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WARNING! Read and understand all instructions. Failure to follow all instructions may result in electric shock, fire and/or serious injury or death. For your safety Router Table Operation and Safety Instructions Model 99187

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WARNING! Read and understand all instructions. Failure to follow allinstructions may result in electric shock,fire and/or serious injury or death.

For your safety

Router Table

Operation and SafetyInstructions

Model 99187

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IMPORTANT INFORMATION

2

TABLE OF CONTENTS

INTRODUCTIONYour Wilton® Router Table is a rugged and dependableproduct. It’s the ideal router table for the professionaland the serious Do-It-Yourselfer.

Take time to read these operation and safetyinstructions. Pay attention to all safety rules. Athorough understanding of your router table will enableyou to use it to its full potential.

SPECIFICATIONSModel Number ..................................................... 99187

Power Source ...................................... 120V AC, 60 Hz

Cord...................................6’ (1.8 m), 2-prong-polarized

Double insulated........................................................Yes

Net Weight .................................................22 lb. (10 kg)

IMPORTANT INFORMATION ......................................2Introduction .............................................................2Specifications..........................................................2

LIMITED WARRANTY ..................................................2SAFETY ........................................................................3

General safety warnings ........................................3Special safety rules for router tables .....................4Electrical requirements...........................................5

BEFORE YOU START .................................................6Know your router table ...........................................6Unpacking...............................................................7

ASSEMBLY ...................................................................8Assembly instructions.............................................8Attach the switch to the front leg............................9Assemble the table accessories ............................9

OPERATION ...............................................................14Preparing for operation ........................................14General operating instructions .............................15

MAINTENANCE ..........................................................17SERVICE.....................................................................18

LIMITED WARRANTYWilton Power Tools are warranted against defects in workmanship and material for a period of two (2) years from the date of purchase.This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,improper repair or alterations, lack of maintenance, or use for purposes other than those for which the tool was designed. Thiswarranty does not cover products used for commercial, industrial or educational purposes. Any return must be preauthorized, so pleasecontact our Consumer Relations Department with warranty claims at 1-800-274-6848 for further instructions. If it is determined that theproduct is within this warranty, replacement parts or complete product replacement will be made at our discretion.

WMH TOOL GROUPTM LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOMESTATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAYNOT APPLY TO YOU.

WMH TOOL GROUPTM SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FORINCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOMESTATES DO NOT ALLOW THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVELIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

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SAFETY

3

Read, understand, and follow all operating instructions,safety operations, and symbols in this manual beforeoperating and maintaining your router table.

WARNING! Indicates the presence of a hazardoussituation which CAN cause SEVERE personal injury.

CAUTION: Indicates the presence of a hazardous situationwhich WILL or CAN cause MINOR or MODERATE PERSONALinjury, or could cause machine damage.

Note: Indicates installation, operation, or maintenanceinformation which is important but not hazard-related.

GENERAL SAFETY WARNINGS

WARNING: Failure to read all instructions and follow thegeneral safety warnings and other safety warnings andcautions may result in serious personal injury or death.

Know your power tool – read the instruction manual.Understand your power tool’s application, limitationsand potential hazards.

Ground all tools – unless they are double insulated.The double insulation of your tool provides extraprotection. However, you must still follow all safetyprecautions while operating and working on this tool.Use only the manufacturer’s recommendedreplacement parts, or equivalent, when servicing thistool.

Remove adjustment keys and wrenches – beforeturning on the tool. Verify that adjustment keys andwrenches are removed after servicing the tool.

Keep work area clean – to help prevent accidents.Take time to clean the tool and work area, especiallythe floor. The floor can become slippery from sawdust,wax and other materials.

Avoid dangerous environments – do not use powertools in damp, wet or raining environments. Provide anadequate work area that is properly illuminated.

Keep children away – from the work area. Childrenand others should be a safe distance from the workarea.

Make the workshop childproof – by using padlocks,master switches and removing starter keys from powertools.

Don’t force the tool – beyond its designed rate. For abetter and safer job, allow the tool to work withinmanufacturer’s recommendation.

Use the right tool – for the job. Do not force a tool orits attachments to perform a task that it’s not designedto do.

Wear the proper apparel – and nonslip footwearwhen operating power tools. Do not wear looseclothing, gloves, neckties, rings, bracelets or otherjewelry which may become caught in moving parts.Keep long hair away from your face and tied back. Rolllong sleeves above the elbow.

Use safety goggles at all times – which comply withANSI Z87.1. Normal safety glasses only have impactresistant lenses and are not designed for safety. Weara face or dust mask whenworking in a dusty environment.Use ear protection, such asplugs or muffs, during extendedperiods of operation.

Some dust created by powersanding, sawing, grinding,drilling, and other construction activities containchemicals known to cause cancer, birth defects orother reproductive harm. Some examples of thesechemicals are:– Lead from lead-based paints,– Crystalline silica from bricks, cement, and other

masonry products– Arsenic and chromium from chemically treated

lumber.To reduce your exposure to these chemicals: work in awell-ventilated area, use approved safety equipment,and use dust masks that are specially designed to filterout microscopic particles.

Secure your work – using clamps or a vice whenpractical. It frees both hands and is safer to operatethe tool.

Don’t overreach – keep proper balance and footing atall times.

Disconnect your tool – by unplugging the power cordfrom the electrical source when making adjustments,changing parts and cleaning or working on the tool.

Avoid accidental starting – make sure the ON/OFFswitch is in the OFF position and the power cord isunplugged from the power source.

SAVE THESE SAFETY INSTRUCTIONS

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Check any damaged parts – and discontinue using adamaged tool until the part is carefully checked.Ensure that all parts will operate and perform properly.Check for alignment of moving parts, jamming,breakage, improper mounting, and any other conditionthat may affect the tool’s operation. Any part that isdamaged should be properly repaired or replacedbefore use.Never leave the tool unattended while it’srunning – turn OFF the power. Do not leave the toolunattended until it reaches a complete stop.Drugs, alcohol, medication – are not to be usedwhen operating the tool.Maintain your tools with care – keep them sharp andclean for best and safest performance.Use the recommended accessories – by the tool’smanufacturer. Read, understand, follow and keep theinstructions supplied with the accessories. Use of theimproper accessories may cause risk of injury.Never stand on the tool – or store materials above ornear it. Standing on the tool to reach materials couldresult in serious injury if it tips or is accidentallycontacted.

SPECIAL SAFETY RULES FOR ROUTER TABLES

WARNING! Do not use or plug in your router table until itis completely assembled and installed according to theinstructions. Read and understand the following operatinginstructions and safety warnings in the manual and on therouter table.

Before Operating Your Router Table● Fully assemble and tighten all fasteners required for

this table. Do not use the router table until it is fullyassembled. Check the table and the router to makesure fasteners are still tight before each use.

● Make sure the router table is secured to a solid, flatand level surface, and will not tip during use.

● Make sure the router is not plugged into a poweroutlet when installing it on the table, makingadjustments, or changing accessories. The routercould start accidentally.

● Make sure the router is fully and securely attachedto the router table. Periodically check connectionsfor tightness. The router motor can vibrate looseduring use and fall from table.

● Do not use the router dust collecting attachmentwhen installing the router on the router table.

Avoid contact with rotating equipment● Do not use the router table without the guard. The

guard aids in keeping hands from unintendedcontact with the rotating bit.

● Never place your fingers near a spinning bit orunder the guard when the router is plugged in.Never hold the workpiece on the out-feed side of abit. Pressing the workpiece against the out-feedside may cause material binding and possiblekickback.

When Operating Your Router Table● Ensure the collet, with the bit fully installed, is

thoroughly tightened before operating the router.● Use the router to cut and shape wood, wood-like

products, and plastic or laminates. Do not cut orshape metals. Make sure each workpiece is free ofnails or other obstructions.

● Install the bit according to the instructions in therouter manual. Make sure the bit is securely seatedin the collet chuck before making any cuts. Do notuse bits that have a cutting diameter that exceedsthe clearance hole in the table insert or router subbase.

● Do not use dull or damaged bits. Dull bits maycause the bit to break or the material to kick back.Damaged bits can snap during use.

● Never start the tool when the bit is engaged in thematerial. The cutting edge may grab the materialand cause you to lose control of the workpiece.

● Use the router table to cut flat, straight, andsquared materials. Do not cut warped, wobbly, orotherwise unstable material. If the material isslightly curved but otherwise stable, cut the materialwith the concave side against the table or fence.Cutting the material with the concave side up oraway from the table may cause warped material toroll and kick back.

● Feed the material against the rotation of the bit. Thebit rotates counter-clockwise as viewed from the topof the table. Feeding the work in the wrong directionwill cause the workpiece to “climb” up on the bitpulling the workpiece and possibly your hands intothe rotating bit.

● Guide the workpiece by the fence to maintaincontrol. Do not place material between the router bitand fence while routing the edge. This will causethe material to become wedged, making kickbackpossible.

● Use push sticks, vertical- and horizontally-mountedfeather boards (spring sticks), and other jigs to holddown the workpiece. Push sticks, feather boardsand jigs eliminate the need to hold the workpiecenear the spinning bit.

● Do not use the table as a workbench or worksurface. Using it for purposes other than routingmay cause damage and make it unsafe to use forrouting. Do not stand on the table.

SAFETY

4

SAVE THESE SAFETY INSTRUCTIONS

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SAFETY

5

ELECTRICAL REQUIREMENTS

WARNING!• Use only manufacturer’s recommended replacement parts, or

equivalent, when servicing this tool.• Do not touch the metal blades on the power cord plug when

removing or installing the plug into an electrical outlet.• To avoid electrical hazards, fire hazards, or damage to the tool,

use proper circuit protection.This tool is wired at the factory for 120V operation.Connect to a 120V, 15 Amp time delayed fuse orcircuit breaker. To avoid shock or fire, replace powercord immediately if it is worn, cut, or damaged in anyway.

Use a separate electrical circuit for your tools.This circuit must not be less than a #12 wire andshould be protected with a 15 Amp time delayedfuse. Before connecting the motor to the power line,make sure the switch is in the OFF position and theelectric current is rated the same as the currentstamped on the motor nameplate. Running at a lowervoltage will damage the motor.

DO NOT modify thepower cord plug. If itdoes not match theelectrical outlet, have theproper outlet installed by aqualified electrician.

This tool has a plug thatlooks like the one shownin Fig. A.

This tool is double insulated to provide a doublethickness of insulation between you and the tool’selectrical system. All exposed metal parts are isolatedfrom the internal metal motor components withprotective insulation.

WARNING! Double insulation does not take the place ofnormal safety precautions when operating this tool.

WARNING! This tool is for indoor use only. Do notexpose to rain or use in damp locations.

Guidelines for Extension Cords

CAUTION: In all cases, make certain the receptacle inquestion is properly grounded. If you are not sure if it is, have acertified electrician check the receptacle.

Use proper extension cord. Make sure yourextension cord is in good condition. When using anextension cord, be sure to use one heavy enough tocarry the current your product will draw. An undersizedcord will cause a drop in line voltage, resulting in lossof power and cause overheating. The table belowshows the correct size to use depending on cordlength and nameplate ampere rating. If in doubt, usethe next heavier gauge. The smaller the gaugenumber, the heavier the cord.

Make sure your extension cord is properly wired.Always replace a damaged extension cord or have itrepaired by a qualified person before using it. Protectyour extension cords from sharp objects, excessiveheat, and damp or wet areas.

WARNING! Although this tool is double insulated, theextension cord and receptacle must still be grounded while inuse to protect the operator from electrical shock.

In the event of a malfunction or breakdown,grounding provides the path of least resistance forelectric current and reduces the risk of electric shock.This tool is equipped with an electric cord which hasan equipment grounding conductor and a groundingplug. The plug MUST be plugged into a matchingreceptacle that is properly installed and grounded inaccordance with ALL local codes and ordinances.

Improper connection of the equipment groundingconductor can result in risk of electric shock. Theconductor with the green insulation (with or withoutyellow stripes) is the equipment grounding conductor.If repair or replacement of the electric cord or plug isnecessary, DO NOT connect the equipment groundingconductor to a live terminal.

Check with a qualified electrician or service personnelif you do not completely understand the groundinginstructions, or if you are not sure the tool is properlygrounded.

SAVE THESE SAFETY INSTRUCTIONS

Minimum Gauge for Extension Cords (AWG)(when using 120 volts only)

Ampere Rating Total Length of Cord in Feet (meters)

More Than Not More Than 25 (7.6) 50 (15) 100 (30.4) 150 (45.7)

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Recommended

2 ProngPolarized Plug

ProperlyGroundedOutlet

Fig. A

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KNOW YOUR ROUTER TABLE

Figure 1

1 Router table

2 Router

3 Switch with safety lock

4 Guard

5 Fence

6 Miter gauge

WARNING! Do not use the router dust collecting attachment with the router table. Whenusing the router dust collecting attachment with the router, do not use router bits larger than1 1/2” (38 mm).

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BEFORE YOU START

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UNPACKING (Figure 2)

WARNING!• If any part is missing or damaged, do not plug the router table in

until the missing or damaged part is replaced.• To avoid injury, always turn the switch OFF and disconnect the

router from the power outlet before installing bits or attachments.

Remove the router table components from thepackage. Separate components from packingmaterials and make sure all items are accounted forbefore discarding any packing material.

BEFORE YOU START

7

Figure 2

1 Table top 15 Guard pin2 Table legs (3) 16 Carriage bolts (1 large, 1 med, 4 small)3 Power switch leg (1) 17 Flat washers for carriage bolts (6)4 Fence panels (2) 18 Lock knobs (2 large, 4 small)5 Fence (partially assembled) 19 Socket head screws (16)6 Switch box 20 Locking washers (16)7 Guard 21 Flat washers (16)8 Miter gauge 22 Phillips® screws (2)9 Miter bar knob 23 Machine screws (4)

10 Miter bar 24 Hex wrench (5 mm)11 Table insert 1 1/4” (32 mm) 25 Router wrench12 Table insert 1 7/8” (47 mm) 26 Router13 Table insert 2 1/8” (55 mm) 27 Router dust collecting attachment*14 Starting pin

*Do not use when the router is installed on the router table.

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ASSEMBLY

8

ASSEMBLY INSTRUCTIONSThis router table must be assembled before use. Therouter is shipped assembled.

Attach the Legs to the Table (Figure 3):

The right front leg has a rectangular cutout for theswitch. The other three legs are identical and can beplaced in any position. When the table is assembled,the switch faces the front for easy accessibility by theoperator.

1. Place the router table upside down on a suitablework surface, so that the logo side (1) is closestto you.

2. Place the leg with the cutout (2) over the fourholes to your left and align the holes in the legover the threaded holes in the table.

3. Secure the leg with a flat washer (3), a lockingwasher (4), and a socket head screw (5) in eachof the four holes.

4. Align the four holes of each of the other legs withthe corresponding threaded holes in the table.

5. Secure each leg to the table with four flatwashers, locking washers, and socket headscrews.

6. Make sure all of the screws are securelyfastened.

7. Place the router table right-side up on the worksurface.

Figure 31

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ASSEMBLY

9

ATTACH THE SWITCH TO THE FRONTLEG

WARNING! Do not plug the router table power cord intoan outlet until the table is fully assembled and the router isinstalled.

Attach the Switch Box to the Front Leg

The switch box fits into the rectangular cutout on theright front leg so that the switch is easily accessible.The switch on the front of the switch box fits throughthe cutout in the leg. An electric cord and a double-insulated electric outlet for the router are located onthe rear of the switch box.

Note: If the cutout is not on the right front leg whenthe table is upright, reinstall the legs.

Figure 4

To install the switch box:

1. Place the switch box (1) through the cutout (2)on the front right leg.

2. Align the screw holes at the top and the bottomof the switch box with the 2 small openingsabove and below the cutout on the leg.

3. Secure the switch box to the leg with the twosmall Phillips head screws (3).

Figure 5

4. Flip the switch (4) up and down to make sure itmoves freely.

Note: The switch has a safety lock that must be inplace before you will be able to flip the switch up ordown.

Secure the Table to a Work Base (optional)Each table leg has an opening at the bottom forsecuring the assembled table to a suitable base.The work base should be level and strong enough tosupport the weight of the table and the router. Inaddition, the work base should be very stable toeliminate vibration and wobble when the router isoperating.

Select a suitable work base and use an appropriatefastener to secure each table leg to the work base.

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ASSEMBLY

10

ASSEMBLE THE TABLE ACCESSORIES

The router table accessories include a moveable fencewith a guard, a miter gauge, several table inserts, anda safety pin.

Attach the Fence to the Table (Figure 6)

The plastic fence is moveable and attaches to the tablethrough the two channel openings on the table. Twosliding panels and a guard attach to the fence.

1. Place the router table so that you are facing therear of the table.

2. Align the fence (1) over the channel openings (2)in the table. The large round opening on thefence (3) should face the rear of the table.

3. Place the longest carriage bolt (4) through thechannel opening (2) on the table and through thehole (5) on the right side of the fence. Secure thebolt with a flat washer (6) and a large lockknob (7).

4. Place the shorter carriage bolt (8) through thechannel opening on the left side of the table andthrough the opening on the left side of the fence.Secure the bolt with a flat washer and a large lockknob.

Figure 6

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ASSEMBLY

11

Attach the Sliding Panels to the Fence

1. Place one sliding panel (1) along the front side ofthe fence (2) and align the channel openings onthe panel with the holes along the front of thefence.

Figure 7

2. Place a carriage bolt (3) through each of the twoopenings on the panel and secure each bolt witha flat washer (4) and a small lock knob (5).

3. Repeat steps 1 and 2 to secure the second slidingpanel to the fence.

Attach the Guard to the Fence

The guard protects the cutting edge of the router bit.A pin secures the guard to a support on the fence.The guard will move freely when it is attachedproperly to the fence.

1. Place the arm of the guard (1) over the supportbase (2) on the fence.

Figure 8

2. Align the openings (3) on each side of the guardarm with the openings on the support base.

3. Slide the pin (4) through both sides of the guardarm and the support base on the fence. Tapgently on the pin if needed to insert it through thesupport base.

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ASSEMBLY

12

Attach the Router to the Table The plunge router attaches to the underside of therouter table and is secured by four bolts. Onceinstalled, the router power cord plugs into an outlet onthe switch box. When properly installed, the routertable switch turns the router on and off.

To attach the router to the table:

1. Remove the four screws (1) that hold the plasticprotective plate (2) to the router plate (3).

Figure 9

2. Make sure the dust collecting attachment is notinstalled on the router (Fig. 10).

WARNING! Do not use the router dust collectingattachment when installing the router on the router table.

Figure 10

Note: See the Plunge Router Instruction Manual foradditional information on assembling and using therouter.

3. Place the router under the table and align the fouropenings (4) on the router plate with the fouropenings (5) on the table. Make sure the front ofthe router faces the front side of the router table.

Figure 11

4. Secure the router to the table with four flat headPhillips screws (6). Make sure the router issecurely attached to the table before continuing.

5. Make sure the switch on the front right leg is in theOFF (down) position.

6. Plug the router power cord into the outlet (7) onthe rear of the switch box. Secure the routerpower cord so that it will not interfere with theoperation of the router (Fig. 12).

Figure 12

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ASSEMBLY

13

Install a Table Insert

Three table inserts, each with a different size opening,are supplied with the router table. Change the tableinserts as needed to accommodate the size of therouter bit. The bit should not make contact with thetable insert.

WARNING! Do not use bits that have a cutting diameterthat exceeds the clearance hole in the table insert or routersub base.

1. Select a table insert (1) that has a clearancehole (2) that is larger than the diameter of the bityou will be using.

Figure 13

2. Align the table insert with the square depression(3) that surrounds the router opening in the table.

3. Press gently and evenly on the table insert tosecure it in the depression.

Assemble the Miter Gauge

The miter gauge pivots on the miter bar and is securedin position by a lock knob that fits into a threadedopening on the bar. The small post on the bottom ofthe miter gauge fits into an unthreaded opening on thebar.

To assemble the miter gauge:

1. Remove the lock knob (1) from the miter bar (2).

Figure 14

2. Slide the front of the miter gauge (3) under thepointer (4) on the miter bar.

3. Insert the small post (5) on the bottom of the mitergauge into the unthreaded hole (6) on the bar.

4. Insert and tighten the lock knob bolt through themiter gauge and into the threaded hole (7) on themiter bar.

Figure 15

5. Place the assembled miter bar (8) into thechannel (9) that runs the full length of the table.The bar should move freely in this channel.

Adjust the Miter Gauge

To change the angle of the miter gauge, loosen thelock knob and move the gauge to the desired angle.Tighten the lock knob to maintain the gauge at theselected position.

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OPERATION

14

PREPARING FOR OPERATIONWith the router properly installed on the router table,you will be able to operate the router using the routertable switch box. The switch on the router table has aswitch lock safety feature. If the lock is not in place,the router table switch will not operate. Push theswitch lock into the switch or pull on the switch lock toremove it from the switch.

Plug in the router

1. Make sure the safety lock (1) is inserted in therouter table switch and the switch is in the OFF(down) position.

Figure 16

2. Make sure the router switch is in the OFF position.Slide the switch toward the “O” marking.

3. Plug the router into the outlet (2) on the rear of theswitch box.

4. Secure the router power cord so that it does notinterfere with the operation of the router.

5. Plug the router table power cord into an AC poweroutlet.

WARNING! Keep the router and the router table powercords away from the cutting area. Turn the router tableswitch to the OFF position if either cord interferes with thecutting area. Unplug the router and check the cords fordamage. If there is no damage, re-position the cords toprevent them from interfering with the workpiece again.

OPERATING THE ROUTER TABLETurn on the router

WARNING! Always wear safety goggles or safetyglasses with side shields when operating your router. Failureto do so could result in objects being thrown into your eyes,resulting in serious injury.

Once the router is properly installed and connectedto the router table, you will be able to use the safetyswitch on the router table to turn the router on and off.

To turn on the router using the router table switch :

1. Make sure the safety lock is inserted in the routertable switch and the router table switch is in OFF(down) position.

2. Make sure the switch (1) on the router is in theOFF position. Slide the switch toward the “O” toturn off the router (Fig. 17).

Figure 17

3. Make sure the router is plugged into the outlet onthe router table switch box.

4. Make sure the router table power cord is pluggedinto an AC wall outlet.

5. Turn the router switch to the ON position bysliding the switch toward the “I” marking.

6. Flip the router table switch to the ON (up) positionto turn on and operate the router.

7. Flip the router table switch to the OFF (down)position to turn off the router.

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15

OPERATION

GENERAL OPERATING INSTRUCTIONS

The type of material you are using and the type of cutyou want to make will determine which of the routertable features you will use. For example, small roundpieces may require the use of a starting pin. Thefence should be used with larger pieces.

Figure 18

1. Determine which accessories you will need forthe piece.

2. Put a bit into the router collet and adjust theheight of the bit. Use the wrench to make surethe bit is seated securely in the collet. See thePlunge Router Instruction Manual for moreinformation.

3. Attach or install the appropriate accessories(fence, starting pin, etc.) to the router table.

4. Adjust the fence to support the uncut workpieceand adjust the outfeed side of the fence so it willsupport the workpiece after it is cut.

5. Double check all router and router tableadjustments. Make sure the guard is in place.

6. Turn the router table switch (1) to the ON (up)position and feed the workpiece (2) from right toleft.

WARNING! Always feed the workpiece against the sharpedges of the bit and into the rotation of the cutter. Failure toheed this warning can result in serious personal injury.

WARNING! Before operating the router, always installthe appropriate router bit and adjust the height of the bit.For your safety and to avoid damage, turn the router ONand OFF only when the router bit is not in contact with theworkpiece.

Adjust the Depth of Cut

The depth of cut affects the rate and quality of the cut.The recommended depth of cut for one pass is 1/8”(3 mm) and the recommended depth for the final passis no more than 1/16” (1.5 mm). The plunge lock leveron the router holds the router at the desired heightand depth of cut.

To adjust the bit height and depth of cut:

1. Make sure the router table switch is in the OFFposition.

2. Release the plunge lever (1) on the router.

Figure 19

3. Place your hand under the router and push upuntil the bit is at the desired height.

4. Move the lever to the locked position to set thedepth of cut.

Note: See the Plunge Router Instruction Manual formore information on working with bits.

RELEASE

LOCK1

2

1

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Using the Starting Pin (Figure 20)

The starting pin is used to pivot a small workpiece. Thefence does not need to be used with the starting pin.

The starting pin (1) fits into a threaded opening (2) onthe top of the table near the table insert. Turn the pinclockwise to insert it into the table. Turn the pincounter-clockwise to remove it from the table.

Figure 20

Adjust the Fence

The fence can be adjusted in various ways toaccommodate the size and shape of a particularworkpiece. For example, you can:

• Loosen the lock knobs (1) that secure the fence tothe table and slide the fence toward the front orrear of the table. This will set the infeed (left) sideof the fence to support the workpiece (Figure 21).

Figure 21

• Loosen the lock knobs (2) on a fence panel andslide the panel to the left or the right (Figure 22).

Figure 22

• Loosen the lock knob (3) that moves the left side ofthe fence forward or backward. Set this panel tosupport the workpiece after it is cut (Figure 23).

Figure 23

OPERATION

16

1

2

1

2

3

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WARNING! Always turn off the router table and unplugthe power cord from the outlet before maintaining the routertable or router.

GENERAL MAINTENANCE

Keep your router clean and in good repair formaximum performance and machine longevity.Before each use inspect the router table, router,switches, and cords for damage. Check fordamaged, missing, or worn parts. Check for loosescrews, misalignment, moving parts that arejammed, or any other conditions that may affect theoperation.

If abnormal vibration or noise occurs, turn off thetool immediately and have the problem correctedbefore further use. Do not use the router until it isproperly repaired or replaced.

Note: See the Plunge Router Instruction Manual forrouter maintenance information and instructions.

WARNING! When servicing the router table, useidentical replacement parts. Use of any other parts maycreate a hazard or cause product damage.

Cleaning

Use only mild soap and a clean damp cloth to cleanthe router table and router. Certain cleaning agentsand solvents are harmful to plastic and otherinsulated parts.

Do not use solvents to clean plastic parts. Manytypes of plastics may be damaged by their use.

WARNING! To avoid fire or toxic reaction, do not usegasoline, naphtha, acetone, lacquer thinner, or similarhighly volatile solvents to clean the router table or router.

MAINTENANCE

17

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18

FOR REPLACEMENT PARTS AND SERVICE

When servicing your Wilton® product, use only Wilton® replacement parts. Use of any other parts maycause product damage. All servicing of the tool should be performed by a qualified service technician.When requesting service or ordering parts, always provide the model number, part number anddescription.

In the U.S.: WMH TOOL GROUPConsumer Relations427 Sanford RoadLavergne, TN 37086Phone: 1-800-274-6846 (technical assistance)

1-800-274-6848 (parts)www.wmhtoolgroup.com

In Canada: WMH TOOL GROUP LTDCustomer Service212A Wilkinson RoadBrampton, Ontario L6T 4M4 CANADAPhone: 1-800-689-9928www.wmhtoolgroup.com

SERVICE

M99187-0404 ©WMH Tool Group Printed in China

Customer Replacement PartsPart Number Item99187N001 Table leg (set of 3)99187N002 Rubber feet (4)

99187N006A Switch box with On/Off switch99187N008 Table leg for switch box99187N010 Miter gauge99187N013 Small knob for fence assembly (4)99187N014 Right protecting plate99187N016 Right fence bracket99187N017 Large knob for fence assembly (3)99187N019 Table inserts (set of 3)99187N020 Plastic guard99187N022 Left protecting plate99187N023 Left fence bracket99187N024 Screw pin

34477 Key for paddle switchM99187 Manual

AccessoriesPart Number Item

33036 Deluxe 36-piece router bit set in wooden box