Web Imaging Solution PM revA - library.e.abb.com maintenance service includes annual standstill ......
Transcript of Web Imaging Solution PM revA - library.e.abb.com maintenance service includes annual standstill ......
IndustrialIT Web Imaging SolutionPreventive maintenance
ABB recommends regular preventivemaintenance for the Web Imaging systemsthroughout their lifetime to ensureaccurate performance, maximumavailability and minimum unplanned repaircosts. Preventive maintenance aims forincreased reliability and extended lifetimeby timely performed appropriate service.
Preventive maintenance consists ofannual system inspections, system tuningand component replacements accordingto the product specific maintenanceschedule.
Preventive maintenance providesPreventive maintenance service includes annual standstillmaintenance and system verification labour and serviceparts to perform on-site maintenance work according tothe maintenance schedule:• Visual inspection of the system and its environmental
conditions• Inspection of the connections• Inspection of the ribbon and fiber optic cables• Functional inspection of the fan and cooling system• Inspection of the fault logger• Inspection and storage of the parameters• Functional testing of the system under normal
conditions• Basic measurements with supply voltage• Inspection of the spare part inventory• Reforming of spare module capacitors• Cleaning of the system
SupportIT
The Web Imaging system preventive maintenance is based on ABB’sextensive knowledge and experience of manufacturing and maintainingWeb Imaging systems for more than 30 years and it takes environmentaland operational conditions into account. Qualified and certified systemspecialists perform on-site preventive maintenance work.
A detailed service report including recommendationsfor future actions is provided once the maintenancework has been completed and inspection data fullyanalyzed.
Ready-made preventive maintenance kits areavailable at www.abb.com/partsonline for compo-nent replacements marked “R” on the maintenanceschedule.
Benefits of preventive maintenance• Accurate system performance• Increased system reliability• Optimized maintenance costs and minimized
repair costs• Easy-to-plan maintenance budget• Extended system lifetime• Genuine, factory-certified ABB parts
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ABB OyABB OyABB OyABB OyABB OyProduct SupportPO Box 116FIN-00381 Helsinki, FinlandTel: +358 10 22 11Fax: +358 10 22 26800e-mail: [email protected]
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System information for preventivemaintenanceSuccessfulness of the preventive maintenancedepends on information recorded on the servicereports provided by the system owner. Usually thebenefit of preventive maintenance increases whenthe information provided is as thorough as possible.If the available information is not sufficient, it isrecommended to perform a site survey for thesystem before preventive maintenance.
ABB must have free access to the Web Imagingsystem for maintenance during the shutdown asagreed. Preventive maintenance must be plannedwell in advance in order to reserve resources andservice parts needed.
Product Lifecycle ServicesProduct Lifecycle ServicesProduct Lifecycle ServicesProduct Lifecycle ServicesProduct Lifecycle Services� Installation & Commissioning
� Training
� Support & Remote Services
� Spare Parts & Repairs
� Maintenance & Field Services
� Migration & Retrofits
� Optimization
Maintenance scheduleThere is still a commonly held belief thatindustrial products equipped with electroniccomponents do not require specific mainte-nance. Based on ABB’s experience, however,failure probability of such equipment increasesafter years of operation. For Web Imagingproducts this period is typically 3 to 10 years.One of the main reasons for failures is aging ofcomponents, but it is also highly affected byoperational conditions.
A maintenance schedule provides a systematicand functional means of maintaining the WebImaging systems. It is based on extensiveexperience and knowledge of manufacturingand maintaining Web Imaging systems.Specifications of component suppliers areobserved carefully.
The environmental and operational conditionsof the system are also considered. Demandingenvironment, such as high ambient temperature,humidity, dirtiness or vibrations, can measurablyshorten the component lifetime and also themaintenance and component replacementintervals.
ABB recommends an annual inspection inaddition to regular maintenance to be carriedout to ensure optimum Web Imaging systemperformance through its entire lifetime.