WBS for for Fuel Cargo Trailer (25 m3)

7/28/2019 WBS for for Fuel Cargo Trailer (25 m3)

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01.01.02.02.02 Lower Turning table guide- 1 110x35X10 8


01.01.02.02.04 Upper Turning table guide 1 120x55X10 8


01.01.02.02.06 Draw bar cover plate at front 175X94X6 1

. . .

01 Cutting procedure on 10 mm thickness

01.01.03.01.01 right gusset plate at front axle 250x220x10 1

01.01.03.01.02 left gusset plate at front axle 250x220x10 1

01.01.03.01.03 Cover plate (Trolley) 325*160*10 2

01.01.03.01.04 Corner Rein. (Trolley) 140X115x10 4

01.01.03.01.05 Bottom Reinforcement (beam) 1310x130x10 2

01.01.03.01.06 Pin guide 20*12*10 4

01.01.03.01.07 Plate reserve wheel carrier 100*60*10 8

01.01.03.01.08 connecting plate 80x50x10 4

01.01.03.01.09 Draw bar cover plate at rear 304X80X6 2

02 Cutting procedure on 8 mm thickness

01.01.03.02.01 Vertical reinforcement rear 406x95x8 12

01.01.03.02.02Vertical reinforcement front 184x95x8 12

01.01.03.02.03 gusset plate at rear of rear axle 481x158x8 4

01.01.03.02.04 Rear Suspension Cover plate 320x220x8 6

01.01.03.02.05 Front Suspension Cover plate 320x180x8 4

01.01.03.02.06

front and rear beam reinforcement

plate 114x64x8 6

01.01.03.02.07 side beam reinforcement plate 112x74x8 6

01.01.03.02.08 Draw bar Side frame 1928*188*8 2

01.01.03.02.09 Cross member (L) 809*148*8 1

01.01.03.02.10 Cross member (M) 615*148*8 101.01.03.02.11 Cross member (SH) 421*148*8 1

01.01.03.02.12 Spring Supporting Plate 70*60*8 8

01.01.03.02.13 Upper fixing Bracket 181x60x8 32

01.01.03.02.14 lower fixing bracket 254x145x8 32

Sub -total

(01.01.03) Big shearing cutting (New)


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01.01.03.02.15 supporting plate 405x105x8 8

01.01.03.02.16


plate 114x64x8 6


01.01.03.02.18 plate for spring holer 70x60x8 1

01.01.03.02.19 lifting plate 300x280x8 2

01.01.03.0 Cutting procedure on 4 mm thickness

01.01.03.03.01 Shell 7200x6820x4 1


01.01.03.04.01 fixing plate 5

01.01.03.04.02 triangular reinforcement plate 120x75x6 1201.01.03.04.03 plate at front 200x145x6 201.01.03.04.04 cover plate at rear 304x80x6 201.01.03.04.05 cover plate at front 175x94x6 101.01.03.04.06 fixing plate 105x50x6 401.01.03.04.07 reinforcement plate 340x40x6 401.01.03.04.08 Rear brake system valve support 130x100x6 1

01.01.03.04.09 Front Air valve supporting plate 110x70x6 1

01.01.03.04.10 rear air valve supporting plate 80x60x6 1

01.01.03.0 Cutting Procedure on 5 mm thickness

01.01.03.05.01 Air Cylinder Support Plate 370.59x40x5 2

01.01.03.05.02 Rolled Plate 2258x450x6 4

01.01.03.05.03 support -I 105x50x5 6

01.01.03.05.04 support -II 790x50x5 4

01.01.03.05.05 support -III 178x50x5 2


01.01.03.06.01 Side Plate (Tool Box) 226x150x4

01.01.03.06.02 Vertical Part of Bumber 384x375x401.01.03.06.03 Air Cylinder Support Beam 1060x244x4 1

01.01.03.06.04 Internal Cross member 1st 890x254x4 1

01.01.03.06.05 Internal Cross member 2 st 890x374x4 4


Sub -total

Sub -total

(01.01.03) Big shearing cutting (Old)


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01.01.03.06.07 External Cross Member 795x234x4 3

01.01.03.06.08 Front Beam 2496x189x4 1

01.01.03.06.09 Rear Beam 2500x254x4 1

01.01.03.06.10 side reinforcment 400x217x4 2

01.01.03.06.11 fixing plate 228x25x4 10

01.01.03.06.12 reinforcement 91x40x4 2

01.01.03.06.13 shell 7500x6820x4 1

01.01.03.06.14 item-1 116x30x4 2

01.01.03.06.15 item-2 897x30x4 2

01.01.03.06.16 item-3 50x30x4 1

01.01.03.06.17 locking plate 63x50x4 1


01.01.06.02.01 Side Plate (Gang way) 7480x280x3 2

01.01.06.02.02 Front & Rear sheet (Gang way) 1200x261x3 2

01.01.06.02.03 Pannel (Chentini) 850x318x3 8


01.01.06.03.01 Supporter I (Reflector) 177x20x2 1

01.01.06.03.02 Supporter II (Reflector) 142x20x2 2

01.01.06.03.03

tanker) 2000*1414*2 1

01.01.06.03.04 Top Sheeting (Reserve fuel tanker) 2000*318*2 1

01.01.06.03.05

tanker) 496*436*2 2

01.01.06.03.06 Internal Pannel (Reserve fuel tanker) 494*434*2 2

01.01.06.03.07 Junction box 403*150*2 1

01.01.06.03.08 sheeting of Box for discharge 1254x700x2 1

01.01.06.03.09 side sheeting 430x429x2 2

01.01.06.03.10 frame-I 420x30x2 2

01.01.06.03.11 frame-II 690x30x2 2

01.01.06.03.12 rear light holder 790x510x2 2

01.01.06.03.13 number plate 890x471x2 1

01.01.06.03.14 cover plate 280x104x2 2

01.01.06.03.15 cover for horizontal part of bumper 100x50x2 201.01.06.03.16 rear, top and bottom sheeting 1342x800x2 1

01.01.06.03.17 side sheeting

Sub -total

(01.01.06) Activities done on small shearing


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01.01.06.03.18 Chequer plate 2 2

01.01.06.03.19 Walk way plate 2 1

01.01.07.01 Bottom Reinforcement 1310x130x10 2

01.01.07.02 Side frame (draw bar) 1928x188x8 2

01.01.07.03 Cross member long 834x148x8 101.01.07.04 Cross member medum 639x148x8 1

01.01.07.05 Cross member Short 445x148x8 1

01.01.07.06 Saddle 2180x666x6 4

. . . rac e we e on sa e x x 32

. . . rac e we e on ong eam x x 32

01.01.08.03 Support I 177x20x2 1

01.01.08.04 Support II 142x20x2 2

01.01.08.05 Side Plate (Gang way) 7180x220x3 201.01.08.06 Front & Rear sheet (Gang way) 1200x202x3 201.01.08.07 Pannel (Chentini) 850x318x3 801.01.08.08 Internal cross member 1 888*254*4 1

01.01.08.09 Internal cross member 2 888*374*4 4


01.01.08.11 Fender 708*400*3 2

01.01.08.12 Bottom, Rear & top sheet (Tool box) 1760*895*3 1

01.01.08.13

tanker) 2000*1414*2 1

01.01.09.01 Interna Pannel (Reserve fuel) 496x434x2 2

01.01.10.0

01.01.10.01.01 Central suspension support1080xEx dia.=63.5 1

01.01.10.01.02 Vertical pipe for ladder 2446x1" 201.01.10.01.03 Step Pipe ladder 300x1" 5

01.01.10.01.04 Pipe-01 (Front) 565x4" 1

sub-total

(01.01.08) Activities done on small bending

(01.01.07)Activities done on Beg Bending (New)

(01.01.10) Activities done on band saw

Cutting of pipes

sub-total

(01.01.09) Activities done on notching

sub-total


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01.01.10.01.05 Pipe-02 (Front) 470.5x4" 101.01.10.01.06 Pipe-03 (Front) 2690x4" 101.01.10.01.07 Pipe-04 (Front) 750x4" 101.01.10.01.08 Pipe-01 (Rear) 160x4" 101.01.10.01.09 Pipe-02 (Rear) 700x4" 101.01.10.01.10 Pipe-03 (Rear) 500x4" 101.01.10.01.11 drainge pipe support 20x30 20

01.01.10.01.12 Drainge pipe 60x20 2

01.01.10.0

01.01.10.02.01 Iter-2 (Reserve fuel carrier) 1050x60x30x6 2



01.01.10.02.04 Item-5 (Reserve fuel carrier) 370x60x30x6 2








01.01.10.02.12 Fixing U-Profile 1 (Refuel carr ier) 156x100x50x5 8

01.01.10.02.13 Fixing U-Profile 2 (Refuel carr ier) 206x100x50x5 8

01.01.10.02.14Vertical supporting frame U-channel 625*60*30*6 8

01.01.10.02.15

Bottom reserve wheel fuel tank

supporting frame 650*60*30*6 4

01.01.10.02.16 hose support 212x40x20x5 8

01.01.10.0

01.01.10.03.01 Wheel clamp head dia. 20*275 2

01.01.10.0

01.01.10.04.01 Tanker un sliding support 318*40*40*4 2

01.01.10.04.02 Angle Iron (Mounting Bracket) 70x70x7 4

01.01.10.04.03 Angle iron (for chantini) 1558x40x40x4 4


01.01.10.04.05 Locking Angle iron 40x40x40x2 2

Cutting of u-channels

Cutting of Rods

Cutting of Angle Iron


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01.01.10.0

01.01.10.05.01 T-Profile 6496x30x30x5 4

01.01.10.05.02 Fuel guid 361x30x30x5 4

01.01.11.0

01.01.11.01.01 e rame - eam tro ey 13

01.01.11.01.02 Cross I beam (trolley) 8*13 2

01.01.11.01.03 I beam (platform) 8*13 2

01.01.12.01 Lower Plate 7518x150x12 2

01.01.12.02 External cross member 792 *234 *4 10

01.01.12.03 Front beam 2500*304*4 1

01.01.12.04 Rear beam 2500*250*4 1

01.01.12.05 Rear bumper r/nt (Vertical) 384*375*4 2

01.01.12.06 Air Cylinder Support beam 1060*244*4 1

01.01.12.07 Reserve fuel tanker 2000*1414*2 1

0

01.01.12.01 Item-7 (Reseve fuel Tanker) 340x50x6 2

01.01.12.02 Shell 7200x6820x4 1

01.01.12.03 Rolled plate 2258x450x6 4

01.01.12.04 T-Profile 6496x30x30x5 401.01.12.05 Fuel guid 361x30x30x5 4

01.02.0

1

01.02.01.01 Gusset plate at front 250X220X10 2

01.02.01.02 Connecting plate 100X60X10 8

01.02.01.03

wheel carrier 200x60X30x6 2

01.02.01.04 Air valve support 110x70X6 1

sub-total

(01.01.11) Power hacksaw cutting

Cutting of T-profile

Cutting of I-Beams

sub-total

(01.01.12) Big bending bends

Total sum of Man-Hour,(for material preparation)

III-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Machine Shop(01.02) Activities done on Machine shop

Drilling operation

(01.01.12) Rolling

12


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01.02.01.05 Plate no support 708x400X3 2

01.02.01.06 Rear light holder 600X490X2 2

01.02.01.07 Junction box support 403x150x2 1

01.02.0201.02.02.01 ow ng ye gu e x a.

01.02.02.02 n u e us ng x a

01.02.02.03 n u e us ng x a01.02.02.04 pacer x a

01.02.02.05 n or raw ar x a

2

2

LaborHr.

MachineHr.

MaterialCost

101.03.01.01 Polish Upper & lowe plate (One side) 1

01.03.01.02Mount on jig &Tack vertical (web) Plate withthe upper plate 2

01.03.01.03 Tack lower Plate with the web plate 3.3401.03.01.04

beam on turning jig for final welding 1

01.03.01.05 Both side longitudinal beams final welding 4

2 Plate form Tacking & Welding 11.34

01.03.02.01

members (check levelness for tunning tableseat) 3

01.03.02.02 Tack internal & external cross members 2

01.03.02.03Tack internal & external reinforcement plate (attunning table position)

1

Qty/unit(Pcs)

Cost Elements

% of Completionper station/shop

Turning operation

.

16

IV-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Welding Shop

S/N Sub-Ope.

NameTasks Code (leve ----

) Task DescriptionItem dimension

(LxWxt)Production

Cost

sub-total

Total sum of Man-Hour(for Machine shop)

Longutidinal beam Tacking & Welding


9/69

01.03.02.04 Weld I-beam cross member 1

01.03.02.05 Front beam tacking & welding 2

01.03.02.06 Vertical reinforcement tacking & welding 1

01.03.02.07

plate on lower longitidunal beam (from bothside)

0.66

01.03.02.08Transport the frame to the next work station(using over head cran 1

01.03.02.09 Tighten frame on turnning jig 1

01.03.02.10 Frame final welding 5

01.03.02.11 Drill 8 holes on lower I-beam (for turnningtable) by portable hand drill machine

3

01.03.02.12 Turnning table fitting with longitudinal beam 1

01.03.02.13 Weld turnning table guide 1

01.03.02.14 Tack & we chequered plate on plate form 16

01.03.02.15 Tack & weld rear beam with chequer plate 401.03.02.16 Weld pumper with raer beam 2

01.03.02.17 Weld bumper support plate (U-channel) 1

01.03.02.18 Weld tail light support plate on raer beam 0.17

01.03.02.19 Fit electrical junction support plate 0.17

01.03.02.20 Flame cutting raer beam for tool box 0.5

01.03.02.21 Tack & weld tool box with rear beam 2

01.03.02.22 Tack & weld tool box hinges 1

01.03.02.23 Grinding & Polishing (finishing) 2

01.03.02.24

chequer plate to fix brackets that ties with theshell bracket

1

01.03.02.25Flame cutting of 2 holes of rear beam forelectrical lines

0.08

01.03.02.26 Tack & weld tarffic plate number postion plate 0.34

52.92

3

01.03.03.01

beam 4

01.03.03.02.

external) 1

01.03.03.03Tack & Weld connecting plate with spacer(bushing) & I-beam

2

Trolley Fabrication


10/69

01.03.03.04.

Side) 0.34

01.03.03.05 Support beam tacking & welding 0.5

01.03.03.06Support for cylinder (U-plate and rolledleaf) tacking & welding

0.34

01.03.03.07 Drilling hole for turning table( 8 holes)

01.03.03.08Welding 12pcs of Turning table fitting &guide (on trolley)

01.03.03.09 Weld Valve support Plate 0.17

01.03.03.10 Weld chain ring on trolley

01.03.03.11Spring fitting with chain (Bolt, nut, andwasher)

10.02

4

01.03.04.01

Ass. Front Axle (one set) & Rear Axle(two

set) with Leaf spring & Tighten with "U"bolt (chek for levelness & digonals)

16

01.03.04.02Ass. Front & Rear suspension supportwith Axle (Temporarly tack with bars)

4

01.03.04.03Mount Trolley on front Axle and weld withSuspension

8

01.03.04.04Mount frame on Trolley and welding &bolting

8

01.03.04.05Tack & weld Gusset plate on suspension(6 pcs)

2

01.03.04.06 Weld vertical reinforcemnt (12 pcs) 6

01.03.04.07Weld Mechanical hand break support onsuspension

0.17

44.17

5 Draw Bar Fabrication

01.03.05.01Tack Drawbar frame & front bushing fortowing eye

1

01.03.05.02Tack drawbar cross members(short,midium & long)

1

01.03.05.03 Tack & weld bushing for drawbar (rearside)

1.5

01.03.05.04Tack upper and lower cover plate at front(boths side)

0.67

Axle Assembly with trolley & Frame

1.5

0.17


11/69

01.03.05.05 Tack & weld cover plate at front& rear 2

01.03.05.06Tack & Weld Triangular plate (on eachcross member)

1

01.03.05.07 Chain supporting ring welding (Right side) 10

01.03.05.08 Final polishing of drawbar 0.34

17.51

6

01.03.06.01

for tire) 0.75

01.03.06.02 Grind the flame cut L.B. 1

01.03.06.03

( 3x2x2=12pcs) 2

01.03.06.04 ss. raw ar we p n gu 1.5

01.03.06.05 mec an ca an rea s 0.75

6

7

01.03.07.01 e s ape anne s pcs 2

01.03.07.02 e cross mem ers r e p a es 0.25

01.03.07.03

s ruc ure 6

8.25

8 Fabrication of Reserve Fuel Tancker

01.03.08.01Position,Tack & weld Partision (internal &side) with body 1

01.03.08.02 Tack & Weld Top,side Cover Plate 6

01.03.08.03 Weld in-let Pipe & Discharge (out-let)Pipe 6

13

9 Fabrication of Reserve Fuel Tanker Support

01.03.09.01 Weld U channel with Plate 1

01.03.09.02 Weld the support with Structuer & bolted 1.5

2.5

10

01.03.10.01 Weld tool box 6

6

Fabrication of Tool Box

Tyre Fitting & Assembly of draw bar

Fabrication of reserve wheel carrier support


12/69

11

01.03.11.01Rectify Oval ring to required shape byhummer 4.67

01.03.11.02Tack the Rein. Angle Iron & drainage Halfring with oval ring 4

01.03.11.03Weld the connecting joint (after removingfrom the jig)

1.3310

12 Fabrication of Shell

01.03.12.01Floor Sheet metal welding (L=3000,3000& 1500) 15

01.03.12.02Internal Structure(Chentini & Support)fitting 6

01.03.12.03 Centeral Dome fitting In shell seg. L=1500 2

01.03.12.04 Shell segment Ass. (Three Segment) 10

01.03.12.05

weld (continous) 24

01.03.12.06 Man-hole marking & Cutting (Two Hole) 0.5

01.03.12.07oo va ve oe mar ng cu ng wo

Hole) 0.5

01.03.12.08 Baffle fitting & welding (Stagered welding) 12

01.03.12.09

Rear) 20

01.03.12.10Upper flange (foot valve) tacking &welding (from external) 1

01.03.12.11Rolled Plate tacking & weld on Shell (atfour Position) 4

01.03.12.12

Saddle positioning, tacking & welding (at

same position) 30

01.03.12.13Tack & weld upper fixing bracket ( 8 pcsper each (4)Saddel) 9

01.03.12.14ec anca r v ng oe ame cu ng a

top Position) 0.33

01.03.12.15 Mechanical driving welding 0.41

01.03.12.16 Welding manhole ring(Cercumferencial) 2

01.03.12.17 Weld Hook for handling/Lifting ( 2 pcs) 0.5

01.03.12.18Reflector support(3) cut & weld (at theback) 0.5

137.713 Gang Way (walk way) Welding

Chentini Preparation (4 pcs)


13/69

01.03.13.01 Tacking of Side sheet & weld (Emperial) 10

01.03.13.02Front and rear sheet tack & weld(Emperial)

01.03.13.03 Tacking & Welding of woking way

12

14 01.03.14.01 Mount the vertical pipe on the jig

01.03.14.02

with the vertical pipe

01.03.14.03

vertical pipe

01.03.14.04 Final weld

0.5

15

01.03.15.01 Fixing Bracket (Bottom) welding 14

01.03.15.02Bolting bracket with washer,bolt & nut 7

01.03.15.03Rein. ( Stopper) welding with main chassis 1 348.1

01.03.15.04 Ladder Fitting 6

28

16

01.03.16.01 discharge box tacking

01.03.16.02 discharge box final welding

01.03.16.03discharge Box fitting with the aid of boltsand nuts

01.03.16.04Welding of flange on pipe-1 & Pipe-2 onboth front & rear discharging pipes. 1

01.03.16.05Putting the pipes on jig,tacking & weldingof pipe-01 & 03 with pipe-02 (Both front &rare discharging pipe) 0.3

1.3

17

01.03.17.01 Preparation work 1.34

Ladder Fabrication

Shell Mounting & Ladder Fitting

Water Test

Discharge preparation

2

0.5


14/69

01.03.17.02 Filling water ( in front Half) 3

01.03.17.03 Checking for leakage (first half) 0.42

01.03.17.04 Filling water ( in front Half) 3

01.03.17.05 Checking for leakage (second half) 0.42

01.03.17.06 Water Discharging ( for both section) 6

1

01.04.01.01 Polishing with Sand paper 24

01.04.01.02 Washing 12

01.04.01.03 Anti Rust Painting 1.5

2

01.04.02.01 Smoothing the Shell by Hummering 15

3

01.04.03.01 Washing 2.33

01.04.03.02 Stucco Per Metal Painting 30

01.04.03.03

Polishing metal stucco with water proof

sand paper 22.401.04.03.04 Washing with water proof sand paper 2.42

01.04.03.05Sprusso Painting (Propersional ratio1:2:6) 0.5

01.04.03.06 Normal Stucco Painting 10

01.04.03.07 Washing normal Stucco 11.8

01.04.03.08Nitro-synthetic Painting (for Identifingerror) 1.15

01.04.03.09 First final painting(Shell) 2.5

01.04.03.10 Second Final painting(Chassis) 17.4

153

Task Description

Item

dimension(LxWxt)

Qty/unit

(Pcs)

Cost Elements Production

Cost

% of Completion

per station/shop

Rectification

Final Painting

Anti Rust Painting

V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Painting Shop

S/N

Sub-Ope.

Name

Tasks Code (leve ----

)


15/69

1

01.05.01.01

Mounting of breaking chamber type 30 on

1stAxle ( Contains:-break lever,coil spring& small yoke) 0.33

01.05.01.02


middleAxle ( Contains:-break lever,coil

spring & longer yoke) 0.33

01.05.01.03


rearAxle ( Contains:-break lever,coilspring & longer yoke) 0.33

01.05.01.04Assembly of emergency rely with loadvalve ( fitting elbow, nipple & "T"distributor) 0.5

01.05.01.05 Mounting emergency rely on Trailer 0.1701.05.01.06 Mounting air reservoir tanker on support 0.67

01.05.01.07

Installation of hose with itsconnectors(#1=out let,#2(right)=fits to

front axle break chamber, #2 (left)fits tomiddle axle then to rear axle,#3(large )fits to air reservoir tanker & #4=inlet 0.83

01.05.01.08 Fitting of 3 way & 4 way hose 0.33

01.05.01.09Connecting Steel cable with mechanicalhand break & break lever at rear axle

0.5

01.05.01.10Fitting red & yellow break coils with thesame colour of coupling head(Inlet=yellow,Outlet=red) 0.33

4.322 ELECTRICAL INSTALLATION

% of Completion

per station/shopTask Description

Item

dimension(LxWxt)

Qty/unit

(Pcs)

Cost Elements

PNEUMATIC (AIR BREAKING)SYSTEM

V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Finishing Shop

S/N

Sub-Ope.

Name


)

Production

Cost


16/69

01.05.02.01Fixing junction box with screws on rearlongitudinal beam 0.33

01.05.02.02Installing Seven lines electrical Cable from

junction box to a driver 0.25

01.05.02.03Fitting protection grid & parking light onrear beam 0.33

01.05.02.04

Connecting the junction box's cables to

parking light,plate number light(squarecable) & side Light 0.5

01.05.02.05 Fitting Lights(Plate light,side light) 0.33

1.74

3 OTHER MECHANICAL WORKS

01.05.03.01oun ng o ose ous ng ase p pe

housing support holder 1.33

01.05.03.02 Hose fitting( Reducer & hose with clamp) 0.5

01.05.03.03 Drilling & Riveting by 4.5mm for rivetingrectangular,circular & triangular reflector 0.83

01.05.03.04on ng u er w g ue or suppor ng

Reserve fuel tanker 3

01.05.03.05 Fitting gate-valve with nipples 0.17

01.05.03.06Fitting Chain with gate of discharge pipering 0.83

01.05.03.07 Mounting reserve tyre 0.33

01.05.03.08Fitting Man hole cover( Rubber seal &ring) 0.67

01.05.03.09 Fitting Mud gurd rubber 1

01.05.03.10Fitting "MIE-Mekelle" logo on top of thetanker 0.5

9.16


17/69

% of Completion

per station Total

: of

WP-14-10

ent No.


18/69


19/69


20/69


21/69


22/69


23/69


24/69

% of Completion

per station Total


25/69


26/69


27/69


28/69


29/69


30/69

% of Completion

per station Total


31/69

% of Completion

per station Total


32/69

Form No:WF/

Product Name: Fuel Cargo Trailer Station Name:Pantograph Ma

Product Code:04

Laborcost/Unit

Machinecost/unit.

MaterialCost/unit


04.01.01.012.01 Connecting plate 370x325x12 4






04.01.01.03 Cutting procedure on 8 mm thickness04.01.01.03.01 Web plate 7490X385X6 2



04.01.01.04.02 Saddle 2180x666x6 4


04.01.01.05.01 Baffle 1538x955x3 8

04.01.01.01 Rolled Plate 2257x450x6 4

04.01.01.02 Baffle 1538x955x3 8

PageTitle of document:Procedure for Process planning

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Mesfin Industrial Engineering PLC

Issue no.02

MIE-QMS

Docum

Shop Code:04.01 Station Code:04.01.01

Semi-Automatic flame cutting

sub-total

Shop:Material Preparation

Task Description

% of

Completion per

station/shop

(04.01.01) Pantograph cutting

S/N

Sub-Ope.

Name

Tasks Code

(leve ----)

Produ. Cost

Item dimension

(LxWxt)

Qty/unit

(in Pcs)

Cost Elements

(04.01.01) Manual Flame Cutting

Cost Elements

Work Break Down Structure

Prepared By:- Atakelti G.Sign:-_______________

checked by:- Gizaw B.Sign:-______________

Approved By:-Nicodemos A.sign:-___________________
http://localhost/var/www/apps/conversion/tmp/scratch_1//Administrator/abrahaa/Application%20Data/Microsoft/QA%2002%20001.dochttp://localhost/var/www/apps/conversion/tmp/scratch_1//Administrator/abrahaa/Application%20Data/Microsoft/QA%2002%20001.doc


33/69

Laborcost/Unit

Machinecost/unit.

MaterialCost/unit

04.02.02.01 04.01.02.02.01 Web plate 7490X385X6 2

04.01.02.02.02 Connecting plate 370x325x12 4






04.01.03.01

04.01.03.01.01 right gusset plate at front axle 250x220x10 1

04.01.03.01.02 left gusset plate at front axle 250x220x10 1

04.01.03.01.03 Cover plate (Trolley) 325*160*10 2

04.01.03.01.04 Corner Rein. (Trolley) 140X115x10 4

04.01.03.01.05 Bottom Reinforcement (beam) 1310x130x10 2

04.01.03.01.06 Pin guide 20*12*10 4

04.01.03.01.07 Plate reserve wheel carrier 100*60*10 8

04.01.03.01.08 connecting plate 80x50x10 4

04.01.03.01.09 Draw bar cover plate at rear 304X80X6 2

04.01.03.02

04.01.03.02.01 Vertical reinforcement rear 406x95x8 12

04.01.03.02.02 Vertical reinforcement front 184x95x8 12

04.01.03.02.03 gusset plate at rear of rear axle 481x158x8 4

04.01.03.02.04 Rear Suspension Cover plate 320x220x8 6

04.01.03.02.05 Front Suspension Cover plate320x180x8 4

04.01.03.02.06


plate 114x64x8 6

(04.01.02) Rectification and Grinding

S/N

Sub-Ope.

Name

sub-total

Tasks Code

(leve ----) Task Description

Item dimension

(LxWxt)

(04.01.03) Big shearing cutting (New)

% of

Completion per

station/shop

Cutting procedure on 8 mm thickness

Qty/unit

(in Pcs)Production

Cost


Prepared By:- Atakelti G.Si

checked by:- Gizaw B.Si

Approved By:-Nicodemos A.i

04 01 03 02 07 side beam reinforcement plate 112 8 6


34/69


04.01.03.02.08 Draw bar Side frame 1928*188*8 2

04.01.03.02.09 Cross member (L) 809*148*8 1

04.01.03.02.10 Cross member (M) 615*148*8 1

04.01.03.02.11 Cross member (SH) 421*148*8 1

04.01.03.02.12 Spring Supporting Plate 70*60*8 8

04.01.03.02.13 Upper fixing Bracket 181x60x8 32

04.01.03.02.14 lower fixing bracket 254x145x8 32

04.01.03.02.15 supporting plate 405x105x8 8

04.01.03.02.16


plate 114x64x8 6


04.01.03.02.18 plate for spring holer 70x60x8 1

04.01.03.02.19 lifting plate 300x280x8 2

04.01.03.03

04.01.03.03.01 Shell 7200x6820x4 1

04.01.03.04

04.01.03.04.01 fixing plate 5

04.01.03.04.02 triangular reinforcement plate 120x75x6 1204.01.03.04.03 plate at front 200x145x6 204.01.03.04.04 cover plate at rear 304x80x6 204.01.03.04.05 cover plate at front 175x94x6 1

04.01.03.04.06 fixing plate 105x50x6 404.01.03.04.07 reinforcement plate 340x40x6 404.01.03.04.08 Rear brake system valve support 130x100x6 1

04.01.03.04.09 Front Air valve supporting plate 110x70x6 1

04.01.03.04.10 rear air valve supporting plate 80x60x6 1

04.01.03.05

04.01.03.05.01 Air Cylinder Support Plate 370.59x40x5 2

04.01.03.05.02 Rolled Plate 2258x450x6 4

04.01.03.05.03 support -I 105x50x5 6

04.01.03.05.04 support -II 790x50x5 4

(01.01.03) Big shearing cutting (Old)

sub-total

sub-total



Cutting Procedure on 5 mm thickness

Prepared By:- Atakelti G.Sign:-

checked by:- Gizaw B.Sign:-

Approved By:-Nicodemos A.sign:-

04 01 03 05 05 support -III 178x50x5 2


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04.01.03.05.05 support III 178x50x5 2

04.01.03.06

04.01.03.06.01 Side Plate (Tool Box) 226x150x4

04.01.03.06.02 Vertical Part of Bumber 384x375x4 2

04.01.03.06.03 Air Cylinder Support Beam 1060x244x4 1

04.01.03.06.04 Internal Cross member 1st 890x254x41



04.01.03.06.07 External Cross Member 795x234x4 3

04.01.03.06.08 Front Beam 2496x189x4 1

04.01.03.06.09 Rear Beam 2500x254x4 1

04.01.03.06.10 side reinforcment 400x217x4 2

04.01.03.06.11 fixing plate 228x25x4 10

04.01.03.06.12 reinforcement 91x40x4 2

04.01.03.06.13 shell 7500x6820x4 1

04.01.03.06.14 item-1 116x30x4 2

04.01.03.06.15 item-2 897x30x4 2

04.01.03.06.16 item-3 50x30x4 1

04.01.03.06.17 locking plate 63x50x4 1

04.01.06.02

04.01.06.02.01 Side Plate (Gang way) 7480x280x3 2

04.01.06.02.02 Front & Rear sheet (Gang way) 1200x261x3 2

04.01.06.02.03 Pannel (Chentini) 850x318x3 8

04.01.06.02.04 Hose housing 423x40x3 8

04.01.06.03

04.01.06.03.01 Supporter I (Reflector) 177x20x2 1

04.01.06.03.02 Supporter II (Reflector) 142x20x2 2

04.01.06.03.03

tanker) 2000*1414*2 1

04.01.06.03.04 Top Sheeting (Reserve fuel tanker) 2000*318*2 1

04.01.06.03.05

tanker) 496*436*2 2

sub-total

(04.01.06) Activities done on small shearingCutting procedure on 3 mm thickness



sub-total

sub-total




Internal Pannel (Reserve fuel


36/69

04.01.06.03.06

Internal Pannel (Reserve fuel

tanker) 494*434*2 2

04.01.06.03.07 Junction box 403*150*2 1

04.01.06.03.08 sheeting of Box for discharge 1254x700x2 1

04.01.06.03.09 side sheeting 430x429x2 2

04.01.06.03.10 frame-I 420x30x2 2

04.01.06.03.11frame-II 690x30x2 2

04.01.06.03.12 rear light holder 790x510x2 2

04.01.06.03.13 number plate 890x471x2 1

04.01.06.03.14 cover plate 280x104x2 2

04.01.06.03.15 cover for horizontal part of bumper 100x50x2 2

04.01.06.03.16 rear, top and bottom sheeting 1342x800x2 1

04.01.06.03.17 side sheeting

04.01.06.03.18 Chequer plate 7880x892x2+2 2

04.01.06.03.19 Walk way plate 6320x388x2+2 1

04.01.07.01 Internal Pannel (Reserve fuel) 496x434x2 2

04.01.08.01

04.01.08.01.01 Central suspension support 1080xEx dia. =63.5 104.01.08.01.02 er ca p pe or a er x

04.01.08.01.03 Step Pipe ladder 300x1" 5

04.01.08.01.04 Pipe-01 (Front) 565x4" 104.01.08.01.05 Pipe-02 (Front) 470.5x4" 104.01.08.01.06 Pipe-03 (Front) 2690x4" 104.01.08.01.07 Pipe-04 (Front) 750x4" 104.01.08.01.08 Pipe-01 (Rear) 160x4" 104.01.08.01.09 Pipe-02 (Rear) 700x4" 104.01.08.01.10 Pipe-03 (Rear) 500x4" 104.01.08.01.11 drainge pipe support 20x30 20

04.01.08.01.12 Drainge pipe 60x20 2

sub-total

Cutting of pipes

sub-total

(04.01.07) Activities done

Cost Elements

(04.01.08) Activities done

sub-total




Labor Machine Material% of


37/69

Laborcost/Unit

Machinecost/unit.

MaterialCost/unit

04.01.08.02




04.01.08.02.04 Item-5 (Reserve fuel carrier) 370x60x30x6 204.01.08.02.05 Item-6 (Reserve fuel carrier) 200x60x30x6 2







04.01.08.02.12 Fixing U-Profile 1 (Refuel carrier) 156x100x50x5 8

04.01.08.02.13 Fixing U-Profile 2 (Refuel carrier) 206x100x50x5 8

04.01.08.02.14

channel 625*60*30*6 8

04.01.08.02.15Bottom reserve w ee ue tan

supporting frame 650*60*30*6 4

04.01.08.02.16 hose support 212x40x20x5 8

04.01.08.03

04.01.08.03.01 Wheel clamp head dia. 20*275 2

04.01.08.04

04.01.08.04.01 Tanker un sliding support 318*40*40*4 2

04.01.08.04.02 Angle Iron (Mounting Bracket) 70x70x7 4



04.01.08.04.05 Locking Angle iron 40x40x40x2 2

04.01.08.05

04.01.08.05.01 T-Profile 6496x30x30x5 404.01.08.05.02 Fuel guid 361x30x30x5 4

Cutting of Rods

sub-total

Cutting of u-channels

Cutting of Angle Iron

sub-total

Completion per

station/shopS/N

Sub-Ope.

Name

Tasks Code

(leve ----) Task Description

Item dimension

(LxWxt)

Qty/unit

(in Pcs)Production

Cost

sub-total

Cutting of T-profile




sub-total


38/69

04.01.09.01

04.01.09.01.01 S e rame I- eam tro ey 1500*160*160*8*13 2

04.01.09.01.02 Cross I beam (trolley) 13 2

04.01.09.01.03 I beam (platform) 13 2

400 684.93 56901 57986.3

04.01.10.01 Lower Plate 7940x200x15 2

04.01.10.02 Vertical Part of Bumber 384x375x4 2

04.01.10.03 Air Cylinder Support Beam 1060x244x4 1

04.01.10.04 Internal Cross member 1st 890x254x4 1

04.01.10.05 Internal Cross member 2 st 890x374x4 4

04.01.10.06 Internal Cross member 3 st 890x404x4 3

04.01.10.07 External Cross Member 795x234x4 3

04.01.10.08 Front Beam 2496x189x4 1

04.01.10.09 Rear Beam 2500x254x4 1

04.01.10.10 Reserve fuel tanker 2000*1414*2 1

04.01.11.01 Bottom Reinforcement 1310x130x10 2

04.01.11.02 Side frame (draw bar) 1928x188x8 2

04.01.11.03 Cross member long 834x148x8 1

04.01.11.04 Cross member medum 639x148x8 1

04.01.11.05 Cross member Short 445x148x8 1

04.01.11.06 Upper fixing Bracket 181x60x8 3204.01.11.07 lower fixing bracket 254x145x8 32

04.01.11.08 Saddle 2180x666x6 4

04.01.11.09 cover plate at rear 304x80x6 2

04.01.12.03 Support I 177x20x2 1

04.01.12.04 Support II 142x20x2 2

04.01.12.05 Side Plate (Gang way) 7180x220x3 2

(04.01.12) Activities done on small bending

Cutting of I-Beams

Total Production Cost of Cutting Process (Birr)

sub-total

(04.01.11)Activities done on Big Bending (New)

(04.01.10) Big bending

(04.01.09) Power hacksaw




04.01.12.06 Front & Rear sheet (Gang way) 1200x202x3 204 01 12 07 P l (Ch ti i)


39/69

04.01.12.07 Pannel (Chentini) 850x318x3 804.01.12.08 Internal cross member 1 888*254*4 1



04.01.12.11 Fender 708*400*3 2

04.01.12.12

Bottom, Rear & top sheet (Tool

box) 1760*895*3 104.01.12.13

fuel tanker) 2000*1414*2 1

475 936.3 59117 60528.3

04.01.13.01 Item-7 (Reseve fuel Tanker) 340x50x6 2

04.01.13.02 Shell 7200x6820x4 1

04.01.13.03 Rolled plate 2258x450x6 4

04.01.13.04 T-Profile 6496x30x30x5 4

04.01.13.05 Fuel guid 361x30x30x5 4

04.01.13.06 Hose housing 423x40x3 8775 1163.8 61232 63171

04.02.01

04.02.01.01 Gusset plate at front 250X220X10 2

04.02.01.02 Connecting plate 100X60X10 8

04.02.01.03

(Reserve wheel carrier 200x60X30x6 2

04.02.01.04 Air valve support 110x70X6 1

04.02.01.05 Plate no support 708x400X3 2

04.02.01.06 Rear light holder 600X490X2 2

04.02.01.07 Junction box support 403x150x2 1

04.02.01.08 ow ng ye gu e x a.

04.02.0204.02.02.01 ow ng ye gu e x a.

04.02.02.02 n u e us ng x a

Drilling operation

(04.02) Activities done on Machine shop

(04.01.13) Rolling

Total Production Cost of Rolling Process (Birr)

Turning operation

III-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Machine Shop

Total Production Cost of Bending Process (Birr)




04.02.02.03 n u e us ng x a

04 02 02 04 pacer x a


40/69

04.02.02.04 pacer x a

04.02.02.05 n or raw ar x a

775 1164 63347 65286

Laborcost/Unit

Machinecost/unit.

MaterialCost/unit

1

04.03.01.01 Polish Upper & lowe plate (One side)

04.03.01.02Mount on jig &Tack vertical (web) Platewith the upper plate

04.03.01.03 Weld vertical reinforcemnt (12 pcs)04.03.01.04 Tack lower Plate with the web plate04.03.01.05

beam on turning jig for final welding

04.03.01.06 Both side longitudinal beams final welding

975 1229 65462 67666

2

04.03.02.01Tack longitudinal beam & I-beam crossmembers (check levelness for tunningtable seat)

04.03.02.02 Tack internal & external cross members

04.03.02.03Tack internal & external reinforcementplate (at tunning table position)

04.03.02.04 Weld I-beam cross member

04.03.02.05 Front beam tacking & welding

04.03.02.06 Vertical reinforcement tacking & welding

04.03.02.07Tack & weld bottom (lower) reinforcementplate on lower longitidunal beam (from bothside)

04.03.02.08

Transport the frame to the next work

station (using over head cran

Longutidinal beam Tacking & Welding

Task Description

Total Production Cost for Material Preparation (Birr)

IV-Work Break Down Structure for 3-Axle Fuel Cargo Trailer in Welding Shop

Sub-Ope.

Name


)S/N

Productio

n Cost

Cost Elements

% of

Completion per

station/shop

Qty/unit

(Pcs)

Total Production cost of Longutidinal beam Tacking & Welding

Item dimension

(LxWxt)

Frame Tacking & Welding




04.03.02.09 Tighten frame on turnning jig


41/69

04.03.02.10 Frame final welding

04.03.02.11 Drill 8 holes on lower I-beam (for turnningtable) by portable hand drill machine

04.03.02.12 Turnning table fitting with longitudinalbeam

04.03.02.13 Weld turnning table guide

04.03.02.14Tack & we chequered plate on plate form

04.03.02.15 Tack & weld rear beam with chequer plate

04.03.02.16 Weld pumper with raer beam

04.03.02.17 Weld bumper support plate (U-channel)

04.03.02.18Weld tail light support plate on raer beam

04.03.02.19 Fit electrical junction support plate

04.03.02.20 Flame cutting rear beam for tool box

04.03.02.21Slotting (using flame cutting) the framechequer plate to fix brackets that ties withthe shell bracket

04.03.02.22Flame cutting of 2 holes of rear beam forelectrical lines

04.03.02.23Tack & weld tarffic plate number postionplate

1095 1294.2 66727 69116

3

04.03.03.01Tack & Weld Side I-beam and cross I-beam

04.03.03.02Tack & Weld Vertical rein.plate (fromexternal)

04.03.03.03Tack & Weld connecting plate withspacer (bushing) & I-beam

04.03.03.04Tack & Weld corner rein. (from internal

Side)04.03.03.05 Support beam tacking & welding

Trolley Fabrication

Total Production cost of Longutidinal beam Tacking & Welding

Prepared By:- Atakelti G.Sign:

checked by:- Gizaw B.Sign:

Approved By:-Nicodemos A.sign:

04.03.03.06Support for cylinder (U-plate and rolledleaf) tacking & welding


42/69

leaf) tacking & welding

04.03.03.07 Drilling hole for turning table( 8 holes)

04.03.03.08Welding 12pcs of Turning table fitting &guide (on trolley)

04.03.03.09 Weld Valve support Plate

04.03.03.10 Weld chain ring on trolley

04.03.03.11Spring fitting with chain (Bolt,nut, and washer)

1195 1326.8 68842 71364.1 71364.05

4

04.03.04.01

Ass. Front Axle (one set) & RearAxle(two set) with Leaf spring &Tighten with "U" bolt (chek forlevelness & digonals)

04.03.04.02Ass. Front & Rear suspension support

with Axle (Temporarly tack with bars)

04.03.04.03Mount Trolley on front Axle and weldwith Suspension

04.03.04.04Mount frame on Trolley and welding &bolting

04.03.04.05Tack & weld Gusset plate onsuspension (6 pcs)

04.03.04.06 Weld vertical reinforcemnt (12 pcs)

04.03.04.07Weld Mechanical hand break supporton suspension

1445 1408.3 143702 146555

5

04.03.05.01 Weld "L" shape U-Channels( 4 pcs)

04.03.05.02 Weld cross members(Drilled plates)

04.03.05.03Weld Reserve Wheel carrier supportwith structure

04.03.05.04 Weld U channel with Plate

Axle Assembly with trolley & Frame

Total Production Cost of Trolley Fabrication

Total Production Cost of Axle Assembling

Fabrication of reserve wheel carrier support




04.03.05.05Weld the support with Structuer &bolted


43/69

bolted

6

04.03.06.01Position,Tack & weld Partision (internal& side) with body

04.03.06.02 Tack & Weld Top,side Cover Plate

04.03.06.03 Weld in-let Pipe & Discharge (out-let)Pipe

7

04.03.07.01 Weld tool box

04.03.07.02

weld Top,Rear and bottom sheeing withside sheeting by maintaing its alignmentwith each other

04.03.07.03 Weld the tool box door to the bottomsheeting with an aid of Hinges.

04.03.07.04 weld angle iron -1 with Angle iron-2 .ensure perpendicularity (2pcs)

04.03.07.05 weld the reinforcement plate to both angleirons .

04.03.07.06

beam maintaing the 220mm from rearbeam and808mm from each other.

04.03.07.07weld the already welded angle irons to thesupporting plates

04.03.07.08 Assemble the the tool box with the toolbox frame with an aid of bolts and nuts

8

04.03.08.01Tack Drawbar frame & front bushingfor towing eye

04.03.08.02Tack drawbar cross members(short,midium & long)

04.03.08.03

Tack & weld bushing for drawbar (rear

side)

Fabrication & Assembly of Tool Box

sub-total

sub-total

Fabrication of Reserve Fuel Tanker

Draw Bar Fabrication




04.03.08.04Tack upper and lower cover plate atfront (boths side)


44/69

04.03.08.05 Tack & weld cover plate at front& rear

04.03.08.06Tack & Weld Triangular plate (on eachcross member)

04.03.08.07Chain supporting ring welding (Rightside)

04.03.08.08 Final polishing of drawbar9

04.03.09.01Tire fitting on rear and front axles( 3x2x2=12pcs)

04.03.09.02 Ass. draw bar & weld pin guid

04.03.09.03 Fit mechanical hand breaks

10

04.03.10.01

with the lower plate of the logutidinalbeam

04.03.10.02mount the Horizontal bumper and weldwith the vertical part of the bumper(item-02)

04.03.10.03mount and weld the rear beam to theframe (item-14)

04.03.10.04mount the both left and right rear lightholder and weld with the rear beam(item -03)

04.03.10.05 Assemble and weld the number plate(item-4)

04.03.10.06Assemble and weld the mechanicalhand brake lever (item-11)with the

04.03.10.07

Assemble the mechanical hand leverwith the its accessories to the alreadyassembled axle

04.03.10.08weld a strip of metal to the chequre ofthe plate form on the bottom side

04.03.10.09weld the fender to the external cross

member

Tyre Fitting & Assembly of draw bar

sub-total

Rear bumper, numer plate,rear light holder a




04.03.10.10weld the reinforcement plate to boththe strip of metal welded on the plate


45/69

1635 1470.2 180314 183419

11

04.03.11.01Rectify Oval ring to required shape byhummer

04.03.11.02 Tack the Rein. Angle Iron & drainageHalf ring with oval ring

04.03.11.03Weld the connecting joint (afterremoving from the jig)

12

04.03.12.01Floor Sheet metal welding(L=3000,3000 & 1500)

04.03.12.02Internal Structure(Chentini & Support)fitting

04.03.12.03 Centeral Dome fitting In shell seg.L=1500

04.03.12.04 Shell segment Ass. (Three Segment)

04.03.12.05

weld (continous)

04.03.12.06 Man-hole marking & Cutting (TwoHole)

04.03.12.07Foot valve hole marking & cutting (TwoHole)

04.03.12.08Baffle fitting & welding (Stageredwelding)

04.03.12.09 Dome end tacking & welding (Front &Rear)

04.03.12.10Upper flange (foot valve) tacking &welding (from external)

04.03.12.11o e a e ac ng we on e a

four Position)

04.03.12.12Saddle positioning, tacking & welding(at same position)

04.03.12.13Tack & weld upper fixing bracket ( 8pcs per each (4)Saddel)

Fabrication of Shell

sub-total

sub-total

Chentini Preparation (4 pcs)

Total Production Cost of Plat form Assembling




04.03.12.14ec an ca r v ng o e ame

cutting(at top Position)


46/69

04.03.12.15 Mechanical driving welding

04.03.12.16

ring(Cercumferencial)

04.03.12.17

pcs)

04.03.12.18Reflector support(3) cut & weld (at theback)

13

04.03.13.01

(Emperial)

04.03.13.02ron an rear s ee ac we

(Emperial)

04.03.13.03 Tacking & Welding of walking way

14

04.03.14.01 Mount the vertical pipe on the j ig

04.03.14.02 Mount the steel pipes on the jig & tackwith the vertical pipe

04.03.14.03Mount & tack the fixing plate with thevertical pipe

04.03.14.04 Final weld

15

04.03.15.01 Fixing Bracket (Bottom) welding

04.03.15.02Bolting bracket with washer,bolt & nut

04.03.15.03Rein. ( Stopper) welding with mainchassis

04.03.15.04 Ladder Fitting

16

01.03.16.01weld the top, Bottom and rear sheetingwith the side sheeting.make sure thatthe items are correctly alligned

Shell Mounting & Ladder Fitting

sub-total

Discharge pipe and box welding

Ladder Fabrication

sub-total

sub-total

Gang Way (walk way) Welding




01.03.16.02weld the discharge Box door andbottom part of the sheeting withthe


47/69

helpo hinges

01.03.16.03weld the lock plates on both uppershheting and door by maintaining thehole allignment

01.03.16.04 weld the handle to the tool box door

01.03.16.05weld the reinforcement plate to thelongutidnal beam (welding dischargebox frame)

01.03.16.06weld reinfrcement plate (91x40x4) withthe reinforcement (400x217x4)(weldingdischarge box frame)

01.03.16.07Assemble the Box for discharge andthe reinfocement plate with the aid ofbolts and nuts.

01.03.16.08 Welding of flange on pipe-1 & Pipe-2on both front & rear discharging pipes.

01.03.16.09Putting the pipes on jig,tacking &welding of pipe-01 & 03 with pipe-02(Both front & rare discharging pipe)

17

01.03.17.01Preparation work such fitting hose tothe pump and tanker

01.03.17.02 Filling water ( in front Half)

01.03.17.03 Checking for leakage (first half)

01.03.17.04 Filling water ( in front Half)

01.03.17.05 Checking for leakage (second half)

01.03.17.06 Water Discharging ( for both section)

4895 1427.8 211858 218181

5670 1427.8 211858 218181

Water Test

Total Production Cost of Shell Assembling & Mounting

Total production of fabrication shop (Birr)

Cost Elements

V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Painting Shop




Laborcost/Unit

Machinecost/unit.

MaterialCost/unit

Productio

n Cost

Completion per

station/shopTask Description

Item dimension

(LxWxt)

Qty/unit

(Pcs)S/N

Sub-Ope.

Name


)


48/69

1

04.04.01.01 Polishing with Sand paper

04.04.01.02 Washing

04.04.01.03 Anti Rust Painting

04.04.01.04 Smoothing the Shell by Hummering

2

04.04.03.01 Washing

04.04.03.02 Stucco Per Metal Painting

04.04.03.03Polishing metal stucco with water proofsand paper

04.04.03.04 Washing with water proof sand paper

04.04.03.05 Sprusso Painting (Propersionalratio1:2:6 )

04.04.03.06 Normal Stucco Painting

04.04.03.07 Washing normal Stucco

04.04.03.08Nitro-synthetic Painting (for Identifingerror)

04.04.03.09 First final painting(Shell)

04.04.03.10 Second Final painting(Chassis)

8850 1528.1 214666 225044

Laborcost/Unit

Machinecost/unit.

MaterialCost/unit

1

04.05.01.01

Mounting of breaking chamber type 30

on 1stAxle ( Contains:-break lever,coil

spring & small yoke)


)

Productio

n Cost

% of

Completion per

station/shopTask Description

Item

dimension(LxWxt)

Qty/unit

(Pcs)

Cost Elements

sub-total

Anti Rust Painting

Total Production Cost of Painting (Birr)

Final Painting

PNEUMATIC (AIR BREAKING)SYSTEM

V-Work Break Down Structure for 3-Axle Fuel cargo Trailer in Finishing

S/N

Sub-Ope.

Name




04.05.01.02


on middleAxle ( Contains:-breaklever coil spring & longer yoke)


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lever,coil spring & longer yoke)

04.05.01.03


on rearAxle ( Contains:-break lever,coilspring & longer yoke)

04.05.01.04Assembly of emergency rely with loadvalve ( fitting elbow, nipple & "T"

distributor)04.05.01.05 Mounting emergency rely on Trailer

04.05.01.06Mounting air reservoir tanker onsupport

04.05.01.07

Installation of hose with itsconnectors(#1=out let,#2(right)=fits tofront axle break chamber, #2 (left)fits tomiddle axle then to rear axle,#3(large) fits to air reservoir tanker & #4=inlet

04.05.01.08 Fitting of 3 way & 4 way hose

04.05.01.09Connecting Steel cable withmechanical hand break & break leverat rear axle

04.05.01.10Fitting red & yellow break coils with thesame colour of coupling head(Inlet=yellow,Outlet=red)

2 ELECTRICAL INSTALLATION

04.05.02.01Fixing junction box with screws on rear

longitudinal beam04.05.02.02

Installing Seven lines electrical Cablefrom junction box to a driver

04.05.02.03Fitting protection grid & parking light onrear beam

04.05.02.04Connecting the junction box's cables toparking light,plate number light(squarecable) & side Light

04.05.02.05 Fitting Lights(Plate light,side light)

3 OTHER MECHANICAL WORKS

sub-total




04.05.03.01Mounting of Hose housing (Case pipe)& housing support holder

Hose fitting( Reducer & hose with


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04.05.03.02Hose fitting( Reducer & hose withclamp)

04.05.03.03Drilling & Riveting by 4.5mm forriveting rectangular,circular & triangularreflector

04.05.03.04on ng u er w g ue or

supporting Reserve fuel tanker04.05.03.05 Fitting outlet tap with nipples

04.05.03.06Fitting Chain with gate of dischargepipe ring

04.05.03.07 Mounting reserve tyre

04.05.03.08Fitting Man hole cover( Rubber seal &ring)

04.05.03.09 Fitting Mud gurd rubber

04.05.03.10Fitting "MIE-Mekelle" logo on top of thetanker

8850 1528 240418 250796Total Production Cost of Finishing (Birr)





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% of

Completion per

station Total


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53/69





54/69





55/69




% of

Completion per

station Total


56/69





57/69

23.1%





58/69

24.1%

25%




26%


59/69

26%

26.98%

% of

Completion per

station Total





60/69

27.6%





61/69

28.5%

55.9%





62/69


63/69




73.1%


64/69





65/69





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87.0%

87%

Prepared By:- Atakelti G.Sign:

checked by:- Gizaw B.Sign:

Approved By:-Nicodemos A.sign:

Completion per

station Total


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90%

% of

Completion per

station Total

Prepared By: Atakelti G checked by: Gizaw B Approved By: Nicodemos A


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69/69

100.0%




WBS for for Fuel Cargo Trailer (25 m3)

Documents

Transcript of WBS for for Fuel Cargo Trailer (25 m3)