WATER PUMP - Ersatzteilservice WMV-Dresden B15 D1 F1 G1 H1 ... Part number Honda color code...

WATER PUMPWATER PUMPWATER PUMPWATER PUMP

WX15

222213YF20E2 © Honda Motor Co., Ltd. 2005

WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte

http://www.wmv-dresden.de


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2

3

4

5

PART NUMBER INDEX

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NAME INDEX

WX15




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11

2345

Instruction for use of parts catalogue

• This parts catalogue was prepared based on the latest infor-mation available as of February 10, 2005.

• See the parts catalogue news for any revision that is made afterFebruary 10, 2005.

• Always specify the part number when ordering a part.

• Check the model, type, serial numbers, color, maker, and thesize as needed before ordering a part.

• Note that the illustrations (part drawings) can differ from the ac-tual parts in shape.They are given just to help you to refer to the parts.

• When modifications or additions to this parts catalogue aremade, a revised edition will be issued at an appropriate time,with successively progressing revision numbers on the cov-er. We recommend obtaining such revisions in order to keepyour parts catalogue up-to-date at all times. To check whethera parts catalogue revision has been issued, please contactyour Honda distributor.

• How to refer to the part information ............................ 2• Part catalogue structure ............................................. 3• When the parts were revised...................................... 4• Abbreviations used in the parts catalogue.................. 4• How to check the part block and serial numbers........ 5• Models, parts catalogue codes and applicable

serial numbers ........................................................... 6• Features of each type................................................. 8• Fuel hose, general purpose hoses and vinyl

hose........................................................................... 9• FLAT RATE SERVICE TIME.................................... 10• Illustrated index ........................................................ 15• ENGINE GROUP..................................................... 18• FRAME GROUP...................................................... 36• PART NO. INDEX..................................................... 40• PART NAME INDEX................................................. 42

B 1

CONTENTS AddressNo.Page

B 2B 3B 4B 4B 5

B 6B 8

B 9B10B15D 1F 1G 1H 1

August 20, 1998Honda Motor Co., Ltd.

Initial version issue date




2

1

B 2

How to refer to the part information

Reference with “Part number index”

Reference with “Part name index”

Reference with “Illustrated index”




3

1

B 3

Part catalogue structure

Address number• Address No. is provided (in place of the page No.) to help

you refer to the part with the part No. or part name.

Block title Block numberService item/Flat rate timeReference number• Title number marked with the parenthesis or parentheses

indicates that it continues from the previous page.

Part number Honda color codeDescriptionAssemblies• Sections framed with broken lines in the exploded view

drawings are available as complete assemblies. (Their in-dividual parts can also be obtained.)

Color descriptionNote• Notes are shown with the parentheses in the part name

column.

Required quantity• Required QTY shown in the parenthesis or parentheses

indicates the optional part.• Required QTY marked with “N” Indicates the optional part

that should be selected as needed.• Required QTY indicates the number of the part used in the block.

Serial numberType• When the type column is blank, it indicates that the part is

applicable to all types.• As the type of the actual unit may differ from the “parts cat-

alogue, type” please refer to “Models, types and applica-ble serial numbers” for confirmation.

• Parts enclosed within a dotted line are covered in adifferent block.

• A hollow arrow indicates the block No. for the parts en-closed within a dotted line .

• A solid arrow indicates the block No. the part inquestion is connected to.




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1

B 4

When the parts were revised

Be sure to check the serial number!!

The number has beenused from the initial modelwithout revision.

When shown at the left side,it is applicable to the modelso f No.1001801 and thesubsequent numbers.

When shown at the right side,it is applicable to the modelsup to No.1001800.

• The parts listed with "###" at the end of the parts name have limited supply period(parts not for sale).

• The following abbreviations are used in the parts name column.A ........... AmpereA.C. ....... Alternating currentASSY. .... AssemblyAT. ......... Automatic

transmissionC.D.I. ..... Capacitive discharge

ignitionCOMP. ... CompleteD.C. ....... Direct currentEX. ........ ExhaustG.F.C.I ... Ground fault circuit

interruptorHEX. ..... HexagonalH.S.T. .... Hydrostatic

transmission

FR. .........FrontIN. ..........InletL (100L) .Link (100 Links)L. ............LeftMM .........MillimeterMT. .........Manual TransmissionP.T.O. .....Power take offR. ...........RightRR. .........RearSTD. .......StandardT (22T) ...Tooth (22 Teeth)V ............VoltW ...........Watt

Abbreviations used in the parts catalogue




5

1

How to check the part block and serial numbers

Part block

Numbers needed

Check point

Engine parts

E-3~

Stampedenginenumber

Carburetorparts

E-14

Stampedcarburetor

identificationnumber

Frame parts

F-1~

Stampedframe

number

FRAME SERIAL NUMBER

DYF2-A DYF2-C

ENGINE SERIAL NUMBER

B 5

CARBURETOR IDENTIFICATION NUMBER

CARBURETOR IDENTIFICATION NUMBER

-

-

DYF2-B




6

1 • Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.

Models, parts catalogue codes and applicable serial numbers

Parts Applicable Applicable ApplicableModel Type catalogue engine frame carburetor

type Model Type serial No. serial No. identification No.CX1 GCAL-1000001~1221402 WZBY-1000001~1014400 BF32D A, BF32E A / C

CX1/A GCAL-1300001~1499999 WZBY-1014401~1099999 BF32E C

CX1/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

DX2 GCAL-1000001~1209794 WZBY-1000001~1015368 BF32D A, BF32E A / C

DX2/A GCAL-1300001~1499999 WZBY-1015369~1099999 BF32E C

DX2/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

DX3 GCAL-1000001~1209794 WZBY-1000001~1015364 BF32D A, BF32E A / C

DX3/A GCAL-1300001~1499999 WZBY-1015365~1099999 BF32E C

DX3/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

D1 GCAL-1000001~1200726 WZBY-1000001~1014121 BF32D A, BF32E A / C

D1/A GCAL-1300001~1499999 WZBY-1014122~1099999 BF32E C

D1/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

D3 GCAL-1000001~1200726 WZBY-1000001~1014130 BF32D A, BF32E A / C

D3/A GCAL-1300001~1499999 WZBY-1014131~1099999 BF32E C

D3/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

EX1 GCAL-1000001~1220729 WZBY-1000001~1014153 BF32D A, BF32E A / C

EX1/A GCAL-1300001~1499999 WZBY-1014154~1099999 BF32E C

EX1/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

WX15

CX1

DX2

DX3

D1

D3

EX1

Engine

GXH50

AY2

AY7

AY6

AY4

B 6




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1

* Of carburetor identification numbers, only the portions underlined in the example below are used for registration.

BF 32D KC

Parts Applicable Applicable ApplicableModel Type catalogue engine frame carburetor

type Model Type serial No. serial No. identification No.EX3 GCAL-1000001~1220729 WZBY-1000001~1011566 BF32D A, BF32E A / C

EX3/A GCAL-1300001~1499999 WZBY-1011567~1099999 BF32E C

EX3/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

E1 GCAL-1000001~1220650 WZBY-1000001~1014272 BF32D A, BF32E A / C

E1/A GCAL-1300001~1499999 WZBY-1014273~1099999 BF32E C

E1/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

E3 GCAL-1000001~1220650 WZBY-1000001~1014211 BF32D A, BF32E A / C

E3/A GCAL-1300001~1499999 WZBY-1014212~1099999 BF32E C

E3/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

U1 GCAL-1000001~1221410 WZBY-1000001~1014145 BF32D A, BF32E A / C

U1/A GCAL-1300001~1499999 WZBY-1014146~1099999 BF32E C

U1/B GCAL-1500001~ WZBY-1100001~ BF32E C / D / E

U3 U3 GCAL-1000001~1221410 WZBY-1000001~1013866 BF32D A, BF32E A / C

AY5

WX15 GXH50

Engine

AY4

AY3

EX3

E1

E3

U1

B 7




8

1 • See the following table for the features of each type.

Features of each type

Model

Specifications Type CX1 DX2 DX3 D1 D3 EX1 EX3 E1 E3 U1 U3

Standard

Male coupler

Female coupler

WX15

Oil alert

Hose coupling

Suction hose

B 8




9

1• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name.• When exchanging the hose, cut and use at the specified length as mentioned in the part name.

(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.)

Bulk part number of fuel hose, general purpose hose and vinyl hose.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, accordingto the service manual or the instructions issued with the bulk part.

Fuel hose, general purpose hoses and vinyl hose

Bulk part number: Refers to the bulk part.

Example: 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M

Marking code (fuel hose and general purpose hose)Change code (Vinyl hose)

Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).

Types of code:• Fuel hose 2: Red outside braid

(3 mm inside dia. only)5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe (3 mm inside dia. only)6: Black

• General hose 1: Ash gray2: Ash gray3: Black5: Black

• Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black

Lengths: 001: 1 m (standard)003: 3 m008: 8 m

I.D code: (fuel hose and general purpose hose)30: 3.0 mm35: 3.5 mm45: 4.5 mm

50: 5.0 mm55: 5.3 mm, 5.5 mm65: 6.5 mm

70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mm

11: 11 mm91: 12 (outside dia. 15) mm92: 12 (outside dia. 16) mm

12: 12 (outside dia. 17) mm14: 14 mm17: 17 mm

Hose type:1: Fuel hose3: Vinyl hose5: General hose

} Application or specification of some parts is not settled.

ID./OD. code: (vinyl hose)01: ID. 2.9, OD. 6.8 mm03: ID. 3.0, OD. 6.0 mm05: ID. 3.5, OD. 6.5 mm07: ID. 4.0, OD. 7.0 mm08: ID. 4.5, OD. 6.5 mm09: ID. 4.5, OD. 8.0 mm

12: ID. 5.0, OD. 7.0 mm10: ID. 5.0, OD. 8.0 mm11: ID. 5.0, OD. 9.0 mm14: ID. 6.0, OD. 9.0 mm17: ID. 7.0, OD. 9.0 mm19: ID. 7.0, OD. 11.0 mm



50: ID. 16.0, OD. 19.0 mm55: ID. 17.5, OD. 20.5 mm60: ID. 22.0, OD. 27.0 mm

B 9




10

1 Flat rate service time (FRT) means the standard time required toservice a product, which is listed in this manual to help the dealerscontrol the actual working process and calculate the service chargeby using it as a guide.

* Float time is set by multiplying the net service time by a givencoefficient.

FLAT RATE SERVICE TIME

Net service time

FRT setting system

Removal, Disassembly/reassembly, Installation

Diagnosis/troubleshooting (Electric system)Completion inspection

Inspection, Measurement, Adjustment, Confirmation

Float time

Preparation(Process check, Confirmation arrangement fornecessary tools)Related work (Transfer of products)

Editorial styleThe service items shown in the text are listed with the exchangework time for the repair sales parts as the subject. Otherrepresentative service items not using repair parts (removal/installation, adjustment, inspection/measuring, and other work) arelisted collectively in the list in the preface, classified according to thework.

FRT setting standard• Decimal system (in unit of 0.1) is adopted to set FRT as it is

convenient to calculate the wage.Example: (0.1) 6 minutes, (0.2) 12 minutes[Labor cost per hour] x [FRT] = [Wage]

• FRT is set with a hand tool.• Service items and FRT can be subject to change depending on

development of tools and service equipment and improvement inservice procedure.

B10




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1

Work procedure• As the work procedure is set with the work time according to the

method in the separate Service Manual, refer to this Manual asrequired.

• Work methods permitting servicing in the shortest time stillpermitting assurance of safe work and product warranty are usedfor the setting of service items not listed in the Service Manual.

• Work basically is to be performed by one person, and when two ormore people are required, setting is done as the total time for thenumber of people.

• The set value for the technological level of the workers uses aperson with three years of experience in the repair of Hondaproducts as the standard.

• Special tools and service equipment used to set FRT are thosespecified or recommended in Service Manual.

Service item whose FRT is not presented• Accessories and service parts that are not listed to use in this

manual.• Locations with little aging deterioration or breakage during normal

use.• Service work that can be finished by one touch.• Service work that is seldom done (i.e. extremely small causes of

trouble and service frequency).• Products and parts whose location for installation differs according

to its status of use and application.

* When FRT is not presented, please calculate wages based on ap-propriate actual work time.

Operation not included of FRT• Oil and coolant water drainig, Waiting time for warming up

operation and etc..• Additional operation that involves removal/installation of standard

exterior equipment.• Indirect time spent for service by visiting the customer, trade-in,

and delivery.• Indirect time required for ordering and delivery of parts.• Cost for grease, adhesive agent, etc. used for service work.

B11




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1

Explanation of FRT by using an example(The example may differ from the actual presented items)

Reference No. of the illustration of part that shows locationof the replacement work.

FRT is an abbreviation of Flat Rate Time indicating thestandard service time required for the replacement.

LON is an abbreviation of Labor Operation Number, and itis a classification of the service items by the work unit code.

The same operation code is used regardless of themodels.

Standard operation is indicated with 6 digits code, andadditional operation is indicated with 7 digits code.

Indicating the intake valve replacement and FRT4.1.

Indicating FRT1.4 that will be added when additionaloperation (whole intake side of one cylinder head) is donein association with intake valve replacement.

Ref.L.O.N.

(Relative ref. Number)F.R.T.

No. Description(1, 3, 4, 7)

2 1111L1 VALVE, INTAKE • • • • • • • • • • • • • 4.1• NOTE: OHV type

• Includes: Engine removal and installation1111L1A One head (intake all) add

• • • • • • • • • • • • • • • • • • • • • • • • • 1.4

Indicating work condition or application condition of theservice item.

Indicating work contents that are included in the serviceitem.

Indicating a reference No. whose operation and time arethe same as FRT4.1 for the intake valve.

(The application range is limited to the service itemswithout an LON setting within a same block.)

How to refer to the service item by using the sample(intake valve replacement)

Open to the page of the block where the intake valve’s spare part illustration is shown.

Look for the intake valve illustration, and refer to the ser-vice item and FRT that agree with the reference No.

B12




13

1

Indication mark for the listing of service items that continues tothe following page

Indication of the block with no setting of FRT

• LON code system

Ref.L.O.N.


No. Description2 1111L1 VALVE, INTAKE • • • • • • • • • • • • 4.1

• • •• • •

+

Ref.L.O.N.


No. DescriptionNO INFORMATION • • • • • • • • • • • • • • • • • • •

a

a) Category code..................... Engine

1 11 1 L1 Ab c d e

b) Location/function code ........ Engine upperc) Operation code.................... Replace

d) Operation sequence number (Unit code can be shownwith alphabet)

......................... Intake valve (No regular rule of code)

e) Additional code ................... One head (intake all) (No regular rule of code)

a) Category codes and classification

c) Operation codes and classification

Code Category

1 Engine

2 Power drive

3 Fuel & Exhaust

4 Frame & Body5 Steering

6 Electrical

7 Axle & Brake

8 Control system9 -

0 Attachments

Code Operation category

1 Replace, Removal/Installation, Change

2 Overhaul

3 Adjust, Rotation4 (Paint-related work: Top-coat)

5 Test, Inspect/diagnose, Measurment

6 (Overhaul-related work: Rebore)

7 (Overhaul-related work: Reseal)8 (Resurface)

9 (Paint-related work: Refinish)

0 Repair, Cleaning, Air bleeding

a1 11 1 L1 A

c

B13

Mark indicated at the last line.




14

1

Major service items without using spare parts(1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work

(1) Removal/InstallationSet with the parts configuration in the status of being removed fromthe product.

(2) Adjustment

(3) Inspection, Measurement, Cleaning

LON DESCRIPTION FRT

E 1001A1 ENGINE AND PUMP-REMOVAL/INSTALLATION 0.2

LON DESCRIPTION FRT

E

1113A1 VALVE CLEARANCE-ADJUSTMENTNOTE: For 1 product 0.3

1163A0 CONTROL, THROTTLE/GOVERNOR-ADJUSTMENT 0.2

3113A2 CARBURETOR IDLE-ADJUSTMENT 0.2

LON DESCRIPTION FRT

E

1105A0 ENGINE OIL-INSPECTION 0.1

3120A0 AIR CLEANER-CLEANINGINCLUDES: Air cleaner-inspection 0.2

6140A0SPARK PLUG-CLEANINGINCLUDES: Spark plug gap-adjustmentNOTE: For 1 product

0.2

6145A0 SPARK-TESTNOTE: All cylinders 0.2

E: Engine, T: Transmission, D: Drive system, B: Body and related parts

(4) OverhaulWork condition: The required Measurements, inspections,adjustments, and cleaning/washing of each part are performed,including the main body removal/installation work and thereplacement of defective parts.

(5) Other work

LON DESCRIPTION FRT

E 3112A0 CARBURETOR-OVERHAULINCLUDES: All necessary adjustment 0.4

LON DESCRIPTION FRT

E 1101E1 ENGINE OIL-CHANGEINCLUDES: Engine oil-inspection 0.2

B14




15

2

ENGINE GROUPE-3

CYLINDER BARRELD 1 E-3-10

OIL CASED 2 E-6

CRANKCASE COVERD 3

E-7CRANKSHAFT

D 4 E-8PISTON/CONNECTING ROD

D 5 E-9CAMSHAFT

D 6

E-11RECOIL STARTER

D 9 E-12FAN COVER

D10 E-14CARBURETOR

D11

B15




16

ENGINE GROUP

2

E-15AIR CLEANER

D13 E-16MUFFLER

D14 E-17FUEL TANK

D15

E-20FLYWHEEL/IGNITION COIL

D16 E-22CONTROL

E 1 E-28LABEL

E 2

B16




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3

FRAME GROUPF-1

CASINGF 1 F-2

HOSE COUPLINGF 2 F-3

FRAMEF 3

F-4LABEL

F 4

C 1




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2

E-3 CYLINDER BARREL

Ref.No. Part No. Description

Reqd. QTYParts catalogue code

WX 15

Serial No.

Ref.No. L.O.N. (Relative ref. Number)

Description F.R.T.

D 1




19

2

E-3-10 OIL CASE



WX 15

Serial No.


Description F.R.T.

D 2




20

2

E-6 CRANKCASE COVER



WX 15

Serial No.


Description F.R.T.

D 3




21

2

E-7 CRANKSHAFT



WX 15

Serial No.


Description F.R.T.

D 4




22

2

E-8 PISTON/CONNECTING ROD



WX 15

Serial No.


Description F.R.T.

D 5




23

2

E-9 CAMSHAFT



WX 15

Serial No.


Description F.R.T.

D 6




24

E-9 CAMSHAFT

2


Description F.R.T.

D 7




E-9

25

CAMSHAFT

2


Description F.R.T.

D 8




26

2

E-11 RECOIL STARTER



WX 15

Serial No.


Description F.R.T.

D 9




27

2

E-12 FAN COVER



WX 15

Serial No.


Description F.R.T.

D10




28

2

E-14 CARBURETOR



WX 15

Serial No.


Description F.R.T.

D11




29

E-14 CARBURETOR

2



WX 15

Serial No.

D12




30

2

E-15 AIR CLEANER



WX 15

Serial No.


Description F.R.T.

D13




31

2

E-16 MUFFLER



WX 15

Serial No.


Description F.R.T.

D14




32

2

E-17 FUEL TANK



WX 15

Serial No.


Description F.R.T.

D15




33

2

E-20 FLYWHEEL/IGNITION COIL



WX 15

Serial No.


Description F.R.T.

D16




34

2

E-22 CONTROL



WX 15

Serial No.


Description F.R.T.

E 1




35

2

E-28 LABEL



WX 15

Serial No.


Description F.R.T.

E 2




36

3

F-1 CASING



WX 15

Serial No.


Description F.R.T.

F 1




37

3

F-2 HOSE COUPLING



WX 15

Serial No.


Description F.R.T.

F 2




38

3

F-3 FRAME



WX 15

Serial No.


Description F.R.T.

F 3




39

3

F-4 LABEL



WX 15

Serial No.


Description F.R.T.

F 4




Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address

40

4

G 1PART NO. INDEX




41

PART NO. INDEXPage Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address

4

G 2




42

Part name Ref.PageAddress Part name Ref.PageAddressPart name Ref.PageAddress

5

H 1PART NAME INDEX




43

PART NAME INDEXPart name Ref.PageAddress Part name Ref.PageAddressPart name Ref.PageAddress

5

H 2




1

2

3

4

5

PART NUMBER INDEX

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NAME INDEX




Published by Honda Motor Co., Ltd.Printed in JapanE.O A 100.2005.02




February 20,2005

NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION

T:APPLICATION CORRECTION Z:REMARKS CHANGE

1/1

BOOKLETTYPE

13YF20E2

PARTS CATALOGUE NEWS

CODE NO. MICRO- FICHE 13YF20EB/FB

Honda Motor Co., Ltd. Service Division

PARTS CATALOGUE - CORRECTED

PARTS CATALOGUE

TITLE

WX15

Printed in Japan NEWS NO. 001

Reqd.QTY Block No.

Ref.No. Note Part No. Description

WX 15

Serial No. Parts catalogue code

E-17

2 17511-ZM7-000 TANK, FUEL ................... 1 ------- ------- CX1,CX1/A,DX2,DX2/A,DX3,DX3/A,D1,D1/A,D3,D3/A,EX1,EX1/A EX3,EX3/A,E1,E1/A,E3,E3/A,U1,U1/A,U3

1 ------- 1574706 CX1/B,DX2/B,DX3/B,D1/B,D3/B,EX1/B,EX3/B,E1/B,E3/B,U1/B

A 17511-ZM7-010 .............................. 1 1574707 ------- CX1/B,DX2/B,DX3/B,D1/B,D3/B,EX1/B,EX3/B,E1/B,E3/B,U1/B




WATER PUMP - Ersatzteilservice WMV-Dresden B15 D1 F1 G1 H1 ... Part number Honda color code...

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Transcript of WATER PUMP - Ersatzteilservice WMV-Dresden B15 D1 F1 G1 H1 ... Part number Honda color code...