W+D 410 Easy Enveloper · W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way Unique...
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W+D 410 Easy Enveloper Direct Mail Envelopes – The Easy Way
Transcript of W+D 410 Easy Enveloper · W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way Unique...
W+D 410 Easy EnveloperDirect Mail Envelopes – The Easy Way
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Envelope production of the future made simple –the first fast-change, easy-to-use envelope converting and finishing system for short to medium runs
Top 15 reasons why you will want an Easy Enveloper
/ Single operator with no prior envelope adjusting
experience required.
/ Complete job changes under an hour using modern
graphical human interface touch screen and only a few
change tools.
/ Eliminate secondary high die cutting and enjoy closer
color separation to score with flex die complete cutting
or use your use traditional high die blank high cutting
and go between the two options with the two quick
change feed tables.
/ Complete cut of envelope assures the most consistent
and highest quality envelope for the highest downstream
inserter performance as well as closest color to fold
accuracy.
/ Semi-automatic machine set-up with a few tools allows
for low waste of only a few hundred rectangular sheets.
/ Scuff/mark free conversion of pre-printed stock (even
coated and digitally printed stocks) with proven W+D
shuttle feeder technology.
/ Add the look of a “hot foil stamp” without the high cost,
inline through the window patching station.
/ NEW inline low-cost photopolymer embossing plates
allows you to greatly enhance the value add of your
printed envelopes with the latest paper textures.
/ NEW simple to run 2/1 tight color register full servo
flexo with fast change plate sleeves allows you to now
compete with offset like print quality.
/ Low running waste with automated run out delivery
feature enables running variable data digital material with
very low waste.
/ Speeds up to 500 envelopes per minute (30M/hr.) from
light to heavy stock on virtually full envelope size range.
/ Produces the highest quality #6-3/4, A7, A8, #9, #10,
A10 and 6x 9” booklet, commercial and diamond style
envelopes with or without windows very efficiently,
very fast, with low running waste and, most importantly,
very easily.
/ Rectangular sheet shape cutting with flex dies on a
magnetic cylinder means quick style changes for popular
envelope sizes for direct mail and transpromo mail as
well as new USPS (trailing edge die-cut) shape envelopes
and other new more complex die-cut marketing formats.
/ Second patcher capability with new flipper technology
allow full view window on face and address window on
back panel to run at 500 epm without timed gumming.
/ Expert online allows for remote support as well as an
extensive library of real time video support for the machine
operator that is always available to the 410 operator.
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
The W+D 410 Easy Enveloper accelerates “time to mailbox” and lowers the costs for direct mail and
transpromo mail by producing high-quality envelopes extremely easily and efficiently.
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Quick and easy envelope format adjustment with integrated adjustment aids and scales
/ Remoistenable seal gum or options for pressure-
sensitive strip (hot melt) or latex (self seal)
/ Reject tray between stations – generally less than 20
envelopes lost in total during a machine stop
/ Options for 2/1 in-line flexo printing
/ Push-to-service button sends an email with a
diagnostic report to W+D service when activated,
initiating immediate help
/ Option for extrusion (nozzle) gumming for booklets
and dimensional side flaps
/ Self-contained vacuum, blow air, and chip collector
available
/ Integrated safety hoods provide noise protection
(85 decibels – EN 13023)
/ Optional W+D 914 PackAssist to make boxing of
envelopes, including coated stock, easier.
WD 410 Easy Enveloper Features
/ Easily run envelope sizes from
US: from #7-3/4, A7, #9; #10, A8, A10
to 6 x 9-¹/₂” booklet envelopes
EU: from smaller than C6 up to B5
/ Total machine range:
US: 3 ²⁷/₃₂” x 6 ¹⁵/₁₆ ” to 6 ³/₈” x 9 ²⁷/₃₂”
EU: 98 x 162 mm to 176 x 250 mm
/ Produces up to 500 env/min (30,000/hour)
/ Shuttle feeder for scuff and mark free envelopes
/ EasyCut® magnetic cylinder technology for formats like
booklet, commercial and diamond shape, as well as
window cuts with the industry‘s lowest register
tolerances from print-to-format.
/ Window station for the application of traditional poly
window film patches, foil patches or preprinted labels
/ Patented staggering wheel with a “flipper” for scuff and
mark free coated and specialty envelope paper results
in highest quality envelopes using any envelope paper
Settings for the valves are pre-marked on the EasyCut® flex die making set-up simple and fast
The Easy Enveloper is the perfect choice for producing small to medium batch
sizes with pre-printed material (offset or digital printing).
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Removal of individual envelopes from running production stream for quality control
Help Wizard
/ Extensive help menus for format changes, adjustments,
paper jams, etc.
/ Step-by-step instructions on troubleshooting
/ Notes contain photo and video tutorials
Push-to-Service Button
Activating this button triggers system diagnostics and
copies all related data and messages into an e-mail.
After that, it will automatically send the e-mail to W+D
First Level Support with the following information:
Machine number, error message, customer‘s phone
number and a complete diagnostic report.
Easy-to-use touch screens traverse the full machine length to fully support the operator
Standard components
/ An optional quick-change infeed table for either
rectangular or die cuts
/ EasyCut® magnetic flex die cylinder technology
/ Roller gumming for side flaps
/ Waste reduction through intelligent servo drive
technology
/ Two control panels as a touch screen monitor
/ Extensive help menus integrated into the operating
software
/ Completely enclosed machine for personal and noise
protection
/ Vacuum pumps and blowers
/ Suction aggregates for paper and window material
/ Connection to W+D Expert Online (free of charge
within warranty)
Help Wizard Push-to-Service Button
Operator comes up to speed quickly with online support and diagnostics
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Optional components
/ An additional quick-change infeed table for rectangular
or die cuts
/ Flexo printing units for inside and outside printing
/ Folding device for outside side flaps
/ 2nd window station
/ Easy-to-use embossing station for photopolymer
plate use
/ Nozzle gumming for side flaps
/ Hot melt Peel-and-Seal-section
/ W+D machine cameras (for monitoring the material flow
at the drying section and during window gumming)
/ W+D LED strobe light (for monitoring the closing
station closing flap)
/ The W+D 914 PackAssist is helpful for coated envelope
products
/ W+D Service Connect
/ IQS – Inline Quality Control System
Machine camerasW+D Service Connect
Machine cameras
/ Cameras in the machine support quality control or
process monitoring via HMI in real-time
/ With partially viewable areas of the product run (window
station, dryer chain inlet), machine cameras allow for
these processes to be monitored by video on the HMI
W+D Service Connect
/ W+D Service Connect is the ideal mobile companion
for your maintenance and repair experts
/ The tablet displays real-time updates of machine status,
running jobs, current speed, error messages, etc.
/ Creates an online connection with W+D Service. The
integrated camera can send photos and videos to
W+D’s experts
Embossing station for standard and deep embossing Flexo printing unit with sleeve technology for fast print changes
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W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Machine layout
1 Blank feeder
2 Flexo printing units for inside printing
3 Flexo printing units for outside printing
4 Embossing station
5 Longitudinal and cross scoring section
6 Cutting section for windows and complete cuts
7 Window material patching station
8 2nd window material patching station
9 Side flap folding section for inside side flaps
10 Side flap nozzle gumming section
11 Side flap roller gumming section
11,513 mm (37.8 ft)
U Optional machine components
3,0
12 m
m (
9.9
ft)
710 mm (2.3 ft)
open protective hoods
1721 20 183 2 1 19164
PR
INT
PR
INT
open protective hoods
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12 Bottom flap folding section
13 Folding tools for outside side flaps
14 Staggering section
15 Seal flap gumming section
16 Drying section
17 Product removal device
18 Aligner section
19 Hot-melt-pressure-sensitive gumming section
20 Seal flap folding section
21 Delivery
open protective hoods
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Ground plan basic machine
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
Unique envelopes you can make on the W+D 410 Easy Enveloper
10,803 mm (35.5 ft)
4,6
55
mm
(15
.3 f
t)
ø 150 mm (5.905 in)
ø 200 mm (7.874 in)
x
Double-layer postcards with perforation applicationStandard or deep embossing inlineHQ flexo printingApplications with metallized papersShape-cut envelopes and cards
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2
4
1
5
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Dimensions and Formats
Blank format Cut-out depth
Complete cut
End format
Inserting *Booklet * Commercial * Diamond *
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
Envelopes
Trapezoidal cutsV-cuts
max
. 15
mm
(¹⁹/
₃₂“)
max
. 18
mm
(¹¹/
₁₆“)
min. 187 mm (7 ³/₈“)
max. 300 mm (11 ¹³/₁₆“)
max
. 38
0 m
m (
14 ³
¹/₃₂
“)
min
. 216
mm
(8
¹/₂
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ¹
⁵/₁₆
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 16
2 m
m(6
³/₈
“)
min
. 98
mm
(3 ²
⁷/₃₂
“)
max
. 176
mm
(6 ³
⁰/₃₂
“)
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (³¹/₃₂“)
max. 150 mm
5 ²⁹/₃₂“)
max. 150 mm
(5 ²⁹/₃₂“)
max. 300 mm (11 ¹³/₁₆“)
max
. 38
0 m
m (
14 ³
¹/₃₂
“)
Form
at c
en
ter
min. 12 mm (¹⁵/₃₂“)
max. 25 mm (³¹/₃₂“)
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
min. 162 mm (6 ³/₈“)
max. 229 mm (9 ¹/₃₂“)
min. 187 mm (7 ³/₈“)
max. 460 mm (18 ¹/₈“)
max
. 372
mm
(14
²¹/
₃₂“)
min
. 216
mm
(8
¹/₂
“)A
B
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
min. 162 mm (6 ³/₈“)
max. 250 mm (9 ²⁷/₃₂“)
Separate format range with “US format” option – see Technical Specifications (page 11)*
Printing range Embossing area
max. 370 mm (14 ⁹/₁₆“)max. 390 mm (15 ¹¹/₃₂“) 2
W+D 410 Easy Enveloper / Direct Mail Envelopes – The Easy Way
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Dimensions and Formats
Seal flap gumming
Hot-melt pressure-sensitive gumming
Self-seal gummingRemoistenable gumming
All binding data concerning the dimensions and formats for each machine type can be found in the performance data sheet.
Cutting area
Flexo printing units for inside andoutside printing
Window range
Patching area
min
. 30
mm
(1 ³
/₁₆“
)
min
. 15
mm
(¹⁹/
₃₂“)
min
. 15
mm
(¹⁹/
₃₂“)
min. 10 mm (¹³/₃₂“) min. 10 mm (¹³/₃₂“)
min
. 10
mm
(¹³/
₃₂“)
max. 115 mm
(4 ¹⁷/₃₂“)
max. 115 mm
(4 ¹⁷/₃₂“)
min. 3 mm (¹/₈“) min. 3 mm (¹/₈“)
min
. 3 m
m (¹
/₈“)
min
. 5 m
m (³
/₁₆“
)
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
PRINT · PRINT · PRINT · PRINT
max
. 370
mm
(14
⁹/₁
₆“)
max. 185 mm
(7 ⁹/₃₂“)
max. 185 mm
(7 ⁹/₃₂“)
min
. 4 m
m (⁵
/₃₂)
max
. 16
mm
(⁵/₈
“)
min
. 12
mm
(¹⁵/
₃₂“)
max
. 32
mm
(1 ¹
/₄“)
min. 152 mm (5 ³¹/₃₂“)
max. 240 mm (9 ⁷/₁₆“)
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)min. 20 mm (²⁵/₃₂“)
max. 41 mm (1 ⁵/₈“)
min. 19 mm (³/₄“)
max. 40 mm (1 ⁹/₁₆“)
min. 17 mm (²¹/₃₂“)
max. 32 mm (1 ¹/₄“)
min. 12.5 mm
(¹/₂“)
min. 12.5 mm
(¹/₂“)
1
max. 410 mm
(16 ⁵/₃₂“)
max. 410 mm
(16 ⁵/₃₂“)
max
. 35
0 m
m (
13 ²
⁵/₃₂
“)
A
*
B
*
****
with perforation cutwith restricted sidelay register (+/-3 mm)2
1 Non-embossable area 40 mmNon-embossable area 25 mm
***
4
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Maximum output per min.
Paper weight
Size rangesenvelopes
Size height
Size ranges(A, B see page 9)
Window materialdimensions
Silicone paperdimensions
Printing length / blank
Printing width / blank
Embossing section
Dimensions andweight
Compressed air
Vacuum requirement
Blowing air
Connected load(50 Hz)
Noise emission
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All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values.
Type BC
Technical Specifications
Higher weights to be confirmed by W+DComplete cut from 80 g/m² (21 lb) and material thickness of 0.085 mm (0.0033“)Format range with “US format” optionWith restricted sidelay register (+/-3 mm)Basic machine in standard version (with opened protective hoods)
500 pieces
250 pieces
70 − 120 g/m² (16 − 32 lb)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 176 mm (6 ¹⁵/₁₆“) x 250 mm (9 ²⁷/₃₂“)
min. 92 mm (3 ⁵/₈“) x 162 mm (6 ³/₈“) – max. 168 mm (6 ⁵/₈“) x 250 mm (9 ²⁷/₃₂“)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 162 mm (6 ³/₈“) x 250 mm (9 ²⁷/₃₂“)
min. 92 mm (3 ⁵/₈“) x 162 mm (6 ³/₈“) – max. 162 mm (6 ³/₈“) x 250 mm (9 ²⁷/₃₂“)
min. 98 mm (3 ²⁷/₃₂“) x 162 mm (6 ³/₈“) – max. 176 mm (6 ¹⁵/₁₆“) x 229 mm (9 ¹/₃₂“)
min. 92 mm (3 ⁵/₈“) x 162 mm (6 ³/₈“) – max. 168 mm (6 ⁵/₈“) x 229 mm (9 ¹/₃₂“)
min. 115 mm (4 ¹⁷/₃₂“) – max. 211 mm (8 ⁵/₁₆“)
min. 216 mm (8 ¹/₂“) – max. 380 mm (14 ³¹/₃₂“)
min. 187 mm (7 ³/₈“) – max. 300 mm (11 ¹³/₁₆“)
min. 216 mm (8 ¹/₂“) – max. 372 mm (14 ²¹/₃₂“)
min. 187 mm (7 ³/₈“) – max. 460 mm (18 ¹/₈“)
max. 500 mm (19 ¹¹/₁₆“)
min. 45 mm (1 ²⁵/₃₂“) – max. 230 mm (9 ¹/₁₆“)
76 mm (3“)
min. 36 mm (1 ¹³/₃₂“) – max. 176 mm (6 ¹⁵/₁₆“)
max. 500 mm (19 ¹¹/₁₆“)
min. 158 mm (6 ⁷/₃₂“) – max. 250 mm (9 ²⁷/₃₂“)
76 mm (3“)
min. 10 mm (³/₃₂“) – max. 22 mm ( ⁷/₈“)
max. 370 mm (14 ⁹/₁₆“)
max. 370 mm (14 ⁹/₁₆“) / max. 390 mm (15 ¹¹/₃₂“)
max. 350 mm (13 ²⁵/₃₂“)
max. 410 mm (16 ⁵/₃₂“)
10,803 mm (35.5 ft)
4,655 mm (15.3 ft)
3,012 mm (9.9 ft)
approx. 9,000 kg (approx. 20,000 lb)
max. 17.4 m³/h
max. 540 m³/h
max. 140 m³/h
max. 54 kVA
max. 5 kVA
max. 35 kVA
max. 3 kVA
approx. 85 dB (A)
Envelopes with remoistenable gumming or hot-melt pressure-sensitive gummingEnvelopeswith self-seal gumming
Envelopes
Booklet
Commercial
Diamond
Envelopeswith an open seal flap
Version A total length
Version A total width
Version B total length
Version B total width
Windowmaterial reel
Winding core inner diameter
Cut-off length
Siliconepaper roll
Winding core inner diameter
Protective strip cut-off length
Sleeve technology
Inside and outside printing
Length
Width
Length
Width
Height
Net weight
6 bar
0.6 bar
0.8 bar
Basic machine
Material suction
Vacuum pumps
Hot-melt pressure-sensitive gumming sectionAccording to specification EN 13023
Diameter
Width
Diameter
Width
1 2
4
3
3
3
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Winkler +Dünnebier
W+D Locations
Winkler+Dünnebier GmbHSohler Weg 6556564 Neuwied · Germanyt. +49 2631 840 · f. +49 2631 [email protected]
Winkler+Dünnebier GmbHLocation Bad OeynhausenValdorfer Straße 332545 Bad Oeynhausen · Germanyt. +49 5731 7440 · f. +49 5731 [email protected]
W+D North America Inc.11300 West 80th StreetLenexa, KS 66214 · USAt. +1 913 4929880 · f. +1 913 [email protected]
W+D North America Inc.899 Plank RoadDuncansville, PA 16635 · USAt. +1 814 6955521 · f. +1 814 [email protected]
W+D Asia Pacific Sdn. Bhd(Co No: 762144A)No: 860, 8th Floor, Block A2Leisure Commerce SquareNo: 9, Jalan PJS 8/9, 46150 Petaling JayaSelangor · Malaysiat. +60 3 78654883 · f. +60 3 [email protected]
POEM PreOwnedEnvelopeMachines GmbHSohler Weg 7056564 Neuwied · Germanyt. +49 2631 345386 · f. +49 2631 [email protected] · w-d-poem.de
BICMA Hygiene Technologie GmbHBasaltweg 356727 Mayen · Germanyt. +49 2651 942940 · f. +49 2651 [email protected] · bicma.com
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-EN
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