Wash Plant Upgrades, Repairs and Maintenance
Transcript of Wash Plant Upgrades, Repairs and Maintenance
Wash Plant Upgrades, Repairs and Maintenance
About SMW GroupSMW Group is a leading one-vendor supplier and contractor for the mining industry.
SMW provides the complete package, from innovative engineering-led design through to project management and delivery, site-qualified and experienced trade services and full installation and commissioning, plus long-term servicing and maintenance.
WASHPLANT-SPECIFIC CAPABILITIES• In-house design and engineering• Fabrication to site and Australian standards• Full abrasive blasting and paint capabilities in-
house• On-site installation by inducted and qualified
tradespeople• Maintenance, upgrades and repairs• Ongoing product support
Recent Wash Plant projectsSMW Group has experience across coal mines and minerals processing, putting our fabrication and structural teams to work in designing, upgrading, fabricating, installing and maintaining CHPP and other minerals processing structures. We can work on anything from a walkway and safety upgrade to a capacity expansion or integration of new technology to existing plant.
SOUTH WALKER CREEK FABRICATION AND INSTALLATIONBHPValue: $2.5mOverview: SMW Group were contracted to design, fabricate and install a series of upgrades to the South Walker Creek CHPP. We completed the upgrades on time and in budget. SMW Group have also supplied 10-20 crew for scheduled shutdowns and maintenance on the site since our upgrade work.
GOONYELLA HAZOP CREW AND STRUCTURAL MAINTENANCEBHPValue: > $1mOverview: SMW Group runs a 5-man Hazop crew from Monday to Friday, conducting safety inspections and safety critical repairs on walkways, handrails, ladders, gates, restricted access platforms and more. We also have a Monday-Friday structural inspector to schedule in repairs, supported by our fabrication workshops.
CHPP SHUTDOWNS AND SCHEDULED OUTAGESBHPValue: > $1mOverview: SMW supplies shutdown labour for major shceduled outages across BHP’s Bowen Basin sites, with crews ranging from 10 to 70 personnel.
Site-inducted personnel, ready now
As a trusted contractor already on site, SMW Group’s team is able to easily transition in to wash plant work. We have personnel with site inductions and the necessary tickets and competencies, ready to mobilise.
Our field teams are backed up by our corporate head office and fabrication workshops in Rockhampton and Mackay, along with an experienced team of designers, engineers, product support and management.
CAPABILITY OUTLINE
www.smwgroup.com.au1300 SMW GROUP
Electrical Contractors License No: 73334QBCC No: 15196254
Scope 1• Structural installation accompanied by
required upgrades for safety and capacity
• Fabrication completed in-house to a pre-existing design
• Upgrade screens and extend wash plant
• Completed by our team of site-inducted trades, supported by our mobile field service equipment and crew
Scope 2• Upgrade to underpans at train load-out
• In-house design, fabrication and installation
• Accompanying upgrades to conveyor structure
• Completed end-to-end by SMW Group’s team, including engineers, trades (workshop and field staff) and supervision
Case Study: Wash Plant upgrades South Walker Creek
Project Value: over $2 million
SMW Group undertook two separate projects at the South Walker Creek site, both related to wash plant upgrades. Our flexibility and willingness to work to meet a client’s needs is demonstrated in the scopes and supported by our engineers, workshop capacity and inducted and experienced field teams.
www.smwgroup.com.au1300 SMW GROUP
Electrical Contractors License No: 73334QBCC No: 15196254
Chutes and Access Platforms• Designing safe access platforms with specific
reference to the infrastructure
• Design, fabrication and installation of small access stairs
• Design and repair of large platforms, catwalks and multi-storey structures
• Grizzlys and chutes of all shapes and sizes
Guard Railing and Conveyors• SMW Group designed guard railing for an
existing conveyor system
• Large scale 3D scan acquired point cloud data to assis in the design of new guard railing
• The existing conveyor frame was modelled exclusively with the use of the point cloud information.
Capability: 3D Scanning
Enabling repairs with accurate and detailed damage and wear records, as well as custom-manufactured solutions for existing plant and equipment.
SMW Group now has 3D Scanning capability, with our FARO Focus 3D X330 scanner. This gives us a detailed point cloud and working models of any component or environment, which our engineering teams use to complete accurate, reliable and long-lasting repair work.
www.smwgroup.com.au1300 SMW GROUP
Electrical Contractors License No: 73334QBCC No: 15196254
3D Scan of Chute Access
Working Model of Chute Access 3D Scan
of Grizzly Chute