WDV Series Direct Vent Gas Fireplace Installation and Operating … · 2015. 8. 3. · 20306744 3...

WDV Series Direct Vent Gas FireplaceInstallation and Operating Instructions

INSTALLER: Leave this manual with the appliance.CONSUMER: Retain this manual for future reference.

20306744 11/14 Rev. 1

780012DVW/WDV cover

Models: WDV500(N/P)TSCSB, WDV600(N/P)TSCSB

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS – Do not try to light any appliance. – Do not touch any electrical switch; do

not use any phone in your building. – Leave the building immediately. – Immediately call your gas supplier from

a neighbor's phone. Follow the gas supplier's instructions.

– If you cannot reach your gas supplier, call the fire department.

• Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. This appliance may be installed in an aftermarket,* permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.This appliance is for use only with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. * Aftermarket: Completion of sale, not for purpose of resale, from

the manufacturer.

WARNING: FIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death or property damage.

DANGERHOT GLASS WILLCAUSE BURNS.

DO NOT TOUCH GLASSUNTIL COOLED.

NEVER ALLOW CHILDRENTO TOUCH GLASS.

Un panneau vitré chaud peut causer des brûlures.

Laissez refroidir le panneauvitré avant d’y toucher.

Ne laisser jamais les enfantstoucher le panneau vitré.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this

appliance and shall be installed.

Une barrière visant à réduire le risque de brûlure par le hublot chaude est fournie avec cet

appareil et doit être installé.

DANGER

CERTIFIEDSAFETY BARRIER

2 20306744

WDV Series Gas Fireplace CONTENTS

Important Safety Information .....................................3Code Approval ........................................................4

Product Features .........................................................5High Elevations .......................................................5Gas Pressures ........................................................5Gas Specifications & Orifice Size ...........................5Before You Start ......................................................5

Fireplace and Framing Dimensions ...........................6Fireplace & Framing Dimensions ............................6Fireplace Location ...................................................7

Clearances ...................................................................8Pre-Installation Information ........................................9

Finishing Material ....................................................9Venting Installation ....................................................10

Installation Precautions .........................................10Installation Planning .............................................. 11Termination Location .............................................12Termination Clearances ........................................13Rear Wall Venting Graph ......................................13Vertical Sidewall Installation ..................................14Vertical/Horizontal Termination Configurations .....15Below Grade Installation .......................................16Vertical Through-the-Roof Installation ...................17Installation for Vertical Termination .......................18Flex Vent Installation .............................................20

Final Installation ........................................................22Check Gas Type....................................................22Install Gas Piping to Fireplace Location ................22Installation Items Needed .....................................22Electrical Wiring ....................................................24Junction Box Wiring ..............................................24Command Center Wall Installation ........................24Wall Switch Installation .........................................24SCS Wiring Diagram .............................................25Optional Fan/Blower Systems ..............................26Glass Frame Removal ..........................................27Light Installation ....................................................28Stone & Glass Placement .....................................28Glass Only Placement ..........................................28Safety Barrier Screen Installation .........................29

Thank you and congratulations on your purchase of a Vermont Castings Group Fireplace.

PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

Signature Command System Operation..................30Command Center ..................................................32Control Board ........................................................32AC Module ............................................................32Transmitter ............................................................32Battery Installation ................................................32System Configuration and Setup ..........................33Cold Climate Option ..............................................33Safety Shutdown Option .......................................33Remote Transmitter Learn ....................................33Temporary Shut Off ...............................................33Turning on the Fireplace .......................................34Pilot Safety Lockout .............................................34Flame Height Control ............................................34Turning the Fireplace Off ......................................34Command Center Operations ...............................34Function Areas of the LCD Display .......................35Setting Privacy Code ............................................36Performing Learn Function ...................................36Operation Modes ..................................................36Aux Control ...........................................................39Safety Features .....................................................39Troubleshooting ....................................................40

Cleaning and Maintenance .......................................41Burner, Pilot and Control Compartment ................41Pilot Flame ............................................................41Burner Flame ........................................................41Vent System ..........................................................42Glass Door ............................................................42Stones ...................................................................42

Troubleshooting ........................................................43Replacement Parts ....................................................44

Firebox Components .............................................44Signature Command System ................................45Stones ...................................................................47Venting Components .............................................48

Mass Residents Only ................................................50Warranty .....................................................................51Efficiencies.................................................................52

20306744 3

WDV Series Gas Fireplace

4. Never install the fireplace • in a recreational vehicle• where curtains, furniture, clothing, or other flam-

mable objects are less than 42" from the front, top, or sides of the fireplace

• in high traffic areas• in windy or drafty areas

5. This fireplace reaches high temperatures. Keep chil-dren and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touch-ing.

6. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recom-mended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjust-able safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

7. Do not modify fireplace under any circumstances. Any parts removed for servicing must be replaced prior to operating fireplace.

8. Turn fireplace off and let cool before servicing, install-ing, or repairing. Only a qualified service person should install, service, or repair the fireplace. Have burner system inspected annually by a qualified service person.

9. You must keep control compartments, burners, and circulating air passages clean. More frequent clean-ing may be needed due to excessive lint and dust. Turn off the gas valve and pilot light before cleaning fireplace.

10. Have venting system inspected annually by a quali-fied service person. If needed, have venting system cleaned or repaired. Refer to Cleaning and Mainte-nance, Page 41.

11. Keep the area around your fireplace clear of combus-tible materials, gasoline, and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or dec-orations on or around fireplace.

IMPORTANT SAFETY INFORMATION

This fireplace is a vented product. This fireplace must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualified service person with glass door properly seated and sealed, combustion leakage can occur. CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, the fire-place may not have been installed properly. Get fresh air at once! Have the fireplace inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.1. This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.

2. For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

3. If you smell gas• shut off gas supply.• do not try to light any appliance.• do not touch any electrical switch; do not use any

phone in your building .• immediately call your gas supplier from a neigh-

bor’s phone. Follow the gas supplier’s instruc-tions.

INSTALLERPlease leave these instructions with the appliance.

OWNERPlease retain these instructions for future reference.

• Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace.

• Any change to this fireplace or its controls can be dangerous.• Improper installation or use of this fireplace can cause serious injury or death from

fire, burns, explosions, electrical shock and carbon monoxide poisoning.WA

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4 20306744

WDV Series Gas Fireplace IMPORTANT SAFETY INFORMATION

12. Do not use this fireplace to cook food or burn paper or other objects.

13. Never place anything on top of fireplace.14. Do not use any solid fuels (wood, coal, paper, card-

board, etc.) in this fireplace. Use only the gas type indicated on rating plate.

15. This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

16. Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.

17. When the appliance is installed directly on carpeting, tile or other combustible material other than wood floor-ing, you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance.

18. Do not use fireplace if any part has been exposed to or has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which as been submerged in water.

19. Do not operate fireplace if any log is broken.20. Do not use a blower insert, heat exchanger insert, or

any other accessory not approved for use with this fireplace.

21. Do not operate the fireplace with glass door removed, cracked, or broken.

CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe.These appliances have been tested by CSA and found to comply with the established standards for VENTED GAS FIREPLACES in the USA and Canada as follows:

LISTED VENTED GAS FIREPLACESWDV500 TESTED TO: ANSI Z21.50-2014 / CSA 2.22-2014 STANDARDSWDV600 TESTED TO: ANSI Z21.88-2014_CSA 2.33-2014A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recre-ational Vehicles and Mobile Housing, CSA Z240.4.

WA

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gas wells. This gas is commonly known as wellhead gas.

IMPORTANT:PLEASE READ THE FOLLOWING

CAREFULLY It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

IMPORTANT:PLEASE READ THE FOLLOWING

CAREFULLY It is not unusual for gas fireplace to give off some odor the first time it is burned. This is due to the manufacturing process.

Please ensure that your room is well ventilated during burn off — open all

windows.It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. Place the fan switch in the “OFF” position during this time.











DANGER

20306744 5

WDV Series Gas FireplacePRODUCT FEATURES

Figure 1 - WDV Fireplace Features

PRODUCT SPECIFICATIONS• This appliance has been certified for use with either

natural or propane gas. See appropriate data plates.• This appliance is not for use with solid fuels.• The appliance is approved for bedroom or bedsitting

room installations.• The appliance must be installed in accordance with local

codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.

• This appliance is mobile home approved.• The appliance must be properly connected to a venting

system.• The appliance is not approved for closet or recessed

installations.

HIGH ELEVATIONSInput ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.For elevations above 4,500 feet (1,370 m) in USA, installation must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having juris-diction.In Canada, please consult provincial and/or local authori-ties having jurisdiction for installation at elevations above 4,500 feet (1,370 m).

GAS PRESSURES

GAS SPECIFICATIONS & ORIFICE SIZE Orifice Max.Input Min. Input Size Model Fuel BTU/h BTU/h Qty. (2) WDV500NTSC Nat. 34,000 23,000 #43 WDV500PTSC LP 33,000 25,500 1.28 mm WDV600NTSC Nat. 45,000 28,000 #36 WDV600PTSC LP 40,000 32,000 1.5 mm

BEFORE YOU STARTRead this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received. You should have the following:

• Fireplace (Firebox and Burner System) • Reflective Glass• Stone SetITEMS REQUIRED FOR INSTALLATION

• Phillips Screwdriver • Framing Materials• Hammer • Wall Finishing Materials• Saw and/or saber saw • Level• Measuring Tape • Pliers• Electric Drill and Bits • Square• Pipe Wrench • Tee Joint• Caulking Material (noncombustible)• Fireplace Surround Material (noncombustible)• Piping Complying with Local Codes• Pipe Sealant Approved for use with Propane/LPG (Resistant to sulfur compounds)• Noncombustible finishing material or dura-rock** Only used if desired to cover painted face other than using tiles or marble. If tiles or marble are used around the face, the noncombustible material is not needed.

FP2429DVW prod features

FP2429

Gas Valve

Command Center Control Box &

A/C Module

Natural Propane (LP)Inlet Minimum 4.5” w.c. 11.0” w.c.Inlet Maximum 10.5” w.c. 13.0” w.cManifold Pressure 3.5” w.c. 10.0” w.c.

6 20306744

WDV Series Gas FireplaceW

AR

NIN

G

Do not fill spaces around firebox with insulation or other materials. This could cause a fire.

WA

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back. Failure to do so will cause fire and damage to property.

1/2" or 5/8"

23¼" (591 mm)

Rough Opening Width(465⁄8" (1184 mm)

177⁄8"(454 mm)

183⁄16"(462 mm)

RoughOpening Depth

40" (1016 mm)

361⁄8" (918 mm)

177⁄8"(454 mm)

299⁄16"(751 mm)

357⁄16"(900 mm)

3½" (89 mm)

1½"(38 mm)

13¾" (349 mm) 5¾"(146 mm)

6"(152 mm)

817⁄8" (2

080 mm

)

577⁄8" (1470 mm)

41"

(1041 mm

)

577⁄8

" (14

70 m

m)

355⁄8"(905 mm)

RoughOpening Height

780012DVW WDV dims

461⁄8" (1172 mm)

85⁄16"(211 mm)

Required NoncombustibleMaterial Area

Total Fireplace Width

3427⁄32"(707 mm)

Figure 2 - Fireplace and Framing Dimensions

WDV500

1/2" or 5/8"

28¾" (730 mm)

Rough Opening Width(575⁄8" (1464 mm)

185⁄8"(473 mm)

1815⁄16"(481 mm)

RoughOpening Depth

51" (1295 mm)

471⁄8" (1197 mm)

177⁄8"(454 mm)

299⁄16"(751 mm)

357⁄16"(900 mm)

3½" (89 mm)

1½"(38 mm)

13¾" (349 mm) 5¾"(146 mm)

6"(152 mm)

93¾" (2381 m

m)

66¼" (1683 mm)

467⁄8"

(1191 mm

)

66¼

" (16

83 m

m)

355⁄8"(905 mm)

RoughOpening Height

780012DVW WDV600 dims

571⁄8" (1451 mm)

91⁄16"(230 mm)

Required NoncombustibleMaterial Area

Total Fireplace Width

3427⁄32"(707 mm)WDV600

FIREPLACE & FRAMING DIMENSIONS

20306744 7


FIREBOX FRAMING Firebox framing can be built before or after the appliance is set in place. Refer to Figure 2 for fireplace and framing dimensions. The framing headers may rest on the top of the firebox standoffs. Do not bring headers below top of standoffs. NOTE: When planning your framing and instal-lation, keep in mind that your gas line can come in on the right or left side of the firebox (as you are facing it) and your electricity will come in on the right side.The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. When the firebox is installed directly on carpeting, tile, or other combustible material, other than wood flooring, the firebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.

FIREPLACE LOCATIONPlan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.The following factors should be taken into consideration:

• Clearance to side-wall, ceiling, woodwork, and windows. Minimum clearances to combustibles must be main-tained.

• This fireplace may be installed along a wall, across a corner, or use an exterior chase. See Figure 3 for sug-gested locations.

• Location should be out of high traffic areas and away from furniture and draperies due to heat from appliance.

• Never obstruct the front opening of the fireplace.• Do not install in the vicinity where gasoline or other

flammable liquids may be stored.• Vent pipe routing. See Venting section found in this

manual for allowable venting configurations.• These units can be installed in a bedroom. Refer to

the National Fuel Gas Code ANSI Z233.1/NFPA 54 — (current edition), the Uniform Mechanical Code — (current edition), and Local Building Codes for specific installation requirements.

• These units can be installed in a bathroom.

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COLD CLIMATE INSULATIONIf you live in a cold climate, seal all cracks around your appliance, and wherever cold air could enter the room, with noncombustible material. It is especially important to insulate the outside chase cavity between the studs and under the floor on which the appliance rests, if the floor is above ground level.

YE A B

C

D

F

Y B

X

LU584-2Locating unit

** Island (C) and room divider (D) installation is possible as long as the horizontal portion of vent system (X) does not exceed 20'. Refer to Installing Horizontal Termination Configuration on Page 12.

* When you install your fireplace in (D) room divider or (E) flat on wall corner positions (Y), a minimum of 6" clearance must be maintained from perpendicular wall and front of fireplace.

A Flat on WallB Cross CornerC Island**D Room Divider*E Flat on Wall Corner*F Chase InstallationY 4" Minimum

Figure 3 -Possible Fireplace Locations

NOTE: Refer to cold climate pilot information on Page 33 for more information on standing pilot vs. intermittent pilot options.

FIREPLACE & FRAMING DIMENSIONS

8 20306744

WDV Series Gas Fireplace CLEARANCES

MANTEL CLEARANCES NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.

6”

5”3”

4¹⁄₂”45°

1”

3¹⁄₂”

FP2423mantel leg

1¹⁄₂”

2¹⁄₂”

FP2423

Side of Fireplace Opening

Figure 5 - Mantel clearances

Top View

CLEARANCES TO COMBUSTIBLES

Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard.The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.

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54” Minimum Ceiling

12” Max.Depth

21/2” Max Depth

6” Min.From Opening

12” Min.From Opening

6” Min.

FP2421mantel clearances

5³⁄₄”Min. to Combustibles

Figure 4 - Ceiling and Sidewall Clearances

FP2421

9"12"

6"

12"

6"

21/2"

FP2422mantel clearances

WallStud

Insulation Board

Standoff

Top of Fireplace Opening

FP2422

Side View

20306744 9

WDV Series Gas FireplacePRE-INSTALLATION INFORMATIONThe fireplace must be secured to the floor and/or to framing studs as shown in Figure 6. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wall thickness.

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Never install combustible materials over front face of fireplace.

FINISHING MATERIALNOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction.Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fire rating of Zero) may be used to cover the black painted face of the appliance. It is permissible to bring combustible wall board to the top of the standoffs on the top and to the wall board stand-offs on the sides of the unit. A 300°F minimum adhesive may be used to attach facing materials to the black surface. If joints between the finished wall and the fireplace surround are sealed, a 300°F minimum sealant material (General Electric RTV103 or equivalent) must be used.

NOTE: Fireplace may be installed on top of framing or platform constructed of combustible materials which do not protrude beyond the face.FP2430

secure fireplace

6”

Framing Members

Nailing Flange

FP2430Figure 6 - Secure Fireplace to Framing Studs

Nailing Flange

Nailing Flange

Screws

Screws

Noncombustible Material

10 20306744


INSTALLATION PRECAUTIONSConsult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. The approved 5 x 8 venting components are Duravent and Selkirk products listed on Page 49. UL1777 flexible venting is also approved for use on these models. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions. Only a qualified installer/service person should install vent-ing system. The installer must follow these safety rules:

• Wear gloves and safety glasses for protection.• Use extreme caution when using ladders or when

on rooftops.• Be aware of electrical wiring locations in walls and

ceilings.The following actions will void the warranty on your venting system:

• Installation of any damaged venting component.• Unauthorized modification of the venting system.• Installation of any component part not manufactured

or approved by Vermont Castings Group.• Installation other than permitted by these instruc-

tions.

VENTING INSTALLATION

Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

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**1”

FP2424Vent pipe clearances

50” (127 mm)Min. Floor

to Center of Vent Pipe

**1”*3”

CL

Figure 7 - Combustible Clearances for Vent Pipe

12" Vertical Rise Required Before Horizontal Run

FP2424

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Failure to follow these instructions will void the warranty.

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This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems.

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Horizontal sections of this vent system require a minimum of 3" (76 mm)clearances to combustibles at the top of the flue and 1" (25 mm) clearance at the sides and bottom until the flue penetrates the outside wall. A minimum 1" clearance all around the flue is acceptable at this point of penetration. Unless the vertical run is 71⁄2' (2.3 m) or higher from floor of fireplace, the clearance for horizontal run is 1" on all sides.

* A minimum of 3" clearance to the top is required along horizontal length until flue pipe penetrates outside wall. ** A minimum 1" clearance to combustibles permitted all around flue at outside wall

20306744 11

WDV Series Gas FireplaceVENT INSTALLATION

INSTALLATION PLANNING There are two basic types of direct-vent installation:

• Horizontal Termination• Vertical Termination

It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.

FOR HORIZONTAL TERMINATIONSelect the amount of vertical rise desired. All horizontal run of venting must have 1⁄4" rise for every 12" of run towards the termination below 71⁄2 feet of vertical rise from the floor of the fireplace. With 71⁄2 feet or more vertical rise from the floor of the fireplace, the horizontal run may run level. NEVER run vent piping down. You may use up to three 90° elbows in this vent configura-tion. Refer to Vertical/Horizontal Termination Configurations on Page 15.Horizontal venting which incorporates the twist lock pipe must be installed on a level plane without an inclining or declining slope.

FOR VERTICAL TERMINATIONMeasure the distance from the fireplace floor to the ceil-ing. Add the ceiling thickness, the vertical rise in an attic or second story, and allow for sufficient vent height above the roof line. NOTE: You may use two 45° elbows in place of a 90° elbow. You must follow rise to run ratios when using 45° elbows. The appliance is approved for use with three 90° elbows maximum or a combination of 90° and 45° elbows up to a maximum of 270°.

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When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Insulation should be considered a combustible material. Maintain proper clearances to all combustible materials.

Treatment of firestops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the requirements of local building codes. You must follow all local building codes.

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ENever run the vent pipe level down. This may cause excessive temperatures which could cause a fire.

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Always maintain minimum clearances around vent systems. The minimum clearances to combustibles for horizontal and vertical vent pipe are 1" at the top, sides and bottom of the vent system. Do not pack the open air spaces with insulation or other materials. This could cause high temperatures and may present a fire hazard.

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For two-story applications, firestops are required at each floor level. If an offset is needed in the attic, additional pipe and elbows will be required.You may use a chase with a vent termination with exposed pipe on the exterior of the house.Refer to Installing A Vent System in an Outside Chase below. If pipe is enclosed in chase, it is not exposed. It is very important that the venting system maintain its bal-ance between the combustion air intake and the flue gas exhaust. Certain limitations apply to vent configurations and must be strictly followed.

INSTALLING A VENT SYSTEM IN AN OUTSIDE CHASEA chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building. A chase is required for such venting.

12 20306744

WDV Series Gas Fireplace VENTING INSTALLATION

V

X

X

X

D

E

B

B B

C

B M

B

AJ

K

F

L

VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED

H

I

FixedClosed

Operable

Operable Fixed

Closed

B

CFM145a DV Termin Location 5/01/01 Rev. 12/05/01 sta

INSIDE CORNER DETAIL

A

G

CFM145a

V

V

V

V V

VV

V

TERMINATION LOCATION

1 In accordance with the current CSA-B149 Installation Codes2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel

Gas Codes† A vent shall not terminate directly above a sidewalk or paved

driveway which is located between two single family dwellings and serves both dwellings

� Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor.

NOTE: 1. Local codes or regulations may require different clearances.

2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.

3. Vermont Castings Group assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

Termination Locations

CANADIAN INSTALLATIONS1 US INSTALLATIONS2

A = Clearance above grade, veranda, porch, deck or balcony

12" (30cm) 12" (30cm)

B = Clearance to window or door that may be opened

6" (15cm) for appliances <10,000 BTU/h (3kW)12" (30cm) for appliances >10,000 BTU/h (3kW) and <100,000 BTU/h (30kW)36" (91cm) for appliances >100,000 BTU/h (30kW)


C = Clearance to permanently closed window 12" (305mm) recommended to prevent window condensation

12" (305mm) recommended to prevent window condensation

D = Vertical clearance to ventilated soffit located above the terminal within a hor-izontal distance of 2' (610 mm) from the center line of the terminal

18" (458mm) 18" (458mm)

E = Clearance to unventilated soffit 12" (305mm) 12" (305mm)

F = Clearance to outside corner see next page see next page

G = Clearance to inside corner see next page see next page

H = Clearance to each inside of center line extended above meter/regulator assembly

3' (91cm) within a height of 15' (5m) above the meter/regulator assembly

3' (91cm) within a height of 15' (5m) above the meter/regulator assembly

I = Clearance to service regulator vent outlet 3' (91cm) 3' (91cm)

J = Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance



K = Clearance to mechanical air supply inlet 6' (1.83m) 3' (91cm) above if within 10' (3m) horizontally

L = Clearance above paved sidewalk or paved driveway located on public property

7' (2.13m)† 7' (2.13m)†

M = Clearance under veranda, porch, deck or balcony

12" (30cm)� 12" (30cm)�

20306744 13

WDV Series Gas FireplaceVENTING INSTALLATION

HOW TO USE THE VENT GRAPHThe Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system.1. Determine the height of the center of the horizontal vent

pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph below, locate the point intersecting with the slanted graph line.

2. From the point of this intersection, draw a vertical line to the bottom of the graph.

3. Select the indicated dimension, and position the fire-place in accordance with same.

Example: If the vertical dimension from the floor of the fireplace is 11' (3.4 m) the horizontal run to the face of the outer wall must not exceed 16' (4.9 m).

Sidewall Vent Graph showing the relationship between vertical and horizontal dimensions for a Direct Vent flue system.

403836343230282624222018161412108642

2 4 6 8 10 12 14 16 18 20

eg: A

FP2132sidewall vent graph

Figure 10 - Rear Wall Venting Graph (No Horizontal Elbows)

Horizontal dimension from the finished outside wall to the center of the pipe on the fireplace

Vertical Dim

ension From the Floor of U

nit to the C

enter of the Horizontal Vent P

ipe

Dim

ensi

ons

in F

eet

50"From Floor to Center

Figure 9 - Termination Clearances

TERMINATION CLEARANCESTermination clearances for buildings with combustible and non-combustible exteriors.

*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3' (914 mm) min-imum between termination caps. 2. All mechanical air intakes within 10'

(1 m) of a termination cap must be a minimum of 3' (914 mm) below the termination cap. 3. All gravity air intakes within 3' (914 mm) of a termina-tion cap must be a minimum of 1' (305 mm) below the termination cap.

Outside Corner Inside Corner

G = Combustible 6" (152 mm) Noncombustible 2" (51 mm)

F = Combustible 6" (152 mm) Noncombustible 2" (51 mm)

G

Balcony - with no side wall

M = Combustible & Noncombustible 12" (305 mm)

M

Balcony - with perpendicular side wall

M = 12" (305 mm)P = 6” (152 mm)

M

F

Alcove Applications*

CD

C

EV

V

Combustible & Noncombustible

E = Min. 2” (51 mm) for non-vinyl sidewallsMin. 12” (305 mm) forvinyl sidewallsO = 8’ (2.4 m) Min.

O

P

V

V

V

DMin. = Number of Termination caps x 3CMax. = (2 / Number termination caps) x DActual

No. of Caps Dmin. Cmax.

1 3' (914 mm) 2 x Dactual

2 6' (1.8 m) 1 x Dactual

3 9' (2.7 m) 2/3 x Dactual

4 12' (3.7 m) 1/2 x Dactual

14 20306744


VERTICAL SIDEWALL INSTALLATIONNOTE: Sealant is not required to assemble fireplace venting. Do not use silicone sealant at the inner flue exhaust connections.Step 1Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole lo-cation. Depending on whether the wall is combustible or noncombustible, cut opening to size. Figure 11 (For com-bustible walls first frame in opening.)Combustible Walls: Cut a 101⁄2”H x 101⁄2”W (267 x 267 mm) hole through the exterior wall and frame as shown. Figure 11Noncombustible Walls: Hole opening must be 81⁄2” (216 mm) in diameter.

VO584-100Vent Opening2/99 djt

Vent Opening for Combustible Walls

101/2”(267 mm)

Min.

Fireplace Hearth Framing Detail

Opening for Noncombustible Wall

81/2”(216 mm)

Fireplace HearthFP2293

Figure 11 - Locate vent opening on wall

101/2”(267 mm) Min.

Step 2Secure firestop to the inside frame, center in the 101⁄2” x 101⁄2” vent opening.

Step 3Place fireplace into position. Measure the vertical height (X) required from the base of the flue collars to the center of the wall opening. Figure 12Step 4Using appropriate length of pipe section(s) attach to fire-place with three (3) screws. Follow with the installation of the elbow.

X X

Figure 12 - Vertical Height Requirement

FP1181

Step 5Measure the horizontal length requirement figuring a 11⁄4” (32 mm) overlap, i.e. from the elbow to the outside wall cap. Figure 13

Always install horizontal venting on a level plane.

Step 6

X

X

Figure 13 -Horizontal Length Requirement

FP1182

Use appropriate length of pipe sections - telescopic or fixed - and install. Sealing vent pipe and firestop gaps with high tem-perature sealant will restrict cold air being drawn in around fireplace.Step 7Guide the vent terminations 5” and 8” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by a minimum 11⁄4” (32 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. As an alternative to screwing the termination directly to the wall, you may also use expanding plugs or an approved exterior construction adhesive. Support horizontal pipes every 36” (914 mm) with metal pipe straps.

20306744 15


VERTICAL/HORIZONTAL TERMINATION CONFIGURATIONSSince it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable. Figure 10 NOTE: Horizontal and vertical sections of this vent system require a minimum of 1" clearance to combustibles at the top, sides and bottom. When vent exits through foundations less than 20" below outcrop, the termination must be flush up with outcropped wall above.It is best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace (or the top of the Transition Elbow) to the face of the finished outside wall.

• The maximum number of 90° elbows per side wall installation is three (3). Figure 14

• A minimum of 12" is required before a 90° elbow. If a 90° elbow is fitted directly after 12" vertical section mounted to the top of the fireplace, the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). Figure 15

FP1176max 90 bends

Figure 14 - Maximum Three (3) 90° Elbows Per Installation

3 x 90°Elbows

12" Min.

FP1176

In Figure 16 dimension A plus B must not be greater than 141⁄2' (4.4 m). • For each 45° elbow installed in the horizontal run, the

length of the horizontal run MUST be reduced by 18" (45 cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.

• The maximum number of elbow degrees in a system is 270°. Figure 17

Figure 15 - Maximum Horizontal Run with No Rise

Max 20"

Max 20"

36" (914 mm)

Max.

36" (914 mm)

Max.

FP1177max horizontal run

12”(305 mm)

Max.

FP1177

• If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36". Figures 16 and 17. This does not apply if the 90° elbows are used to increase or redirect a vertical rise.

Example: According to the vent graph (Page 13) the max-imum horizontal vent length in a system with a 10' vertical rise is 171⁄2’ (5.3 m) and if a 90° elbow is required in the horizontal vent it must be reduced to 141⁄2' (4.4 m).

Figure 16 - Horizontal Run Reduction

A B

10’

90° Elbow = 3’ Reduction

FP2427Horizontal run reduction

FP2427

16 20306744

WDV Series Gas Fireplace VENTING INSTALLATION Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90°Total Angular Variation = 270°

Figure 17 - Maximum Elbow Usage

1234

1234

FP1180max bends

12" Minimum

FP1180

BELOW GRADE INSTALLATIONSWhen it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is rec-ommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.Ensure that sidewall venting clearances are observed. If venting system is installed below ground, we recom-mend a window well with adequate and proper drainage to be installed around the termination area.If installing a snorkel, a minimum 12" vertical rise is neces-sary. The maximum horizontal run with the 12” vertical pipe is 36". This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 12".1. Establish vent hole through the wall. 2. Remove soil to a depth of approximately 16" below base

of snorkel. Install drain pipe. Install window well (not supplied). Refill hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. Figure 18

3. Install vent system.4. Ensure a watertight seal is made around the vent pipe

coming through the wall.5. Apply high temperature sealant caulking (supplied)

around the 5" and 8" snorkel collars.6. Slide the snorkel into the vent pipes and secure to the

wall.

7. Level the soil so as to maintain a 4" clearance below snorkel. Figure 18

FP2134below grade install

FP2134

Figure 18 - Below Grade Installation

Screws

Minimum 4" Clearance

Ground

Window Well

Gravel

Drain

Foundation Wall

Firestop

12"Minimum

If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2" sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face. Figure 19

FP1966snorkel

Figure 19 - Snorkel Installation, Recessed Foundation

FoundationRecess

Watertight Seal Around Pipe

Sheet Metal Screws

Wall Screws

Snorkel

WA

RN

ING • Do not back fill around snorkel.

• A clearance of at least 4" must be maintained between the snorkel and the soil.

20306744 17


VERTICAL (THROUGH-THE-ROOF) APPLICATIONS This gas fireplace has been approved for,

• Vertical installations up to 40' (12 m) in height. Up to a 10' (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. Figure 20

NOTE: Horizontal and vertical sections of this vent system require a minimum 1" clearance to combustibles at the top, sides and bottom.

Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90°Total Angular Variation = 270°

12" Min.

1

2

3

4

1

2

3

4

FP1179max bends

Figure 21 - Maximum Elbow Usage

FP1179

• Up to two 45° elbows may be used within the horizontal run. For each 45° elbow used on the horizontal plane, the maximum horizontal length must be reduced by 18" (450 mm).

Example: Maximum horizontal length No elbows = 10’ (3 m) 1x45° elbows = 8.5’ (2.6 m) 2x45° elbows = 7’ (2.1 m)

• A minimum of an 12' (3.6 m) vertical rise is required.• Two sets of 45° elbows offsets may be used within the

vertical sections. From 0 to a maximum of 8' (2.5 m) of vent pipe can be used between elbows. Figure 21

• The maximum angular variation allowed in the system is 270°. Figure 21

FP1183max height

40' Maximum Height12' Minimum Height

10'Maximum

Support StrapsEvery 3'

12" Min.

FP1183Figure 20 - Support Straps for Horizontal Runs

18 20306744


INSTALLATION FOR VERTICAL TERMINATION

1. Determine the route your vertical venting will take. If ceiling joist, roof rafters or other framing will obstruct the venting system, consider an offset. Refer to Figure 22 to avoid cutting load bearing members.

For optimal flame appearance, a restrictor disk is necessary on straight vertical runs of 10' of more.• Runs may not incorporate elbows. • The disk is part number 56D3027 and is included in

installation manual packet.• Drop the disk into a 5" inner collar before installing the

first section of flue or install at the last section before installing the termination.

• An additional disk may be installed on runs of 35' or more. Rotate disks perpendicular to each other.

NOTE: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of the venting system and any maximum horizontal offset limitations. Offsets must fall within the parameters shown in Figures 21 and 22.2. Set fireplace in desired location. Drop a line plumb down

from the ceiling to the position of the flue exit. Mark the center point where the vent will penetrate the ceiling. Drill a small locating hole a this point.

Drop a plumb line from the inside of the roof to the ceiling locating hole in the ceiling. Mark the center point where the vent will penetrate the roof. Drill a small locating hole at this point.

FLAT CEILING INSTALLATION1. Cut a 101⁄2" (241 mm) square hole in the ceiling using

the locating hole as a center point The opening should be framed to 101⁄2" x 101⁄2" (241 x 241 mm) inside dimen-sions as shown in Figure 24 using framing lumber the same size as the ceiling joist. If the area above the ceiling is an insulated ceiling or a room, nail firestop from the top side. This prevents loose insulation from falling into the required clearance space. Figure 23. Otherwise, install firestop below the framed hole. Figure 24

2. Assemble the desired lengths of pipe and elbows nec-essary to reach from the burner system flue up through the firestop. Be sure pipe and elbow connections are fully twist-locked.

FP1969offset w/ wallstrap

Figure 22 - Offset with Wall Strap and 45° Elbows

Roof Flashing

Wall Strap

45° Elbows

Ceiling Firstop FP1669

FP1969firestop w room above

101/2"101/2"

FP1970firestop no room

Figure 23 - If Area Above is a Room, Install Firestop above Framed Hole as Shown

Figure 24 - If Area Above is Not a Room, Install Firestop above Framed Hole as Shown

Firestop

Nails

Nails

Firestop

FP1970

20306744 19

WDV Series Gas FireplaceVENTING INSTALLATION 3. Cut a hole in the roof using the locating hole as a center

point. (Cover any exposed open vent pipes before cutting hole in roof). The 101⁄2"x101⁄2" (241 x 241 mm) hole must be measured on the horizontal. Actual length may be larger depending on the pitch of the roof. There must be a 1" minimum clearance from the vent pipe to combustible materials. (Insulation should be considered a combustible material).

4. Connect a section of pipe and extend up through the hole.

NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. Figure 22. Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the flow of the flue gases and intake air.5. Place the flashing over the pipe section(s) extending

through the roof. Secure the base of the flashing to the roof and framing with roofing nails. Be sure roofing material overlaps the top edge of the flashing. There must be a 1" clearance from the vent pipe to combustible materials.

6. Continue to add pipe sections until the height of the vent cap meets the minimum building code requirements.

NOTE: You must increase vent height for steep roof pitches. Nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors may cause poor draft or down-drafting in high winds. Increasing the vent height may solve this problem.NOTE: If the vent pipe passes through any occupied areas above the first floor, including storage spaces and closets, you must enclose pipe. You may frame and sheetrock the enclosure with standard construction material. Make sure to meet the minimum allowable clearances to combustibles. Do not fill any of the required clearance spaces with insulation.

2 ft. Min. 2 ft. Min.

X12

H*

FP1971Min chimney clearance

Horizontal Overhang

Termination Vent

Lowest Discharge Opening

Storm Collar

Flashing

Concentric Vent Pipe

1" Minimum Clearances to Combustibles

Vertical Wall

FP1971

Figure 25 - Minimum Chimney Clearance

Roof Pitch H (feet)Flat to 6/12 1.0Over 6/12 to 7/12 1.25Over 7/12 to 8/12 1.5Over 8/12 to 9/12 2.0Over 9/12 to 10/12 2.5Over 10/12 to 11/12 3.25Over 11/12 to 12/12 4.0

*H - Minimum height from roof to lowest discharge opening of vent

TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS

20 20306744


FLEX VENT INSTALLATION1. Flexible UL1777 listed venting may be used in any

venting application where rigid direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Flex kits may not be modified. Flex kits may be added to the end of a vent run made of rigid vent sections using pipe manufacturer's approved flex to pipe adapters. This may occur only if doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

2. The flex adapter starter kit (DVFF8A/8) is used to attach flex venting to the appliance starting collar. It includes 5" inner and 8" outer adapter rings. Figure 26

• The inner and outer adapter rings are required to start all flex runs.

• Never install damaged or torn flexible venting.• Over tightening clamps may rip, tear, or otherwise

damage flexible venting.• The adapter kit does not include individual pipe

sections which may be purchased separately. (UL1777 listed type venting only.)

3. Start the flexible vent as follows:A. Installing the inner flex adapter and pipe. Figure 26

1. Insert the long side of the 5" inner ring into exhaust pipe, gently tap to seat into place, and secure with screws.

2. Slide the small gear clamp over the inner flexible vent pipe, and push out of the way.

3. Pull and extend the inner flexible vent.4. Slide the inner vent onto the adapter collar, for a

minimum 13⁄4" overlap.5. Locate the clamp at approximately 3/4" from the

flex end and tighten.6. Secure the clamped inner section with three

self-tapping screws, drilled equidistant, just above the clamp perimeter.

B. Installing the outer flex pipe. Figure 261. Firmly insert the 8" outer adapter ring into the

outer appliance starting collar and secure with screws.

2. Slide the large gear clamp over the outer flexible vent pipe, and push out of the way.

3. Pull and extend the outer flexible vent.4. Slide the outer vent onto the appliance collar

outer adapter for a minimum 13/4" overlap.

VENTING INSTALLATIONN

OTE

F lex vent p ipe spacers: Refer to manufacturer’s specifications for correct positioning of the spacer springs to maintain proper distance between inside and outside pipe.

FP1972appliance connection

UL1777Flex Vent

Screws (3 places, equidistant just above gear clamp)

13/4" Flexible Pipe and Adapter Outer

DVFF8A/8 Inner Adapter Outer Adapter

Appliance Starting Collar

Figure 26 - Typical Appliance Connection

FP1973 flex pipe bend

UL1777Flex Vent

5° Radius

Figure 27 - Minimum Radius for Flex Vent Section

FP1973

5. Locate the clamp at approximately 3/4" from the flex end and tighten.

6. Secure the clamped outer section with three self-tapping screws, drilled equidistant, just above the clamp perimeter.

C. Routing UL1777 flex pipe.1. Always maintain the required clearance when

routing the flex vent assembly.2. Install firestop spacers, Figure 28, when

penetrating ceiling, attic spaces, or walls.3. Do not allow the flexible vent to bend in radius

tighter than 5°. Figure 274. Horizontal runs of flexible vent shall be supported

at maximum 2 foot intervals; vertical runs, five feet intervals. Metal strapping, properly secured, is an acceptable means to support the flexible vent.

20306744 21


FP1974typical flex install

Termination CapStorm Collar

Roof Support

Flashing

Rigid Pipe Length

Flex to Pipe Adapter

Firestop UL1777 Flex PIpe

DVFF8A/8 Adapter

Figure 28 - Typical Vertical Flex Vent Installation

FP1975pipe connection

Screws(3 Places equidistant just above gear clamp)

Rigid Pipe Length

Flex to Pipe Adapter

Gear Clamp

13/4" Flexible Pipe and Adapter Outer Collar Overlap

UL1777 Flex Vent

Figure 29 - Typical Pipe Connection

Gear Clamp

FP1976horizontal flex

Screws(3 Places equidistant just above gear clamp)

Gear Clamp

UL1777 Flex Vent13/4" Flexible Pipe and Collar Overlap

Vermont Castings Group Horizontal Vent Termination

Figure 30 - Typical Horizontal Flex Vent Installation

FP1974

5. Flexible vent spacers are to be installed at intervals prescribed by the flexible vent manufacturer; and in such a way as to maintain concentric inner and outer vent spacing.

D. Attaching flexible venting to vertical termination assemblies.1. When using Duravent pipe, an Vermont

Castings Group flex-to-pipe adapter (FPA) and/or rigid pipe section(s) is required to connect the flexible vent assembly to the vertical termination by using three self-penetrating screws.

2. Review Figure 29 and corresponding instructions for proper overlap, clamp and screw placement.

3. Three each self-penetrating screws are drilled opposite one another and below the gear clamp.

4. Use only listed and approved terminations and accessories, installed per the installation instructions and Figure 28.

E. Installing flexible venting to horizontal termination assemblies.

1. Connect the 5" flexible vent to the horizontal termination as in Figure 30.

2. Connect the 8" flexible vent to the termination ring as in Figure 30.

3. Review Figure 30 for proper overlap and clamp placement.

4. Three each self-penetrating screws are drilled opposite one another and below the gear lamp.

5. Use only listed an approved terminations and accessories, installed per the termination instructions and Figure 30.

22 20306744

WDV Series Gas Fireplace FINAL INSTALLATION CHECK GAS TYPEUse proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit.

INSTALLING GAS PIPING TO FIREPLACE LOCATION

INSTALLATION ITEMS NEEDEDBefore installing fireplace and burner system, make sure you have the items listed below.

• External regulator (supplied by installer) • Piping (check local codes) • Equipment shutoff valve*• Sealant (resistant to propane/LP gas) • Test gauge connection* • Sediment trap (recommended) • Tee joint • Pipe wrench• Approved flexible gas line with gas connector (if

allowed by local codes — not provided)* A CSA design-certified equipment shutoff valve with

1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the CSA design-certified equip-ment shutoff valve from your dealer.

For propane/LP connections only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of water. If you do not reduce incoming gas pressure, burner system regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 31. Pointing the vent down protects it from freezing rain or sleet.

When using copper of flex connectors use only fittings approved for gas connections. The gas control inlet is 3/8" NPT.The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8" test point up stream of the control.Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. Refer to gas specifications for pressure details and ratings.The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this and any other gas appliance control from the gas line when pressure testing.

WA

RN

ING A qualified installer or service person must

connect appliance to gas supply. Follow all local codes.

CA

UTI

ON

For propane/LP units, never connect fireplace directly to the propane/LP supply. This burner system requires an external regulator (not supplied). Install the external regulator between the burner system and propane/LP supply.

FP1977external regulator

Figure 31 - External Regulator with Vent Pointing Down (Propane/LP Only)

FP1977

External Regulator

100 gallon (min) Propane/LP Supply Tank

Vent Pointing Down

CA

UTI

ON

Use only new black iron or steel pipe. Internally tinned copper or copper tubing can be used per National Fuel Code, Section 2.6.3, providing gas meets hydrogen sulfide limits, and where permitted by local codes. Gas piping system must be sized to provide minimum inlet pressure (listed on data plate) at the maximum flow rate (BTU/hr). Undue pressure loss will occur if the pipe is too small.

20306744 23

WDV Series Gas FireplaceFINAL INSTALLATION

NOTE: The gas line connection may be made using 1/2" rigid tubing or an approved flex connector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas Code ANSI.Z223.1, NFPA54. In Canada CSA-B149 (1 or 2) Installation Code. A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 32IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the fireplace. Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess seal-ant in pipe could result in clogged burner system valves.

WA

RN

ING Only persons licensed to work with gas

piping may make the necessary gas connections to this appliance.

CA

UTI

ON A manual shutoff valve must be installed

upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 32

CA

UTI

ON

Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

Natural GasFrom Gas Meter (4.5" w.c. to 10.5" w.c. Pressure)Propane/LPFrom External Regulator (11" w.c. to 13" w.c. Pressure)

3" Minimum

FP1978gas connection

Figure 32 - Gas Connection

Cap

Approved Flexible Gas Line

CSA Design-Certified Equipment Shutoff Valve with 1/8" NPT Tap*

Sediment Trap/Drip Leg

Tee Joint

Pipe Nipple

WA

RN

ING Do not use open flame to check for gas

leaks.

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure 32. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and burner system. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap collects moisture and contaminants and keeps them from going into the burner system gas con-trols. If sediment trap/drip leg is not installed or is installed wrong, burner system may not run properly. 1. Check gas type. The gas supply must be the same as

stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately.

2. To ease installation, a 24" (610 mm) flex line with manual shut-off valve has been provided with this appliance. Install and attach 1/2" gas line onto shut-off valve.

3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks. Use a solution of 50/50 water and soap solution or a gas sniffer.

4. To check gas pressures at valve, turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point. Turn unit to high. Fig-ure 33. After taking pressure reading, be sure and turn captured screw clockwise firmly to reseal. Do not over torque. Check test points for gas leaks.

24 20306744

WDV Series Gas Fireplace FINAL INSTALLATION

FP1909asignature command valvealternate view8/08

Pressure Inlet

Pressure OutletPilot Adjustment Screw

FP1909a

Figure 33 - Signature Command Valve

ELECTRICAL WIRINGGeneral1. This fireplace is equipped with the Signature Control

valve which operates on 6 volts. The A/C module plugs into the fireplace junction box A/C power supply. Four (4) “AA” batteries are used for back up during power outages.

2. The Signature Command System can also be operated without A/C power. The system can run on four (4) “AA” bat-teries for approximately six (6) months under normal use.

3. A/C power must be used to power the A/C module, blow-ers, lights and AUX accessories used with this fireplace.

Optional Accessory Requirements1. This fireplace may be used with a wall switch

and/or Signature Command wireless controls.2. The command center control may be mounted on the wall

with the use of the SCSWEK 15ft. wall mount extension kit.

WA

RN

ING

Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes. The appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1.

CA

UTI

ON Label all wires before disconnecting when

servicing controls. Wiring errors can cause improper and dangerous operation.

JUNCTION BOX WIRING1. This should be done before framing the fireplace. Wire

the receptacle into an electrical circuit. Wire with mini-mum 60° C wire in accordance with prevailing codes.

2. Remove the external junction box cover by removing the screw from the side of the outside firebox wall. Junction box was installed at the factory.

3. The junction box cover has a factory installed “romex” style strain relief connector. After connecting the wires, route the wire leads through this connector. Refer to the wiring diagram in Figure 34.

Figure 34 - Junction Box Wiring Diagram

FP1912 Junction box wiring 8/08

Junction Box

Factory SuppliedNot Supplied

120V AC60Hz

COMMAND CENTER WALL INSTALLATIONThe command center may be mounted on the wall with the use of the SCSWEK Kit (15ft. cable, junction box, wall cover).Mount the junction box provided at the desired location on the wall. Do not extend beyond the 15 ft. wire cable provided. If a longer distance is required, the 15 ft. may be extended up to 30 ft. maximum by using two (2) SCSWEK cables plugged together.Route the wire from junction box to lower control area at bottom of fireplace. Unplug the 12" cable from the command center. Attach the connector to the pins from wire by pushing in to connector making sure to follow the color code on connector. Plug the 15 ft. extension cable into the 2 ft. cable. Remove command center from the fireplace and plug the other end of the extension cable into the command center. Snap on wall cover provided and screw to junction box.

WALL SWITCH INSTALLATIONThe wall switch wire connection is located off the 2 ft. wire harness from the control box to the command center. Figure 35. The connection is labeled “Wall Switch”. Unplug the male and female connectors and connect the two (2) low voltage wires provided. Run wire to desired location on wall. Up to 50 ft. of 18 ga. wire may be used if necessary. Attach wires to wall switch. Mount the wall switch in to junction box and screw on cover.

Do not connect wall switch to 110 V circuit.

WA

RN

ING

20306744 25


fp2701SCS 2 wire wiring

A/C MODULETO JUNCTION BOX

IN FIREPLACE

PLU

G-IN

CO

NN

EC

TOR

WHITEBLACKBLACKWHITE

GREEN

WHITEBLACK

Opt. Blower

Opt. Aux.

Control Board

RF ReceiverON/OFF Button

Pilot

Black / ThermopileRed / ThermopileSensor

Ignitor / Sparker

ConversionNG/LP

Plug-in ConnectorControl Board to Command Center

OFF/LO LEDON/HI

Master Switch

Command CenterOptional

Wall Switch

Plug-in ConnectorStepper Motor toControl Board

DC Power/Green

Ground

Plug-in ConnectorControl Board toSolenoid

Gas InGas Out

Pilot Gas TubingValve

Light300 Watt Max.

300 WattMax.

CA

UTI

ON Electrical connections should only be

performed by a qualified, licensed electrician. Main power supply must be turned off before connecting fans to the main electrical power supply or performing service.

figure 35 -Signature Command Wiring Diagram

NOTE: Wall switch wires must be connected together if a wall switch is not being used.

Electrical Grounding Instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.W

AR

NIN

G

26 20306744


To Junction BoxIn Fireplace

WHITEBLACKWHITE

BLACK BLACKWHITE

GREEN

ConnectorPin To Contro l Box

{

{

Light

OptionalAUX

FP2684BLOTSDVSC fan wiring

Blower (300w Max)

Figure 36 -BLOTBLDVSC Blower Wiring Diagram

Control Box

AC Module

NO

TE

The black and white wires on the AC box wiring harness are marked ‘Blower’, ‘Light’ and ‘Aux’. It is important to use the wires marked ‘Blower’ or the control will not work correctly.

WA

RN

ING Electrical connections should only be

performed by a qualified licensed electrician. Main power supply must be turned off before connecting the fan to the main electrical power supply or performing service.

BLOTBLDVSC SIGNATURE COMMAND BLOWER

The BLOTBLDVSC Blower Kit requires the SCSACM A/C Module and the TSFSC remote to install and operate this kit. Refer to blower instructions for installation and remote instructions for operation.

20306744 27


GLASS FRAME REMOVAL

NOTE: If the safety barrier is in place, you must first remove it before you remove the glass frame. To remove the barrier, simply lift up and pull out until the tabs are clear of their corresponding slots on the firebox. Then proceed to remove the glass frame by:

1. Remove the front access door by lifting up and sliding the two (2) spring hinge pins inward and lifting off.

2. Rotate the three (3) cam levers in the lower access area 90° clockwise.

3. Tilt glass away from unit. Lift glass frame up and away from unit.

FP2432open cam levers

Cam Levers

FP2433lift glass

FP2431remove glass 1

Front Access Door

Spring Hinge Pin

Figure 37 - Remove Glass Frame











DANGERGlass Frame

Safety Barrier

28 20306744


STONE & GLASS PLACEMENT1. For best results, spread glass evenly over the entire

floor and burner making sure the glass is not too heavy over the burner ports (single layer only). Keep rear vent area open to allow air to circulate under the stones. Figure 39

2. Place the stones randomly in front of and behind the burner ports. CAUTION: Do not allow stones to sit directly on burner ports or in flame. Figure 39

3. Turn burner on and adjust glass over the ported area to achieve an even, clean flame.

4. Replace glass frame and access door in reverse order of removal. Figure 39 -

Stone Placement

FP2434stone placement

Firebox Perimeter Burner Surface

Rear Vent

Example of Stone Placement

FP2702rock and stone place

GLASS ONLY PLACEMENTNOTE: Two (2) bags of glass are supplied with the 500 Series fireplaces. Both bags should be used to cover the entire floor and burner. Three (3) bags of glass are supplied with the 600 Series fireplaces. It is not necessary to use the entire 3rd bag of glass provided. Too much glass can cut off the proper amount of air the burner needs to burn clean. This may cause sooting.1. Spread glass evenly in one layer over the entire floor

and burner. It is important to not have the glass too heavy on ported area (single layer only). Keep rear vent area open to allow air to circulate for a clean flame and appearance.

2. Turn burner on and adjust glass over ported areas to achieve an clean flame.

3. Replace glass frame and access door in reverse order of removal.

LIGHT INSTALLATION1. Remove the front floor screen frame by unfastening

the four (4) screws securing the front and sides.

2. Install the six (6) halogen light bulbs provided. Do not touch light bulbs directly with fingers.

3. Replace the front floor screen frame. Be sure wires do not get pinched below the light channel.

Screws

FP2434replace light bulbs

Floor Screen Frame

Halogen Light Bulbs

Figure 38 - Install Light Bulbs

20306744 29












DANGER

WARNING: The safety screen barrier must be installed after the glass front is in place. It is NOT a replacement for the glass and the unit must NOT be oper-ated without the glass in place.

SAFETY BARRIER INSTALLATION INSTRUCTIONS

1. Remove screen from packaging.2. Align the four tabs on the sides of the screen frame

(two top, two bottom) Figure 40 with the correspond-ing slots on the firebox. Figure 41

3. Slide the screen down into the slots until it fits securely in place.

NOTICE: It is the responsibility of the installer to ensure the barrier is affixed to the fireplace at the time of installation.

CERTIFIEDSAFETY BARRIER

NOTE: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.* Any safety screen, guard, or barrier removed for servicing the appliance must be replaced prior to operating the appliance.* See parts list for model number.

Figure 40 - Barrier Screen Install

Figure 41 - Screen Slot Placement

Slots (Qty: 4. Two per side)

Slot

30 20306744

WDV Series Gas Fireplace SIGNATURE COMMAND SYSTEM OPERATION

A. This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS: • Do not attempt to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions. • If you cannot reach your gas supplier, call the fire department.

C. Use only your finger to push in the master switch. Never use tools. If the switch will not function by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

WA

RN

ING If you do not follow these instruction exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

FOR YOUR SAFETY READ BEFORE LIGHTING

20306744 31

WDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION

OPERATING INSTRUCTIONS 1. STOP! Read the safety information above.2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try

to light the burner by hand.3. With five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell

gas, STOP! Follow "B" in the safety information on Page 26. If you do not smell gas, go to next step.

4. Press the master switch to the "ON" (-) position. Within eight (8) seconds it will beep once. This indicates the system is ready.

5. Press "ON " button. Sparker will spark and pilot flame will light. 6. Once pilot flame is established, the main burner flame will light automatically.7. If the pilot will not stay lit after several tries, turn the master switch to "OFF" and call your service

technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE1. Turn master switch to "OFF".2. Turn off all electrical power to the appliance if service is to be performed.

FP1913 Switch box 8/08

Command Center

ON

Master Switch

OFF

FP1914 Pilot w sparker 8/08

OFF ON

32 20306744


FEATURESCOMMAND CENTER• Easy Access Function Operation and System

Configuration• Operation Confirmation/Fault Diagnostic Indications

(LED/Buzzer)• ON/OFF/HI/Med/Low Operation• Optional Wall Mounting

CONTROL BOARD• Electronic Ignition• Pilot Lockout safety feature• Electric Power Regeneration from Thermopile to save

battery• 6-hour Automatic Shut Down Option• Convenient NG/LP Gas Type Conversion• Standing Pilot/Intermittent pilot Conversion• Previous settings Restoration Ability (Memory Off)• Uninterrupted Operation During Power Outage

(Automatic Battery Backup)• ON/OFF RF Remote Receiver• Optional Transmitter Learn Capability

AC MODULE (REQUIRES TSFSC REMOTE)• Easy Snap-on Design• Embedded Compact 120 VAC Adapter with Auto Battery

Back up Feature• Remote Controlled 3-step Blower, Lighting, and On/Off Auxiliary AC Outputs

TRANSMITTER (TSFSC)Three Flame Height Settings XLow battery Indication for Transmitter XChild Proof Lock-out XLCD Backlight XSecurity Codes 16 XCountdown 6 hr Timer X Standard Thermostatic Control Mode XSmart Mode® Thermostat (Auto Flame & Blower Modulation) XThree Brightness Settings for Lights XThree Speed Control for Blower XOn/Off Auxiliary XProgrammable Timer to turn blower on and off X

BATTERY INSTALLATIONThe Command Center uses four (4) "AA" batteries as back up for power outages. The system can operate for approximately six (6) months on battery power.To Install Batteries (not included):1. Press down the battery door tabs and pull out to remove battery door.2. Install the batteries as indicated on Command Center.3. Close battery door by snapping in place.4. When the four (4) batteries are installed the system will operate without power.5. The batteries should be replaced when the LED indicates low battery or at least once a year.

SIGNATURE COMMAND SYSTEM OPERATION

FP1917Signature components8/08

RF ReceiverON/OFF

NG/LP Conversion

To Thermopile

To Sensor

To Sparker

To Command Center

To Stepper Motor

To Valve

Battery Door

Master SwitchON

LED

OFF

Control Board

Command CenterFigure 42 - Signature Command System Components

AC Module

FP1917

20306744 33

WDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION

SYSTEM CONFIGURATION/SETUPAll System configuration/setup is done on the Command

Center.NOTE: When using On/Off wall switch, the switch must be in the ON position to perform all configuration set ups at the command center.

COLD CLIMATE OPTIONChoose the Mode That Best Suits Your NeedsThe Signature Command System is designed to operate in either Standing Pilot or Intermittent Pilot mode.• The Standing Pilot Mode is best for colder climates

when the pilot must remain on continuously to prevent condensation and ensure reliable operation.

• The Intermittent Pilot Mode is ideal for maximum efficiency, igniting the pilot only when needed to start your fireplace, lowering fuel consumption and reducing your carbon footprint.

Either mode benefits from the instantaneous battery back-up, so you never have to worry about a power outage.NOTE: The Signature Command System comes standard in the Intermittent Pilot mode, so you must follow the instructions below to switch to Standing Pilot Mode if needed.

INTERMITTENT/STANDING PILOT SETUP (DEFAULT INTERMITTENT)1. Holding the ON button on the Command Center while

turning on the master switch will toggle between standing pilot and intermittent pilot.

2. After the above operation, one beep (for standing pilot) or two beeps (for intermittent pilot) will be given as confirmation.

SIX-HOUR SAFETY SHUTDOWN OPTION (DEFAULT ON)1. The system comes preset from the factory with a six

(6) hour shutdown from its last command of operation. This is done to prevent the fireplace from continuing to operate if unattended. You may disable this feature if you wish.

Function Operation Default Setting Intermittent/Standing Hold the ON s button while turning on the master switch Intermittent Pilot Setup (Beep once for standing pilot, twice for intermittent pilot) Pilot Standing Pilot Temp. Hold the ON s button 3 seconds (when the master switch Shutoff on the main burner is off) RF Remote Receiver Push the RF receiver On/Off button on the control board RF OFF On/Off Beep once for ON and beep twice for OFF Learn Remote Hold the OFF t button while turning on the master switch Transmitter (Beep twice then press any handheld remote button) 6-hour safety Press the ON s button and OFF t button simultaneously ON shutdown setup (Beep once for ON, twice for OFF)

NOTE: By disabling this feature, your fireplace may continue to operate unattended.

2. When the master switch is in the ON position (“-”), pressing the ON button and the OFF button on the Command Center simultaneously will toggle between enabling and disabling the six-hour shutdown option.

3. After the above operation, one beep (for enabling the six-hour shutdown option) or two beeps (for disabling the six-hour shutdown option) will be given as confirmation.

REMOTE TRANSMITTER LEARN FUNCTION (DEFAULT OFF)1. The RF receiver button located on the Control Board

must be in the on position before the learn function can begin. Use paper clip to depress button. One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation. Refer to Figure 42 for location.

2. After the RF receiver is on, holding the OFF button on the Command Center while turning on the master switch will activate the learn function for the transmitter.

3. After the above operation, two beeps will be given and the green LED on the Command Center will flash for 10 seconds.

4. During the 10 seconds, press the OFF button on a transmitter to learn. Another two beeps will be given to confirm a successful learning. Refer to transmitter instructions for remote operations.

SHUTTING OFF THE STANDING PILOT (TEMPORARY SHUT OFF)To shut off the standing pilot for service or summer shut down, press and hold the ON button on the Command Center for 3 seconds when the master switch is in the ON position (“-”) and the main burner is off.Note: Pilot will resume the next time system is turned on.Key Combinations for System SettingsNOTE: When On/Off wall switch is used, it must be in the On position to perform all system setups.

34 20306744


TURNING ON THE FIREPLACE1. Turn on the master switch and wait for a beep.2. Press the ON button on the Command Center or turn

on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below). For memory feature.

PILOT SAFETY LOCKOUT FUNCTION1. If the pilot doesn’t light after sparking for 30 seconds,

pilot trial lockout happens. The LED on the Command Center flashes Green once every 2 seconds, until reset.

2. If the pilot flame is lost during normal operation, the system will try three (3) times to relight after three (3) failures, flame loss lockout happens. The LED on the Command Center flashes Red-Green once every 2 seconds, until reset.

3. Turning the master switch on the Command Center to the off position, then ON again will reset the system.

FLAME HEIGHT CONTROL 1. Press the ON button (on the Command Center) once

to turn on the main burner with maximum flame height. 2. Press the OFF button to decrease flame height. The

first two presses will decrease the flame height to medium and low.

3. The third press on OFF will turn off the main burner. In standing pilot configuration, the pilot will stay; in intermittent pilot configuration, the pilot will be shut off.

Fault LED IndicationConversion Cover Missing

One RED (1 time)

Spark Fail Two RED (1 time)No Sensor Signal Three RED (1 time)Pilot Lockout - trial One GREEN, every 2 sec.

(until manual reset)Pilot Lockout - flame loss

One RED-GREEN, every 2 sec. (until manual reset)

Low Battery One RED, every 10s (contin-uously)

No or Low Thermopile Power

Two RED, every 10s (contin-uously)

Learning GREEN Flashes, every 1 sec. (for 10 sec.)

AC Power On GREEN solidPressure Switch Failed (Power Vent only)

One RED every 2 sec. (until manual reset)

Function OperationPower Up Flip the master switch to the ON ("–")

position to power up the systemFireplace ON Press the ON s button on the Com-

mand Center or turn on wall switch to turn the fireplace on

Fireplace OFF Flip the master switch to the OFF ("o") position OR press the OFF t button 3 times OR for Memory Off, hold the OFF t button 3 seconds, or turn off wall switch

Flame Height Up Press the ON s button once to turn on the fireplace with maximum flame height

F lame He igh t Down

Press the OFF t button to lower the flame height to Medium and Low

TURNING THE FIREPLACE OFFThere are three ways to turn the fireplace off.1. Flip the master switch to the off (“O”) position. (This will

turn the entire system OFF.)2. Press the OFF button to Medium, Low, then Off.3. Hold the OFF button anytime for three seconds or

by turning off the wall switch. These two commands of OFF are (Memory Off) the system will remember all last settings before turning off. The next time the fireplace is turned on, all settings will resume. To reset, change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings.

COMMAND CENTER OPERATIONS:The following functions are available on the Command Center.

SELF DIAGNOSTICS CHART:The Command Center has a self-diagnostic LED enabling you to troubleshoot problems and potentially avoid a service call. Please refer to the charts below for indicator reference.

20306744 35


LOGO BARThe Logo Bar contains the brand logo: Signature Command System.n Initialization and Setting upInstalling Batteries:Figure 44The remote transmitter has two battery compartments, one on each end of the transmitter. Always change all four (4) batteries at the same time.To install batteries,1. Press down the battery

door tab and pull out to remove the battery door.

2. Install the batteries as indicated inside the battery compartments.

3. Close the battery door by snapping in place.4. When all four batteries are installed, the transmitter

will initialize for 5 seconds and then is ready for use.5. The batteries should be replaced every 12 months or

when the low battery icon indicator is displayed.

CHANGING TEMPERATURE UNITWhen batteries are installed in the transmitter, 1. All available icons on the LCD will be turned on then

be cleared.2. The LCD will display temperature unit: °F. Use ON ∆

to toggle the units between °F and °C within the first 5 seconds.

3. The transmitter enters Manual Mode4. The LCD displays room temperature with the chosen

unit.

NO

TEDue to the sensitive temperature monitoring components in the transmitter, it is necessary to allow the transmitter to stabilize to room temperature before accurate room temperatures are displayed. If the transmitter is activated from a severe cold condition, allow 15 minutes for accurate temperature readings to appear on the LCD display.

WA

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ING Turn appliance OFF (at the Master Switch) if

you are away from your house for an extended period of time. Never leave anything on top of the surface of the transmitter.

FP2646TSFSC display

Information

Bar

Touch Area

Logo B

ar

Menus

Adjustm

ent C

ontrols

Function Areas of the LCD DisplayFigure 43


FUNCTION AREAS OF THE LCD DISPLAYFigure 43 shows the display of the TSFSC LCD.

INFORMATION BAR The information bar shows the room temperature, the “sending signal” radio icon, the low battery indication icon, the child-proof icon, and the flame icon. This area doesn’t have touch buttons.

• The room temperature will always be shown after power-up. It displays the room temperature from 40 °F to 99 °F. “Lo” and “HI” will be displayed when the room temperature is lower than 40°F or higher than 99°F, respectively.

• The radio icon will be shown when the transmitter is sending a signal.

• The low battery indication icon will be shown when the battery voltage is low.

• The child-proof icon will be shown when the child-proof mode is activated.

• The flame icon indicates the current flame height - Off, Low, Medium and High

TOUCH AREA The touch area contains all touch buttons to control the transmitter. It consists of two categories: menus and adjustment arrows. The blue LED backlight lights up for 8 seconds when any of the touch buttons is pressed.

• The menus include TIMER, THERMO, LIGHT, FAN and AUX.

• The adjustment arrows include ON/up and OFF/down. Their default function is to adjust the flame height. When a button from the menu is pressed, the ON/up and OFF/down buttons will temporarily become adjustment controls for the selected item. When the adjustment is done, the ON/up and OFF/down buttons go back to flame height controller again.

FP2607install battery

Battery Door Tabs

Figure 44

36 20306744


SETTING PRIVACY CODE ON TRANSMITTER:Figure 45The remote transmitter privacy code is preset in factory. In the event of activation or interference from other nearby transmissions, change the code using the following procedures (learn function must be performed after changing the code):1. Press the ON/arrow button and

the TIMER button at the same time to enter privacy code setup mode.

2. The setup display is shown in the figure. The four digits on the top stand for the privacy code (as the actual DIP switches on Ambient’s previous remotes). The default values of the four digits will be all “1” (ON).

3. The first digit will be flashing upon entering the setup mode. Push the ON button to toggle its value between “0” (OFF) and “1”(ON), and push the “OFF” button to jump to the next digit. The next digit will then start flashing and the first one stops flashing. Set up the four digits to your choice.

4. After setting up all the four digits, push “OFF” to finish the process and return to the previous mode.

5. The Signature Command control board then needs to re-learn the new setting.

PERFORMING LEARN FUNCTION1. The RF receiver button on the control board in the

fireplace must be in the on position before the learn function can begin. With the Command Center master switch in the ON position, use paper clip to depress the recessed button on Control Board, one beep for RF receiver ON or two beeps for RF receiver OFF. Figure 46

2. Holding the OFF button on the Command Center while turning on the master switch will activate the learn function for the transmitter.

3. After the above operation, two beeps will be given and the green LED on the Command Center will flash for 10 seconds.

4. During the 10 seconds, press the OFF button on the transmitter to learn. Another two beeps will be given to confirm a successful learning. Figure 48

WA

RN

ING Do not use two (2) or more remote control

systems in the same area with the same privacy code setting, as they will communicate with each other. This may cause the appliances to malfunction.

FP2649set privace code

Figure 45

FP2650command ctr ctrl brd

RF Receiver ON/OFF

Figure 46 - Control Board

FP2650command ctr ctrl brd

Battery Door

Master SwitchON

LED

OFF

FP2650Figure 47 -Command Center

RESETTING THE TRANSMITTER:If the transmitter is not working properly, reinstall the batteries to reset the transmitter.1. Pull out at least one of the batteries.2. Press any key on the screen to discharge.3. Wait for 10 seconds and reinstall the batteries.Pushing and holding any key for more than 10 seconds until the display refreshes will also reset the transmitter.

FUNCTIONS AND OPERATIONSGENERALThe TSFSC Remote Control has four (4) operating modes: Manual, Timer, Thermostatic and Smart Mode®

thermostat. The control system can be set to temperature range between 45° F and 90° F. The blower speed and flame height can be adjusted in the manual, timer and thermostatic mode. The Smart Mode® thermostat will automatically adjust flame height and blower speed according to the difference between Set and Room temperatures.The transmitter will operate the remote receiver from 1 foot to a maximum of 30 feet. The distance is reduced when batteries are low.

MANUAL MODEFigure 48In this mode, the TIMER button and the THERMO button will only display “TIMER” and “THERMO”, respectively without showing the time and the SET temperature. Pressing the ON/up and OFF/down buttons will change the flame height if none of the menu buttons (TIMER, THERMO, LIGHT, FAN, AUX) are pressed and flashing.

Front Panel Bezel Optional

20306744 37

WDV Series Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION1. Press the ON/up button to turn on the fireplace. The

flame icon on the LCD displays High.

2. Press the OFF/down button to decrease the flame height and turn off the fireplace. When the OFF/down button is pressed for three times, the flame icon changes form High to Medium, to Low, then to Off.

3. If the OFF button is held for more than 3 seconds at any flame height, the fireplace will be turned off and the flame icon disappears.

4. Sliding up and down on the arrow buttons can also turn on or turn off the fireplace.

5. If the fireplace is shut off using the above methods in 3 and 4, all the settings will be remembered and will be resumed next time the fireplace is turned on (Memory Off).

TIMER MODEFigure 49Press the TIMER button to enter timer mode. The fireplace will stay on for a period of time as specified by the timer and then be shut off by the transmitter when the timer counts down to zero.1. When the TIMER button is

pressed, the Set Time appears in the frame of the button and flashes.

2. Use ON/up and OFF/down to increase or decrease the Set Time in 15 min. increments, between 0:00 to 6:00. Sliding up and down on the arrow buttons will increase or decrease the Set Time in 1 hour increments.

3. Push the TIMER button again to confirm the Set Time, the transmitter sends an ON signal to turn on the fireplace.

4. The flashing stops and the ON/up and OFF/down buttons become flame height controller again. The flame height will then stay as set up by the ON/up and OFF/down buttons.

5. The TIMER button can be used when the transmitter is in Manual Mode or in Thermostat Mode. In both modes, the fireplace will be shut down completely when the timer counts down to zero.

6. To exit Timer Mode, a. Push and hold the TIMER button for 3 seconds Orb. Use the OFF/down buttons to decrease the Set

Time to zero Orc. Slide down on the arrow buttons to exit TIMER

mode and shut off the fireplace.

THERMOSTAT MODEFigure 50NOTE: The Command Center buttons will disable when thermostat is being used.Press the THERMO button to set the transmitter in thermostat mode. The transmitter will automatically turn on the fireplace when the room temperature is below the set temperature and turn off the appliance when the room temperature is above the set temperature within one degree.1. When the THERMO button is

pressed, the Set temperature appears in the frame of the button and flashes.

2. Use ON/up and OFF/down to increase or decrease the Set temperature in 1 degree increments, between 45 degrees and 90 degrees. Slide up and down on the arrow buttons will increase or decrease the Set Temperature in 10 degrees increments.

3. Press the THERMO button again to confirm the Set Temperature. The transmitter will send out an On signal or an Off signal depending on the relationship between the Set temperature and the Room temperature.

4. The flashing stops and the ON/up and OFF/down buttons become flame height controller again. The flame height will then stay as set up by the ON/up and OFF/down buttons.

5. To exit Thermostat Mode: a. push and hold the THERMO buttons for 3 seconds

or b. slide down on the arrow buttons to exit Thermostat

mode and shut off the fireplace.

SMART MODE® THERMOSTAT OPTION FOR THERMOSTAT MODEFigure 51Press and hold the THERMO button and the ON/UP button at the same time for 3 seconds to toggle between Smart Mode® thermostat and the regular Thermostat Mode. The icon “Smart Mode” will appear under the Set Temperature. The transmitter will automatically adjust the flame height according to the difference between the

FP2653thermo mode

Figure 50

FP2652Timer mode

Figure 49

FP2651Manual mode

Figure 48

FP2654smart mode

Smart Mode Icon

Figure 51

38 20306744

WDV Series Gas Fireplace SIGNATURE COMMAND SYSTEM OPERATIONSet temperature and the Room temperature. There is no manual flame height adjustment. The fan speed will also automatically adjust if turned on.NOTE: there will a 10 second delay for the flame adjustment when the fireplace is turned on.1. When Set Temp. is 3° F or higher than Room Temp.,

flame height will be on High.2. When Set Temp. is 2° F higher than Room Temp.,

flame height will be on Medium.3. When Set Temp. is 1° F higher than Room Temp.,

flame height will be on Low.4. When Set Temp. is equal to Room Temp., flame height

does not change (stays on low).5. When Set Temp. is lower than Room Temp., the

fireplace will be shut off.6. When Set Temp. is 1° F higher than Room Temp.,

again the flame height will be on Low.7. the fan speed follows the flame height, if the fan is

turned on.To exit Smart Mode® thermostat and shut off the fireplace;

a. push and hold the THERMO buttons for 3 seconds, Or

b. press the OFF button, Or c. slide down on the arrow buttons.

To shut off the Smart Mode® thermostat option and return to regular thermostat mode, press and hold the THERMO button and the ON/UP button at the same time for 3 seconds again.

BLOWER SPEED CONTROLFigure 52NOTE: Blower will only work with flame on.The blower speed control function is used to adjust the speed of the blower connected to the Signature Command System. There are four speed levels, Off, Low, Medium, High.1. Press the FAN button to enter

the blower speed control mode. The fan icon will start flashing.

2. Press the ON/up and OFF/down button to increase/decrease the blower speed.

3. Press the fan button again to confirm the speed setting. If the fireplace is on, the blower speed will take effect right away; if the fireplace is off, the receiver will remember this setting and the blower is still off (see blower On Delay and Off Delay in the next section).

4. After the signal is sent, the ON/up and OFF/down buttons become flame height controller again.

5. When the fan button is flashing, slide up and down on the arrow buttons will turn the blower speed to High or Off directly without pressing the fan button again to

confirm.6. If the blower is turned on using the FAN button, the

blower speed will adjust automatically when using Smart Mode® thermostat (See Smart Mode® thermostat section).

BLOWER ON DELAY TIME AND OFF DELAY TIME SETUPFigure 531. Hold the FAN button for 3

seconds until two numbers appear on the LCD screen. The left number is blower On Delay and the right number is blower Off Delay Time.

2. When the first number is flashing, use the ON/up button to set the desired On Delay Time from 0 to 15 min.

3. Press the OFF/down button to jump to the Off Delay Time setup.

4. When the second number is flashing, use the ON/up button again to set the desired Off Delay Time from 0 to 15 min.

5. Press the OFF/down button again to finish the setup and the new settings will be transmitted to the receiver.

6. The default settings are 5 minutes for the On Delay Time and 8 minutes for the Off Delay Time, as shown.

LIGHT BRIGHTNESS CONTROLFigure 54The light brightness control function is used to adjust the brightness of the light bulbs connected to the AC module on the Signature Command System. There are four light brightness levels defined: Off, Low, Medium, High1. Press the LIGHT button to

enter the light brightness control mode. The LIGHT icon will start flashing.

2. Press the On/up and OFF/down buttons to increase/decrease the light brightness (Off-Low-Medium-High).

3. Press the light button again to confirm the setting. The new setting will be transmitted to the receiver.

4. After the signal is sent, the On/up and Off/down buttons become flame height controller again.

5. When the light button is flashing, slide up and down on the arrow buttons will turn the light brightness to HIGH or Off directly without pressing the light button again to confirm

FP2657Light bright control

Figure 54

FP2656blower delay setup

Figure 53

FP2655blower speed control

Figure 52

20306744 39


SAFETY FEATURESLOW BATTERY DETECTION When low battery condition occurs, the transmitter will

turn off the fireplace. A) Battery voltage is checked every one

minute. When the battery voltage is low, the LCD displays a low battery icon which will exist in all modes.

B) The transmitter will not operate with low battery voltage. Change the batteries before the batteries become too weak for normal operations.

POWER ON INITIALIZATION After the power-on initialization, the transmitter sends

a signal to turn off the fireplace.

THERMAL SHUTDOWN When the ambient temperature is more than 99°F, the

transmitter will turn off the fireplace. A) The LCD will display “HI”. B) The Transmitter will not function until

the room temperature has dropped below 99 degree Fahrenheit.

LOW TEMPERATURE CONDITION When the ambient temperature is less

than 40 degrees Fahrenheit, the LCD will display “LO”, and NO SIGNAL will be sent to turn on the appliance.

All functions still remain the same for both Manual Mode and Thermostat Mode

CHILD-PROOF PROTECTION The child-proof icon will be shown when

the child-proof mode is activated by pressing the ON button and the OFF button at the same time for three seconds.A) Enter childproof mode by pressing and holding both

the ON button and the OFF button simultaneously for 3 seconds. The Childproof indicator will be shown on the LCD.

B) Deactivate childproof mode by pressing and holding the ON button and the OFF button simultaneously for 3 seconds again. The Childproof indicator disappears on the LCD.

C) The transmitter cannot be operated in childproof mode.

SIGNATURE COMMAND SYSTEM OPERATIONAUX CONTROL (OPTIONAL)The AUX control function is used to turn on or turn off the auxiliary component connected to the AC module of the Signature Command System. Press the AUX button to turn on or turn off the auxiliary.1. When the auxiliary is turned on, the icon

will become solid text and the “ON” icon will appear below the “AUX” icon.

2. When the auxiliary is turned off, the icon will become hollow text and the “ON” icon will disappear.

NOTE: Some fireplaces use the AUX function to control options within the fireplace. Refer to fireplace manual for operation.

SETTING UP BLANK SCREEN OR CONSTANT DISPLAY IN IDLEFigure 55There is an option to set up how the LCD displays and functions when the transmitter is in idle. There are two choices: 1. A) Mode. When the transmitter is in idle, the icons in

the “touch area” (timer, thermostat, blower, light and AUX) will disappear, as shown in the figure on the left. When any of the touch buttons is pressed, those icons will appear and are ready to operate (default).

2. B) Mode. The t r a n s m i t t e r always displays all available icons showing current status of timer, thermostat, blower, light and AUX as shown in the figure on the right.

Press TIMER and THERMO buttons at the same time for 3 seconds to toggle between A) and B).

1. When the current setting is A), touch any place in the touch area to bring up the icons then press TIMER button and THERMO button at the same time for 3 seconds. The backlight will flash once to indicate that the setting has changed to B).

2. When the current setting is B), pressing TIMER button and THERMO button at the same time for 3 seconds will switch to A) Mode. The touch area icons will disappear.

FP2658AUX

FP2612low battery

FP2613HI

FP2614lo no child

FP2659blank screen

Figure 55

40 20306744


USING THE MOUNTING BASEThe transmitter comes with a mounting base which allows you to hang the transmitter on the wall.1. Secure the mounting base on the wall with supplied

screws. For best viewing angle, make it the same height as your eyes.

2. Hang the transmitter on the hook of the mounting base, then push down so the transmitter is flush to the mounting base.

FP2674mounting base

TROUBLESHOOTING

Figure 56


Symptom Causes ActionBattery icon on LCD on transmitter Low Battery Replace batteries. Change batter-

ies every 6 months.LCD display is blank Low Battery Check battery installation or replace

batteries.LCD display shows “funny” display Low Battery Reset the transmitter (see "Reset-

ting the Transmitter" setting)Appliance does not come on The transmitter did not match with the

receiver.

Transmitter measures temperature exceeding 99°F and shows "HI" on LCD.

Distance between the transmitter and receiver is more than 30 feet.

Make sure the transmitter has learned to the receiver.

Move transmitter to a cooler place and wait until temperature drops below 99°F.

Make sure the opening distance is less than 30 feet.

Blower is not on after the fireplace is turned on

Blower setting is off.

Blower delay setting is set too high.

Press FAN key to select fan speed desired.

Press and hold FAN key to set desired ON/OFF delays. This is done in minutes.

20306744 41

WDV Series Gas FireplaceCLEANING AND MAINTENANCE

BURNER, PILOT AND CONTROL COMPARTMENTKeep the control compartment, stones and burner areas surrounding the stones clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.

PILOT FLAMEThe flames from the pilot should be visually checked as soon as the heater is installed and periodically during normal operation. The pilot flame must always be present when the fireplace is in operation. Figure 57. The pilot flame has three distinct flames, one engulfing the sensor, one engulfing the thermopile, and the other reaching to the main burner. BURNERInspect area around the injector. Remove any lint or foreign material with a brush or vacuum.

BURNER FLAMEThe flames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation. In normal operation, at full rate, and after operating for about 15 to 30 minutes, the flame should be yellow. Figure 58If the flame is blue and candle-like in appearance, adjust glass or add more glass over ports. NOTE: The type of installation, vent system configuration, and wind effects may cause the flame patterns to vary.

WA

RN

ING Turn off gas before servicing fireplace. It

is recommended that a qualified service technician perform these check-ups at the beginning of each heating season

FP2453hooded pilot flames

Figure 57 - Pilot Flame

Thermopile

Sensor

FP2453

FP2436WDV flame appearance

Figure 58 - Burner Flame Appearance

FP2436

42 20306744

WDV Series Gas Fireplace CLEANING AND MAINTENANCE VENT SYSTEMThe fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.

GLASS DOORThoroughly clean the inside of the glass door after using the fireplace for two hours. Periodically clean the glass door as necessary. When cleaning the glass, remember:

• Do not remove the glass when hot. Allow glass to cool before removal.

• NEVER use abrasive materials.• Keep children and pets a safe distance away.• Never operate the fireplace without the glass door

properly secured.• Never operate the fireplace if the glass is broken.• Replace any glass that is chipped, cracked, or broken.

Replacement glass door assemblies MUST be supplied by the fireplace manufacturer – No substitute materi-als may be used.

• Handle glass door with care to avoid striking or scratch-ing it on hard objects.

To clean glass door, follow “Glass Removal” procedure outlined in the Final Installation section. Film deposit on the inside of the glass should be cleaned off using a nontoxic, non-corrosive, non-abrasive, mild-cleaning solution. Simply apply an adequate amount to the glass and wipe off with a damp cloth. After all maintenance has been completed, re-install glass door and barrier screen.

STONESVacuum surface of the stones with a brush attachment. If stones must be removed for cleaning, handle carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. Vacuum surface of stones with brush attachment or brush logs with a soft bristly (i.e. clean, dry paintbrush). To place stones in the fireplace, refer to Stone Placement section on Page 29.NOTE: Do not use fluids to clean ceramic fiber stones.

20306744 43

WDV Series Gas FireplaceTROUBLESHOOTING

OPERATION

Install batteries and/or plug in the AC board

Flip the master switch (rocker switch) to the ON position

Press the ON button on the Command Center

FAULT

No beep in about 8 seconds

No beep or no sound from the valve indicating pilot solenoid open

No sparking on the pilot

Sparking doesn’t continue

Pilot doesn’t light

Main burner doesn’t light

DIAGNOSIS

Make sure Command Center and the control board are connected by a 2 feet or 15 feet cable

Check NG/LP conversion cap and control board connections

Check pilot connections

The Control Board is having interference from the surrounding metal (Ground)

Check gas supply

Go through

Battery polarity wrong?

LED on the Command Center does not show solid green?

The 5-pin connector on the AC board broken or bent?

AC plug is plugged to AC mains?

Battery voltage low?

Using battery?

Check valve connections

Check power supply (go through ) A

E

Check grounding

Go through B

Go through C

The sensor on the pilot is not in the flame (pilot flame too small)?

ACTION

Re-install batteries

Change batteries

Plug the AC plug to AC mains

Repair or replace the AC Board

Replace the AC Board

Replace the Control Board or Command Center

Sparking is happening elsewhere (under the pilot), re-install/replace the pilot

Re-install the Control Board, move it around or change the Control Board

Sparking is not in the path of gas flow, adjust sparker position or replace the pilot

Adjust sensor position or replace the pilot

Afte

r the

bee

p

A

B

C

D

E

F

FP1911 troubleshoot sc 8/08

SIGNATURE COMMAND SYSTEM

44 20306744

WDV Series Gas Fireplace REPLACEMENT PARTS

FIREBOX COMPONENTS AND ACCESSORIES

1

2

3

5

7

6

780012DVW firebox parts

Item Description Qty. WDV500 WDV600

1. Bulb (35 Watt) 6 78D0007 78D00072. Bulb Socket 6 73D4521K 73D4521K3. Glass Frame Assembly 1 78D0027K 78D1038K4. Safety Screen Barrier 1 20306602K 20306609K5. Panel, Access, Door 1 78D0040K 78D1046K

Junction Box Assembly (not shown) 1 26D2128 26D2128

Accessories / Field Installed Options

6. Porcelain Panels 1 WDV500PBL WDV600PBL7. Blower Kit (Signature Command System) 1 BLOTBLDVSC BLOTBLDVSC8. Aged Driftwood Log 1 ADW500 ADW6009. SCS Wall Extension Kit (15' wire, rough-in box, wall cover) 1 SCSWEK SCSWEK

4

20306744 45

WDV Series Gas FireplaceREPLACEMENT PARTSSIGNATURE COMMAND SYSTEM

780012DVW SG parts6/09

12

3

4

15

5

6

7

8a9

14

8b

8c

46 20306744

WDV Series Gas Fireplace REPLACEMENT PARTS

SIGNATURE COMMAND SYSTEM

Item Description Qty. WDV500NTSC WDV500PTSC WDV600NTSC WDV600PTSC

1. Gas Valve Assembly 1 80D0001 80D0002 80D0001 80D0002

2. Pilot Assembly 1 80D0006 80D0007 80D0039K 80D0040K

3. Control Box 1 80D0018 80D0019 80D0018 80D0019

4. Command Center 1 80D0005 80D0005 80D0005 80D0005

5. Tube, Tee to Valve 2 78D0090 78D0090 78D0091K 78D0091K

5. Tube, Tee to Injector 1 78D0091 78D0091 78D1056K 78D1056K

6. Flexhose w/Shutoff Valve 1 69D0030 69D0030 69D0030 69D0030

7. Injector 2 59D0062 69D0226 58D0051 20H3156

8a. Burner Assembly 1 78D0033 78D0033 -- --

8b. Burner Assembly 1 -- -- 78D1058K 78D1058K

8c. Burner Assembly 1 -- -- 78D1057K 78D1057K

9. Venturi 2 69D1026 69D1026 69D1026 69D1026

10. Air Shutter (not shown) 2 69D1027 n/a 69D1027 n/a

11. Wire Valve/Control (not shown) 1 80D0010 80D0010 80D0010 80D0010

12. Wire AC Module (not shown) 1 80D0009 80D0009 80D0009 80D0009

13 Wire Command Ctr. (not shown) 1 80D0008 80D0008 80D0008 80D0008

14. Remote Transmitter (full function) 1 TSFSC TSFSC TSFSC TSFSC

15. AC Module 1 SCSACM SCSACM SCSACM SCSACM

Fuel Conversion Kits - Signature Command SystemNatural Gas to LP WDV500 Kit #W500CKPS WDV600 Kit #W600CKPSLP to Natural Gas WDV500 Kit #W500CKNS WDV600 Kit #W600CKNS

20306744 47


STONES

REPLACEMENT PARTS

Item Description 500 Qty. 600 Qty. Part No.1. White Stone #1 5 5 78D01222. Light Gray Stone #2 5 5 78D01233. Dark Gray Stone #3 5 10 78D01244. Brown Stone #4 5 5 78D01255. Sand Stone #5 5 5 78D01266. Tan Stone #6 5 5 78D0127

48 20306744


HOT

1 23

4

5

6

97

8

10

730024KHLDV vent parts

VENT COMPONENTS

REPLACEMENT PARTS

20306744 49

WDV Series Gas FireplaceREPLACEMENT PARTS

VENT COMPONENTS FOR 5" X 8"

ItemQty./Box Description

Current Duravent or Vermont

Castings Group Part No.

Old Duravent or Vermont Castings

Group Part No. Selkirk Part No.Metal-Fab Part

No.

1 1 Horizontal Termination Cap Built-In Vinyl Siding Standoff, Heat Deflector, Firestop, 90° Elbow and Adjustable Pipe 11" to 145/8"

BHS58TK --

1 1 Horizontal Termination Cap w/Built-In Vinyl Siding Standoff, Heat Deflector, Firestop, Flexible Pipe 20" to 48", Adapter

BHSF58TK --

1 8 Horizontal Termination w/ 1" Firestop BHR58T/8

1 1 Horizontal High Wind Termination Cap 58DVA-HC 1285 5DT-HC --

1 1 Horizontal Temination Cap 5DHT

2 1 Vertical Termination 58DVA-VC 1280 5DT-VC 5DVT

3 4 6" Pipe Length 58DVA-06 1208 5DT-06 5D6

3 4 9" Pipe Length 58DVA-09 1207 5DT-09





4 4 81/2" Pipe Extension 58DVA-08A -- 5DT-AJ

4 4 16" Pipe Extension 58DVA-16A -- --

5 4 45° Elbow 58DVA-E45 1245 5DT-EL45 5D456

5 4 45° Swivel Elbow -- -- 5DT-EL45

6 4 90° Elbow 58DVA-E90 1290 5DT-EL90S 5D906

6 4 90° Swivel Elbow -- 1290G 5DT-EL90S

7 6 Flashing, 0/12 to 6/12 Roof Pitch 58DVA-F6 1243 5DT-AF6 5DF

7 Steep Roof Flashing 58DVA-F12 1243S --

8 6 Storm Collar 58DVA-SC 1253 5DT-SC 5DSC

9 4 Firestop 58DVA-FS 1263 5DT-FS 5DFS

9 1" Firestop 58DVA-FS --

10 1 Vinyl Siding Standoff 58DVA-VSS 1250 5DT-VS 5DVS

11 Attic Insulation Shield (not shown) 58DVA-IS -- --

12 8 Flex Adapter Starter (not shown) DVFF8A/8 -- --

For more information about, or instructions for, the venting components referenced above, please contact the component manufacturer:Selkirk Corporation: www. selkirkcorp.com or 800-992-8368 Duravent: www. duravent.com or 800-835-4429Metal-Fab, Inc.: www.metal-fabinc.com or 316-943-2351

50 20306744


NOTE REGARDING VENTED PRODUCTSThis product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.Any residence with a direct vent product must have a carbon monoxide (CO) detector installed in the residence.Installation of the fireplace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.In addition, a naturally vented gas log may not be installed in a bedroom or bathroom in the State of Massachusetts.Flex line installation must not exceed 36 inches and must have a T shutoff valve.

NOTE REGARDING VENT FREE PRODUCTSThis product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.In addition, vent free products may not be installed in a bedroom or bathroom regardless of size or type in the State of Massachusetts.Flex line installation must not exceed 36 inches and must have a T shutoff valve.

CARBON MONOXIDE DETECTOR REQUIREMENTS(2) Revise 10.8.3 by adding the following additional requirements:(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. Installation of carbon monoxide detectors. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. Approved Carbon Monoxide Detectors. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. Signage. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

4. Inspection. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.(b) Exemptions: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.(c) Manufacturer requirements — Gas Equipment Venting System Provided. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.(d) Manufacturer requirements — Gas Equipment Venting System Not Provided. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems,” the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design

MASSACHUSETTS RESIDENTS ONLYPlease read and follow these special requirements

20306744 51

LIMITED LIFETIME WARRANTY POLICYLIFETIME WARRANTYThe following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber and Heat Exchanger.

FIVE YEAR WARRANTYThe following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

BASIC WARRANTYVermont Castings Group warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components man-ufactured by Vermont Castings Group in the appliance are found to be defective in materials or workmanship, Vermont Castings Group will, at its option, replace or repair the defective components at no charge to the original owner. Vermont Castings Group will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase.This Limited Lifetime Warranty will be void if the appliance in not installed by a qualified installer in accordance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firebox/burner assembly damage by accident, neglect, misuse, abuse, alterations, negligence of others, including the installation thereof by un-qualified installers, (2) the costs of removal, re-installation or transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an authorized service representative.This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. Vermont Castings Group does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. It states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered in the Limited Lifetime Warranty.Vermont Castings Group reserves the right to investigate any and all the claims against the Limited Lifetime Warranty and decide upon method of settlement.

IF WARRANTY SERVICE IS NEEDED:1. Contact your supplier. Make sure you have your warranty, your sales receipt and the model/

serial number of your Vermont Castings Group product.2. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

52 20306744


Based on CSA P.4.1-09

Based on CSA P.4.1-09

Recherchez dans la brochureles caractéristique de rendement

énergétique de foyer au gazÉnerguide

Selon CSA P.4.1-09

149 Cleveland Drive • Paris, Kentucky 40361www.vermontcastingsgroup.com

EFFICIENCY RATINGS

MODEL

ENERGUIDE RATINGS FIREPLACE EFFICIENCY

PERCENTAGEWDV500NTSC 64.4WDV500PTSC 67.7WDV600NTSC 70.2WDV600PTSC 72.2

WDV Series Direct Vent Gas Fireplace Installation and Operating … · 2015. 8. 3. · 20306744 3...

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Transcript of WDV Series Direct Vent Gas Fireplace Installation and Operating … · 2015. 8. 3. · 20306744 3...