Vydyne PA 66 Solutions for Automotive...
Transcript of Vydyne PA 66 Solutions for Automotive...
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Vydyne® PA 66 Solutions
for Automotive ApplicationsPhilip Jeszke, Global Automotive Segment Leader | [email protected]
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Ascend overview
Application success stories
• Connectors & Fasteners
• Cable Ties
• Engine Cooling Systems
- Radiator End Tanks
- Charge Air Coolers
Agenda
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Who we are
• PA66 manufacturer for more than 60 years
• Company headquarters in Houston, Texas;
regional offices in Belgium and China
• Five world-scale plants in the United States;
local compounding of plastics in all regions
• Global sales and logistics support
• More than $2.5 billion in annual revenue
Our Vision
• To be the world’s most reliable, innovative,
and socially responsible producer of PA66
• To inspire scientists and engineers to create cost-effective
and innovative products based on PA66
• To assure our customers of uninterrupted supply
of high-quality products
• To make a difference in the lives of our employees
and the communities in which we operate
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About Ascend Performance Materials The world’s largest fully-integrated producer of PA66 resin
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60 Years of Progress
CHEMSTRAND CHARTERED as nylon producer,
headquartered in Decatur, Alabama1949PENSACOLA PLANT BEGINS PRODUCTION as the first
fully integrated nylon plant in the U.S.1953
VYDYNE® resin and compounds launched to serve growing
engineering thermoplastics market1973ASCEND FOUNDED by SK Capital, a group of global
chemical and materials executives2009
Ascend Performance Materials Long history, focused on PA66
ASCEND CARES FOUNDATION LAUNCHED in response
to natural disasters in our communities2011ASCEND EXPANDS compounding capabilities with new
world-scale, fully-integrated equipment in Pensacola, FL2013
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Chemicals
Plastics
Polymers
for fibers
Industrial fibers
Carpet fibers
Ascend’s Plastics Segments
• High flow
• Fast cycles
• Light color
• Low temperature
Impact
• Ductility
• Chemical resistance
• High strength
• Thermal stability
• Hydrolysis resistance
• Dimensional stability
• Oil and chemical
resistance
• High flow & Fast cycles
• UL cards,
Insulation properties
• UL94 V0, V2,
GWIT 875 to 960°C
GWFI 960°C
• Non halogenated
• Hinge resistance, snap
fit
• Low friction
& wear resistance
• Chemical resistance
• Durability
• Thermal stability
• Food contact
Automotive Cable Ties E&E C&I
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Connectors and Fasteners
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Push-to-Release Serviceable Fastener
Ford Mustang
ITW Deltar Fasteners
Ascend Vydyne 47H
SPE 2015 Automotive
Innovation Award Winner
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Benefits in the application
Simple to push the center to service & remove
Can’t be removed without deliberate actions
The pin & body are designed to not be easily
separated, but the fastener is reusable
Meets EU lamp serviceability spec’s
Reduces the removal time by 90% without tools
SPE 2015 Automotive
Innovation Award Winner
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SPE 2015 Automotive
Innovation Award Winner
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Material CTQs
• Corrosion resistance
• High Flow
• High Strength,
Toughness
• Excellent Electrical
Insulation Properties
• Flammability
Requirements
An electrical connector is an electro-mechanical device for joining electrical circuits as an interface using
a mechanical assembly. Connectors consist of plugs (male-ended) and jacks (female-ended).
Connectors made out of PA66 are excellent electrical insulators, resist fire hazard, and are durable
enough to withstand stresses associated with mechanical assembly.
20NSP 22HSP 47H R535J ECO315J ECO366
Property Method Units • Fastest-
cycling
• Opaque
• Lubricated
• Heat-
stabilized /
Higher RTIs
• F1-rated
• Impact-
modified
• Heat-
stabilized
• 35% GF
• High flow
• Electrically
neutral
• Unfilled
PA66/6
• Halogen-free
• Good
surface
• Unfilled
PA66
• Halogen-free
• F1-rated in
black
Flame class UL 94 V-2, 0.4 mm V-2, 0.7 mm HB, 0.75 mm HB, 0.75 mm V-0, 0.4 mm V-0, 0.4 mm
HWI UL 746A PLC PLC 4, 0.7 mm
PLC 3, 1.5 mm
PLC 4, 0.7 mm
PLC 3, 1.5 mm
PLC 4, 0.75
mm
PLC 4, 0.4 mm
PLC 3, 3.0 mm
PLC 4, 0.4 mm
PLC 3, 3.0 mm
PLC 4, 0.4 mm
PLC 3, 1.5 mm
PLC 2, 3.0 mm
HAI UL 746A PLC PLC 0, 0.71
mm
PLC 0, 0.71
mm
PLC 0, 0.75
mm
PLC 0, 0.75
mm
PLC 0, 0.4 mm PLC 2, 0.4 mm
PLC 1, 0.75
mm
CTI IEC 60112 PLC PLC 0 PLC 1 PLC 0 PLC 0 PLC 0
Dielectric
strength
IEC 60243 kV/mm 26 12 20 13 17
HVTR UL 746A PLC PLC 0 PLC 0 PLC 2 PLC 1 PLC 1 PLC 0
IPT IEC 60587 minutes 120 at 1 KV 120 at 1 KV 120 at 1 KV
High-voltage,
low-current
arc
resistance
ASTM
D495
PLC PLC 5 PLC 6 PLC 6 PLC 5 PLC 5 PLC 5
Application Profile: Connectors
Ascend Solutions
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Vydyne® R535J BK
Vydyne® R535J NT
Vydyne® R515J BK
Vydyne® R515J NT
Vydyne® R530J BK
Vydyne® R5xxJ
Electrically Neutral Heat Stable PA66
R5xx J grades designed for Electrical applications
across industries under harsh Environmental Conditions
Copper free, No Halogen salt
Delayed contact corrosion
Improved Dielectric Resistance
Improved Continuous tracking Index
Natural and consistent color
Reduced mold pressure
Easier filling, Reduced warpage
Superior flexibility in mold design
Increased weldline strength
Cooling time reduction
Cleaner polymer, Reduced volatiles
Reduced vent clogging
Reduce burning marks
Reduced mold maintenance
Organic Heat
Stabilizer
Increased
Melt Flow
LPO
Technology
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Cable Ties
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Vydyne® PA66 Solutions
for Cable TiesGeneral Purpose & Heat Stabilized Grades
SP: Super Productivity F: Fast H: Heat stabilized W: Weatherable X:Copolymer
21SPC1 Standard, high flow
21SPF BLK Light nucleation (shorter cycle time), black
21SPF1 Light nucleation, improved flow
21SPG1 Light nucleation, low plate out
22HSP BK Heat stabilized, black
22HSP NT Heat stabilized, natural
25WSP UV resistant
88X-D Copolymer PA66/6
ECO 315 Copolymer PA66/6 unreinforced V0
General
Purpose
Heat
Stabilized
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Vydyne® PA66 Solutions
for Cable TiesImpact Modified Grades
41 NT High IM, natural
41 BK High IM, black
41H BK03 High IM, heat stabilized, black
41H NT High IM, heat stabilized, natural
47 NT Medium IM, natural
47 BK Medium IM, black
47H NT Medium IM, heat stabilized, natural
47H NT0688Medium IM, enhanced heat stability,
good flow, low plate out, natural
47H BK0644Medium IM, enhanced heat stability,
good flow, low plate out, outdoor weatherable, black
47H BK0668Medium IM, enhanced heat stability,
good flow, low plate out, black
49 NT Low IM, natural
49 BK Low IM, black
49H NT Low IM, heat stabilized, natural
49H BK Low IM, heat stabilized, black
Increasing
Amount
of
Impact
Modifier
New
Grades
H: Heat stabilized
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Higher RTI heat resistance
UL Listing: RTI strength 115°C
UV resistance for outdoor exposure
Lower cycle time
Reduced plate-out in molds
Higher quality molded parts
Vydyne® PA66 Solutions for Cable TiesVydyne 47H BK0644 Best-in-class impact-modified grade
Best-in-class performance
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Automotive Cooling SystemsRadiator End Tanks
Charge Air Coolers
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Automotive Cooling SystemsRadiator End Tanks
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Ascend Provides Industry Solution With New Vydyne R530HR Offering For Engine Cooling Systems
Emerging Hydrolysis Specifications
for PA66 in Radiator End Tanks
135
130
125
120
115
500 1000 1500 2000 2500 3000
Ag
ing
Te
mp
(°C
)
Aging Time (hrs)
Traditional Spec Range
Emerging Spec Range
Industry & Market Trends
Engine compartments are smaller
with increased operating temperatures
Engine cooling specification for material and parts are
getting more demanding
Radiator End Tanks
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Ascend Provides Industry Solution With New Vydyne R530HR Offering For Engine Cooling Systems
Ascend’s Industry Solution
Ascend’s R530HR BK652 product offering being
recognized as best in class for RETs
Radiator End Tanks
R530HR BK0652
Best Competitor
Hydrolytic Aging – 1000h at 135°C
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Ascend Provides Industry Solution With New Vydyne R530HR Offering For Engine Cooling Systems
Ascend’s Industry Solution
Ascend’s new Vydyne R530HR technology is consistently 10-15% higher
in physical property retention after aging against new specifications
FEA Simulation
~33% weight reduction
T = wall thickness
Better property retention of new HR
product validated with key OEM approvals
Increased property retention after aging enables
design engineers to thin wall RET parts
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Ascend Provides Industry Solution with Vydyne HR Series
Competitive Technology
Crack initiates from the
center and is propogated
outward as a result of a
hydrolysis degraded matrix
Mechanistic Evaluation – Tensile Bar Cross Section
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Ascend Provides Industry Solution with Vydyne HR Series
New Vydyne HR Series
Glass Fiber is still adhered to PA66 matrix after hydrolysis aging
Limited degradation and reduction of mechanical properties
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Property UnitVydyne
R525H
Vydyne
R530H
Vydyne
R530HR
Vydyne
R533H
Vydyne
R533HCaCl2 resistance
Glass Fiber content % 25 30 30 33 33
Tensile Stress
(Break, 23°C)MPa 174 195 185 205 190
Tensile Modulus (23°C) MPa 8,600 10,000 9,650 10,600 10,700
Notched Charpy Impact,
(23°C)kJ/m² 11 10 11 11 11
Unnotched Charpy Impact
(23°C)kJ/m² 65 70 95 80 73
Ascend’s Material Portfolio
for Radiator End Tanks
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Automotive Cooling SystemsCharge Air Coolers
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New High Temperature Compounds Vydyne HT Series
Industry & Market Trends
Vehicle engine sizes are decreasing and are incorporating
turbochargers for increased performance
Material Requirements:
High Stiffness
Temperature Stability: 170°C – 230°C
– Retention of Mechanical Properties
HT Series Developed to Address Emerging Thermal
Requirements for PA66 in Charge Air Coolers
210
190
170
1000 2000 3000
Vydyne H Vydyne HT
Ag
ing
Te
mp
(°C
)
Aging Time (hrs)
Vydyne H Series Vydyne HT Series
Charge Air Cooling Process
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Leader – More than 60 years of applications
experience and expertise
Solutions – Portfolio of Vydyne® PA66 resin to
meet a broad range of application requirements
Technical expertise – R&D laboratory and
technical support to serve our customers
around the world
Performance
Ascend Performance Materials is one of the world’s largest
fully-integrated producers of nylon 6,6 resin.
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Thank you!