Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s...

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TURNING INSERTS Walter Perform line – economic, reliable, highest quality. Turning Product competence New! EXTENDED RANGE

Transcript of Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s...

Page 1: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

TURNING INSERTS

Walter Perform line – economic, reliable, highest quality.

Turning

Product competence

New!EXTENDED

RANGE

Page 2: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

BENEFITS FOR YOU

– Economic machining with proven technology– Extremely reliable and wear-resistant– Simple geometry selection and wear detection– Flexible use in a wide range of applications – Highest product quality – made by Walter

OUR RANGE OF TURNING INSERTS

Walter Perform line: Indexable inserts for turning applications in ISO P and ISO K

THE GRADES

Versatile in application• WPV10 (ISO P)• WPV20 (ISO P)• WKV10 (ISO K)• WKV20 (ISO K)

THE GEOMETRIES

Negative basic shape:ISO P– FV5: Finishing operation– MV5: Medium machining– RV5: Roughing operationISO K– MV7: Medium machining– RV7: Roughing operationPositive basic shape:ISO P– FV4: Finishing operation– MV4: Medium machining

THE APPLICATION

– Versatile uses for an extremely wide range of materials and applications

- Application areas: General mechanical engineering, single-part production and other industries

Perform line ISO indexable inserts Fig.: CNMG120408-MV5 WPV20, DCMT11T304-MV4 WPV20

Geometries for a versatile range of applications

Light-coloured decorative finish for easy wear detection

Extremely wear-resistant CVD coating with a wide field of applications

_PERFORM LINE TURNING – ISO P AND ISO K

The most economic solution for your application.

Watch the product video: www.youtube.com/waltertools

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Page 3: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

1: Walter2: First primary application – e.g. P = ISO P3: Second primary application “versatile”4: ISO application range

W P V 201 2 3 4

1: Chip breaking range – e.g. M = Medium machining2: “Versatile”3: Feed/chip breaking range

M V 51 2 3

Simple geometry designation: Simple grade designation:

Grades and geometries

Designation key

good medium unfavourable

WPV20Perform line

WPV10Perform lineW

ear r

esis

tanc

eW

ear r

esis

tanc

e

Toughness

Steel machining ISO P Negative basic shape

Negative basic shape

16

10

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

0,10,025

0,040,063

0,10,16

0,250,4

0,631,0

1,62,5

RV5

MV5

FV5

f [mm] Feed rate

ap [mm] Depth of cut

Positive basic shape

16

10

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

0,10,025

0,040,063

0,10,16

0,250,4

0,631,0

1,62,5

MV4

FV4

f [mm] Feed rate

ap [mm] Depth of cut

good medium unfavourable

WKV20Perform line

WKV10Perform line

Cast iron machining ISO K

16

10

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

0,10,025

0,040,063

0,10,16

0,250,4

0,631,0

1,62,5

RV7

MV7

f [mm] Feed rate

ap [mm] Depth of cut

ToughnessToughness

Page 4: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

Indexable inserts

Insert shape Description Page

CNegative basic shape

Positive basic shape 7°

6

10

DNegative basic shape

Positive basic shape 7°

7

10

S Negative basic shape 7

TNegative basic shape

Positive basic shape 7°

8

6

VNegative basic shape

Positive basic shape 5°/7°

8

11

W Negative basic shape 9

Product range overview of indexable inserts and cutting tool materials: ISO turning – Perform line inserts

Cutting tool materials: Solid carbide Perform line

Application Coating

Application range

01 10 20 30 40

05 15 25 35 45

ISO PCVD WPV10

CVD WPV20

ISO KCVD WKV10

CVD WKV20

Wear resistance

Toughness

Page 5: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

200 300 400 500 600 700 800

K3 K5 K6

50

100

150

200

250

300

350

400

500

550

600

450

0

WKV10

WKV20

400 500 600 700 800 900 1000 1100 1200 1300 1400

150

P2 P7 P9180 210 240 270 300 320 350 380 415

300

50

100

150

200

250

300

0

WPV10

WPV20

ISO material group Material Tensile strength Brinell hardnessCutting speed

WPV10 WPV20

P2 S235JR (St37), C45 500 N/mm2 150 HB 200–240–340 m/min 160–200–280 m/min

P7 100Cr6, 42CrMo4 800 N/mm2 240 HB 130–180–200 m/min 100–150–180 m/min

P9 56NiCrMoV7 1250 N/mm2 370 HB 80–130–140 m/min 70–100–130 m/min

ISO material group Material Tensile strength Brinell hardnessCutting speed

WKV10 WKV20

K3 GG-25 (FC250) 250 N/mm2 180 HB 270–360–560 m/min 210–300–500 m/min

K5 GGG-40 (FCD400) 400 N/mm2 155 HB 210–270–370 m/min 160–220–290 m/min

K6 GGG-70 (FCD700) 700 N/mm2 265 HB 170–210–270 m/min 130–170–210 m/min

Cutting speed range for selected materials:

Cutting speed selection based on tensile strength/hardness:

Cutting speed selection based on tensile strength:

Cutting speed range for selected materials:

Cutt

ing

spee

d v c

[m/m

in]

Cutt

ing

spee

d v c

[m/m

in]

Steel machining ISO P

Cast iron machining ISO K

Tensile strength [N/mm2]

Tensile strength [N/mm2]

Basis: f = 0.32 mm

Basis: f = 0.32 mm

Brinell hardness [HB]

Cutting speeds

Page 6: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

Optimum indexable insert for

Good Average Poor

machining conditions

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Negative rhombic 80° r

80˚ l

d

s

CNMG Perform / CNMA Perform

Indexable inserts

Designationr

mmf

mmap

mm

P K

HC HC

WPV

10

WPV

20

WK

V10

WK

V20

CNMG120404-FV5 0,4 0,05–0,20 0,2–1,5 a b

CNMG120408-FV5 0,8 0,08–0,25 0,4–2,0 a b

CNMG120404-MV5 0,4 0,10–0,20 0,5–3,5 a b

CNMG120408-MV5 0,8 0,15–0,32 0,8–4,0 a b

CNMG120412-MV5 1,2 0,18–0,40 0,8–4,0 a b

CNMG160612-MV5 1,2 0,20–0,45 0,8–5,0 a b

CNMG120408-MV7 0,8 0,20–0,45 0,8–5,0 a b a b

CNMG120412-MV7 1,2 0,25–0,50 1,2–5,0 a b a b

CNMG120416-MV7 1,6 0,30–0,55 1,5–5,0 a b

CNMG160612-MV7 1,2 0,25–0,50 1,2–7,0 a b

CNMG160616-MV7 1,6 0,30–0,55 1,5–7,0 a b a b

CNMG190612-MV7 1,2 0,30–0,60 1,2–8,0 a b

CNMG120408-RV5 0,8 0,20–0,40 1,0–5,0 a b

CNMG120412-RV5 1,2 0,25–0,55 1,0–5,0 a b

CNMG160612-RV5 1,2 0,25–0,55 2,0–6,0 a b

CNMG160616-RV5 1,6 0,35–0,60 2,0–6,0 a b

CNMA120408-RV7 0,8 0,25–0,50 0,8–5,0 a b

CNMA120412-RV7 1,2 0,30–0,55 1,2–5,0 a b

CNMA120416-RV7 1,6 0,35–0,70 1,5–5,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Page 7: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

1412

Negative rhombic 55° r

55˚ l

d

s

DNMG Perform

Indexable inserts

Designationr

mmf

mmap

mm

P K

HC HC

WPV

10

WPV

20

WK

V10

WK

V20

DNMG110404-FV5 0,4 0,05–0,20 0,2–1,5 a b

DNMG110408-FV5 0,8 0,08–0,25 0,4–2,0 a b

DNMG150408-FV5 0,8 0,08–0,25 0,4–2,0 a b

DNMG150604-FV5 0,4 0,05–0,20 0,2–1,5 a b

DNMG150608-FV5 0,8 0,08–0,25 0,4–2,0 a b

DNMG110408-MV5 0,8 0,15–0,32 0,8–3,0 a b

DNMG150408-MV5 0,8 0,15–0,32 0,8–3,5 a b

DNMG150608-MV5 0,8 0,15–0,32 0,8–3,5 a b

DNMG150412-MV7 1,2 0,25–0,45 1,2–5,0 a b

DNMG150608-MV7 0,8 0,20–0,45 0,8–5,0 a b a b

DNMG150612-MV7 1,2 0,25–0,45 1,2–5,0 a b a b

DNMG150608-RV5 0,8 0,15–0,40 1,0–4,5 a b

DNMG150612-RV5 1,2 0,20–0,50 1,0–4,5 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Negative square r

90˚

d

l s

SNMG Perform / SNMA Perform

Indexable inserts

Designationr

mmf

mmap

mm

P K

HC HC

WPV

10

WPV

20

WK

V10

WK

V20

SNMG120408-MV5 0,8 0,15–0,32 0,8–4,0 a b

SNMG120408-MV7 0,8 0,25–0,50 0,8–5,0 a b

SNMG120412-MV7 1,2 0,30–0,50 1,2–5,0 a b

SNMG150612-MV7 1,2 0,30–0,60 1,2–7,0 a b

SNMA120412-RV7 1,2 0,30–0,60 1,2–5,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Page 8: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

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ISO turning

Negative triangular 60° r60˚

s

d

l

TNMG Perform

Indexable inserts

Designationr

mmf

mmap

mm

P K

HC HC

WPV

10

WPV

20

WK

V10

WK

V20

TNMG160404-FV5 0,4 0,05–0,20 0,2–1,5 a b

TNMG160408-FV5 0,8 0,08–0,25 0,4–2,0 a b

TNMG160404-MV5 0,4 0,10–0,20 0,5–3,5 a b

TNMG160408-MV5 0,8 0,15–0,32 0,8–3,5 a b

TNMG160408-MV7 0,8 0,20–0,45 0,8–5,0 a b

TNMG160412-MV7 1,2 0,25–0,45 1,2–5,0 a b

TNMG160408-RV5 0,8 0,15–0,40 1,0–4,5 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Negative rhombic 35° r

35˚

d

l s

VNMG Perform

Indexable inserts

Designationr

mmf

mmap

mm

P

HC

WPV

10

WPV

20

VNMG160404-FV5 0,4 0,05–0,20 0,2–1,5 a b

VNMG160408-FV5 0,8 0,08–0,25 0,4–2,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

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Page 9: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

9

ISO turning

Optimum indexable insert for

Good Average Poor

machining conditions

Negative Trigon 80° r

80˚ s

d

l

WNMG Perform / WNMA Perform

Indexable inserts

Designationr

mmf

mmap

mm

P K

HC HC

WPV

10

WPV

20

WK

V10

WK

V20

WNMG080408-FV5 0,8 0,08–0,25 0,4–2,0 a b

WNMG060408-MV5 0,8 0,15–0,32 0,8–3,0 a b

WNMG080404-MV5 0,4 0,10–0,20 0,5–3,5 a b

WNMG080408-MV5 0,8 0,15–0,32 0,8–4,0 a b

WNMG080412-MV5 1,2 0,18–0,40 0,8–4,0 a b

WNMG080408-MV7 0,8 0,20–0,45 1,2–5,0 a b a b

WNMG080412-MV7 1,2 0,25–0,50 1,5–5,0 a b a b

WNMG080408-RV5 0,8 0,20–0,40 1,0–5,0 a b

WNMG080412-RV5 1,2 0,25–0,55 1,0–5,0 a b

WNMA080408-RV7 0,8 0,20–0,45 1,2–5,0 a b

WNMA080412-RV7 1,2 0,25–0,50 1,5–5,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

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Page 10: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

10

ISO turning

Positive rhombic 80° r

7˚80˚

d

sl

CCMT Perform

Indexable inserts

Designationl

mmr

mmf

mmap

mm

P

HC

WPV

10

WPV

20

CCMT060204-FV4 6,45 0,4 0,05–0,16 0,1–1,5 a b

CCMT09T304-FV4 9,67 0,4 0,05–0,16 0,1–1,5 a b

CCMT09T308-FV4 9,67 0,8 0,08–0,20 0,1–1,5 a b

CCMT060204-MV4 6,45 0,4 0,10–0,25 0,4–2,5 a b

CCMT09T304-MV4 9,67 0,4 0,10–0,25 0,4–3,0 a b

CCMT09T308-MV4 9,67 0,8 0,15–0,32 0,6–3,0 a b

CCMT120408-MV4 12,90 0,8 0,15–0,35 0,6–3,5 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Positive rhombic 55° r

7˚55˚ l

d

s

DCMT Perform

Indexable inserts

Designationl

mmr

mmf

mmap

mm

P

HCW

PV10

WPV

20

DCMT070204-FV4 7,75 0,4 0,05–0,16 0,1–1,5 a b

DCMT11T302-FV4 11,63 0,2 0,04–0,12 0,1–1,0 a b

DCMT11T304-FV4 11,63 0,4 0,05–0,16 0,1–1,5 a b

DCMT11T308-FV4 11,63 0,8 0,08–0,20 0,1–1,5 a b

DCMT11T304-MV4 11,63 0,4 0,10–0,25 0,4–3,0 a b

DCMT11T308-MV4 11,63 0,8 0,15–0,32 0,6–3,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

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Page 11: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

11

ISO turning

Optimum indexable insert for

Good Average Poor

machining conditions

Positive triangular 60° r60˚

7˚s

d

l

TCMT Perform

Indexable inserts

Designationl

mmr

mmf

mmap

mm

P

HC

WPV

10

WPV

20

TCMT110204-MV4 11,00 0,4 0,10–0,25 0,4–2,0 a b

TCMT16T304-MV4 16,50 0,4 0,10–0,25 0,4–3,0 a b

TCMT16T308-MV4 16,50 0,8 0,12–0,32 0,5–3,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

Positive rhombic 35° r

35˚5˚ 7˚

ss

d

l

VCMT Perform / VBMT Perform

Indexable inserts

Designationl

mmr

mmf

mmap

mm

P

HC

WPV

10

WPV

20

VCMT110304-FV4 11,07 0,4 0,05–0,16 0,1–1,5 a b

VCMT160404-FV4 16,61 0,4 0,05–0,16 0,1–1,5 a b

VCMT160408-FV4 16,61 0,8 0,08–0,20 0,1–1,5 a b

VBMT160404-MV4 16,61 0,4 0,10–0,25 0,4–2,0 a b

VBMT160408-MV4 16,61 0,8 0,15–0,30 0,5–2,0 a b

See the ISO 1832 designation key for dimensions HC = Coated carbide

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Page 12: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

Cutting data for turning inserts – carbide gradesM

ater

ial g

roup

= Cutting data for wet machining

= Dry machining is possible

Brin

ell h

ardn

ess

HB

Tens

ile s

tren

gth

R m

N/m

m2

Mac

hini

ng g

roup

1

Cutting material grades Cutting material grades

Starting values for cutting speed vc [m/min]

Starting values for cutting speed vc [m/min]

Overview of the main material groups and code letters

HC HC

WPV10 WPV20 WKV10 WKV20 WPV10 WPV20

f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev]

0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,20 0,40 0,10 0,20 0,40

P

Non-alloyed steel

C ≤ 0.25% Annealed 125 430 P1 C C C 430 320 250 360 270 220 520 390 300 430 320 250 400 350 300 330 300 250C > 0.25... ≤ 0.55% Annealed 190 640 P2 C C C 340 240 200 280 200 160 410 290 240 340 240 200 320 280 230 270 240 190C > 0.25... ≤ 0.55% Heat-treated 210 710 P3 C C C 260 200 170 210 170 140 320 240 210 260 200 170 240 210 200 190 170 160C > 0.55% Annealed 190 640 P4 C C C 280 200 160 240 170 130 350 240 210 290 200 170 280 260 250 240 220 200C > 0.55% Heat-treated 300 1010 P5 C C C 220 160 160 180 130 120 270 200 170 220 160 140 190 160 160 160 130 120Free-machining steel (short-chipping) Annealed 220 750 P6 C C C 400 280 230 330 240 180 360 340 330 310 280 270

Low-alloyed steel

Annealed 175 590 P7 C C C 310 230 200 260 200 160 260 200 180 210 160 150 290 270 260 250 230 210Heat-treated 285 960 P8 C C C 190 150 130 160 120 100 230 180 160 190 150 130 160 140 130 130 120 100Heat-treated 380 1280 P9 C C C 140 100 80 120 80 70 150 120 100 120 100 80 100 80 80 80 70 50Heat-treated 430 1480 P10 C C C 70 50 80 60 60 50 70 50 50 40

High-alloyed steel and high-alloyed tool steel

Annealed 200 680 P11 C C C 280 200 130 240 160 100 270 220 170 220 180 140 280 250 240 230 200 190Hardened and tempered 300 1010 P12 C C C 200 120 100 160 100 80 170 150 140 140 120 110 170 160 140 140 120 100Hardened and tempered 380 1280 P13 C C C 60 50 90 80 70 60 60 50 50 40

Stainless steelFerritic/martensitic, annealed 200 680 P14 C C C 230 180 160 190 160 120 240 220 210 170 160 140Martensitic, heat-treated 330 1110 P15 C C C 160 120 100 130 90 70 100 80 80 80 80 60

M Stainless steelAustenitic, quench hardened 200 680 M1 C C C 250 180 120 200 150 90Austenitic, precipitation hardened (PH) 300 1010 M2 C C C 150 130 120 100Austenitic/ferritic, duplex 230 780 M3 C C C 160 130 100 120 110 80

K

Malleable cast ironFerritic 200 400 K1 C C C 260 170 130 230 180 130 340 240 170 270 180 140 230 200 190 200 180 160Pearlitic 260 700 K2 C C C 220 140 100 200 150 90 300 200 130 240 150 100 200 170 160 170 150 130

Grey cast ironLow tensile strength 180 200 K3 C C C 470 280 200 410 210 160 560 370 270 500 290 210 430 400 360 390 360 350High tensile strength/austenitic 245 350 K4 C C C 260 180 120 200 150 90 360 240 170 270 190 130 230 200 190 170 150 130

Cast iron with spheroidal graphiteFerritic 155 400 K5 C C C 280 200 150 210 160 120 370 270 210 290 210 160 240 220 200 190 160 150Pearlitic 265 700 K6 C C C 200 150 120 160 120 90 270 210 170 210 160 130 170 150 130 130 110 90

GGV (CGI) 230 400 K7 C C C 240 160 130 290 180 230 190 170

N

Wrought aluminium alloysNot hardenable 30 – N1 C C C

Hardenable, hardened 100 340 N2 C C C

Cast aluminium alloys≤ 12% Si, not hardenable 75 260 N3 C C C

≤ 12% Si, hardenable, hardened 90 310 N4 C C C

> 12% Si, not hardenable 130 450 N5Magnesium-based alloy s 2 70 250 N6

Copper and copper alloys (bronze/brass)

Unalloyed, electrolytic copper 100 340 N7 C C C

Brass, bronze, red brass 90 310 N8 C C C

Cu alloys, short-chipping 110 380 N9 C C C

High-tensile, Ampco 300 1010 N10

S

Heat-resistant alloys

Fe-basedAnnealed 200 680 S1 C C C

Hardened 280 940 S2 C C C

Ni- or Co-basedAnnealed 250 840 S3 C C C

Hardened 350 1180 S4 C C C

Cast 320 1080 S5 C C C

Titanium alloysPure titanium 200 680 S6 C C C

α and β alloys, hardened 375 1260 S7 C C C

β alloys 410 1400 S8 C C C

Tungsten alloys 300 1010 S9Molybdenum alloys 300 1010 S10

H Hardened steelHardened and tempered 50 HRC H1 C C C 50Hardened and tempered 55 HRC H2 C C C 40Hardened and tempered 60 HRC H3 C C C 30

Hardened cast iron Hardened and tempered 55 HRC H4 C C C 40

O

Thermoplastics Without abrasive fillers O1Thermosets Without abrasive fillers O2Plastic, glass-fibre-reinforced GFRP O3Plastic, carbon-fibre-reinforced CFRP O4Plastic, aramid-fibre-reinforced AFRP O5Graphite (technical) 80 Shore O6

C C Recommended application (the specified cutting data is regarded as starting values for the recommended application)C Possible application

Note: If dry machining is possible, the tool life is reduced by 20–30% on average.1 The classification of the machining groups can be found from page A 468 onwards in the Walter General Catalogue 2017.2 Water-miscible coolants must not be used when machining magnesium alloys.

The specified cutting data are average standard values. For specific applications, adjustment is recommended. HC = Coated carbide

12

ISO turning

Page 13: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

Negative basic shape Positive basic shape

Mat

eria

l gro

up

= Cutting data for wet machining

= Dry machining is possible

Brin

ell h

ardn

ess

HB

Tens

ile s

tren

gth

R m

N/m

m2

Mac

hini

ng g

roup

1

Cutting material grades Cutting material grades

Starting values for cutting speed vc [m/min]

Starting values for cutting speed vc [m/min]

Overview of the main material groups and code letters

HC HC

WPV10 WPV20 WKV10 WKV20 WPV10 WPV20

f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev] f [mm/rev]

0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,40 0,60 0,10 0,20 0,40 0,10 0,20 0,40

P

Non-alloyed steel

C ≤ 0.25% Annealed 125 430 P1 C C C 430 320 250 360 270 220 520 390 300 430 320 250 400 350 300 330 300 250C > 0.25... ≤ 0.55% Annealed 190 640 P2 C C C 340 240 200 280 200 160 410 290 240 340 240 200 320 280 230 270 240 190C > 0.25... ≤ 0.55% Heat-treated 210 710 P3 C C C 260 200 170 210 170 140 320 240 210 260 200 170 240 210 200 190 170 160C > 0.55% Annealed 190 640 P4 C C C 280 200 160 240 170 130 350 240 210 290 200 170 280 260 250 240 220 200C > 0.55% Heat-treated 300 1010 P5 C C C 220 160 160 180 130 120 270 200 170 220 160 140 190 160 160 160 130 120Free-machining steel (short-chipping) Annealed 220 750 P6 C C C 400 280 230 330 240 180 360 340 330 310 280 270

Low-alloyed steel

Annealed 175 590 P7 C C C 310 230 200 260 200 160 260 200 180 210 160 150 290 270 260 250 230 210Heat-treated 285 960 P8 C C C 190 150 130 160 120 100 230 180 160 190 150 130 160 140 130 130 120 100Heat-treated 380 1280 P9 C C C 140 100 80 120 80 70 150 120 100 120 100 80 100 80 80 80 70 50Heat-treated 430 1480 P10 C C C 70 50 80 60 60 50 70 50 50 40

High-alloyed steel and high-alloyed tool steel

Annealed 200 680 P11 C C C 280 200 130 240 160 100 270 220 170 220 180 140 280 250 240 230 200 190Hardened and tempered 300 1010 P12 C C C 200 120 100 160 100 80 170 150 140 140 120 110 170 160 140 140 120 100Hardened and tempered 380 1280 P13 C C C 60 50 90 80 70 60 60 50 50 40

Stainless steelFerritic/martensitic, annealed 200 680 P14 C C C 230 180 160 190 160 120 240 220 210 170 160 140Martensitic, heat-treated 330 1110 P15 C C C 160 120 100 130 90 70 100 80 80 80 80 60

M Stainless steelAustenitic, quench hardened 200 680 M1 C C C 250 180 120 200 150 90Austenitic, precipitation hardened (PH) 300 1010 M2 C C C 150 130 120 100Austenitic/ferritic, duplex 230 780 M3 C C C 160 130 100 120 110 80

K

Malleable cast ironFerritic 200 400 K1 C C C 260 170 130 230 180 130 340 240 170 270 180 140 230 200 190 200 180 160Pearlitic 260 700 K2 C C C 220 140 100 200 150 90 300 200 130 240 150 100 200 170 160 170 150 130

Grey cast ironLow tensile strength 180 200 K3 C C C 470 280 200 410 210 160 560 370 270 500 290 210 430 400 360 390 360 350High tensile strength/austenitic 245 350 K4 C C C 260 180 120 200 150 90 360 240 170 270 190 130 230 200 190 170 150 130

Cast iron with spheroidal graphiteFerritic 155 400 K5 C C C 280 200 150 210 160 120 370 270 210 290 210 160 240 220 200 190 160 150Pearlitic 265 700 K6 C C C 200 150 120 160 120 90 270 210 170 210 160 130 170 150 130 130 110 90

GGV (CGI) 230 400 K7 C C C 240 160 130 290 180 230 190 170

N

Wrought aluminium alloysNot hardenable 30 – N1 C C C

Hardenable, hardened 100 340 N2 C C C

Cast aluminium alloys≤ 12% Si, not hardenable 75 260 N3 C C C

≤ 12% Si, hardenable, hardened 90 310 N4 C C C

> 12% Si, not hardenable 130 450 N5Magnesium-based alloy s 2 70 250 N6

Copper and copper alloys (bronze/brass)

Unalloyed, electrolytic copper 100 340 N7 C C C

Brass, bronze, red brass 90 310 N8 C C C

Cu alloys, short-chipping 110 380 N9 C C C

High-tensile, Ampco 300 1010 N10

S

Heat-resistant alloys

Fe-basedAnnealed 200 680 S1 C C C

Hardened 280 940 S2 C C C

Ni- or Co-basedAnnealed 250 840 S3 C C C

Hardened 350 1180 S4 C C C

Cast 320 1080 S5 C C C

Titanium alloysPure titanium 200 680 S6 C C C

α and β alloys, hardened 375 1260 S7 C C C

β alloys 410 1400 S8 C C C

Tungsten alloys 300 1010 S9Molybdenum alloys 300 1010 S10

H Hardened steelHardened and tempered 50 HRC H1 C C C 50Hardened and tempered 55 HRC H2 C C C 40Hardened and tempered 60 HRC H3 C C C 30

Hardened cast iron Hardened and tempered 55 HRC H4 C C C 40

O

Thermoplastics Without abrasive fillers O1Thermosets Without abrasive fillers O2Plastic, glass-fibre-reinforced GFRP O3Plastic, carbon-fibre-reinforced CFRP O4Plastic, aramid-fibre-reinforced AFRP O5Graphite (technical) 80 Shore O6

C C Recommended application (the specified cutting data is regarded as starting values for the recommended application)C Possible application

Note: If dry machining is possible, the tool life is reduced by 20–30% on average.1 The classification of the machining groups can be found from page A 468 onwards in the Walter General Catalogue 2017.2 Water-miscible coolants must not be used when machining magnesium alloys.

The specified cutting data are average standard values. For specific applications, adjustment is recommended. HC = Coated carbide

13

ISO turning

Page 14: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

Carbide

Walter grade designation

Standard designation

Material groups Application range

Coat

ing

met

hod

Coating composition

Indexable insert example

P M K N S H O 01 10 20 30 40St

eel

Stai

nles

s st

eel

Cast

iron

NF

met

als

Mat

erial

s with

diff

icult

cutt

ing

prop

ertie

s

Har

d m

ater

ials

Oth

er

05 15 25 35 45

WPV10

HC – P 10 C C

CVDTiCN + Al2O3

+ TiNHC – M 20 C

HC – K 20 C

WPV20

HC – P 20 C C

CVDTiCN + Al2O3

+ TiNHC – M 30 C

HC – K 30 C

WKV10

HC – K 10 C C

CVDTiCN + Al2O3

+ TiNHC – P 10 C

HC – H 30 C

WKV20HC – K 20 C C

CVDTiCN + Al2O3

+ TiNHC – P 20 C

HC = Coated carbideHW = Uncoated carbide

C C Primary applicationC Additional application

Cutting tool material application chart

14

ISO turning

Page 15: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

Geometry overview for turning inserts

Geometry Remarks / field of applications

Material groups

Main cutting edge section

Corner radius section ap [mm] f [mm]

P M K N S H O

Stee

l

Stai

nles

s st

eel

Cast

iron

NF

met

als

Mat

eria

ls w

ith d

iffic

ult

cutt

ing

prop

ertie

s

Har

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ater

ials

Oth

er

Finishing operation

FV5– Finishing steel materials– Can also be used in semi-finishing C C C C

0,15°

19° 0,15°

20°0,2–2,0 0,05–0,25

Medium machining

MV5– Universal geometry for steel materials– Wide range of applications C C C C

15°

R 0,

6

0,125

15°

R 0,

6

0,1

0,5–5,0 0,10–0,45

MV7– Universal geometry for cast iron workpieces– Machining steel materials with higher tensile

strengthC C C C

14° 0,2 14° 0,20,8–8,0 0,20–0,60

Roughing operation

RV5– Roughing steel materials– Roughing ductile cast iron C C C

2° 0,2

R 0,

9

23°3°

0,21,0–6,0 0,15–0,60

RV7– Universal geometry for cast iron workpieces

C C C

0° 0°0,8–5,0 0,20–0,70

C C Primary applicationC Additional application

Note: Sectional views show CNMG120408 . .or CNMA 120408 . .

Finishing operation

FV4– Universal finishing insert– Excellent chip control– Can also be used for fine boring

C C C C C

6°20° 0,1–2,5 0,04–0,20

Medium machining

MV4– Machining long-chipping materials– Can be used universally in a wide range

of applicationsC C C C C

0,4–3,5 0,10–0,35

C C Primary applicationC Additional application

Note: Sectional views show CCMT09T308 . . or CCGT09T308 . .

Negative basic shape

Positive basic shape

15

ISO turning

Page 16: Walter Perform line – Turning inserts · 7 ISO turning 12 14 Negative rhombic 55 r 55˚ l d s DNMG Perform Indexable inserts Designation r mm f mm ap mm P K HC HC WPV10 WPV20 WKV10

Subj

ect

to c

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ted

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EN 7

7760

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Walter AG

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