPU and HPU• Pre‐deployment• Repairs• Offshore installation support• Supervision / representatives

Upgrade :• Drop in replacement topsides and subsea equipment • Backwards compatibly with legacy OEM systems• Procurement, installation, commissioning and field

support

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© Proeon Systems Ltd. 2016

Broad expertise and experience of electronic and software based control and safety systems…

Subsea Systems… New Equipment

Capable of applying skills to new and novel applications such as:

• Intervention control & safety systems• Data logging and acquisition systems• R&D for applications in O&G and clean energy• Alternative energy generation• Asset and structural conditioning monitoring

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© Proeon Systems Ltd. 2016

Thank you!

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@pipeshieldwww.pipeshield.com

Oil & Gas / Renewables / Marine Civils Coastal Defence

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Where we workHead OfficeLowestoft, UK

Supply BasesMontrose, Teesside, Gt Yarmouth

Project Supply bases:

• Baku, Azerbaijan• Bokn, Norway

Head OfficeLowestoft, UK

Our purpose built head office in Lowestoft, UK Established in 1999.

Supply BaseMussafah,UAEDammam, KSAQatar

Supply BaseJohor, Malaysia

Supply BaseMossel Bay

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Areas of ExpertiseOur technical expertise in subsea protection systems can be applied across the oil and gasindustry, renewable energy, marine civils and coastal defence .The shallow nature of most offshore renewable energy projects provides many challengesto ensure stabilisation systems perform to overcome issues such as high on-bottom wavevelocities, scour and dropped object protection. We can provide the most suitable solutionswhatever the conditions.

Examples of the major projects Pipeshield has supplied in this field include:

Wind Farm photos courtesy of Centrica

• Scroby Sands - 30 turbines, water depth 13-22m - Fronded Blankets • Egmund aan Zee Wind Park - 36 turbines, depth 18-20m - Fronded

Blankets• Lynn & Inner Dowsing, 54 turbines water depth 18m - Heavy Density

Blankets• Thanet Wind Farm - 100 turbines water depth 20-25m - Blankets and

Cable Installation aids• St Ives Wave Hub - Cable Stabilisation water depth 10-52m - Heavy

density Blankets• Lincs (Centrica) Offshore Wind Farm - 75 turbines - Assessment of

scour potential and Supply of Annular Mattresses around the selected monopoles.

• Bespoke design for multi mat lift to place scour skirt in one lift over the monopole

• Westermont Rough – concrete mattresses – currently in excess of 400• Gwynt y Môr– mattresses for cable protection

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Scour Studies

Photos from a one year trial by Shell in the southern North Sea showing the formation of a sediment bank over a Frond System (photos supplied by Shell).

At the previously scoured pipeline a fully developed and compacted sediment bank has been formed over the buoyant fronds and marine life has colonised the final bank.

Pipeshield Bi-Flex mattresses with buoyant fibrillated polypropylene fronds (SSCS supplied) are proven in a full range of scour sensitive environments. Typically fronds are 1.25m high and provide the capability of sediment banks over 900mm high in 35 -60 days in good conditions.

Case StudyClient - ShellProject – Southern North Sea ProjectTitle – Fronded Mattress Trials

The photographs below show the fronds activating and a build up of a fibre reinforced sediment back beyond the mattress edge. After one year, colonised marine life was noted.

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Rock Mattresses

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We offer both bespoke or standard fabric formworks well suited forvarious applications including pipeline support, foundation seals,void filling etc.

Our standard formworks are available in various heights and basedimensions to suit pipelines up to 1150mm diameter.

Our formworks are fabricated in the UK to maintain strict QHSEprocesses.

Fabric Formworks

Our formworks are both diver and ROV friendly and can be used for pipeline free-span correction.

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Cable Pull Guides for the Thanet Wind Farm

Clump Weights for the Thanet Wind Farm

Both products designed and built by Pipeshield ®

Project Examples

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Mattress installation frame during testing

Scour Preventionfor the Lincs Offshore Wind Farm

Mattress installation frame during loadout

Pipeshield® are the providers of scour prevention for the turbine monopiles on the Lincs OWF. The work involvedthe identification of the monopiles affected by scour using CFD modeling, design and manufacture of a liftingframe and the design and manufacture of concrete mattresses. The Installation frame is hydraulically activatedand allows the accurate installation of scour protection in a single lift.

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Bi-flex fronded (anti scour) concrete mattresses with N2 edges

Bi-flex mattresses with patented N² high performance tapered edges

150mm Bi-flex mats with N2 long edges

Loadout of N2 mattresses for the Lynn and Inner Dowsing wind farms

Project Examples

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Fronded (Anti Scour) Mattress Lift

Draped shape of a mattress suspended from an installation frame

Cable Crossing Bridges 300mm N2 short edges and fronds

Project Examples

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Presentation title / dateHoward Bradfield – Engineering ManagerMARINE, GAS, OIL & OFFSHORE (MGOO)

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Why polymers?

Prizes for Questions

Some other slides

AGENDA

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SHEAVES SEGMENTED SHEAVES

EXAMPLE APPLICATIONS

• Low weight (1/7 of steel)• Corrosion free• Less maintenance• Extended rope life• Enhanced performance• ATEX Option

• Designs larger than 3m• Loads greater than 180T

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EXAMPLE APPLICATIONS 

ROLLERS

• Low Friction• Bearing grade materials• Complete assembly• ATEX Option

• Diablo• Guide• Vertical / Side• Composite• Snub

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Distributed Buoyancy Modules Clamps (DBM)

EXAMPLE APPLICATIONS

• CF110• Creep Resistant• Low Moisture uptake• Life > 25 years

• Flexible risers• Subsea clamps

of all types

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SHROUDS

EXAMPLE APPLICATIONS

• Neutral buoyancy• Easy handling subsea• Low maintenance• Good thermal performance• Capable of 160C

• PLETs• SPOOLs

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EXAMPLE APPLICATIONS

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ISO 9001:2008 ISO 29001:2011 (Quality Management for Oil & Gas)

ISO 14001:2008 Environmental Management Systems

ISO / TS 16949:2009 FPAL Registered FDA / EU

QUALITY

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1967,   Established in Leicester, UK Worldwide Locations:◦ USA, Pennsylvania and Houston◦ South Africa 

78% Export to over 43 countries Approx 350 employees (>100 Machines) Working in Energy/Construction/ Automotive/Pharmaceutical/Aerospace /Mass Transit

Vertically integrated ◦ Chemistry In◦ Goods Out

Inward investment◦ Lean Manufacturing◦ Manufacturing Skill Base◦ Successful Engineering Apprenticeship Programs◦ In house Training Academy

ABOUT NYLACAST

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Full in‐house Research and Development, and Testing Facility ◦ Fully Independent◦ Certificate of Analysis & Compliance◦ Product quality testing & Materials testing◦ Testing identification of  material samples◦ Customised testing (ageing/chemical compatibility)

◦ Mechanical and Hardness testing◦ All carried out to international standards: ASTM/ISO/IEC

Custom formulation of materials for more specific or demanding application needs

R&D

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NYLACAST MATERIALS◦ PA6C – Commodity Grade◦ Oilon – Oilfilled Bearing Grade (Bushes)◦ Nylube – Enhanced Lubrication Lower Friction (Bearing Pads)

◦ Aquanyl – Reduced Moisture Uptake◦ Moly – Increase Toughness/Surface Hardness (Wireline Sheaves)

◦ CF110 – Ultimate PA6 For Creep Resistance (DBM Clamps)

◦ Polypropylene – Bouyant, Low Cost – (ROV Parts)

◦ Polyethylene – Low Strength Low Stiffness (Skid Blocks)

◦ Acetal – Low Moisture Uptake (Camera Housings)

◦ Polyurethane – Flexible components (Bend Stiffeners / Compliant Clamps)

MATERIALS FOR USE IN SUBSEA APPLICATIONS

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Provision of Engineering Solutions◦ Material Specifications◦ Dedicated MGOO Team◦ Project Management◦ Document Control◦ Design and analysis (FEA)◦ Manufacturing Control◦ R&D Projects

SERVICES

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Thursday 9th June 2016 13.00 ‐ 19.00

Welcome

Subsea UK Networking Event The Imperial Hotel, Great Yarmouth

29th June 2016

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Catalyst for the Energy Industry

• The East of England Energy Group (EEEGR) is the industry and skills association for energy producers and their Supply Chain in the East of England, representing over 300 members across the sector.

• EEEGR’s mission is to be the source of new opportunities and knowledge to enable member companies to strategically grow their businesses.

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EEEGR Special Interest Groups

• EEEGR hosts a number of Special Interest Groups (SIGs) whichfocus on specific areas of interest and expertise in the energyindustry and run a series of very successful events led by theirsteering groups.

• We currently facilitate a Late Life & Decommissioning SIG and aMarine SIG.

• We are considering a Subsea SIG. Please talk to us!

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EEEGR’s Special Interest Groups (SIG): How it works

• Express your interest in joining EEEGR’s Special Interest Group

• EEEGR and partnership association will select members for the SIG

• Members of SIG will vote Chair and Vice Chair

• SIG will formulate work streams – if applicable

• SIG will schedule events

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EEEGR’s Late Life & Decommissioning Special Interest Group

Chairman: Julian Manning, Baker HughesVice Chairman: Paul Yeats, Subsea7

• Well Abandonment and Deconstruction• Facilities, Preparation, Removal and Asset Reuse• Site Remediation and Onshore Recycling

The Late Life & Decommissioning SIG is run in partnership with theDecom North Sea..

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EEEGR’s Marine Special Interest Group

Chairman: Richard Salisbury, Fugro GeoConsulting Ltd.Vice Chairman: Jon Rees, CEFAS

Four work streams• Marine Survey: Richard Salisbury, Fugro GeoConsulting Ltd.• Marine Vessels: Bruce Clements, Cwind• Marine Ecology and Environment: Jon Rees, CEFAS• Marine Supply Chain: Martin Myhill Sisley, James Fisher and Sons

The Marine Special Interest is run in association with the Institute of Marine Engineering, Scienceand Technology (IMarEST).

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Please contact Simon Gray of EEEGR or Trish Banks of Subsea UK if you are interested in setting up a Subsea Special Interest Group!

Thank you!

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For more information please contact:

+44(0)845 505 [email protected]

Or visit

www.subseauk.com

Championing the UK Subsea Sector across the World