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SECTION 03 35 00 CONCRETE FINISHES Display hidden notes to specifier. (Don't know how? Click Here ) Copyright 2008 - 2019 ARCAT, Inc. - All rights reserved PART 1 GENERAL 1.1 SECTION INCLUDES A. Specialty concrete products including the following: 1. Concrete cleaning and moisture protection. 2. Concrete patch and repair. 3. Floor overlays. 4. Wall overlays. 5. Concrete casting. 6. Casting accessories. 7. Casting sealers. 8. Stamped concrete. 9. Stains. 10. Exterior concrete paints. 11. Interior colored resinous flooring. 12. Exterior clear sealers. 13. Interior clear coatings. 14. Resinous and sealer accessories. 1.2 RELATED SECTIONS A. Section 03 35 19 - Colored Concrete Finishing. B. Section 03 05 10 - Concrete Color Additive*. C. Section 03 30 00 - Cast-in-Place Concrete. D. Section 12 36 13 - Concrete Countertops. E. Section 03 35 33 - Stamped Concrete Finishing. F. Section 03 45 13 - Faced Architectural Precast Concrete. 03 35 00-1

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SECTION 03 35 00CONCRETE FINISHES

Display hidden notes to specifier. (Don't know how? Click Here)

Copyright 2008 - 2019 ARCAT, Inc. - All rights reserved

PART 1 GENERAL

1.1 SECTION INCLUDES

A. Specialty concrete products including the following:1. Concrete cleaning and moisture protection.2. Concrete patch and repair.3. Floor overlays.4. Wall overlays.5. Concrete casting.6. Casting accessories.7. Casting sealers.8. Stamped concrete.9. Stains.10. Exterior concrete paints.11. Interior colored resinous flooring.12. Exterior clear sealers.13. Interior clear coatings.14. Resinous and sealer accessories.

1.2 RELATED SECTIONS

A. Section 03 35 19 - Colored Concrete Finishing.

B. Section 03 05 10 - Concrete Color Additive*.

C. Section 03 30 00 - Cast-in-Place Concrete.

D. Section 12 36 13 - Concrete Countertops.

E. Section 03 35 33 - Stamped Concrete Finishing.

F. Section 03 45 13 - Faced Architectural Precast Concrete.

G. Section 03 49 00 - Glass-Fiber-Reinforced Concrete.

H. Section 03 53 00 - Concrete Topping.

I. Section 03 01 30.51 - Cleaning of Cast-in-Place Concrete.

J. Section 03 01 30.61 - Resurfacing of Cast-in-Place Concrete.

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K. Section - .

L. Section - .

M. Section 09 27 00 - Plaster Fabrications.

N. Section 09 67 23 - Resinous Flooring.

O. Section 09 97 23 - Concrete and Masonry Coatings.

1.3 REFERENCES

A. AASHTO T260 - Standard Method of Test for Sampling and Testing for Chloride Ion In Concrete and Concrete Raw Materials.

B. AASHTO T259 - Standard Method of Test for Resistance of Concrete to Chloride Ion Penetration.

C. ANSI A118.4 - Specifications for Latex Portland Cement Mortar.

D. ASTM International (ASTM):1. ASTM C23 - Determination of Particle Size Distribution of Soils in Forensic Science

Using Classical and Modern Instrumental Methods.2. ASTM C67 - Standard Test Methods for Sampling and Testing Brick and Structural

Clay Tile.3. ASTM C78 - Standard Test Method for Flexural Strength of Concrete (Using Simple

Beam with Third-Point Loading).4. ASTM C97 - Standard Test Methods for Absorption and Bulk Specific Gravity of

Dimension Stone.5. ASTM C109 - Standard Test Method for Compressive Strength of Hydraulic Cement

Mortars (Using 2-in. or 50-mm Cube Specimens).6. ASTM C170 - Standard Test Method for Compressive Strength of Dimension Stone.7. ASTM C190 - Method of Test for Tensile Strength of Hydraulic Cement Mortars.8. ASTM C309 - Standard Specification for Liquid Membrane-Forming Compounds for

Curing Concrete.9. ASTM C348 - Standard Test Method for Flexural Strength of Hydraulic-Cement

Mortars.10. ASTM C482 - Standard Test Method for Bond Strength of Ceramic Tile to Portland

Cement.11. ASTM C 518 - Standard Test Method for Steady-State Thermal Transmission

Properties by Means of the Heat Flow Meter Apparatus.12. ASTM C666 - Standard Test Method for Resistance of Concrete to Rapid Freezing

and Thawing.13. ASTM C880 - Standard Test Method for Flexural Strength of Dimension Stone.14. ASTM C882 Modified - Standard Test Method for Bond Strength of Epoxy-Resin

Systems Used With Concrete by Slant Shear.15. ASTM C944 - Standard Test Method for Abrasion Resistance of Concrete or Mortar

Surfaces by the Rotating-Cutter Method.16. ASTM C979 - Standard Specification for Pigments for Integrally Colored Concrete.17. ASTM C1185 - Standard Test Methods for Sampling and Testing Non-Asbestos Fiber-

Cement Flat Sheet, Roofing and Siding Shingles, and Clapboards.18. ASTM C1186 - Standard Specification for Flat Non-Asbestos Fiber-Cement Sheets.19. ASTM D1849 - Standard Test Method for Package Stability of Paint.20. ASTM D3359 - Standard Test Methods for Measuring Adhesion by Tape Test.21. ASTM D3363 - Standard Test Method for Film Hardness by Pencil Test.22. ASTM D4946 - Standard Test Method for Blocking Resistance of Architectural Paints.23. ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building

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Materials.24. ASTM G53 - Practice for Operating Light- and Water-Exposure Apparatus

(Fluorescent UV-Condensation Type) for Exposure of Nonmetallic Materials.

1.4 SUBMITTALS

A. Submit under provisions of Section 01 30 00 - Administrative Requirements.

B. Product Data: Manufacturer's data sheets on each product to be used, including:1. Preparation instructions and recommendations.2. Storage and handling requirements and recommendations.3. Installation methods.

C. Shop Drawings:

D. Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.

E. Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square representing actual product, color, and patterns.

1.5 QUALITY ASSURANCE

A. Manufacturer Qualifications: Minimum 10 year experience manufacturing all products specified in this section with the capacity to produce and deliver required materials without causing delay in work, and capable of providing field service representation during construction.

B. Installer Qualifications: Minimum 2 year experience installing similar products and certified in writing by the manufacturer.

C. Source Limitations: Obtain primary materials including primers, patching agents, resins, hardening agents, colorants, and top coats from single source from single manufacturer.

D. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques, aesthetic effects and application workmanship.1. Finish areas designated by Architect.2. Construct at least one month before start of work.3. Mock-Up shall be on site in areas designated by architect.4. Retain samples of all materials used in each mock-up for comparison purposes.5. Do not proceed with work prior to receipt of written acceptance of mock-up.6. Approved mock-up may remain part of finished work.7. Approved mock-up may not remain part of finished work. Remove and dispose of

material when no longer required.

1.6 PRE-INSTALLATION MEETINGS

A. Convene minimum two weeks prior to starting work of this section.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Deliver and store products in manufacturer's unopened packaging bearing the brand name and manufacturer's identification until ready for installation.

B. Handling: Handle materials to avoid damage.

1.8 PROJECT CONDITIONS

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A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.

1.9 SEQUENCING

A. Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable Manufacturer: SureCrete, 15246 Citrus County Drive, Dade City, FL 33523, Tel: 352-567-7973, Fax: 352-521-0973,Email: [email protected] Web:www.surecretedesign.com/

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.

2.2 CONCRETE CLEANING AND MOISTURE PROTECTION

A. Surface Profiler:1. Product: SCR - Super Concrete Renovator as manufactured by SureCrete.

B. Densifier:1. Product: LD 1800 - Industrial Strength Concrete Lithium Densifier as manufactured by

SureCrete.2. Solids: Approximately 15 percent.3. Flash Point: N.A.4. V.O.C.: 0 lb per gallon.

C. Concrete Waterproofing/Crack Prevention:1. Product: Elasto-Shield as manufactured by SureCrete.2. Type: Waterborne single component.3. Elongation ASTM D-638: 7-day dry 580 percent. 7-day dry / 21 day wet 657 percent.4. Cracks or voids in excess of 1/8 inch (3 mm) shall be treated independently prior to

application of membrane.

D. Surface Retarder:1. Product: Retarder as manufactured by SureCrete.2. Type: Safe non-hazardous, water borne retarder.

E. Surface Retarder:1. Product: Surface Delay as manufactured by SureCrete.2. Type: Transparent blue, soapy odor, non-hazardous, concentrated, film-forming

solution.

F. Primer:1. Product: EcoPrime - Premium Concrete Primer as manufactured by SureCrete.

G. Primer:1. Product: SurePrime - Premium Concrete Surface Bonding Adhesion Agent as

manufactured by SureCrete.2. Type: Copolymer emulsion - vinyl acetate ethylene (VAE).3. Solids: 28 percent.

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4. Viscosity: 1,200 cps.5. pH: 5.8.6. Density: 8.7 lbs/gal (1,044 g/L).7. Mechanical Stability: Excellent.8. Water Resistance: Good.9. Film Clarity: Hazy.

H. Citrus based Degreaser:1. Product: SureCrete SureClean as manufactured by SureCrete.

I. Glue/Mastic Stripper:1. Product: Enviro-Strip as manufactured by SureCrete.2. Type: Non-flammable, water-based stripper for acrylic coating or deeply embedded

greasy soil removal on concrete floors.

J. Floor Stripper:1. Product: Enviro-Strip as manufactured by SureCrete.2. Type: Non-flammable, water-based stripper for acrylic coating or deeply embedded

greasy soil removal on concrete floors.

K. Floor Stripper:1. Product: SureCrete Fast - Strip Plus as manufactured by SureCrete.2. Type: Solvent based heavy duty stripper.

2.3 CONCRETE PATCH AND REPAIR

A. Crack Repair:1. Product: SCT-22 - Professional Concrete Crack Repair Fast Cure Urethane as

manufactured by SureCrete.2. Type: Rapid set, technologically advanced, high strength, ultra-low viscosity urethane

treatment material.3. Tensile Strength (ASTM D412): 4600 psi.4. Elongation (ASTM D412): 6-8 percent.5. Compressive Strength (ASTM C10): 4800 psi with sand, 3900 psi neat.6. Bond Strength (ASTM 882): 3450 psi.7. Pot Life: Approximately. 3 minutes.

B. Crack Repair:1. Product: SCT-EP Heavy Duty Epoxy Concrete Crack Repair as manufactured by

SureCrete.2. Type: 2 Part Epoxy.

C. Concrete Repair: Single component.1. Product: Deep Level as manufactured by SureCrete.2. Type: Single component, cement-based.3. Compressive Strength (ASTM C 109): 24 hour - 3130 psi (21,566 Kpa), 28 Days -

5000 psi (34450 kPa).4. Tensile Strength (ASTM C 190): 1 day - 280 psi (1929 kPa), 28 day - 890 psi (6132

kPa).5. Flexural Strength (ASTM C 348): 1 day - 210 psi (1447 kPa), 28 day - 550 psi (3790

kPa).6. Abrasion Resistance (gms. lost 1/4 inch (6 mm) thick patch): 24 hours - 1 gm, 7 days -

1 gm.

D. Concrete Repair: Single component.1. Product: Flash Patch as manufactured by SureCrete.2. Type: Single component, self-bonding cement-based patching compound.

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3. Compressive Strength (ASTM C-109):a. 3 hour - 3090 PSI (21340 kPa).b. 24 hour - 4850 PSI (33440 kPa).c. 28 Days - 6042 PSI (41660 kPa).

4. Flexural Strength (ASTM C-348):a. 6 hour - 300 PSI (2068 kPa).b. 7 day - 685 PSI (4723 kPa).

5. Tensile Strength (ASTM C-190):a. 6 hour - 275 PSI (1896 kPa).b. 7 day - 495 PSI (3413 kPa).

2.4 FLOOR OVERLAYS

A. Micro-Topping:1. Product: SureCrete Micro-Topping as manufactured by SureCrete.2. System: Base and top coat system to achieve predictable results.3. Type: Acrylic modified Single component, self-bonding, cement-based, prepared with

gray cement or white cement that accepts color packs.4. Density: 126.1 pounds/sf (2018 kg/m2).5. Compressive Strength (ASTM C-109): 28 day 4278 PSI (29495 kPa).6. Flexural Strength (ASTM C-348): 28 day 995 PSI (6860 kPa).7. Tensile Strength (ASTM C-190): 28 day 440 PSI (3033 kPa).8. Abrasion Resistance (ASTM D-4060): 28 days less than .50 percent.9. Mosaic Shear (ANSI A-118.4): 28 day 280 PSI (1930 kPa).10. Finish Coat Tint: As selected from manufacturer's standard tints.

B. Spray Texture Finish:1. Product: SureCrete SureTex as manufactured by SureCrete.2. Type: Copolymer modified cementitious.3. Density: 126.10 lb/cf (2018 kgm/cu.m).4. Compressive Strength (ASTM C109): 28 day 4269 psi (29433 kPa).5. Abrasion Resistance, Modified Taber: 28 days percent loss - less than .50 percent.6. Tensile Strength (ASTM C190): 28 day 440 psi (3033 kPa).7. Flexural Strength (ASTM C348): 28 day 980 psi (6756 kPa).8. Mosaic Shear (ANSI A 118.4): 28 day 275 psi (1896 kPa).9. Base Coat Tint: As selected from manufacturer's standard tints.10. Finish Coat Tint: As selected from manufacturer's standard tints.11. Finish Coat Texture: Trowel.12. Finish Coat Texture: Knock-down.

C. Spray Texture Finish:1. Product: SureCrete SureSpray as manufactured by SureCrete.2. Type: Copolymer modified cementitious.3. Abrasion Resistance, Modified Taber (ASTM D 4060): 28 days percent loss less than

0.50 percent.4. Tensile Strength (ASTM C190): 28 day 440 psi (3033 kPa).5. Flexural Strength (ASTM C48): 28 day 995 psi (6860 kPa).6. Mosaic Shear (ANSI A 118.4): 28 day 280 psi (1930 kPa).7. Density: 126.10 lb/cf (2018 kgm/cu.m).8. Compressive Strength (ASTM C109): 28 day 4278 psi (29,495 kPa).9. Base Coat Tint: As selected from manufacturer's standard tints.10. Finish Coat Tint: As selected from manufacturer's standard tints.11. Finish Coat Texture: Trowel.12. Finish Coat Texture: Knock-down.13. Finish Coat Texture: Bubble texture.

D. Pigments for Spray Texture Systems: SureCrete Color Packs as specified.

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E. Masking Reinforced Grout Tape: As recommended by manufacturer.

F. Stencil: Paper and adhesive backed.

G. Restoration Topping/Overlay:1. Product: SureBroom as manufactured by SureCrete.2. Type: Trowelable or squeegee applied Copolymer Modified Cementitious Topping for

leveling and retexturing interior and exterior concrete surfaces.3. Compressive Strength (ASTM C-109): 28 day 6128 psi (42,251 kPa).4. Abrasion Resistance (ASTM C-944): 1 day 1 grams lost, 7 day 1 grams lost.5. Tensile Strength (ASTM C-190): 28 day 910 psi (6274 kPa).6. Flexural Strength (ASTM C-78): 28 day 1575 psi (10859 kPa).7. Shear Bond (ASTM C-882 Modified - Mortar scrubbed into substrate): 7 day 1232 psi

(8494 kPa), 28 day 1695 psi (11,686 kPa).8. Finish: Texture that resembles freshly poured and broomed concrete.9. Base Coat Tint: As selected from manufacturer's standard tints.10. Finish Coat Tint: As selected from manufacturer's standard tints.11. Finish Coat Texture: Broom finish.12. Finish Coat Texture: Swirl finish.13. Finish Coat Texture: Stipple finish.

H. Stamp Topping/Overlay:1. Product: SureStamp by SureCrete.2. Thickness: 1/4 inch to 3/8 inch (6.35 mm to 9.5 mm).3. Compressive Strength (ASTM C109): 28 day 4350 psi (29,992 kPa).4. Flexural Strength (ASTM C78): 28 day 945 psi (6515 kPa).5. Tensile Strength (ASTM C-190): 28 day 440 PSI (3033 kPa).6. Abrasion Resistance (ASTM D-4060): 28 days less than .55 percent.7. T-Bar Adhesion (DUROCK): 28 day 190.3 PSI (1312 kPa).8. Shear Strength (ANSI 118.4): 28 day 280 PSI (1930 kPa).9. Pigment Color: Color Packs as specified.

I. Topping/Overlay Bonding Agent: SureBond as manufactured by SureCrete.

J. Tool Release Agent: Liquid Release as manufactured by SureCrete.

K. Stamping Tool: Standard and custom fabricated concrete stamping tools to achieve required surface profile, texture and design required. Urethane materials compatible with products as manufactured by SureCrete.

2.5 WALL OVERLAYS

A. Spray Texture Finish:1. Product: SureCrete WallSpray as manufactured by SureCrete.2. Type: Copolymer modified cementitious.3. Density: 121.10 lb/cf (1938 kgm/cu.m).4. Compressive Strength (ASTM C109): 28 day 2870 psi (19788 kPa).5. Abrasion Resistance, Modified Taber: 28 days percent loss - 500 cycles - less than

0.40 percent.6. Tensile Strength (ASTM C190): 28 day 140 psi (965 kPa).7. Flexural Strength (ASTM C48): 28 day 950 psi (6550 kPa).8. Mosaic Shear (ANSI A 118.4): 28 day 275 psi (1896 kPa).9. Water Permeability (ASTM D2247): Freeze/Thaw 50 cycles - Passes.10. Base Coat Tint:11. Finish Coat Tint:12. Finish Coat Texture: Splatter.13. Finish Coat Texture: Knock-down.

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14. Finish Coat Texture: Lace.15. Finish Coat Texture: Bubble texture.16. Finish Coat Texture: Sand Finish.

B. Single Component Cement-Based Overlay:1. Product: Wall Stamp - Concrete Wall Stamp Thick Build Overlay by SureCrete2. Density: 118 lb/cf (1890 kgm/cu.m).3. Compressive Strength (ASTM C109): 28 day 2600 psi (19788 kPa).4. Abrasion Resistance, Modified Taber: 28 days percent loss - 500 cycles - less than

0.40 percent.5. Tensile Strength (ASTM C190): 28 day 140 psi (965 kPa).6. Flexural Strength (ASTM C48): 28 day 950 psi (6550 kPa).7. Mosaic Shear (ANSI A 118.4): 28 day 275 psi (1896 kPa).8. Water Permeability (ASTM D2247): Freeze/Thaw 50 cycles - Passes.

C. Pigments for Spray Texture Systems: SureCrete Color Packs as specified.

D. Masking Reinforced Grout Tape: As recommended by manufacturer.

E. Stencil: Paper and adhesive backed.

2.6 CONCRETE CASTING

A. Dual Component Cement Based Face Mix:1. Product: XS Face - GFRC Face Mix Concrete Casting Spray as manufactured by

SureCrete.2. Compressive Strength (ASTM C-109): 3 day - 9,340 PSI (64,397 kPa), 7 day - 10,120

PSI (69,775 kPa), 28 day - 10,120 PSI (69,775 kPa).3. Flexural Strength (ASTM C-348): 3 day - 820 PSI (5,654 kPa), 7 day - 835 PSI (5,757

kPa), 28 day - 660 PSI (4,551 kPa).4. Tensile Strength (ASTM C190): 3 day - 405 PSI (2,792 kPa), 7 day - 490 PSI (3,378

kPa), 28 day - 505 PSI (3,482 kPa).a. Dual Component Precast Concrete Countertop Mix:

5. Product: XS Precast - Pourable Concrete Countertop and Furniture Casting Mix as manufactured by SureCrete.

6. Density: 126.1 lb/cf (2,018 kg/cu.m).7. Compressive Strength (ASTM C-109): 3 day - 9,800 PSI (67,569 kPa), 7 day - 10,540

PSI (72,671 kPa), 28 day - 10,730 PSI (73,981 kPa).8. Flexural Strength (ASTM C-348): 3 day - 610 PSI (4,206 kPa), 7 day - 635 PSI (4,378

kPa), 28 day - 690 PSI (4,757 kPa).9. Tensile Strength (ASTM C190): 3 day - 505 PSI (3,482 kPa), 7 day - 545 PSI (3,758

kPa), 28 day - 550 PSI (3,792 kPa).

B. High Strength Chemical Fortified Portland Mix with Specialty Aggregates.1. Product: XS Terrazzo - Concrete Terrazzo Casting Mix by SureCrete.

a. Density: 126.1 lb/cf (2,018 kg/cu.m). Varies based upon aggregate selection.b. Compressive Strength (ASTM C-170): 10,567 PSI (72,857 kPa). Varies based

upon aggregate selection.c. Flexural Strength (ASTM C-880): 1,464 PSI (10,094 kPa). Varies based upon

aggregate selection.

C. Dual Component Cement Based Mix:1. Product: XS Backer - GFRC Backer Mix Concrete Casting Reinforcement as

manufactured by SureCrete.2. Compressive Strength (ASTM C-109): 3 day - 8,560 PSI (59,019 kPa), 7 day - 9,910

PSI (68,327 kPa), 28 day - 10,030 PSI (69,154 kPa).3. Flexural Strength (ASTM C-348): 3 day - 1,080 PSI (5,654 kPa), 7 day - 1,065 PSI

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(5,757 kPa), 28 day - 1,180 PSI (4,551 kPa).4. Tensile Strength (ASTM C190): 3 day - 570 PSI (2,792 kPa), 7 day - 765 PSI (3,378

kPa), 28 day - 755 PSI (3,482 kPa).

D. Lightweight Concrete Mix:1. Product: XS Lightweight Plus 3 - Ultra Light Concrete Baluster and Sculpture Mix as

manufactured by SureCrete.2. Density: 59 lbs/cf (960 kg/cu.m)3. Compressive Strength (ASTM C-109): 3 day - 4,090 PSI (28,199 kPa), 7 day - 4,980

PSI (34,336 kPa), 28 day - 5,410 PSI (37,301 kPa).4. Flexural Strength (ASTM C-348): 3 day - 775 PSI (5,343 kPa), 7 day - 905 PSI (6,240

kPa), 28 day - 860 PSI (5,930 kPa).5. Tensile Strength (ASTM C190): 3 day - 510 PSI (3,516 kPa), 7 day - 510 PSI (3,516

kPa), 28 day - 550 PSI (3,792 kPa).

2.7 CASTING ACCESSORIES

A. Concrete Casting Tint:1. Product: XS Color Packs - Concentrated Pigment Concrete Casting Color as

manufactured by SureCrete.2. Type; Pure, synthetic, iron oxide pigments that are UV stable and contain no fillers.3. Color: As scheduled, indicated or required. Refer to drawings.

B. Forming System:1. Product: XS Forming System - Polystyrene Foam Rails and Tapes for Casting

Concrete as manufactured by SureCrete.

C. Faux Marble Veining:1. Product: XS Veining - Colored Veining for Cast Concrete as manufactured by

SureCrete.2. Type: Dry broadcast medium single component, cement-based, and available in 30

colors. The synthetic iron oxide pigments are color fast and UV stable.3. Color: As scheduled, indicated or required. Refer to drawings.4. Application: Used to create natural looking veins in the XS and D-FRC mixes.

D. Concrete Surface Filler:1. Product: XS Slurry - Casting Concrete Slurry Pin Hole Filler as manufactured by

SureCrete.2. Density: 126.1 pounds/cf (2018kg/cu.m).3. Compressive Strength (ASTM C-109): 28 day 4278 PSI (29495 kPa).4. Flexural Strength (ASTM C-348): 28 day 995 PSI (6860 kPa).5. Tensile Strength (ASTM C-190): 28 day 440 PSI (3033 kPa).6. Abrasion Resistance (ASTM D-4060): 28 days less than .50 percent.7. Mosaic Shear (ANSI A-118.4): 28 day 280 PSI (1930 kPa).

E. Thickening Agent:1. Product: XS Packing Additive - For Creating Voids in Precast Concrete Pieces as

manufactured by SureCrete.

2.8 CASTING SEALERS

A. Countertop Sealer:1. Product: XS-327 - Professional Grade Food Safe Countertop Sealer as manufactured

by SureCrete.2. Type: Two component, moisture-cure, high solids hybrid water based polyurethane

coating.3. Application: Food safe upon curing. Stain resistant to most household chemicals and

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culinary items. Heat resistant to 300 degrees F (149 degrees C).4. Sheen: Matte.5. Sheen: Satin.6. Test Performance:

a. Appearance - cured: Clear matte or glossb. Water Resistance: Excellent, beads water.c. Mechanical Stability: Excellent.d. Light Stability: Excellent.e. Solids: 64 percent as packaged.f. Appearance - wet: Milky.g. Odor: Sweet.h. Application Temperature: 60 degrees F - 90 degrees F (16 degrees C - 32

degrees C).i. VOC Content: 25 g/L before dilution.j. Pot Life: Approximately 30 minutes.k. Gardener: Direct / reverse impact > 160 inch pounds.l. Taber Abrasion: 40-60 mg loss.m. QUV - A: less than 5.0 at 2000 hours.n. Gloss Retention: > 95 percent at 2000 hours.

7. Chemical Resistance Industrial Chemicals - 24 hours exposure.a. Methyl Ethyl Ketone (MEK): No effect.b. Xylene: No effect.c. Tap Water: No effect.d. Mineral Spirits: No effect.e. 100 percent Ethanol: No effect.f. 10 percent Acetic Acid: No effect.g. 5 percent Sodium Hydroxide: No effect.h. 50 percent Sodium Hydroxide: No effect.i. 85 percent Lactic Acid: No effect.j. 50 percent Sulfuric Acid: No effect.k. 38 percent Hydrochloric Acid: No effect.l. 10 percent Sodium Chloride Solution: No effect.m. 28 percent Ammonia: No effect.

8. Chemical Resistance Household Chemicals - 24 hours exposure:a. Coffee: No effect.b. Cola: No effect.c. Grape Juice: No effect.d. Ketchup: No effect.e. Mustard transient stainingf. Clorox Bleach 5 - 10 percent: No effect.

B. Countertop Sealer:1. Product: XS-PC12 - High Gloss Color Enhancing Concrete Countertop Sealer as

manufactured by SureCrete.2. Type: Two component, 59 percent solids hybrid solvent based polyurea coating.3. VOC: 400g/l.4. Application: Food safe upon curing. Stain resistant to most household chemicals and

culinary items. Heat resistant to 300 degrees F (149 degrees C).5. Tested Performance:

a. Appearance - cured: Clear gloss sheen.b. Water Resistance: Excellent, beads water.c. Mechanical Stability: Excellent.d. Light Stability: Excellent.e. Solids: 59 percent.f. Odor: Aromatic.g. Application Temperature: 60 degrees F - 90 degrees F (16 degrees C - 32

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degrees C).h. VOC Content: 400 g/L.i. Pot Life: Approximately 30 minutes.j. Gardener: direct / reverse impact > 160 inch pounds.k. Taber Abrasion: 40-60 mg loss.l. QUV - A: less than 5.0 at 2000 hours.m. Gloss Retention: > 95 percent at 2000 hours.

6. Chemical Resistance: Industrial Chemicals: (24 hours exposure)a. Methyl Ethyl Ketone (MEK): No effect.b. Xylene: No effect.c. Tap Water: No effect.d. Mineral Spirits: No effect.e. 100 percent Ethanol: No effect.f. 10 percent Acetic Acid: No effect.g. 5 percent Sodium Hydroxide: No effect.h. 50 percent Sodium Hydroxide: No effect.i. 85 percent Lactic Acid: No effect.j. 50 percent Sulfuric Acid: No effect.k. 38 percent Hydrochloric Acid: No effect.l. 10 percent Sodium Chloride Solution: No effect.m. 28 percent Ammonia: No effect.

7. Chemical Resistance: Household Chemicals - 24 hours exposure:a. Coffee: no effect.b. Cola: No effect.c. Grape Juice: No effect.d. Ketchup: No effect.e. Mustard: Transient staining.f. Clorox Bleach 5 - 10 percent: No effect.

2.9 STAMPED CONCRETE

A. Concrete Color Hardener:1. Product: Color hardener - freshly poured concrete color hardener as manufactured by

SureCrete.2. Type: premixed, dry-shake, colored concrete hardener, a blend of graded hard

aggregated, architectural cements, plasticizers and synthetic oxide pigment producing a brilliant, streak-free, non-fading, wear-resistant surface.

3. Color: As selected by Architect from manufacturer's offered colors.

B. Release Agent:1. Product: Stamped Concrete Colored Powder Release Agent as manufactured by

SureCrete.

C. Integral Color:1. Product: Concrete Integral Color Sacks for Fresh Concrete as manufactured by

SureCrete.2. Type: Finely milled pure, synthetic, iron oxide pigments containing no fillers that will

affect the performance of the concrete mix design. Colors are lime proof, sun fast, inert, and meet or exceed the criteria of ASTM C979.

2.10 STAINS

A. Low Residue Concrete Acid Stain:1. Product: SureStain as manufactured by SureCrete.2. Type: Mild hydrochloric or phosphoric acid solution, wetting agents, and metallic ions

or salts, and specially formulated pigments.3. Color: Produce the multi-hued, variegated, mottled look of natural stone. As

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scheduled, indicated or required. Refer to drawings.

B. UV Stable Water Based Concrete Stain:1. Product: Eco-Stain by SureCrete.2. Type: Zero VOC, UV stable, water based penetrating concrete stain.3. Application: Interior and exterior cement based floors, walls, ceilings, countertops, wall

panels, and other architectural elements in both residential and commercial settings.4. Color: As selected by Architect from manufacturer's colors. Multiple colors in varying

dilution rates to match Architect's sample.

C. Accent Stain Color:1. Product: Eco-Accent - Stamped Concrete Highlighting Stain as manufactured by

SureCrete.2. Type: Water-based, non-hazardous, zero VOC, UV stable coloring agent.3. Application: Bonds to textured concrete and cement-based surface including overlays.4. Color: As scheduled, indicated or required. Refer to Drawings.

2.11 EXTERIOR CONCRETE PAINTS

A. Water Based Acrylic Paint:1. Product: SureSeal Pigmented WB - Colored Water Based Concrete Sealer as

manufactured by SureCrete.2. Type: 30 percent solids, water based, less than 100 g/L VOC, strong binding, color,

satin acrylic sealer.3. Formulation: Contains a hybrid, self-cross-linking, acrylic resin with built-in water

repellence and tenacious penetration and adhesion. Contains no wax or silicone additives. Pigments are specifically formulated for UV stability, will not blush, and retain long gloss retention. Non-flammable and environmentally safe.

4. Performance:a. Blush - 4 hour dry /18 hour immersion: No blush.b. Adhesion (ASTM D-3359): Dry Concrete - Excellent, Wet Concrete - Excellent.c. QUV Accelerated Weather Testing (ASTM G-53): 250 hr. - no blistering, no

yellowing.d. Abrasion Resistance: 12.5 grams loss.e. Block Resistance (ASTM D-4946): Excellent.f. Heat Stability at 120 degrees F (49 degrees C) (ASTM D-1849): Excellent.g. Film formation at 40 degrees F (4 degrees C): Passed.h. Water Absorption: 2.4 g /m3.i. Pencil Hardness (ASTM D-3363): HB-H.j. Hot Tire Pick-Up: Passed.

5. Chemical resistance:a. Transmission Fluid: Resistant.b. Gasoline: Remove Immediately.c. Formula 409: Resistant.d. Motor Oil: Resistant.e. Brake Fluid: Remove Immediately.

B. Solvent Based Acrylic Paint:1. Product: SureSeal Pigmented SBL - Outdoor Low VOC Colored Concrete Sealer as

manufactured by SureCrete.2. Type: Single-component, 30 percent acrylic solids, less than 400 g/l VOC, color

sealer. Vapor permeable3. Application: Driveways, garage floors, patios, walkways, pool decks, stucco, and

concrete block.4. Performance:

a. Blush - 4 hour. dry /18 hour immersion: No blush.b. Adhesion (ASTM D-3359): Dry Concrete - Excellent, Wet Concrete - Excellent.

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c. QUV Accelerated Weather Testing (ASTM G-53): 250 hr. - no blistering, no yellowing.

d. Abrasion Resistance: 12.5 grams loss.e. Block Resistance (ASTM D-4946): Excellent.f. Heat Stability at 120 degrees F (49 degrees C) (ASTM D-1849): Excellent.g. Film formation at 40 degrees F (4 degrees C): Passed.h. Water Absorption: 2.4 g /m3.i. Pencil Hardness (ASTM D-3363): HB-H.j. Hot Tire Pick-Up: Passed.

5. Chemical resistance:a. Transmission Fluid: Resistant.b. Gasoline: Remove Immediately.c. Formula 409: Resistant.d. Motor Oil: Resistant.e. Brake Fluid: Remove Immediately.

C. Solvent Based Acrylic Paint:1. Product: SureSeal Pigmented SB - Exterior High Gloss Colored Concrete Sealer as

manufactured by SureCrete.2. Type: Single-component, 30 percent acrylic solids, 600 g/L, color sealer. Pigments are

specifically formulated for UV stability, will not blush, and retain long gloss retention. Vapor permeable.

3. Application: Driveways, garage floors, patios, walkways, pool decks, stucco, and concrete block.

4. Performance:a. Blush - 4 hour. dry /18 hour immersion: No blush.b. Adhesion (ASTM D-3359): Dry Concrete - Excellent, Wet Concrete - Excellent.c. QUV Accelerated Weather Testing (ASTM G-53): 250 hr. - no blistering, no

yellowing.d. Abrasion Resistance: 12.5 grams loss.e. Block Resistance (ASTM D-4946): Excellent.f. Heat Stability at 120 degrees F (49 degrees C) (ASTM D-1849): Excellent.g. Film formation at 40 degrees F (4 degrees C): Passed.h. Water Absorption: 2.4 g /m3.i. Pencil Hardness (ASTM D-3363): HB-H.j. Hot Tire Pick-Up: Passed.

5. Chemical Resistance:a. Transmission Fluid: Resistant.b. Gasoline: Remove Immediately.c. Formula 409: Resistant.d. Motor Oil: Resistant.e. Brake Fluid: Remove Immediately.

2.12 INTERIOR COLORED RESINOUS FLOORING

A. Urethane Coating: Acrylic aliphatic polyurethane coating for vertical or horizontal cementitious surfaces.1. Performance:

a. Appearance - cured: Clear sheen.b. Water Resistance: Excellent, beads water.c. Mechanical Stability: Excellent.d. Light Stability: Excellente. Appearance - wet: Clear.f. Chemical Resistance: Refer to manufacturer's data.

2. Product: Two component catalyzed coating. SureCrete Dura-Kote as manufactured by SureCrete.

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a. Hardness: Pencil - 4H (Konig - 100).b. Direct impact - 30 in-lb.c. Reverse impact - 6 in-lb.d. Gloss finish.e. Satin finish.

3. Product: Two component catalyzed coating. SureCrete Dura-Kote Solvent Base Colored Polyurethane as manufactured by SureCrete.a. Solids: 51 percent.b. Appearance - wet: Clear.

4. Product: Two component catalyzed coating. SureCrete Dura-Kote Water Base Colored Polyurethane as manufactured by SureCrete.a. Solids: 57 percent.b. Appearance - wet: Clear.c. VOC: 73 g/L.

B. Waterborne Epoxy Coating: Water based epoxy sealer/primer for vertical or horizontal cementitious surfaces.1. Performance:

a. Appearance - cured: Clear sheen.b. Water Resistance: Excellent, Beads water.c. Mechanical Stability: Excellent.d. Light Stability: Yellows.e. Solids: 52 percent.f. VOC content: 175 gm/L.g. Set to Touch: 5 to 8 hours.h. Pot life: Approx. 20 minutes.i. Chemical Resistance: Refer to manufacturer's data.

2. Product: SureCrete Dura-Kote WB Color Epoxy as manufactured by SureCrete.a. Color: As selected by Architect.

C. 100 Percent Epoxy Coating:1. Product: SureCrete Dura-Kote Epoxy 100 as manufactured by SureCrete. Two

component zero VOC coating for interior vertical and horizontal concrete surfaces.2. Type: 2 component 100 percent solids, zero VOC floor coating system.3. Part B: Aliphatic amine curing agent.4. Part B: Premium UV.5. Part B: Premium CW.6. Performance:

a. Appearance - Cured: High Gloss Sheen.b. Water Resistance: Excellent, Beads Water.c. Mechanical Stability: Excellent.d. Light Stability: Yellows.e. Adhesion - Concrete Failure: 400 psi (2758 kPa).f. Abrasion Resistance: Tabor 1000 Gm. Load at 500 Cycles = 31mg Loss.g. Compressive Strength: 9000 Psi (62053 Kpa).h. Solids: 100 percent.i. Storage Stability: 1 Year.j. Appearance - Wet: Clear - Straw Color.k. Odor: Epoxy.l. Application Temperature: 50 degrees F - 90 degrees F (10 degrees C - 32

degrees C).m. VOC Content: 0.n. Set To Touch: 4 -5 Hours.o. Pot Life: 10 -20 Minutes.

7. Chemical Resistance:a. Methyl Ethyl Ketone (MEK): Not Recommended.

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b. Xylene: 8 Hours Splash Spill.c. Gasoline: 2 Hours Splash Spill.d. Butanol: 8 Hours Splash Spill.e. 1,1,1 Trichloroethane: 2 Hours Splash Spill.f. Methanol: Not Recommended.g. Ethyl Alcohol: 8 Hours Splash Spill.h. Skydrol: 2 Hours Splash Spill.i. 10 percent Sodium Hydroxide: Long Term Immersion.j. 50 percent Sodium Hydroxide: 72 Hour Immersion.k. Acetic Acid 5 percent: 2 Hours Splash Spill.l. 10 percent Sulfuric Acid: 8 Hours Splash Spill.m. 70 percent Sulfuric Acid: Not Recommended.n. 10 percent Hydrochloric Acid: 8 Hours Splash Spill.o. 20 percent Nitric Acid: Not Recommended.p. Ethylene Glycol: 8 Hours Splash Spill.

D. Polyaspartic Polyurea Paint:1. Product: Dura-Kote PFC-280 - Colored Polyaspartic Concrete Surface Coating as

manufactured by SureCrete.2. Type: 88 percent solids, hybrid solvent based pigmented Polyaspartic. less than 150

g/L VOC, penetrating, film forming, high gloss, UV stable, fade resistant pigments for a colored base coat on a flake floor system.

3. Performance:a. Appearance - cured: Gloss sheen.b. Water Resistance: Excellent, beads water.c. Mechanical Stability: Excellent.d. Light Stability: Yellows.e. Adhesion - concrete failure: 400 psi (2756 kPa).f. Abrasion Resistance: Tabor/ 1000 gm. load at 500 cycles = 31 mg loss.g. Compressive Strength: 9000 psi (62010 kPa).h. Solids: 100 percent.i. Set to Touch: 4 to 5 hours.j. Pot Life: 10 to 20 minutes.

4. Chemical Resistance: Industrial Chemicals - 24 hours exposure:a. Methyl Ethyl Ketone (MEK): Fails.b. Xylene: Fails.c. Tap Water: No effect.d. Mineral Spirits: No effect.e. 100 percent Ethanol: No effect.f. 10 percent Acetic Acid: Fails.g. 50 percent Sodium Hydroxide: No effect.h. 85 percent Lactic Acid: Fails.i. 50 percent Sulfuric Acid: No effect.j. 38 percent Hydrochloric Acid: No effect.k. 28 percent Ammonia: No effect.

5. Fuels and Fluids Resistance:a. Transmission Fluid: Resistant.b. Diesel Fuel: Resistant.c. Gasoline: Remove Immediately.d. Kerosene: Resistant.e. Skydrol: Dulls.f. Brake Fluid: Fails.

6. Chemical Resistance: Household Chemicals - 24 hours exposure:a. Coffee: No effect.b. Cola: No effect.c. Grape Juice: No effect.

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d. Ketchup: No effect.e. Mustard: Transient staining.f. Clorox Bleach 5 - 10 percent: No effect.

2.13 EXTERIOR CLEAR SEALERS

A. Cure and Seal:1. Product: SureSeal CS 125L - Low VOC Fresh Concrete Cure and Seal 12.5 percent

Solids as manufactured by SureCrete.2. Type: 12.5 percent solids, 400 g/L VOC finishing membrane.

B. Cure and Seal:1. Product: SureSeal CS 250 - Fresh Concrete Cure and Seal 25 percent Solids as

manufactured by SureCrete.2. Type: 25 percent solids, 600 g/L VOC finishing membrane.

C. Cure and Seal:1. Product: SureSeal CS 250L - 400 g/L VOC Fresh Concrete Cure as manufactured by

SureCrete.2. Type: 25 percent solids, 400 g/L VOC finishing membrane.

D. Concrete Sealer:1. Product: SureSeal HS 240 - Driveway and Pool Deck Concrete Sealer Premium

Acrylic Low VOC.2. Type: Single-component silane acrylic, 20 percent solids, 400 g/L VOC, sealer.

E. Concrete Sealer:1. Product: SureSeal HS 260 - Premium Acrylic Driveway and Pool Deck Concrete

Sealer as manufactured by SureCrete.2. Type: Single-component silane, acrylic 20 percent solids, 600 g/l, sealer.

F. Concrete Sealer:1. Product: SureSeal HS 340 - Acrylic Stamped Concrete Sealer Low VOC as

manufactured by SureCrete.2. Type: Single-component silane, acrylic 30 percent solids, 400 g/L VOC, sealer.

G. Concrete Sealer:1. Product: SureSeal HS 360 - Premium Decorative Concrete Overlay Clear Sealer as

manufactured by SureCrete.2. Type: Single-component silane, acrylic 30 percent solids, 600 g/L, sealer.

H. Concrete Sealer:1. Product: SureSeal Super WB - 30 percent Solids Water Based Clear Acrylic Sealer as

manufactured by SureCrete.2. Type: 30 percent solids, water based, less than 100 g/L VOC, strong binding, clear,

gloss acrylic sealer.

I. Concrete Sealer:1. Product: SureSeal Super 30 - 30 percent Solids Concrete Overlay Acrylic Sealer as

manufactured by SureCrete.2. Type: Single-component, 30 percent acrylic solids, 600 g/L, color enhancing, high

gloss sealer.

J. Concrete Sealer:1. Product: SureSeal Super 20 Sealer as manufactured by SureCrete.2. Type: Single-component, 20 percent acrylic solids acrylic sealer, 600 g/L, color

enhancing, high gloss sealer.

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2.14 INTERIOR CLEAR COATINGS

A. Polyaspartic Urea Coating:1. Product: DuraKote PFC-120 as manufactured by SureCrete.2. Type: 67 percent solids hybrid solvent based polyaspartic coating, 330 g/L VOC, UV

stable, penetrating, film forming, color enhancing, and high gloss wear surface.3. Application: Designed for application over interior concrete, cement based overlays, or

as a top finish coat on epoxy systems.

B. Polyaspartic Urea Coating:1. Product: DuraKote PFC-180 Coating as manufactured by SureCrete.2. Type: 80 percent solids hybrid solvent based polyaspartic coating 200 g/L VOC, UV

stable, penetrating, film forming, color enhancing, high gloss and moderate wear surface.

C. Polyurethane.1. Product: DuraKote Polyurethane SB - High Gloss Heavy Duty Concrete Polyurethane

Coating as manufactured by SureCrete.2. Type: 2 component 51 percent solids, acrylic aliphatic polyurethane designed as a

non-yellowing clear coating for interior concrete, cement based overlays, or as a top finish coat on epoxy systems.

D. Polyurethane WB.1. DuraKote Polyurethane WB - Commercial Grade Low VOC Water Based

Polyurethane Coating as manufactured by SureCrete.2. Type: 2 component 57 percent solids, acrylic polyurethane, 73 g/L VOC available in

gloss or satin finish.3. Application: Designed as a non-yellowing clear coating for concrete, cement based

overlays, or as a top finish coat on epoxy systems.4. Sheen: Matte.5. Sheen: Gloss.

E. Epoxy WB:1. Product: DuraKote Epoxy WB - Low VOC Water Based Epoxy Floor Coating as

manufactured by SureCrete.2. Type: 2 component 85 percent solids, low VOC floor coating system.

F. Epoxy:1. Product: DuraKote Epoxy 100 - Thick Build Zero VOC 100 percent Solids Epoxy

Coating as manufactured by SureCrete.2. Type: 2 component 100 percent solids, zero VOC floor coating system.3. Part B: Aliphatic amine curing agent.4. Part B: Premium UV.5. Part B: Premium CW.

2.15 RESINOUS AND SEALER ACCESSORlES

A. Maintenance Solution:1. Product: SureFinish - Industrial Strength Floor Wax as manufactured by SureCrete.2. Type: Diethylene glycol monoethyl ether in suspension.3. Compliance: Meets ASTM 2047 standard for slip resistance in floor coatings.4. Sheen: Matte.5. Sheen: Gloss.

B. Polymer Chips - Aggregate:1. Product: DuraKote Flakes - Premium Non-Bleeding Epoxy Colored Flake Floor

System as manufactured by SureCrete.

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2. Description: Random shaped polymer chips, available in 12 color options. The polymer chips provide the color and add a measure of slip resistance to the surface.

C. Reflective Pigments:1. Product: DuraKote Metallics - Metallic Additive for 3D Epoxy Floors as manufactured

by SureCrete.

D. Non-Slip Additive:1. Product: SureGrip - Premium Non-Slip Additive for Sealers as manufactured by

SureCrete.a. Type: Premium grade aluminum oxide.

2. Product: SureGrip Additive - Premium Non-Slip Additive for Sealers as manufactured by SureCrete.a. Type: Premium grade polypropylene in a micronized fine textureb. SureGrip Additive as manufactured by SureCrete. Medium = 840 microns or 20

mesh.c. SureGrip Additive as manufactured by SureCrete. Fine = 300 microns or 50

mesh.

E. All Purpose Solvent: Aromatic A-100 Solvent as manufactured by SureCrete.

F. All Purpose Solvent: Xylene Solvent as manufactured by SureCrete.

PART 3 EXECUTION

3.1 EXAMINATION

A. Do not begin installation until substrates have been properly prepared.

B. If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.

3.2 PREPARATION

A. Clean surfaces thoroughly prior to installation.

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.

C. Prepare exterior surfaces with chemical cleaner/profiler followed by rinsing with 3000-psi (20670 kPa) (minimum) pressure washer equipped with a turbo-tip to remove loose surface matrix and loose aggregate.

3.3 INSTALLATION

A. Install in accordance with manufacturer's instructions.

3.4 SEALERS

A. Surface Preparation: Surface shall be dry and clean of dust, dirt, oils, and other surface contaminants. Provide surface profiling on concrete deck surfaces that are smooth, hard and dense per manufacturer's recommendations.1. Provide chemical profiling with products compatible and manufactured by sealer

manufacturer.

B. Coverage Verification:1. Coverage is dependent upon porosity of substrate. Provide RILEM and similar test to

verify application to achieve stated product performance. Adjust application, coverage

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and methods to comply with manufacturer's product specifications.

C. Application: Apply when air and surface temperatures are between 60 degree F (16 degrees C) and 90 degree F (32 degrees C) with relative humidity below 85 percent during application and cure time. High humidity (above 75 percent) will slow cure rates and affect gloss. Substrate shall be a minimum of 5 degrees above dew point.

D. Abrasive Agent: Broadcast between coats of sealer on a deck surface at coverage rate recommended by manufacturer.

E. Abrasive Additive: Mix into the sealer and apply. Contractor option to broadcast additive between coats of sealer on a deck surface where multi-coat application is scheduled or required.

3.5 CONCRETE RESTORATION / CONCRETE REPAIR

A. Remove all laitance, efflorescence, chemical contaminants, grease, oil, old paint, and other foreign matter. The surface shall require profiling. Sand blasting, grinding or abrasive blasting may be necessary achieve bare concrete.

B. The prepared surface shall be clean and structurally sound.

C. Substrate must be 40 degrees F (4 degrees C) and rising before installation. Surface at 90 degrees F (32 degrees C) and above shall be cooled before installation. Dampen area with fog tipped sprayer before using, leaving no puddles.

D. Mix consistency shall be maintained throughout application process. Do not apply in layers greater than 2 inches (51 mm). No tempering with additional water is allowed. Begin application immediately after mixing with water and work thoroughly into surface of area to be filled. Do not overwork. Minimize troweling.

3.6 CONCRETE RESTORATION / CEMENTITIOUS TOPPING

A. Base Coat: Mix product with water per manufacturer's instructions. Mechanically mix to a lump-free consistency.1. Begin by saturating area to be covered with water. Before application of base coat,

remove any excess water leaving no puddles. The surface shall be saturated, surface dry (SSD).

2. Place the base coat with a brush, broom, or squeegee and force into surface completely covering existing concrete. Lightly broom to obtain profile.

B. Finish Coat: Mix finish coat same as the base coat mix ratios.1. Begin by saturating the base coat with water, leaving no standing puddles, SSD.2. Place material with steel squeegee and lightly broom. As product dries, scrape and

use leaf blower to remove loose material.

C. Apply two coats of selected sealer.

D. Curing: Allow to air cure after application.1. Prevent the overlay from drying out too quickly. Provide favorable application

conditions by working during cooler hours, keeping all materials shaded prior to mixing and setting up plastic or temporary walls to block wind.

3.7 STAMP OVERLAY / CEMENTITIOUS TOPPING

A. Bond Coat: Begin by saturating area to be covered with water. Before application of bond coat, remove any excess water leaving no puddles. The surface should be saturated, surface dry (SSD). Place the bond coat with a squeegee and force into surface completely

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covering existing concrete with this slurry. Apply only in sections that may be covered with stamp mix while maintaining a wet edge.

B. Stamp Coat: While the bond coat is still wet apply stamp coat. Mix water and integrally tint if required. Mechanically mix to a lump-free consistency. Use a gauge rake to apply stamp coat at 1/4 to 3/8 inch (6 mm to 9.5 mm), then steel trowel, fresno, or steel squeegee to a smooth and slick surface. Use surface retarder in hot and/or windy conditions to slow initial evaporation of surface. Allow stamp coat to set until material does not stick easily to the finger when touched, but yields to pressure.

C. Apply stamps, texture to affect pattern desired. Use clear liquid release agent.

D. Clean-up and detail double lines from stamping tools.

E. Apply secondary coloring and 2 coats of selected sealer.

3.8 SURFACE TREATMENTS

A. Dry Shake Surface Hardeners:1. Hand broadcast evenly to the surface of freshly placed concrete when the concrete

reaches the point where no bleed water remains on the surface.2. Do not spray water on the treated substrate.3. Apply in two shakes, with two-thirds being applied in the first shake and one-third in

the second shake (holding back a small amount for touch up work).4. After the first shake, the surface is floated. Do not trowel between applications.5. Apply the second shake perpendicular to the first application in a uniform manner.

Float in and trowel to the final finish desired.6. Install construction or control joints as soon as possible. Prevent trowel burns,

especially at tooled joints and edges, when hard steel troweling.

3.9 STAMPED CONCRETE

A. Place concrete, screed, float with magnesium or wood according to industry standards. Allow bleed water to disappear and trowel with steel fresno.

B. Add integral color before placing concrete.

C. Apply stamps, texture to affect pattern desired. Use release agents.

D. Add color hardener after concrete has been placed.

E. After the slab is sufficiently cured, carefully sweep up and contain excess powder release. Rinse the remaining excess with hose equipped with trigger nozzle and soft broom. Keep masking in place during clean-up. Best results are achieved by leaving the release color in the lower recesses of patterns, especially grout lines. Release shall be removed to allow the subsequent sealer to adhere to the finished product.

3.10 RESINOUS FLOORING

A. Apply and cure components in accordance with manufacturer's written instructions to provide proper adhesion to substrate and uniform appearance.

3.11 STAINING

A. Eco-Stain Application:1. Apply first coat with SP sprayer on dry surface using caution to avoid track lines from

the spray pattern. A circular motion with the wand is desired. Eco-Stain may be applied full strength or diluted with water to desired rate.

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2. Applying additional coats is optional. Supplementary colors may be combined at desired rates and number of coats. Customarily apply lighter colors first. In addition to spraying some contractors employ mopping, sponging, and ragging, especially for accenting.

3. No clean-up or neutralization is required prior to sealing.

B. Earth Tone Application:1. Apply first coat with SP sprayer on dry surface using caution to avoid track lines from

the spray pattern. A circular motion with the wand is desired. Earth Tones may be applied full strength or diluted with water to desired rate. The first coat may be brushed or brushed into the surface. Use color-fast, acid resistant brushes or brooms. If stain is brushed, maintain a wet edge, never allow a wet broom to drag across a dry slab, as it may leave a permanent streak or brush stroke.

2. Areas that may call for brushing are sloped surfaces, slabs with "bird baths," stamped concrete, and overlays. Do not walk on the wet surface. Footprints will appear darker than the adjacent areas. If stepped on by accident, the footprints should be brushed out immediately. Allow the first coat to dry to the touch.

3. Apply second coat in the same manner as the first coat, as described above. Do not brush the second coat. Allow to dry overnight.

C. Multiple Colors1. Colors may be layered or alternated as desired. For crisp, distinct, and separate color

changes, a score line should be utilized. Chemical stain will bleed across traditional masking. Shielding or masking at a score line will prevent the bleeding of colors as long as the stain is not puddled heavily at score lines.

2. Where both Earth Tones and Vivid Tones are part of the same application, apply Earth Tones first and complete cleanup before applying Vivid Tones.

D. Translucent Highlighting Application:1. Allow stamp overlay or stamped to cure for a minimum of 12 hours before the

application of highlighting. In cooler temperatures below 50 degrees F (10 degrees C) cure times may have to be extended. After drying sufficiently to be tack-free highlighting shall be sealed as scheduled.

2. Thoroughly mix pigment to maintain suspension. Highlighting may be sprayed from a solvent resistant (Viton seals) pump-up sprayer. For very small areas, vertical surfaces, or intricate tight work highlighting may be brushed or sponged.

E. Sealer:1. Two coats of sealer are required. The surface shall be clean, completely dry and at

least 40 degrees F (4 degrees C) during the sealing application. To apply with roller use an appropriate roller sleeve. Apply one thin coat forcing the sealer into the surface. Allow sealer to dry, and then repeat the process with a second coat of sealer.

3.12 PROTECTION

A. Protect installed products until completion of project.

B. Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION

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