VZ09 - SCADA Ready Utilizing Rockwell Software Products to Realize Specific Requirements of a...

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

VZ09 SCADA Ready: Using Rockwell Software Products to Realize Specific

Requirements of a Supervisory Control and Data Acquisition System


Application Overview

Manufacturing Dashboards

Powerful data logging analysis

Utilizing SQL and Stored Procedures

Remote monitoring of the application

Rich graphical interface

Runtime language switching

Remote alarm notification with SMS and email

2


RAD Rapid Application & Development

FactoryTalk View Site Edition Global Objects

Global objects let you link the appearance and behavior of a graphic object to multiple

copies of that object in the same application. When you make changes to the original

object, the copies are changed as well.

Display reuse with parameter passing The same display can be used multiple times with the parameter passed to them using

tag placeholders that forms the tagname.

Symbol Factory and Object shading The Symbol Factory is a library of over 5,000 graphical objects optimized for high

performance for use in industrial automation HMI applications, Objects can be shaded fill.

Data Access Control The External Access property allows you to specify the level of access (Read Only,

Read/Write, or None) external applications and devices have to tags.

3


Alarming

FactoryTalk Alarm and Events System Overview

The FactoryTalk Alarms and Events Services centralize the distribution of device-based

and tag-based alarm data to run-time clients, through FactoryTalk alarm servers that

you add to a FactoryTalk View SE application.

Device Based Alarms Logix controllers will serve alarm information to FactoryTalk Alarms and Events

Services Banner. There are two instructions in the Logix controllers ALMA for Analog

alarm and ALMD for Digital alarm.

Tag Based Alarms Allows non Logix based controllers and third party devices to connect to FactoryTalk

alarms and events.

FactoryTalk View Command You can associate a FactoryTalk View command with any alarm. The command is

executed from the Alarm and Event Summary or Alarm and Event Banner.

4


Real Time Alarm Notification

Specter Instruments WIN-911 Overview

WIN-911 is real-time Alarm Notification Software that works with FactoryTalk Alarm and

Events to monitor operations and notify personnel of problem conditions. Alarm

notification can be via SMS, pager, voice or email.

2 way SMS Text notification on alarms

Individual alarm acknowledgement from your cell phone

On Demand list of alarms which have been acknowledged, but are still in the alarm

condition

Health Status

2- Way Manual Text messaging available in the WIN-911 alarm monitor

5


Remote monitoring of the application

FactoryTalk Viewpoint. FactoryTalk ViewPoint provides a Web based thin client for

FactoryTalk View Site Edition and PanelView Plus 6. Only a web-browser and Microsoft Silverlight required on the client.

Remotely change tag values in FactoryTalk View Machine or Site Edition applications Numeric Input, String Input, Push Button controls and Control List Selector.

Remotely change tag values in FactoryTalk View Site Edition applications Set, Toggle, Equals (Tag2 = Tag1 *0.35+12), Ramp or Touch Animation with

Command.

Execute Macros.

6


Utilizing SQL and Stored Procedures

FactoryTalk Transaction Manager FactoryTalk Transaction Manager can move large amounts of data in

a fast and robust manner. Provides error checking for when a transaction has not completed. Can write-back handshake to control system for transfer verification. Two types of transaction

Uni-Directional Data transactions (Data logging from a Controller to a Database)

Bi-directional Data Transaction. A bit in the controller triggers the transaction, Data from

the control system is passed to a stored procedure in the database and the stored

procedure executes and the output data is downloaded to the controller.

Stored Procedures A stored procedure is a set of Structured Query Language (SQL) statements with an

assigned name that's stored in the database in compiled form.

Utilize the full power of the Microsoft SQL instruction set.

7


Powerful data logging and analysis

FactoryTalk Historian Site Edition and FactoryTalk Vantagepoint VantagePoint 4.0 Historian connector

Logical model of the data points.

Instances of types allows for quick deployment of new Historian tags to report on

Real time tags that are historized are automatically detected.

User can drag a real time tag onto a trend and automatically the system will show

historical data.

When tags are historized in multiple historians the system can find the best source of

information needed for a report / trend.

Makes reporting completely transparent to the end user.

User can drag a real time tag onto a trend and automatically the system will show

historical data.

Aggregations of data are automatically handled in Historian.

8


Manufacturing Dashboards

FactoryTalk VantagePoint Collects, aggregates and correlates disparate data from your

manufacturing and production processes and business systems. Advanced trend tool

XY Plotter

Excel Add-in

Portal for thin client access

Advanced Dashboards.

Xcelsius is a powerful third-party tool bundled with VantagePoint Designer tool used to create Interactive Visualizations

Flash based tool used in web sites, portals, PDF, MS Office Documents, etc.

Multiple data sources: Business Objects, Crystal Reports, XML, Web Services, etc.

Leverages Excel for data mapping, data manipulation, and interactive events.

9


VZ12 - Migrating your HMI


Do you have a lifecycle plan?

In a 2010 study of process automation users, Automation Research Corporation (ARC)

identified that 88% of these users confirmed the use of automation beyond the manufacturers obsolescence date. In this same study, a clear majority of users

acknowledge having NO lifecycle plan.

Globalization Innovation Productivity

11

Sustainability

Continuous improvement at all stages of the plant

lifecycle

Replacement parts, maintenance

Take advantage of the flexibility and

scalability of todays platforms

Adapt to market changes, target

optimization

How to compete in the global

marketplace and make actionable

data available to the top floor

Make the most efficient use of resources and protect your

employees and the environment, address new

standards

Rockwell Automation is committed to understanding these goals


How can Rockwell Automation help?

Product longevity and lifecycle communication

Migration-enabled technologies that endure for the long term

Notification of product lifecycle status, allowing you to plan for transitions to upgraded

equipment and software

Lifecycle Services assist you with technology transitions

Our self service tools and partners help you manage your own migration activities

Phased migration path and extensive toolkit

A comprehensive portfolio of upgrade and replacement options, as well as conversion

enablers (StepForward) to minimize risk and protect your investments as you transition to

new technology

A phased migration approach that allows you to migrate at the pace that works for you

Global Solutions and Services

Project management, domain expertise, and global execution to help you optimize plant

assets, increase productivity, and improve your overall financial performance.

Long-lasting products and commitment to support throughout the lifecycle

Copyright 2012 Rockwell Automation, Inc. All rights reserved. 13

Product Longevity and Lifecycle Communication

At Rockwell Automation, we give you notice, and we give you options.


Agenda

HMI software migrations to consider

Migration planning

HMI software migrations

Migrating HMI hardware


Visualization solutions

Industrial Computers and Monitors

PanelView Plus Compact

PanelView Plus 6

PanelView Component

PanelView Standard and Enhanced

RSView32

FactoryTalk View ME

FactoryTalk ViewPoint

FactoryTalk View SE

Industrial Computers

and Monitors


Why migrate your HMI?

Platform evolution - operating system and PC Windows XP MS support ends in 2014 Windows 7 is new Microsoft standard 64-bit platform and operating systems becoming standard

Plant expansion requires move to a larger system To new product, or larger license for same product

Move to a more modern solution Want better integration with controllers Want new HMI features Connectivity to other systems

Move from a competitor product

16


Benefits and costs of migration

Modern platforms offer new capabilities

Better connectivity with other systems and hardware

Remote HMI operator interfaces - FT ViewPoint or FT VantagePoint

Better graphics and animations

Alarming / FactoryTalk A&E

Integrated security

Cost

New software

Hardware platforms

Engineering costs

Operator retraining

It takes time to learn a new system

The benefits will be efficiency and productivity operator effectiveness

17


What HMI migrations can Rockwell help with?

18

Competitor HMI


Example 1: RSView32 to FactoryTalk View SE

19

Moving to new 64-bit computers RSView32 does not natively support 64-bit operating systems No plans to discontinue RSView32 However, no plan in place for this support

To take advantage of features in FactoryTalk View SE and the FactoryTalk Services Platform

Redundancy for HMI Server, FactoryTalk Alarms & Events Direct reference tags Online and offline access to tags FactoryTalk Alarms & Events

Why?



FactoryTalk View SE equivalents: Development environment

RSView32 Works FactoryTalk View Studio

Single station runtime system RSView32 Runtime FactoryTalk View SE Station

Distributed runtime system RSView Active Display Server FactoryTalk View SE Server and Client

20

What FT View SE components would I need?



Commercial StepForward discount RSView32 Messenger to Specter Instruments Win-911 discount

Technical Rockwell Knowledge Base has many AIDs to help with migration: AID

27708: RSView32 to ViewSE Conversion Guidelines Rockwell Automation Literature Library project migration manual Technical Support, Rockwell Sales office and Distributor can help! License replacement - tag-based vs. screen-based

21

How can Rockwell help?


Example 2: Wonderware InTouch to FactoryTalk View SE

Direct integration with ControlLogix Built-in alarming with FactoryTalk Alarms and Events Online and offline access to controller tags Direct addressing of controller tags

FactoryTalk Services Platform allows sharing of data and information with other FactoryTalk installations in the plant

Single provider of sales, engineering and technical support

22

Why?


Example 2: Wonderware InTouch to FactoryTalk View SE

Commercial StepForward competitor migration discount

Technical New conversion utility converts InTouch project to FactoryTalk View

SE Estimated 70-80% of project is converted Displays and tag database Supports InTouch v6.x through 10.1 Free service from Rockwell Technical Support, Rockwell Sales office and Distributor can help!

23



Competitive application conversions

Intellution / GE FIX v6.0 and 7.0 iFIX v2.5 through 5.0 Converts projects to RSView32; can then be opened in FactoryTalk

View SE

Wonderware InTouch v6.x through 10.1 Converts directly to FactoryTalk View SE XML files

Graphic display files and tag databases are converted

Scripts and ActiveX controls are not converted

Follow up work will be required to complete and verify/test conversion 24


Example 3: PanelBuilder32 to FactoryTalk View ME

PanelBuilder32 supports entire PanelView Standard family

PanelView Standard is Silver Series

Migrate to PanelView Plus 6, and use FactoryTalk View ME

25

Why?


Example 3: PanelBuilder32 to FactoryTalk View ME

Commercial StepForward migration discount Applies to both hardware and software

Technical PanelBuilder32 application will import directly into FactoryTalk View

ME Technical Support, Rockwell Sales office and Distributor can help!

26



Agenda

HMI software migrations

Migration planning

Migrating HMI hardware Migrating HMI hardware


Highlights

Migrate from PanelView Plus 700-1500 to PanelView Plus 6

PanelView Plus 700 to 1500 is in Silver Series

Migration Requires the Ordering of New Catalog Number

Migrate from PanelView Standard

First Models Discontinue Sales in June, last Models as parts deplete in the Fall

Migrate to Appropriate Terminals PVP or PVc

Migrate from Allen-Bradley InView

Spectrum Now Sells Same Unit and will Insure Future Investment

(Confidential For Internal Use Only) Copyright 2012 Rockwell Automation, Inc. All rights reserved. 29


Migration.. InView Message Displays

In Silver Series (as a Rockwell product) announced in Nov. 2011 End of Life : November 1, 2012 5 year support (warranty/repair) after November 1, 2012

Product has been transitioned to Spectrum Controls Initial Partner offering will be same form, fit, function of existing line Partner will invest in improved displays, Comm modules and usability

Catalog number changes (example): Rockwell Cat # = 2706-P22R

Spectrum Cat # = 2706-P22RSC

30


Need to upgrade your RIO PanelView?

31 Preliminary - INTERNAL USE ONLY

PanelView Standard

PanelView Plus 6

PLC 5

ProSoft Part Number: AN-X-AB-DHRIO Remote I/O Adapter to Ethernet/IP HMI Upgrade your HMIs without replacing your Control System


Migrate the PanelView Standard Design-time Project

FactoryTalk Studio wizard to import PanelView Standard application

Converted project must be verified for operation Some PanelView Standard objects are not supported in PvP6

33


Migrate PanelView Standard / Enhanced to PanelView Plus 6

Migrating PanelView Standard Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf

Migrating PanelView Enhanced Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf

Legacy PanelViews to PanelView Plus Catalog Conversion http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf

34


Migration.. PVP 700-1500 to PVP6 700-1500

Migration PVP6 700 1500 is.. Mechanically Compatible Application Compatible More Performance for Less!

Silver Series since January 2011 End of Life before: December 1, 2012 5 year support (warranty/repair) after December 1, 2012

PanelView Plus 700 to 1500 with RIO and DNET New Catalog Numbers to Support Installed Base Expected EOL end of 2015

35


Run-Time MER Compatibility

Terminal

MER Compatibility

V6.1 V6.0 V5.1 V5.0 V4.0 V3.2

PanelView Plus 6 700, 1000, 1250, 1500

(CE6.0-based)

PanelView Plus & CE 700, 1000, 1250, 1500

(CE4.1-based)

PanelView Plus 400, 600

(CE4.1-based)

PanelView Plus Compact 400, 600, 1000

(CE4.1-based)


Example: PVP to PVP 6 Clean Xfer

37

Legacy PVP

2711P T7C15D1 CNET

Current PVP6

(Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 37

2711P T7C4D1 ENET and RS232

2711P T7C4D8 2711P RN15S

PVP6 Platform Comm Card

2711P T7C4D8

PVP6 Platform


Migrate PanelView Plus to PanelView Plus 6

PanelView Plus to PanelView Plus 6 Catalog Conversions http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf

38


PanelView Plus 6 - FY12

Added Features and Improved Usability.

v6.10.01 Enhancement (currently web release) SMTP Email ActiveX Web Browser ActiveX Control

v6.10.10 (April 2012) Screen Rotation Logo Manager for custom boot images Improved Configuration Menus for Web Services Upgraded VNC Performance New Terminal Full Backup/Restore Utility Email Alarms with File Attachment Support for USB Audio

39


PanelView Plus 6 FY12 Expand Your Network Capabilities

Copy

right

2010

Rock

well

Auto

matio

n,

Inc.

All

rights

reser

ved.

40

Logic Module Chassis 2711P-RN0

Ethernet Component 6189V-PCIENET

NIC2: Allows Remote Connectivity with or without going through the Plant Network. Attaches to the back of the PVP6 Logix Module. The following Catalog Numbers comprise the pieces to build one of the isolated Ethernet

modules. PVP6 catalog number is not yet available, to be ordered as to separate parts. Currently in hardware testing (shock & vibration, emissions, etc.). Assembled unit expected release: Fall 2012

PVP6 OS2

NIC1: 192.168.1.20

NIC2: 10.10.10.20

Cell/Area Zones

Manufacturing Zone


PanelView Plus 6 FY13

Synchronizing Platform Capabilities.

Hardware redesign for small terminals Faster Processor, More Memory, Updated Displays ME firmware version 7.0 PanelView Plus 6 4 and 6 (Q1 CY13)

PVP6 standard features on 4 and 6

PVP6 pro features optional on the 6

PanelView Plus 6 Compact (Q2 CY13) PVP6 standard features

Same screen limits, alarm limits as today

Securing Customer Investment In PanelView Plus 6

41


Session Takeaways

Ask about the StepForward program to make conversions from competitors or upgrades to new HMI software less expensive

Use the application conversion utilities

Rockwell services and our enormous PartnerNetwork can assist you every step of the way!

Migrate from

PanelView Plus 700-1500 to PanelView Plus 6

PanelView Standard to PanelView Plus 6

Allen-Bradley InView to Spectrum Controls

42


Thank You


Questions?


We value your feedback so please fill in the feedback survey

Thank you for joining us

VZ09 - SCADA Ready Utilizing Rockwell Software Products to Realize Specific Requirements of a...

Documents

Transcript of VZ09 - SCADA Ready Utilizing Rockwell Software Products to Realize Specific Requirements of a...