Motion Simulation and Analysis Tutorial Motion Simulation and Analysis
Week 11 - Lecture Dynamic Motion Simulation · PDF fileWeek 11 - Lecture Dynamic Motion...
Transcript of Week 11 - Lecture Dynamic Motion Simulation · PDF fileWeek 11 - Lecture Dynamic Motion...
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ME 24-688 Introduction to CAD/CAE Tools
Week 11 - Lecture
Dynamic Motion Simulation
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ME 24-688 Introduction to CAD/CAE Tools
Lecture Topics
• Dynamic Simulation Overview
• Common Use Cases and Terms
• Dynamic Simulation Workflow
• Joint Properties and Types
• Dynamic Simulation Results
• Autodesk Inventor Professional
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ME 24-688 Introduction to CAD/CAE Tools
Product Lifecycle – Week 11
RequirementsPortfolio
ManagementConceptual
DesignProduct
Engineering
Manufacturing Engineering
Simulation & Validation
Build & Produce
Test & QualitySales & Distribution
Maintenance & Repair
Disposal & Recycling
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ME 24-688 Introduction to CAD/CAE Tools
Dynamic Simulation
Creation of motion simulations based on
position, velocity, acceleration, and torque as
functions of time with external loads on rigid
body assembly mechanisms.
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ME 24-688 Introduction to CAD/CAE Tools
Dynamic Simulation Benefits
• Reduce Physical Prototypes
• Explore Design Options (Early)
• Improve / Optimize Design
Performance
• Validate Designs
• Gain Insights for Additional
Analysis (FEA)
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ME 24-688 Introduction to CAD/CAE Tools
Use Case Examples
• What is the time to complete an operation?
• Will this force be able to lift the object?
• What size motor should we use?
• Will this shape provide the correct motion?
• How much force is required?
• What is the force being applied to this part?
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ME 24-688 Introduction to CAD/CAE Tools
Terms
• KinematicsDescribes the motion of objects without
consideration of forces.
• Dynamic SimulationStudy of masses and inertial forces acting
on a mechanism.
• Rigid Body DynamicsObjects that have geometrical properties
like center of mass and moments of inertia
that characterize motion in six degrees of
freedom.
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ME 24-688 Introduction to CAD/CAE Tools
Dynamic Simulation Workflow
The common dynamic simulation workflow is
as follows:
• Step 1 = Preparation
• Step 2 = Creation of Joints
• Step 3 = Add External Forces
• Step 4 = Simulate and Analyze Results
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ME 24-688 Introduction to CAD/CAE Tools
Step 1 - Preparation
• Group components that have no relative
motion between them.– Manage using assembly structure like subassemblies in
main design environment.
– Manage “welding” components together into groups
within just the simulation environment.
• Ensure all components have
proper materials properties
assigned.
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ME 24-688 Introduction to CAD/CAE Tools
Joint Description
• Joints are links between two
rigid components.
• A joint applies force from
the first component on the
second component.
• Joint coordinate systems
are used to define motions
and efforts in the joint.
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ME 24-688 Introduction to CAD/CAE Tools
Step 2 - Creating Joints
• Creating joints is the most
important element of
dynamic simulation.
• Time consuming process.
• Joints control the Degree of
Freedom and assign
properties like friction and
damping.
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ME 24-688 Introduction to CAD/CAE Tools
Standard Mechanical Joint
Revolution Joint0 Translation DOF1 Rotation DOF
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ME 24-688 Introduction to CAD/CAE Tools
Special Joints
Gears
Springs
Belts
Contacts
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ME 24-688 Introduction to CAD/CAE Tools
Difference between Constraints and Joints
An assembly constraint only respects
geometry where as joints contain information
like velocity, acceleration, and loads.
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ME 24-688 Introduction to CAD/CAE Tools
Kinematic Chain
Series of components linked by joints. An
open chain is attached at only one end. A
closed chain, or a loop, is attached to a
component at both ends.
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ME 24-688 Introduction to CAD/CAE Tools
Kinematic Model
Group containing at least one kinematic chain
beginning from a grounded part. A kinematic
model can contain any number of kinematic
chains, open or closed.
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ME 24-688 Introduction to CAD/CAE Tools
Common Joint Properties
• RestitutionIndicates the normal velocity of two
components after shock. A value of 1
would indicate the object is completely
elastic where 0 would be inelastic.
• FrictionThe coefficient of friction is the ratio that
defines the force that resists the motion of
one body in contact with another. The
most common values are between 0 and
0.2
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ME 24-688 Introduction to CAD/CAE Tools
Step 3 – External Forces
External forces need to be taken into account
to ensure all factors are defined that control
movement in the simulation. Common
external forces are:
• Gravity
• Force Load
• Torque Load
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ME 24-688 Introduction to CAD/CAE Tools
Step 4 – Review Results
Once the simulation is completed you can
analyze and compare results like:
• Reaction forces
• Velocities
• Acceleration
• Moments
• Displacement
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ME 24-688 Introduction to CAD/CAE Tools
Autodesk Inventor Professional
• Dynamic Simulation
Environment
• Rigid Body Dynamics
• Linear Dynamic Analysis
• Standard and Special Joints
• Output data for FEA
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ME 24-688 Introduction to CAD/CAE Tools
Standard Joints
D.O.F.
No Translation
Rotation around the Z Axis
Translation along the Z Axis
No Rotation
Translation along the Z Axis
Rotation around the Z Axis
No Translation
Rotation along all 3 Axis
Translation along the X and Z Axis
Rotation about the Y Axis
Dynamic Simulation Joints
Revolution 1
Prismatic 1
Cylindrical 2
Spherical 3
Planar 3
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ME 24-688 Introduction to CAD/CAE Tools
Standard Joints
D.O.F.
Translation along the Z axis
Rotation around all 3 Axis
Translation along the X and Z Axis
Rotation about the Y Axis
Translation along the X and Z Axis
Rotation around all 3 Axis
Translation along all 3 Axis
Rotation about all 3 Axis
No Translation
No Rotation
3
Point - Plane
Point - Line 4
Dynamic Simulation Joints
Welding 0
Line - Plane
5
Spatial 6
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ME 24-688 Introduction to CAD/CAE Tools
Rolling Joints
D.O.F.
RI Cylinder on
PlaneThis allows motion between a cylinder and plane N/A
RI Cylinder on
Cylinder
This allows motion between two primitive cylindrical
components in opposite directions.N/A
RI Cylinder in
Cylinder
This allows motion between a rotating cylinder
inside another non rotating cylinder.N/A
RI Cylinder
Curve
This allows motion between a rotating cylinder and
a rotating CAM.N/A
BeltThis creates motion of two cylinders with the same
speed.N/A
RI Cone on
Plane
This allows motion between a conical face and a
planar face.N/A
RI Cone in
Cone
This allows motion of a rotating conical component
within a stationary conical component.N/A
ScrewThis is the same as a cylindrical component but
allows the user to specify pitch.N/A
Worm GearThis allows motion between a worm gear
component and a helical gear component.N/A
Dynamic Simulation Joints
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ME 24-688 Introduction to CAD/CAE Tools
Sliding & Special Joints
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ME 24-688 Introduction to CAD/CAE Tools
Output Grapher
Primary location for reviewing and comparing
result data.
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ME 24-688 Introduction to CAD/CAE Tools
Computer-Cluster Projects (CP11)
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 1
Guides instructions for completing a dynamic
simulation on a cam and value assembly.
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 2
Guided instructions for creating mechanical
joints in the dynamic simulation.
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 3
Guided instructions for completing a study of
the windshield wiper assembly in dynamic
simulation.
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ME 24-688 Introduction to CAD/CAE Tools
Problem Set Assignment
Simulation the automotive seat lift mechanism
to determine changes required to utilize a new
motor.
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ME 24-688 Introduction to CAD/CAE Tools
Demo Topics
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ME 24-688 Introduction to CAD/CAE Tools
User Interface
Dynamic Simulation tab
Dynamic Simulation panels
Dynamic Simulation tool
Dynamic Simulation browser
Simulation Player
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ME 24-688 Introduction to CAD/CAE Tools
Dynamic Simulation Panels
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ME 24-688 Introduction to CAD/CAE Tools
Dynamic Simulation Browser
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ME 24-688 Introduction to CAD/CAE Tools
Joint Redundancies
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ME 24-688 Introduction to CAD/CAE Tools
Joint Properties
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ME 24-688 Introduction to CAD/CAE Tools
External Forces
Force Location
Load Direction
Magnitude of the Load
Fixed / Associative Load
Direction
Vector Based Load Direction
Display Load Glyph
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ME 24-688 Introduction to CAD/CAE Tools
Input Grapher
Graph Region
Reference button
Command Buttons
Starting Point
End Point
Property of the Select Sector
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ME 24-688 Introduction to CAD/CAE Tools
Simulation Player
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ME 24-688 Introduction to CAD/CAE Tools
Output Grapher