WCM on the move Vlaanderen 2013 - Avedo · WCM on the move Vlaanderen 2013 . ... REPORTING MODULE...
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Transcript of WCM on the move Vlaanderen 2013 - Avedo · WCM on the move Vlaanderen 2013 . ... REPORTING MODULE...
Who are we ?
A pre-eminent supplier
Of quality private label products
In the range of - household cleaners - textile washing products - personal care
To Europe ’s largest and most successful retailers.
Holding established in May 1993 Traded on the London Stock Exchange
since July 1995
TURNOVER McBRIDE GROUP
STAFF
1.000 millions
5.000 people
16 McBride Zhongshan (China)
17 Fortune Laboratories (Malaysia)
18 New Lane Cosmetics (Vietnam)
1 Barrow (UK)
2 Middleton (UK)
3 Bradford (UK)
4 Hull (UK)
5 Rosporden (Fr)
6 Moyaux (Fr)
7 Etain (Fr)
8 Ieper Household (B)
9 Ieper Personal care (B)
10 Estaimpuis (B)
11 Foetz (Lux)
12 Strzelce (Pol)
13 Sallent (Esp)
14 Bagnatica (It)
15 Brno (Cz)
1 2
13
3
4
5
6 8 9
12 10
11
14
7
18
17
16
15
18 Production sites in 11 countries
Household products
Personal Care products
Ieper Household
Established in 1968 by Mr. and Mrs. Dewulf.
Take-over by BP in 1988
Take-over by McBride in 1993
Split with PC factory in 1998
The Ieper Household site is specialized in the production of liquid household cleaners.
220.000 Tons / year
224.000.000 bottles / year
Personnel : 500
Our Products
Washing Up Liquid (36%)
All Purpose Cleaner (23 %)
Scouring Cream (7%)
Window Cleaner (8 %)
Others (16 %)
Toilet gel bleach (10 %)
Our processes
Mixing
supply external components
supply raw materials
mixing Storage
components
Storage raw materials
Storage Semi Finished
Filling
Blow moulding
supply raw materials BLM
Storage Finished products
To the customer
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
DAFI/DABLO terminology
Preparation Production Rincing
Next production order on planning
short stops
long stops
waste components
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
software modules : available on PC Real-time workplace monitoring : visual overview of total production hall
Real-time workplace monitoring : details personel and stand-stills
software modules : available on PC
Real-time workplace monitoring : details planned orders & change-overs
software modules : available on PC
Real-time workplace monitoring : visual planned orders per line
View fillingorders View mixingorders View bottle & cap View FPR
software modules : available on PC
Real-time workplace monitoring : details Q control remarks (min/maj/krit)
software modules : available on PC
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
Workplace information & feedback : real time efficiency (per min.)
software modules : available on the lines
Workplace information & feedback : current and next product information
software modules : available on the lines
Workplace information & feedback : product change-over information
software modules : available on the lines
Workplace information & feedback : lead / arrear vs planning
software modules : available on the lines
Lead / arrear vs planning Real time indication + visualisation on the PLANNINGTAB of the TOUCHSCREEN
software modules : available on the lines
Lead / arrear vs planning Details about CRITICAL orders on the PLANNINGTAB of the TOUCHSCREEN
software modules : available on the lines
Workplace information & feedback : all kind of information can be given
software modules : available on the lines
Workplace information & feedback : information on 1st line preventive maintenance
software modules : available on the lines
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
Blowmoulding
Filling
Warehouse
components
traceability
JIT & FIFO
delivery of
components
Warehouse location management
software modules : components handling
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
DAFI/DABLO outputs Production result per order
Summary
details
Personel on PO
Standstill
details
Material
consumption
Q-control
results
DAFI/DABLO outputs Production result per order
Line
efficiency per
order
BNS per
order
production
efficiency per
order
Reports
Shiftreport
Shiftreport with details
Dayreport
Dayreport with details
Dayreport technicians
Exceptionlist entries
Grafical views
Dayreport weighresults
Weighresults per product
Dayreport Q-controls All kinds of extra customised reports
can very easily be made in SQL/excel
DAFI/DABLO outputs
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments
DAFI/DABLO inputs 1. From SAP : interfacing
• BOM
• Sheduled planning
• Routing parameters : set speed + N° operators
• Product information
o Bottle , cap , carton , label shapes
o Weight of components
o Density of formulations
o Stacking pattern code
o N° of comp / box / pallet
o ……
DAFI/DABLO inputs 2. Direct in DAFI/DABLO
Personel (could be integrated in future interface …)
Stand-still codes
Absence codes
Q-control defect types (minor/major/critical)
DAFI/DABLO inputs 3. By the operators
Batching when arriving or leaving the line
Ordernumber of next PO (can be automised if wanted)
Quantities produced at end of order
Reasons of long stops
Waste quantities of components
Reason for leaving the line (if not end of shift or to other line)
DATA-CAPTATION @ McBride Hardware
Terminology used
Software modules • Information available on PC
• Information available on the workplace
• Components handling
• Information available as output
Inputs • From SAP (interface)
• Direct in DAFI/DABLO
• From operator
New developments