Wee Sheng Yong 2020.07
Transcript of Wee Sheng Yong 2020.07
Wee Sheng Yong 2020.07.07
Technical Support Engineer
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Date Description
2018Mar01 Baseline; added 4mod system picture and spec
2018Apr03 Changed board stopper on fixture connector pinout map
2018May16 Update Keepout Coordinate for manual Placement (Slide 39)
2018Jun04 Correcting the coordinate for 1mm buffer keepout from 75641 to
79184
2018Jul17 Add Top Jig Lock Pin with respect to Fixture Origin
2018Oct09 Add maintenance guideline for micro switches
2018Dec11 Add Dual Board Stopper at fixture info
2019Feb27 Change ID block Signal layout as standardized for all Inline system.
Also rectify the correct location (port 2 pin 1). Not Port 2 pin 2)
2019May01 Add Rear board stopper keepout Area / dimension
2019Jun01 DBS max board size typo and move the slide to end
2019Sep01 Added 10.00p SW changes for board placement, other slides invalid
2019Nov30 Update fixture drawing so that the top jig will not extend out beyond
board size
2020Jun20 Update Manual Placement and Keepout Coordinate
2020Jul07 Update Belt exposure drawing
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Press
Testhead (4 mod)
DUT P/S
Controller
Pod
Testhead (Rotated)
Electrical
Pod
4
Specifications Units i3070 Series 5i Lean Inline ICT (4 modules)
Dimensions (excluding beacon and
LCD panel)
mm
inches1800 (L) x 1350 (W) x 1945 (H)
Number of test nodes 5182 maximum
PCB size mm
inchesMin: 50 (L) x 60 (W), Max: 711 (L) x 610 (W)
Min: 2 (L) x 2.4 (W), Max: 28 (L) x 24 (W)
PCB thickness mm
inchesMin: 1.0 Max: 8
Min: 0.0393 Max 0.315
PCB weight (kg) kg
lb<= 15 kg
<= 33 lb
PCB edge support mm
inches3, 5, 10
0.1181 to 0.3937
Top-side (adjustable) & bottom side
clearance
mm
inchesTop: 90, bottom: 30
Top: 3.54, bottom: 1.18
Transport method & direction Belt transfer, left to right or right to left
(* User configurable direction and Programmable Front and Rear Rails)
Conveyor Belt Exposure mm 3, 5, 10mm (user changeable guide bar)
Handling Time sec 10 – 12
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Transport Flow height:
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Top Jig with Fixture Guide Pin
Bottom Jig
Standard i3070 Fixture Kit
Overview
Top Jig
User Panel for Board stopper
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A L S O AVA I L I N 0 9 . 2 0 S I T E PAT C H
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SW 10.00p
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Since most of the customers had used Offset 7mm and belt
exposure 3mm to create Fixture.
Offset 7mm and Belt exposure 3mm for the default board
placement.
Regardless of PCB support edge (belt exposure), the PCB edge
always 7272 = 18.47mm from the fixture edge.
(See next slide for explanation)
To Use ‘ZERO’ Rail Offset (.hp3070)
EnableInlineZeroOffset: No -> Yes
Keepout area based on belt exposure.
Warning to the user of probing may be conflicted if actual
belt exposure configured not match with fixture option
form.
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E 1 . 0 4 P L C
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Maintenance -> Setting -> Setting 6
When system delivered: the default configuration is PCB support edge: 3mm and offset 7mm (default)
PCB edge support = belt exposure = 3mm
When customer build a fixture for 5mm PCB support edge. What is needed to consider?
1. SYSTEM: remove the rail guide so that belt exposure is 5mm (same as current action)
2. Touch Pane: select belt exposure: 5mm (by removing rail guide, there is 2mm gaps, need to move the rail to
close up this 2mm. So belt exposure to tell system to offset this gap)
Summary:
PCB support edge 3mm = default rail guide + default “belt exposure = 3mm”
PCB support edge 5mm = remove rail guide + set “belt exposure = 5mm”
PCB support edge 10mm = remove rail guide + set “belt exposure = 10mm”
i3070 SW 10.00p
E1.04 PLC version
2019Sep01
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1181 = 3mm
X = -1889
Y = - 85275 tenth mils
X = 5611
Y = - 76430 tenth mils
Probable Area
8845 = 22.47mm
(distance to
probe area)
1 in = 10,000 tenth mils
25.4mm = 10,000
1mm = 393.7 tenth mils
7272 = 18.47mm
1969 = 5mm 3937 = 10mm
Fixture /
Probe Plate
edge
48.5mmconveyor
FA C T O R Y D E FA U LT
Inner Conveyor edge
keepout for support
plate clearance (1mm)
conveyor
Conveyor
belt
Board Board
3mm 3mm5mm10mm
i3070 SW 10.00p
2019Sep01
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!Offset 7mm belt exposure: 3mm
KEEPOUT TOP !(board edge - grey)
-1889, -85275
-1889, -78003
299111, -78003
299111, -85275;
KEEPOUT TOP ! (3mm expose - green)
-1889, -78003
-1889, -76822
299111, -76822
299111, -78003;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -76822
-1889, -76429
299111, -76429
299111, -76822;
!Offset 7mm belt exposure: 5mm
KEEPOUT TOP !(board edge)
-1889, -85275
-1889, -78003
299111, -78003
299111, -85275;
KEEPOUT TOP ! (5mm expose - green)
-1889, -78003
-1889, -76034
299111, -76034
299111, -78003;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -76034
-1889, -75641
299111, -75641
299111, -76034;
!Offset 7mm belt exposure: 10mm
KEEPOUT TOP !(board edge)
-1889, -85275
-1889, -78003
299111, -78003
299111, -85275;
KEEPOUT TOP ! (10mm expose - green)
-1889, -78003
-1889, -74066
299111, -74066
299111, -78003;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -74066
-1889, -73673
299111, -73673
299111, -74066;
Keepout Area Coordinate
2020June20
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1181 = 3mm
X = -1889
Y = - 85275 tenth mils
X = 5611
Y = - 76430 tenth mils
Probable Area
8845 = 22.47mm
(distance to
probe area)
1 in = 10,000 tenth mils
25.4mm = 10,000
1mm = 393.7 tenth mils
4516 = 11.47mm
1969 = 5mm 3937 = 10mm
Fixture /
Probe Plate
edge
48.5mmconveyor
O F F S E T Z E R O M M
Inner Conveyor edge
keepout for support
plate clearance (1mm)
conveyor
Conveyor
belt
Board Board
3mm 3mm5mm10mm
i3070 SW 10.00p
2020June20
4516 = 11.47mm
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!Offset 7mm belt exposure: 3mm
KEEPOUT TOP !(board edge - grey)
-1889, -85275
-1889, -80759
299111, - 80759
299111, -85275;
KEEPOUT TOP ! (3mm expose - green)
-1889, -80759
-1889, -79578
299111, -79578
299111, -80759;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -79578
-1889, -79185
299111, -79185
299111, -79578;
!Offset 7mm belt exposure: 5mm
KEEPOUT TOP !(board edge)
-1889, -85275
-1889, -80759
299111, -80759
299111, -85275;
KEEPOUT TOP ! (5mm expose - green)
-1889, -80759
-1889, -78610
299111, -78610
299111, -80759;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -78610
-1889, -78217
299111, -78217
299111, -78610;
!Offset 7mm belt exposure: 10mm
KEEPOUT TOP !(board edge)
-1889, -85275
-1889, -80759
299111, -80759
299111, -85275;
KEEPOUT TOP ! (10mm expose - green)
-1889, -80759
-1889, -76822
299111, -76822
299111, -80759;
KEEPOUT TOP !(buffer 1mm - purple)
-1889, -76822
-1889, -76429
299111, -76429
299111, -76822;
Keepout Area Coordinate
2020June20
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Top Access and Transfer pins
1. KEEPOUT for Movable rail if there is top access.
(48.5mm) + (5mm) design error tolerances
2. Place Transfer pins as far as possible (min 3mm away) from conveyors.
3. Recommended transfer pins areas are the empty space (highlighted in Yellow)
1. Within Conveyors.
2. After moveable rail. (Note: Keepout needed for additional board stopper.)
4. KEEPOUT for fixture guide/alignment pins and bushing. (highlighted in purple).
(40-50mm depend on fixture house design and recommendation)
5. Recommended Keepout distance from board edge to centre of the 12mm diameter alignment pins minimum is 45mm.
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3070 Testhead
Mo
du
le 3
Mo
du
le 2
Slot 1
3070 Testhead
Mo
du
le 1
Mo
du
le 0
Slot 1
Rear Board Stopper
(Keepout needed)
Board StopperBoard
48.5mm
(Include
BELT and
PULLEY Recommended
Keepout distance from
board edge to centre of
the alignment pins
minimum is 45mm for
12mm diameter.
Transfer pins Transfer pins
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* All dimension are in “mm”
Add 20mm to the above dimension for keepout
Recommended: 50+20+20 = 90mm ~ 100mm
108+20 = 128mm
3070 Testhead
Mo
du
le 3
Mo
du
le 2
Slot 1
3070 Testhead
Mo
du
le 1
Mo
du
le 0
Slot 1
2019May01
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Optio
nal
95mm
~ 765mm Standard kit size
382.5 mm
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Recommended support plate to
have 1mm clearance from support
edge (or conveyor rails)
Note: 16.5mm is board placement
with 7mm offset (vary)
66.560.5
* Vary and control within Board Size
Board size minus edge support + 1mm
tolerance
2019Nov30
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(0.0)
X: 764.54 mmX: 30.1000 in
Y: 457.2 mm
Y: 18.0000 in
Centre Lock-pinX: 382.27 mm
X: 15.0500 inX: 382.27 mm
X: 15.0500 inY: 66.5mm
(2.6181 in)
Y: 150.1mm
(5.9094in)
X: 4.80mm
(0.1889 in )
Y: 216.60 mm
Y: 8.5275 in
Y: 240.6 mm
Y: 9.4725 in
X: 377.47 mm
X: 14.8610 in
X = 299111
Y = 94725
X = -1889
Y = - 85275 tenth mils 1 in = 10,000 tenth mils
25.4mm = 10,000
1mm = 393.7 tenth mils
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Probe Plate
10.0 mm
5.0 mm
~ 765mm
Standard kit size
41.8 mm
Alu Frame
Support Plate8.0 mm
Tooling Pins
Maximum height from bottom Jig to tip of tooling pin <=100mm
Stiffener10.0 mm
15.0 mm
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Probe Plate
Side wall
Probe Plate
Side wall
Probe Plate
Side wall
Metric Probe or X-Probe
(This profile cannot fit into
900mm Low flow height system)
High density Probing Usual Probing Density
StiffenerStiffener P-Pin Plate
Maximum height from bottom Jig to tip of tooling pin <=100mm
75 mm Profile 85 mm Profile 100 mm Profile
Conveyor rail & belts
Maximum bottom components height = 30mm
Form Tip of the bottom Jig to bottom surface of PCB <=30mm
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Probe Plate
Alum – wall/Frame
Support Plate
This is illustration purposes: Tooling pin design should follow standard fixture practices
Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:
A) Tooling pin bushing should not lean into conveyor belt area.
B) Bushing interfering with conveyor must be cut away.
Stiffener
Tooling Pins
Conveyor
Conveyor belt
Conveyor
Conveyor belt
A C B
Side View
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• Top plate and overall thickness of TOP JIG cannot be changed.
• Customer/Fixture house has total control of the other designs.
Maintain height from bottom of the PCB to the top plate at 184.6mm after compression
Probe Plate
Top Plate 8mm
152mm
15 mm
8 mm Top floating plate
PCB (thickness 1.6mm)
Probe Plate
Top Plate 8mm
149.6mm
15 mm
8 mmTop floating plate
PCB (thickness 4.0mm)
Note: Pictures are not in scale
Top JIG thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top JIG thickness (mm) = 184.6mm – PCB thickness (mm)
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X = -1889
Y = - 85275 tenth mils
X = 5611
Y = - 76430 tenth mils
Probe Area
Probe Plate
1 in = 10,000 tenth mils
25.4mm = 10,000
1mm = 393.7 tenth mils
X = 299111
Y = 94725
MaxX = 291611
MaxY = 85870
Board Size: (Standard)
MaxX: 29.8000in
MaxY: 17.7000in
Alu Frame
thickness =
9.5mm
Alu Frame
thickness =
9.5mm
18.0000in
30.1000in
0.15000in = 8.89mm
0.15000in = 8.89mm
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X = -1889
Y = - 85275 tenth mils
X = 5611
Y = - 76430 tenth mils
Probe Area
Probe Plate (Standard Full Bank Kits)
1 in = 10,000 tenth mils
25.4mm = 10,000
1mm = 393.7 tenth mils
X = 299111
Y = 94725
MaxX = 291611
MaxY = 85870
Board Size: (Standard)
MaxX: 29.8000in
MaxY: 17.7000in
Alu Frame
thickness =
9.5mm
Alu Frame
thickness =
9.5mm
Probe Plate (Extended Area)
Board Size: (XL)
MaxX: 29.8000in
MaxY: 24.0000in
X = 299111
Y = 159725
0.15000in = 8.89mm
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Zero OFFSET
Potential conflict:
1. USA fixture used Zero Offset. China developed “7mm” offset fixture. So, System need
to realign.
* Use default to avoid confusion
2. Similar to belt guide bar.
Zero OFFSET 7mm OFFSET (default)
Probable Area Maximized Optimized Probable Area
Test Probes May lean into vacuum port area Test Probes avoided into Vacuum port Area
Valid Offline Press Only Valid Convertible fixture and Offline Press
2020Jun20
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P C B S U P P O R T E D G E
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PCB support edge Handling weight
3 mm (0.1181 in) < 3 kg (6.6 lbs)
5 mm (0.1968 in) 3 – 7 kg (6.6 – 15.4 lbs)
10 mm (0.3937 in) 7 – 15 kg (15.4 – 33 lbs)
Note:
1. System need to configure the conveyor belt guide
bar whenever changeover.
3mm
support
5mm
support
10mm
support
2020Jun20
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Convertible fixture Top Clamp concept;
Same bottom fixture base
Concept Pro & Con
Inline – Offline Build-
in Convertible
Easy Handler for Setup
Make Use Vacuum port
Use 2 set of fixture accessories
Offline Press Heavy
One time investment
Use 1 set of fixture accessories
Offline Press Concept
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Top view cross section of the fixture Guiding Pin/Rod(Grey
color) and Guiding Bush(Green Color).
The floating concept design to be 2 mm clearance and hence
the movement of the top jig is now 1.0 mm.
Note: Recommended Keepout
distance from PCB board edge to
centre of the alignment pins
minimum is 45mm for Alignment pin
of 12mm* diameter .
Note: For Lean Inline Fixture
45mmPCB
* Note: User determine
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Front View (Pin assignment)
AF1
(Signal 404)
AF3
(Signal 406)
AF5
(Signal 408)
AF7
(Signal 410)
AF9
(Signal 412)
AF11(MSB)
(Signal 414)
Spare Spare
AF0 (LSB)
(Signal 403)
AF2
(Signal 405)
AF4
(Signal 407)
AF6
(Signal 409)
AF8
(Signal 411)
AF10
(Signal 413)
Auto GND
(Signal “-”)
- (Com - T) bd
orientation
Spare J1.10 / Spare J1.8 / Spare J1.6 / Spare J1.4 / Spare J1.2 / Spare Spare Spare
Spare J1.9 / Spare J1.7 / Spare J1.5 / Spare J1.3 / Spare J1.1 / Spare Spare + (24V - T) bd
orientation
Limit Sense
(Future)
Spare LEM_M/ / Spare LEM_R / Spare LEM_A / Spare CET PWR /
Spare
USB VCC /
Spare
Data -
Limit Sense
(Future)
Spare ASRU SW GND
/ Spare
ASRU SW GND
/ Spare
ASRU SW GND
/ Spare
CET GND /
Spare
USB GND /
Spare
Data +
Front View (Pin-out)
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
FIX ID: Wire to GND is “1”; No wire is “0” (MSB……..LSB) (Example = 111111111111 = 4095)
2019Feb27
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O P T I O N
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1. Minimize fixture change over time without the need
to adjust board stopper. Note 1
2. Potential skew effect for very large board due to
board stopper on front rail side only. Note 2
NOTE:
1. Fixing the board stopper on extreme LEFT or
RIGHT. However, this is not friendly to the fixture
that need to be universal of direction.
2. Additional board stopper on the rear rail will help.
However, addition keepout need to include during
develop fixture.
User
PanelBoard
stopper
on Fixture
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PN: 211769-1 (AMP)
Product Type Housing
Number of Positions 9
Connector & Contact Terminates To Wire & Cable
Housing Type Receptacle
Pin 1: ON (+)
(“210” - RED)
Pin 2: Com
(“-” - BLUE)
Pin 3: OFF (+)
(“211” - WHITE)
Pin 4: Com
(“-” - BLACK)
Pin 5: OFF-2 (+)
(“312” - BROWN)
Pin 6: Com-2
(“-” - GREEN)
Pin 7: ON-2 (+)
(“313” - YELLOW)
Pin 8: Com-2
(“-” ORANGE)
Pin 9: spare
Pin Map Table to PLC Input – System Front View
1
9Mating Product
PN: 211768-1
• TE Connectivity AMP Connectors
• CONN PLUG CPC 9POS REV SER 1ON – Extended (block)
OFF – Retracted (unblock)
(+) = 24v
ON-2: Extended (DBS) - optional
OFF-2: Retracted (DBS) - optional
Com/Com-2: 0v
User Panel at System User Panel at Fixture
Optional: 312 and 313 cables connected as standby at
AMP connector but cables for rails are hided in the
trunking.
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Pin 1 Pin 2 Pin 3
+ (24dc) - (Com) Signal 007 (Board Orientation)
Connector Pin-out (bottom - receiver)
Sensor Type:
Board Orientation Laser thru beam sensorSignal: NPN
Power: +24V DC
Sense distance: 300mm
Recommendation: Optex (economical), Keyence, Omron
Purposes:
1. Check that DUT is in correct orientation.
2. Check that DUT has stopped at the correct position.
Bottom Fixture
Top Fixture
DUT
Board Orientation Receiver
Board Orientation Transmitter
Brd Stopper
Correct Orientation
DUT
Bottom Fixture
Top Fixture
Board Orientation Receiver
Board Orientation transmitter
Brd Stopper
Incorrect Orientation
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Pin 1 Pin 2 Pin 3
+ (24dc) - (Com) Signal 007 (Board Orientation)
Connector Pin-out (bottom - receiver)
Bottom Fixture
Top Fixture
Board Orientation Receiver
Board Orientation
Transmitter
Amplifier if
any
PLC I/OTop ID block
Inline System
Amplifier if
any
Connection /
cable
Connection/ cable
User connection
EL connector
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Bottom Fixture
Top Fixture
Reflector
surface
Board Orientation
Transmitter / Receiver
PLC I/OTransfer
block
Internal
Inline System
Amplifier
if any
Modify Connection /
cables to ANY PINS of
TOP Fixture ID
BLOCK
Connection/ cable
User
connections
Support Plate
signal
Note:
If using reflective laser beam, the signal from PLC (system) needed to re-route.
No connection to bottom
fixture as sensor and
amplifier located at Top
fixture
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Support
Plate
Connector (to PLC input)
Pin Signal
1 + (24dc)
2 - (Com)
3 Signal 315 (Board Sit)
Purpose: Check that DUT sit flatly on the support plate.
Sensor Type: Micro switches / Low Beam Laser
Bottom Fixture
Top Fixture
Board-Align/Board-Sit position
Micro switches
Or sensors
PLC checks that board fully sit on fixture support plate
before the Press fully engage to All Probes position
EL connector
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Support
Plate
Connector (to
PLC)
Micro switches
Or sensors*
PLC I/O
Inline System
Note:
Either micro switches or low beam sensors can be used. Strategies location is near tooling pins
regular maintenance (e.g. replace) if used micro switches which based on their product life cycle
Micro switches
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F O R 3 1 3 A N D 3 1 5 S I G N A L
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Housing
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2019Jun01
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C O N T R O L S I G N A L - S Y S T E M
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Air Control for Cooling DUT
Before: connection before regulator
After: connection after regulator
Tubing size: 6mm
Air Control for board stopper on fixture
Upper Set: Board Stopper 1
Lower Set: Board Stopper 2 (only installed for DBS)
Tubing size: 4mm
2018Dec11
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DUT
Bottom Fixture
Support Plate
Top Fixture
Legend: Color
Conveyor & Belt
Press rod
Components
Tooling pin
Probes
DUT
Support Plate
Press
1. Standby
DUT
Bottom Fixture
Top Fixture
5. Retest
Bottom Fixture
Top Fixture
3. All Probes
Bottom Fixture
Top Fixture
4. Long Probes
Bottom Fixture
Top Fixture
2. Board Align
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* Recommended
support plate to
have 1mm
clearance from belt
edge
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Air Cylinder board stopper with positional reed switch sensor.
Example:
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Plan View
Front View