WA Applications - MTECK-Schweißtechnik GmbH · equipment for hardfacing and rebuilding...
4
ACTING GLOBAL WELDING LOCAL WA Applications for Mining
Transcript of WA Applications - MTECK-Schweißtechnik GmbH · equipment for hardfacing and rebuilding...
• Base metal and coating thicknesses selected according to the application• Choice of several coating types• Preferred solution for maintenance
• Designed for applications where weight is an issue• Lighter and harder than comparable hard plates• Advantageous for moving parts
• Designed for applications susceptible to a combination of wear and impact• Ideal solution for material transfer and transportation areas
Ultra-thin composite wear plates
- less than 5mm
HardliteHeavy duty
composite wear plate
HardplateImpact resistant
wear plates
Tuffplate
ACTING GLOBALWELDING LOCAL
WA Applicationsfor Mining
WA Cored Wires™Design and manufacture
of all types of coredwelding wires
WA MultiSurfacer™Design and manufacture
of automated weldingequipment for hardfacing
and rebuilding applications
WA Integra™ Services
A perfectly controlled technology
Welding Alloys Group 2012. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group. v1.0
Innovative hardfacing and rebuilding solutions
by welding
www.welding-alloys.comemail: [email protected]
WA Integra
United Kingdom(Head office)Welding Alloys Ltd
ArgentinaWelding Alloys Argentina S.A.
Australia (Trading Partner)Specialised Welding Products Pty Ltd
BrazilWelding Alloys Brasil Ltda
ChinaWelding Alloys China Ltd
EgyptWelding Alloys Egypt
FinlandWelding Alloys Finland Oy
FranceWelding Alloys France SAS
GermanyWelding Alloys Deutschland GmbH
GreeceWelding Alloys Hellas EPE
IndiaWelding Alloys South Asia Pvt Ltd
ItalyWelding Alloys Italiana s.r.l.
JapanWelding Alloys Japan
MalaysiaWelding Alloys (Far East) Sdn. Bhd.
MexicoWelding AlloysPanamericana S.A. de C.V.
MoroccoWelding Alloys Maroc Sàrl
PolandWelding Alloys Polska Sp. z o.o.
RussiaZAO Welding Alloys
South AfricaWASA (PTY) Ltd
South KoreaWelding Alloys Korea Ltd
SpainWelding Alloys España
SwedenWelding Alloys Sweden
TaiwanWelding Alloys Taiwan Co.
ThailandWelding Alloys (Thailand) Co. Ltd
TurkeyWelding Alloys Limited Şirketi
UkraineWelding Alloys Ukraine
United Arab EmiratesWelding Alloys Middle East FZC
USAWelding Alloys (USA) Inc.
VietnamWelding Alloys Vietnam Co. Ltd.
A worldwide presenceCladded Tubes• Internally cladded tubes to withstand high levels of abrasion
• Available in a range of internal diameters from 50mm
• Segmented elbow pipes easily changeable
• Customised diameters with maximum abrasion resistance
• Produced in our Integra shops with our new 3D-Touch MultiSurfacer machine
http://www.welding-alloys.com/uploads/tx akcatbase/HFACE en web v5.2.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/Joining ENG jul2012 lr v2 01.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/electrode EN2010 v22.PDF
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EN 14700 T Fe1
EN 14700 T Fe1 / Fe2
EN 14700 T Fe8
EN 14700 T Fe15
EN 14700 T Fe15
EN 14700 T Fe16
EN 14700 T Fe9
EN 14700 T Fe10
EN ISO 17 633-A T 29 9 U N 3
EN ISO 17 632-A T 38 Z W N 3
EN ISO 18 276-A T 68 5 Mn2NiCrMoM M1 H5
EN ISO 17 632-A T 46 2 P C 1 H5
EN 14700 T Cu1
HARDFACE T - O
HARDFACE P - O
HARDFACE L - O
HARDFACE HC - O
HARDFACE CN - O
HARDFACE CV - O
HARDFACE AP - O
HARDFACE 19 9 6 - O
TRI S 312 - O
ROBOFIL T4
ROBOFIL M 700
ROBOFIL KX71T1+
CORBRONZE 302 - G
chains, drive sockets, mine car wheels
cable, sheavers, tractor parts
tractor and shovel parts, bucket teeth
hammers, discs, pipes, screws, cones, valves,conveyers, crushers, plates, bars
crushers, cones, valves
conveyers, crushers
bars, cones and jaws for crushers, hammers
buttering layers, mine car wheels, dissimilar welding
repair of gear teeth, sprockets, chain links,transmission parts
open arc joining wire
gas shielded high strength cored wire
gas shielded E71T1 wire for construction
sealing seats, guides, shafts
Further welding consumables: WA Hardfacing cored wires, WA Joining cored wires and WA electrodes:
WA Integra offer innovative hardfacing and rebuilding solutions through a global network of service centres or in situ.
Automated welding solutionsfor the repair or refurbishment of complex parts
Welding Alloys Group offer a range of cored welding wires and hard plates designed to provide repair and refurbish-ment solutions for many wear related problems found in the mining industry.
The flexibility and ease of use of Welding Alloys Group products make them the ideal solution for a wide range of applications found in the repair shop or in situ.
Bucket wheel excavator for open pit mine
Gyratory - refurbishment by welding done in situ
Cone - refurbishment by welding done in situ
• Base metal and coating thicknesses selected according to the application• Choice of several coating types• Preferred solution for maintenance
• Designed for applications where weight is an issue• Lighter and harder than comparable hard plates• Advantageous for moving parts
• Designed for applications susceptible to a combination of wear and impact• Ideal solution for material transfer and transportation areas
Ultra-thin composite wear plates
- less than 5mm
HardliteHeavy duty
composite wear plate
HardplateImpact resistant
wear plates
Tuffplate
ACTING GLOBALWELDING LOCAL
WA Applicationsfor Mining
WA Cored Wires™Design and manufacture
of all types of coredwelding wires
WA MultiSurfacer™Design and manufacture
of automated weldingequipment for hardfacing
and rebuilding applications
WA Integra™ Services
A perfectly controlled technology
Welding Alloys Group 2012. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group. v1.0
Innovative hardfacing and rebuilding solutions
by welding
www.welding-alloys.comemail: [email protected]
WA Integra
United Kingdom(Head office)Welding Alloys Ltd
ArgentinaWelding Alloys Argentina S.A.
Australia (Trading Partner)Specialised Welding Products Pty Ltd
BrazilWelding Alloys Brasil Ltda
ChinaWelding Alloys China Ltd
EgyptWelding Alloys Egypt
FinlandWelding Alloys Finland Oy
FranceWelding Alloys France SAS
GermanyWelding Alloys Deutschland GmbH
GreeceWelding Alloys Hellas EPE
IndiaWelding Alloys South Asia Pvt Ltd
ItalyWelding Alloys Italiana s.r.l.
JapanWelding Alloys Japan
MalaysiaWelding Alloys (Far East) Sdn. Bhd.
MexicoWelding AlloysPanamericana S.A. de C.V.
MoroccoWelding Alloys Maroc Sàrl
PolandWelding Alloys Polska Sp. z o.o.
RussiaZAO Welding Alloys
South AfricaWASA (PTY) Ltd
South KoreaWelding Alloys Korea Ltd
SpainWelding Alloys España
SwedenWelding Alloys Sweden
TaiwanWelding Alloys Taiwan Co.
ThailandWelding Alloys (Thailand) Co. Ltd
TurkeyWelding Alloys Limited Şirketi
UkraineWelding Alloys Ukraine
United Arab EmiratesWelding Alloys Middle East FZC
USAWelding Alloys (USA) Inc.
VietnamWelding Alloys Vietnam Co. Ltd.
A worldwide presenceCladded Tubes• Internally cladded tubes to withstand high levels of abrasion
• Available in a range of internal diameters from 50mm
• Segmented elbow pipes easily changeable
• Customised diameters with maximum abrasion resistance
• Produced in our Integra shops with our new 3D-Touch MultiSurfacer machine
http://www.welding-alloys.com/uploads/tx akcatbase/HFACE en web v5.2.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/Joining ENG jul2012 lr v2 01.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/electrode EN2010 v22.PDF
incr
easi
ngim
pact
incr
easi
ngab
rasi
on
EN 14700 T Fe1
EN 14700 T Fe1 / Fe2
EN 14700 T Fe8
EN 14700 T Fe15
EN 14700 T Fe15
EN 14700 T Fe16
EN 14700 T Fe9
EN 14700 T Fe10
EN ISO 17 633-A T 29 9 U N 3
EN ISO 17 632-A T 38 Z W N 3
EN ISO 18 276-A T 68 5 Mn2NiCrMoM M1 H5
EN ISO 17 632-A T 46 2 P C 1 H5
EN 14700 T Cu1
HARDFACE T - O
HARDFACE P - O
HARDFACE L - O
HARDFACE HC - O
HARDFACE CN - O
HARDFACE CV - O
HARDFACE AP - O
HARDFACE 19 9 6 - O
TRI S 312 - O
ROBOFIL T4
ROBOFIL M 700
ROBOFIL KX71T1+
CORBRONZE 302 - G
chains, drive sockets, mine car wheels
cable, sheavers, tractor parts
tractor and shovel parts, bucket teeth
hammers, discs, pipes, screws, cones, valves,conveyers, crushers, plates, bars
crushers, cones, valves
conveyers, crushers
bars, cones and jaws for crushers, hammers
buttering layers, mine car wheels, dissimilar welding
repair of gear teeth, sprockets, chain links,transmission parts
open arc joining wire
gas shielded high strength cored wire
gas shielded E71T1 wire for construction
sealing seats, guides, shafts
Further welding consumables: WA Hardfacing cored wires, WA Joining cored wires and WA electrodes:
WA Integra offer innovative hardfacing and rebuilding solutions through a global network of service centres or in situ.
Automated welding solutionsfor the repair or refurbishment of complex parts
Welding Alloys Group offer a range of cored welding wires and hard plates designed to provide repair and refurbish-ment solutions for many wear related problems found in the mining industry.
The flexibility and ease of use of Welding Alloys Group products make them the ideal solution for a wide range of applications found in the repair shop or in situ.
Bucket wheel excavator for open pit mine
Gyratory - refurbishment by welding done in situ
Cone - refurbishment by welding done in situ
• Base metal and coating thicknesses selected according to the application• Choice of several coating types• Preferred solution for maintenance
• Designed for applications where weight is an issue• Lighter and harder than comparable hard plates• Advantageous for moving parts
• Designed for applications susceptible to a combination of wear and impact• Ideal solution for material transfer and transportation areas
Ultra-thin composite wear plates
- less than 5mm
HardliteHeavy duty
composite wear plate
HardplateImpact resistant
wear plates
Tuffplate
ACTING GLOBALWELDING LOCAL
WA Applicationsfor Mining
WA Cored Wires™Design and manufacture
of all types of coredwelding wires
WA MultiSurfacer™Design and manufacture
of automated weldingequipment for hardfacing
and rebuilding applications
WA Integra™ Services
A perfectly controlled technology
Welding Alloys Group 2012. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group. v1.0
Innovative hardfacing and rebuilding solutions
by welding
www.welding-alloys.comemail: [email protected]
WA Integra
United Kingdom(Head office)Welding Alloys Ltd
ArgentinaWelding Alloys Argentina S.A.
Australia (Trading Partner)Specialised Welding Products Pty Ltd
BrazilWelding Alloys Brasil Ltda
ChinaWelding Alloys China Ltd
EgyptWelding Alloys Egypt
FinlandWelding Alloys Finland Oy
FranceWelding Alloys France SAS
GermanyWelding Alloys Deutschland GmbH
GreeceWelding Alloys Hellas EPE
IndiaWelding Alloys South Asia Pvt Ltd
ItalyWelding Alloys Italiana s.r.l.
JapanWelding Alloys Japan
MalaysiaWelding Alloys (Far East) Sdn. Bhd.
MexicoWelding AlloysPanamericana S.A. de C.V.
MoroccoWelding Alloys Maroc Sàrl
PolandWelding Alloys Polska Sp. z o.o.
RussiaZAO Welding Alloys
South AfricaWASA (PTY) Ltd
South KoreaWelding Alloys Korea Ltd
SpainWelding Alloys España
SwedenWelding Alloys Sweden
TaiwanWelding Alloys Taiwan Co.
ThailandWelding Alloys (Thailand) Co. Ltd
TurkeyWelding Alloys Limited Şirketi
UkraineWelding Alloys Ukraine
United Arab EmiratesWelding Alloys Middle East FZC
USAWelding Alloys (USA) Inc.
VietnamWelding Alloys Vietnam Co. Ltd.
A worldwide presenceCladded Tubes• Internally cladded tubes to withstand high levels of abrasion
• Available in a range of internal diameters from 50mm
• Segmented elbow pipes easily changeable
• Customised diameters with maximum abrasion resistance
• Produced in our Integra shops with our new 3D-Touch MultiSurfacer machine
http://www.welding-alloys.com/uploads/tx akcatbase/HFACE en web v5.2.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/Joining ENG jul2012 lr v2 01.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/electrode EN2010 v22.PDF
incr
easi
ngim
pact
incr
easi
ngab
rasi
on
EN 14700 T Fe1
EN 14700 T Fe1 / Fe2
EN 14700 T Fe8
EN 14700 T Fe15
EN 14700 T Fe15
EN 14700 T Fe16
EN 14700 T Fe9
EN 14700 T Fe10
EN ISO 17 633-A T 29 9 U N 3
EN ISO 17 632-A T 38 Z W N 3
EN ISO 18 276-A T 68 5 Mn2NiCrMoM M1 H5
EN ISO 17 632-A T 46 2 P C 1 H5
EN 14700 T Cu1
HARDFACE T - O
HARDFACE P - O
HARDFACE L - O
HARDFACE HC - O
HARDFACE CN - O
HARDFACE CV - O
HARDFACE AP - O
HARDFACE 19 9 6 - O
TRI S 312 - O
ROBOFIL T4
ROBOFIL M 700
ROBOFIL KX71T1+
CORBRONZE 302 - G
chains, drive sockets, mine car wheels
cable, sheavers, tractor parts
tractor and shovel parts, bucket teeth
hammers, discs, pipes, screws, cones, valves,conveyers, crushers, plates, bars
crushers, cones, valves
conveyers, crushers
bars, cones and jaws for crushers, hammers
buttering layers, mine car wheels, dissimilar welding
repair of gear teeth, sprockets, chain links,transmission parts
open arc joining wire
gas shielded high strength cored wire
gas shielded E71T1 wire for construction
sealing seats, guides, shafts
Further welding consumables: WA Hardfacing cored wires, WA Joining cored wires and WA electrodes:
WA Integra offer innovative hardfacing and rebuilding solutions through a global network of service centres or in situ.
Automated welding solutionsfor the repair or refurbishment of complex parts
Welding Alloys Group offer a range of cored welding wires and hard plates designed to provide repair and refurbish-ment solutions for many wear related problems found in the mining industry.
The flexibility and ease of use of Welding Alloys Group products make them the ideal solution for a wide range of applications found in the repair shop or in situ.
Bucket wheel excavator for open pit mine
Gyratory - refurbishment by welding done in situ
Cone - refurbishment by welding done in situ
From mining to shipping, always a Welding Alloys solution
Coal conveyor Distributor
Internally cladded elbows
ValvesCone constructionGyrator
Cone refurbishment Dynamic classifier ScrewTransport pipesCarrier roller
Welded bucket edge Segment of a cone housing
Bulldozer ChuteTubes
Reclaimer bucket DrilleriD-Clad Tubes
Hammers
ChutesSieve
Front impact plateMechanical bucket
Drilling machine
Drag line excavator
Hydraulic shovel
hammer crusher Cone crusher Gyrator crusher Jaw crusher
Coal conveyor
Storage containers
Shipping
• Base metal and coating thicknesses selected according to the application• Choice of several coating types• Preferred solution for maintenance
• Designed for applications where weight is an issue• Lighter and harder than comparable hard plates• Advantageous for moving parts
• Designed for applications susceptible to a combination of wear and impact• Ideal solution for material transfer and transportation areas
Ultra-thin composite wear plates
- less than 5mm
HardliteHeavy duty
composite wear plate
HardplateImpact resistant
wear plates
Tuffplate
ACTING GLOBALWELDING LOCAL
WA Applicationsfor Mining
WA Cored Wires™Design and manufacture
of all types of coredwelding wires
WA MultiSurfacer™Design and manufacture
of automated weldingequipment for hardfacing
and rebuilding applications
WA Integra™ Services
A perfectly controlled technology
Welding Alloys Group 2012. WA Cored Wire, WA Integra, WA MultiSurfacer, Hardplate, Hardlite, Tuffplate and 3-DCarb trade and registered marks and logos are the property of the Welding Alloys Group. v1.0
Innovative hardfacing and rebuilding solutions
by welding
www.welding-alloys.comemail: [email protected]
WA Integra
United Kingdom(Head office)Welding Alloys Ltd
ArgentinaWelding Alloys Argentina S.A.
Australia (Trading Partner)Specialised Welding Products Pty Ltd
BrazilWelding Alloys Brasil Ltda
ChinaWelding Alloys China Ltd
EgyptWelding Alloys Egypt
FinlandWelding Alloys Finland Oy
FranceWelding Alloys France SAS
GermanyWelding Alloys Deutschland GmbH
GreeceWelding Alloys Hellas EPE
IndiaWelding Alloys South Asia Pvt Ltd
ItalyWelding Alloys Italiana s.r.l.
JapanWelding Alloys Japan
MalaysiaWelding Alloys (Far East) Sdn. Bhd.
MexicoWelding AlloysPanamericana S.A. de C.V.
MoroccoWelding Alloys Maroc Sàrl
PolandWelding Alloys Polska Sp. z o.o.
RussiaZAO Welding Alloys
South AfricaWASA (PTY) Ltd
South KoreaWelding Alloys Korea Ltd
SpainWelding Alloys España
SwedenWelding Alloys Sweden
TaiwanWelding Alloys Taiwan Co.
ThailandWelding Alloys (Thailand) Co. Ltd
TurkeyWelding Alloys Limited Şirketi
UkraineWelding Alloys Ukraine
United Arab EmiratesWelding Alloys Middle East FZC
USAWelding Alloys (USA) Inc.
VietnamWelding Alloys Vietnam Co. Ltd.
A worldwide presenceCladded Tubes• Internally cladded tubes to withstand high levels of abrasion
• Available in a range of internal diameters from 50mm
• Segmented elbow pipes easily changeable
• Customised diameters with maximum abrasion resistance
• Produced in our Integra shops with our new 3D-Touch MultiSurfacer machine
http://www.welding-alloys.com/uploads/tx akcatbase/HFACE en web v5.2.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/Joining ENG jul2012 lr v2 01.PDF
http://www.welding-alloys.com/uploads/tx akcatbase/electrode EN2010 v22.PDF
incr
easi
ngim
pact
incr
easi
ngab
rasi
on
EN 14700 T Fe1
EN 14700 T Fe1 / Fe2
EN 14700 T Fe8
EN 14700 T Fe15
EN 14700 T Fe15
EN 14700 T Fe16
EN 14700 T Fe9
EN 14700 T Fe10
EN ISO 17 633-A T 29 9 U N 3
EN ISO 17 632-A T 38 Z W N 3
EN ISO 18 276-A T 68 5 Mn2NiCrMoM M1 H5
EN ISO 17 632-A T 46 2 P C 1 H5
EN 14700 T Cu1
HARDFACE T - O
HARDFACE P - O
HARDFACE L - O
HARDFACE HC - O
HARDFACE CN - O
HARDFACE CV - O
HARDFACE AP - O
HARDFACE 19 9 6 - O
TRI S 312 - O
ROBOFIL T4
ROBOFIL M 700
ROBOFIL KX71T1+
CORBRONZE 302 - G
chains, drive sockets, mine car wheels
cable, sheavers, tractor parts
tractor and shovel parts, bucket teeth
hammers, discs, pipes, screws, cones, valves,conveyers, crushers, plates, bars
crushers, cones, valves
conveyers, crushers
bars, cones and jaws for crushers, hammers
buttering layers, mine car wheels, dissimilar welding
repair of gear teeth, sprockets, chain links,transmission parts
open arc joining wire
gas shielded high strength cored wire
gas shielded E71T1 wire for construction
sealing seats, guides, shafts
Further welding consumables: WA Hardfacing cored wires, WA Joining cored wires and WA electrodes:
WA Integra offer innovative hardfacing and rebuilding solutions through a global network of service centres or in situ.
Automated welding solutionsfor the repair or refurbishment of complex parts
Welding Alloys Group offer a range of cored welding wires and hard plates designed to provide repair and refurbish-ment solutions for many wear related problems found in the mining industry.
The flexibility and ease of use of Welding Alloys Group products make them the ideal solution for a wide range of applications found in the repair shop or in situ.
Bucket wheel excavator for open pit mine
Gyratory - refurbishment by welding done in situ
Cone - refurbishment by welding done in situ
