WaterInd-RamaniIyer1252011

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Confederation of Indian Industry

Water Conservation & Management

Initiatives by Indian Industry


2/106


Presentation Overview

Emerging Scenario

Our Waterscape

Promotion of Water

Use Optimisation

Reuse,Recycle &Reduce

Education,

Extension,Encouragement

Case Studies &

Publications


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USA

Japan

Germany

China

UK

France

Italy

Canada

Spain

S Korea

Brazil

India

USA

China

India

Japan

Brazil

Russia

UK

Germany

France

Italy

12457

2829

2829

2225

2213

2132

1720

1122

1119

804

787

759

44000

35165

27803

6673

6074

5870

3782

3603

3148

2061

INDIA: Racing Towards #3 Economy

Real GDP 2006 $bn Estimated Real GDP 2050 $bn

Source: Dreaming with BRICs: The path to 2050; Goldman Sachs


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2309

1991

1902

2001

1465

2025

1235

2050Source : Water resources of India, Rakesh Kumar, R. D. Singh, K. D. Sharma, National Institute of Hydrology, India

Percapita

surfacewater

availability

In cu meters


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Source: Ministry of Water Resources, Government of India

Industry: Highest Growth Key Role

82%

10%

18% 30%

11%

59%

Industry

Domest ic

Developing Countries Developed Countries

Water use Worldwide

Domest ic

Agr i

Agr i

Indy

2010

8%

78%

8%6%

2050

13%

68%

9%9%

A

griculture

Industry

Domestic

Others

Agriculture

Industry

Domestic

Others

Industry: Highest Growth

158%

45%

106%

170%

Agriculture

Industry

Domestic

Others

(2010-2050)


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Industry InitiativeMacro Level Approach

3 pronged

approach

Policy Initiatives

All activities are Industry driven

Industrial Water

Management (within fence)

Information Dissemination

Water AuditsWater Awards

Water Projects (Outside fence)

Promote private sector participation in

water &

watershed management

Promote Rural drinking water projects


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CII- Godrej GBC Water ManagementActivities

Industrial Water Services

Industrial Water Audits

Awareness Creation through

Conferences, Training program, Missions.. Etc..

Network with other stakeholders Indian Business Alliance on Water (IBAW)

Facilitate PPCP projects on Water

IVL (Swedish Environmental Research Institute) project

Capacity building on cleaner production technology

Setting up water Institute at Jaipur


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CII - Water Institute, JaipurRajasthan

The first of its kind in the world(Government, Industry, Civil Society coming together)


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Industry Initiatives

Excellent initiatives by several

industries

Substantial reduction in Specific

Water Consumption

CII National Water AwardAnnual

event

Excellent Platform for Sharing of

Information

Best practices, in-house

modifications, technology related

projects

Projects Within the fence & beyond

the fence


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Industry - Water efficiency

Best figures in different countries

SwedenFinlandIndia CanadaKorea

65 m3/ton

Eg: Pulp and Paper

20 m3/ton

3.5 m3/ton !

Water saving

potential in Indian

industry

35 50 %

Excellent Potentialto reduce, reuse and

recycle

Reduce water as well

as conserveresources


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National Water AwardPerformance of Participating Companies

Excellent performance by majority of the participating

companies Average annual reduction in specific water consumption

Automobile : 6 15%

Buildings : 5 10%

Cement : 5 20%

Chemicals : 4 30%

Engineering : 8 - 16%

Fertilizers : 2 - 15%

Food & Beverage : 3 - 15%

Pharma : 8 12%

Pulp & Paper : 6 - 32%


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Benefits achieved by Top WaterEfficient Companies

Water Award 2010

Excellent performance by all the participating

companies

Overall - Annual average water saving of47 million cubic meters of water achieved by

participating companies


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Water Conservation InitiativesWithin the Fence

Metering and monitoring

Water saving devices / equipments

Wastewater Treatment

Effluent treatment plants

Waste water recycling systems to

recover chemicals, reduce waste and

water consumption

Chemical, Engineering, Automobile,

Pulp & Paper sector, etc

Technology applications for reuse of

municipal waste water in industry


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Water Conservation InitiativesBeyond the Fence

Water & watershed developmentprojects

Water Harvesting structures &

Checkdams

Rural drinking water supply projects& Treatment of Raw water

Groundwater recharge

Recharge of ground water through

Rain Water Harvesting

Irrigation projects

Recycling of Municipal Waste Water


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Green Building Movement in India

In 2001,

1 Green Building20,000 sq.ft.

1075 Green Buildings, 679 Million sq.ft.


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Water Efficient Measures in Green Buildings

Dual FlushWater Closet

Water Saving Potential : 40% 50%

Sensor Faucet & Showers RainwaterHarvesting

On-site Waste WaterTreatment Plant

Drip IrrigationSystems

Water MetersTreated WasteWater for Cooling

Towers

Root Zone TreatmentSystem


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Ultra Low Flow fixtures

Water less urinals

No plumbing line for flushing

Uses a sealant liquid instead of

water to maintain sanitary

condition

Market Transformation: Waterless Urinal

Zero Water Requirement

2003 2010

Usage Unknown Millions of Installations

Cost Euro 200 Euro 70


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Water conservation Rating Programs

Green Rating System for Companies

Latest initiative Pilot projects Water conservation & Management: 100

points

Top Management commitment

People Involvement

Reduction in Specific Water consumption

National / Global best in SWC

Rain water harvesting

Beyond the fence initiatives Recharging

water (1:1 to 1:4 times of annual

consumption)

Excellent platform / tool for implementing water projects


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Water awareness & conservation program forschool children

Program initiated at schools inHyderabad and Jaipur

Objective : to create awareness

on water conservation through

the program

Completed 25 schools

Over 1000 students

participated in the program

Awareness programs by

Member companies


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Indian Business Alliance on Water (IBAW)

Formed by WEF & CII- Godrej GBC in 2006 Facilitate Public Private community

Partnership projects in Water

Information dissemination

USAID, UNDP & SDC supported the IBAW

initiatives


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Release of Our Cup of Joy

Honble Chief Minister of West Bengal ShriBuddhadeb Bhattacharjee on 6 October 2010 at theCII National Council Meeting, Kolkata


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Water Activities at GBC

Capacity building of Indian

Industry on Public PrivateCommunity Partnership

(PPCP) projects in water

4 Training Programs conducted

150 industry personnel covered

Guidebook on PPCP on Water

developed


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Training & Awareness programs

Create awareness on water

conservation through training

programs

Over 200 industry personnel

trained

Publication of pocket guide on

Water management

Creation of teaching module

on water conservation

children has been developed

Information dissemination

through newsletters


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Saint Gobain Glass, Sriperumbudur

Collection of rooftop rain water in

reservoir Water harvested 1,50,000

m3/year

Fresh water cost savings

Rs 5 million

Investment Rs 20 million Payback period 48 months

Waste water recycling RO plant

Water saving : 37,450 m3/year

Investment : Rs.3.4 million

Air cooled condensers




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Shree Cement, Beawar

Reduction in water consumption by installingwaste heat recovery unit. 700 KL/day savings

Air Cooled Fluid Condenser at Power Plant,

2500 KL/Day water savings

Second RO put up to treat the reject of RO I

used for boiler feed water. Reject of RO II is

used in gas conditioning tower instead of fresh

water.

Treated water from STP used for plantation(ANNUAL FRESH WATER SAVINGS 39314M3).


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Innovations in Water Conservation

Tata Chemicals Limited

Utilization of service boiler flue gas for

neutralizing alkaline effluent of DM plant

Annual Water saving 10,000 M3

Investment Rs 5.0 Lakhs)

Replacement of drinking water header

with UPVC in township

Annual Water saving 75,000M3

Recycling of Gas Turbine air condensate

to cooling tower make up water

Annual water saving 80,000M3


Water Conservation & Management in Wipro


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Water Conservation & Management in WiproLimited

Water savings method

adopted are: Installation of auto sensors for

urinals and wash basins

Monitoring water leakage on dailybasis

Adjustment of water pressure

through control knobs Sewage treatment plant & reuse of

treated water forgardening/landscaping and toiletflushing

Implementation of rain water

harvesting Drip irrigation system in the office

gardens

Regular communication to employeeson water conservation

RAIN WATER HARVESTING WIPRO EC 123


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RAIN WATER HARVESTING WIPRO EC 123

BANGALORE

7034

2586

653

1598

2197

0

1000

2000

3000

4000

5000

6000

7000

8000

Rainwater

collected

Gardening Hand w ash Cooling tower Sump storage

Annual harvested water: 2254

KL

Total 3 underground sumps

each 100KL capacity

Total cost of installation 1.2

million INR

Drip irrigation system in the

office gardens

Regular communication to

employees on water

conservation

* CHARTY axisWater in Kiloliter


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PEPSICO : Direct Seeding Of Paddy

Direct seeding machinedeveloped by PepsiCo

Direct seeding in progress 120 days crop

2009 Direct seeding- 6000 acres; water saved >5000 mn liters

Benefits

Reduction in water consumption by 30%

Farmer saving- Rs.1500/ acre

Improved seed planting density

Methane emission reduction Opportunity to earn carbon credits


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ABAN: Water Efficiency In Power

TERI Corporate Awardfor "EnvironmentalExcellence & CorporateSocial Responsibility"June 2009.

Initiatives:

Dry low NOx burners v/s otherNOx burners

Air cooled condensers in place ofconventional cooling towers

Benefits:

Water consumption: Reducedfrom 2500ltr/MWH to 102ltr/MWh

Reduction of NOx from 1402Kg/day to 374 Kg/day

PeriodWater saving

(Mn Ltrs)Money saving

(Rs Cr.)2005-06

(8 months) 1353 4.1

2006-07 2061 6.2

2007-08 2142 6.4

Gas Based Combined Power Plant, Tamil Nadu


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Hero Honda: Rainwater Harvesting

Area:

Rooftop for capturing rain-11,080 sq m

Installation Cost: Rs.12 lakhs

Results:

Ground water table raisedsignificantly in last 4-5 yrs

Reduction in depth to watertable from 21.1m to 16.6m

Improvement in quality ofwater

Factory, Haryana


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Reliance Infra: Water Efficiency

Problem:

Autogenously Combustion of coal instock piles & spontaneous fires- Huge

water requirement

Intervention:

Implementation of Rain guns at coalhandling plant

Cost : Rs. 7 lakhs

Results:

Water saving of 96000 m3/year

Reduction in CO2 emission

Reduced windage loss of coal @ 0.5%

Dahanu Thermal Power Plant

SOCIAL INITIATIVE by IKEA in association with Advit


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y

Foundation, AL Paper house, DT Ceramics & Village Communities

Project goal To address the water requirements for the

factories and village communities through water sheddevelopment in 5 pilot villages in and around the factory

Project outputs

Formation of Water User Groups in 5 villages to manage their water

resources

Training and education to the WUG to implement the proposed

development plan Design and construction of water harvesting structure at 5 villages


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CASE STUDIES ON WATER CONSERVATION

FROM INDIAN INDUSTRY


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EXAMPLES FROM CEMENT

INDUSTRY

WATER AND WASTEWATER

CONSERVATION


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BINANI CEMENT LIMITED


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SHREE CEMENT LIMITED


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Shree Cement Beawar


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Shree Cement, Beawar

Reduct ion in water c onsum pt ion by instal l ing

waste heat recovery unit . 700 KL /day savin gs

Air Coo led Fluid Condenser at Power Plant,

2500 KL /Day water savin gs

Second RO put up to treat the reject of RO I

us ed for b oiler feed water. Reject of RO II is

used in gas con di t ion ing tow er instead of f resh

water.

Treated water from STP used for p lantat ion

(ANNUAL FRESH WATER SAVINGS 39314M3).


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EXAMPLES FROM PAPER INDUSTRY


CONSERVATION


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ITC TRIBENI


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ITC TRIBENI


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ITC TRIBENI


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ITC TRIBENI


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ITC TRIBENI


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ITC TRIBENI


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ITC TRIBENI


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EXAMPLES FROM POWER INDUSTRY


MANAGEMENT


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Reliance Infra: Water Efficiency

Problem:

Autogenously Combustion of coal instock piles & spontaneous fires- Huge

water requirement

Intervention:

Implementation of Rain guns at coalhandling plant

Cost : Rs. 7 lakhs

Results:

Water saving of 96000 m3/year

Reduction in CO2 emission

Reduced windage loss of coal @ 0.5%

Dahanu Thermal Power Plant

ABAN W t Effi i I P


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ABAN: Water Efficiency In Power

TERI Corporate Awardfor "EnvironmentalExcellence & CorporateSocial Responsibility"

June 2009.

Initiatives:

Dry low NOx burners v/s otherNOx burners

Air cooled condensers in place ofconventional cooling towers

Benefits:

Water consumption: Reducedfrom 2500ltr/MWH to 102ltr/MWh

Reduction of NOx from 1402Kg/day to 374 Kg/day

Period

Water saving

(Mn Ltrs)

Money saving

(Rs Cr.)2005-06

(8 months) 1353 4.1

2006-07 2061 6.2

2007-08 2142 6.4

Gas Based Combined Power Plant, Tamil Nadu

ABAN POWER


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ABAN POWER

ABAN POWER


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ABAN POWER

ABAN POWER


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ABAN POWER


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ABAN POWER


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ABAN POWER

ABAN POWER


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ABAN POWER


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EXAMPLES FROM AUTOMOBILE

INDUSTRY


MANAGEMENT


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M&M Nashik Plant


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M&M Nashik Plant

M&M Nashik Plant


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M&M Nashik Plant

M&M Nashik Plant


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M&M Nashik Plant

M&M Nashik Plant


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M&M Nashik Plant


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EXAMPLES FROM PAPER INDUSTRY


MANAGEMENT

SRIPATHY PAPER BOARDS


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Tamil Nadu Newsprint and Papers Ltd


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Tamil Nadu Newsprint and Papers Ltd



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EXAMPLES FROM OTHER INDUSTRY


MANAGEMENT

Water Conservation & Management in WiproLimited


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Limited

Water savings method

adopted are: Installation of auto sensors for

urinals and wash basins

Monitoring water leakage on dailybasis

Adjustment of water pressure

through control knobs Sewage treatment plant & reuse of

treated water forgardening/landscaping and toiletflushing

Implementation of rain water

harvesting Drip irrigation system in the office

gardens

Regular communication to employeeson water conservation

Saint Gobain Glass, Sriperumbudur


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, p

Collection of rooftop rain water in

reservoir

Water harvested 1,50,000

m3/year

Fresh water cost savings

Rs 5 million

Investment Rs 20 million

Payback period 48 months

Waste water recycling RO plant



Air cooled condensers



Innovations in Water Conservation


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Tata Chemicals Limited

Utilization of service boiler flue gas for

neutralizing alkaline effluent of DM plant

Annual Water saving 10,000 M3


Replacement of drinking water header

with UPVC in township Annual Water saving 75,000M3

Recycling of Gas Turbine air condensate

to cooling tower make up water

Annual water saving 80,000M

3



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VASAVADATTA CEMENT


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VASAVADATTA CEMENT



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ABAN POWER


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ABAN POWER


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M&M Nashik Plant


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M&M Nashik Plant

M&M IGATPURI


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M&M IGATPURI

Hero Honda: Rainwater Harvesting


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g

Area:

Rooftop for capturing rain-11,080 sq m

Installation Cost: Rs.12 lakhs

Results:

Ground water table raisedsignificantly in last 4-5 yrs

Reduction in depth to watertable from 21.1m to 16.6m

Improvement in quality ofwater

Factory, Haryana

RAIN WATER HARVESTING WIPRO EC 123BANGALORE


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BANGALORE

7034

2586

653

1598

2197

0

1000

2000

3000

4000

5000

6000

7000

8000

Rainwater

collected

Gardening Hand w ash Cooling tower Sump storage

Annual harvested water: 2254

KL

Total 3 underground sumps

each 100KL capacity

Total cost of installation 1.2

million INR Drip irrigation system in the

office gardens

Regular communication to

employees on water

conservation

* CHARTY axisWater in Kiloliter


98/106


EXAMPLES FROM BEYOND THEFENCE ACTIVITIES

WATER SHED DEVELOPMENT



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PEPSICO : Direct Seeding Of Paddy


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Direct seeding m achine

developed b y PepsiCo

Direct seeding in progress 120 days crop

2009 Direct seeding- 6000 acres; water saved >5000 mn l i ters

Benefits Reduction in water consumption by 30%

Farmer saving- Rs.1500/ acre

Improved seed planting density

Methane emission reduction

Opportunity to earn carbon credits

ITC: Watersheds & Agri Development


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Impact :

Farmer Higher yield, better quality produce

30% increase in annual incomeMarket linkage through e-chaupal

Landless Decreased seasonal migration

Nation Conservation of water and soil

Private, Public & Community Partnership (PPCP) In Rajasthan

ITCs watershed development program

co vers 26,700 hectares in the co un try

SOCIAL INITIATIVE by IKEA in association with Advit

Foundation, AL Paper house, DT Ceramics & Village Communities


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Project goal To address the water requirements for the

factories and village communities through water sheddevelopment in 5 pilot villages in and around the factory

Project outputs

Formation of Water User Groups in 5 villages to manage their water

resources

Training and education to the WUG to implement the proposed

development plan

Design and construction of water harvesting structure at 5 villages

IMPACTS ON 5 VILLAGES

BHIMPURA , KIRATPURA, SANWAL,

NAVALKISHOREPURA, CHANDAWAS


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COMMUNITY INVOLVEMENT

Contribution by villagers in kind

Ownership of the structures by WUG

Replication of the project in neighbouring

villages through further training and creation

of WUGs

COMMUNITY EMPOWERMENT

WUGs were trained to maintain the

constructed check dams in each of the

villages

They were empowered to dovetail the village

initiatives with ongoing Government

programmes

SOCIAL IMPACT

Improvement in the water table /water

presence for more than 5 months in the

villages

Improvement in soil moisture /cropping

pattern has become twice a year and there by

increase in income

WATER BENEFITS

Recharge of 1Km radius land area

Each structure would support 4 nearbyvillages

More than 2000 people will get

benefited from each structure

POTENTIAL IN WATER EFFICIENCY IN INDIANINDUSTRY


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INDUSTRY

Best figures in different countries

SwedenFinlandIndia CanadaKorea

65 m3/ton

Eg: Pulp and Paper

20 m3/ton

3.5 m3/ton !

Water saving

potential in Indianindustry

35 50 %

Excellent Potential

to reduce, reuse and

recycle

Reduce water as well

as conserve

resources

Thank you


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Ramani Iyer Pranab Dasgupta

Working Group XII

Plan Urban & Ind

Water Supply &

Sanitation

Nirman Bhawan

New Delhi

12th May,2011

WaterInd-RamaniIyer1252011

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