VS300FL4 Tech Sheet - Balboa Water

56767_97_B

VS300FL4 Tech Sheet

56767_97_B.pdf 06/23/2015Template used: 40732_C.pdf 11/08/2007

Tuff SpasSystem PN 56767

System Model # VSP-VS300FL4-CCAJSoftware Version # 41EPN # 4535

Base PCBA - PN 56768PCB VS500Z - PN 22972 Rev E

Base PanelsVL200 (Mini) – PN 55123VL240 (MVP240) – PN 55080VL260 (MVP260) – PN 55081

Optional Base PanelsVL401 (LCD Lite Duplex) – PN 54665VL403 (LED Lite Duplex) – PN 54664VL406U – PN 55350

Included PartsGFCI Cord - PN 30536

56767_97_B

System Revision History

System PN EPN Date Requested By Changes Made54626 1710 02.14.2007 Balboa New system.

54626-01 2668 11.21.2007 Balboa Software update to v41, model now VS300FL4.

ZT000175 4535 06-10-2015 BWG VS300FL4 with GFCI cord.

56767 4535 06-19-2015 BWG Approved for production.

56767 4535 06-23-2015 BWG Change DIP switches.

56767_97_B

Additional Options• MoodEFXLighting ConnectstoSpaLightterminalJ20

• FiberEFXLighting ConnectstoSpaLightterminalJ20

Basic System Features and Functions

Setup 1 (As Manufactured)• 120VPump1,2-Speed• 120VOzone*• 12VSpaLight• 1.0kW@120VHeater**• VL200,VL240,orVL260Panel(DIPswitchA3mustbeON)

Optional Panels• VL401,VL403,orVL406UPanel(DIPswitchA3mustbeOFF)

* OzonerunswithP1-lowandmustbesamevoltageasPump1.** Heaterwattageisratedat120V.4.0kW@240V.

Power Requirements• 120/240VAC,60Hz,16/32A,ClassAGFCI-protectedservice(CircuitBreakerrating=20/40Amax.)• 3wires[hot,neutral,ground]/4wires[hot,hot,neutral,ground]

System Outputs

56767_97_B

Basic System Features and Functions

Any time you change a DIP Switch, other than A1, you must reset Persistent Memory for your new DIP Switch Settings changes to take effect. If you do not reset Persistent Memory, your system may function improperly.

To reset Persistent Memory:• Power down by disconnecting power source from spa.• Put a jumper across J43, covering both pins. (See illustration below)• Power up by connecting power source to spa.• Wait until “ ” is displayed on your panel.• Power down again.• Remove jumper from J43 (May also move to cover 1 pin only)• Power up again.

About Persistent Memory and Time of Day Retention:This system uses memory that doesn’t require a battery to store a variety of settings. What we refer to as Persistent Memory stores the filter settings, the set temperature, and the heat mode.

Persistent Memory is not used for Time of Day. Only models with a Serial Deluxe panel installed (VS5xxDZ and GS5xxDZ) can display the time. However, during power loss to the spa, the system will lose the correct time, and reset to 12:00 PM when power is restored.

Power Up Display SequenceUpon power up, you should see the following on the display:• Three numbers in a row, which are the SSID (the System Software

ID). The third display of these numbers is the Software Version, which should match the version of your system. For example, if these three numbers are , that is a VS511SZ at version 38.

• Displayed next is: “ ” (indicating the system is configured for a heater between 3 and 6 kW) or “ ” (indicating the system is configured for a heater effectively* between 1 and 3 kW). “ ” should appear for all VS models running at 240VAC. “ ” should appear for all VS models running at 120VAC, as well as all GS models. (*A heater which is rated at 4 kW at 240VAC will function as a 1 kW heater at 120VAC.)

• “ ” will appear to signal the start of Priming Mode.

At this point, the power up sequence is complete. Refer to the Reference Card for the VS or GS System model of your spa for information about how the spa operates from this point on, including how to adjust the Time of Day if using a Serial Deluxe style panel.

GC

GC

GC

GC

CG

T1

SWITCHBANK A

BALBOA INSTRUMENTS, INC.VS500ZP/N 22972 REV D

MADE IN U.S.ACOPYRIGHT 2005

S1

J6 J7 J8J44J60 J22

U4

HTR1

FUSE .3A 250V

FUSE 20A 250V

FUSE

3A

250V

E.GN

D

F4

K6 K1

K8K9

K5

J23 J46

F1

J29J47J50 F7

J17/

26 J20

J1A

J10

J13

J2A

EXT.RLY

TST AUX. FSEN. A SEN. B

VAC

W1

W7

J1

J2

W2W3

GC

W4

K2K3

F2

J12

1 2 3

J43

2-SPDEXT RLY

J18

SWITCHBANK AS1

J6

E.GN

D

TST

J43

J43 on VS5xxZ and VS300 Series Main Board Shown.J43 on GS5xxZ Series is located in approximately the same position.

GC

SWITCHBANK A

P/N

2296

4_B

MAD

E IN

U.S

.A.

VS10

0

© 2

006

S1

K3

K5

K4 K1

PUMP

K2

J7 J8

U4

T0.25A 250VF2

J23

GC

OZONEJ29

HEATER

J9

J20

TST RST

SEN. A SEN. B

J1

Balbo

a F4

J43J6

G C

F5, F3A 250V

J26

J58 J57

J50

J13

J12

J90

LINE

NEUTRALWHT AC

BLK AC

W1

J18

SWITCHBANK A

TST RSTJ43J6

J43 on VS100/GS100 Series Main Board Shown.

56767_97_B

GC

GC

RED AC

WHT AC

J32

T1

SWITCHBANK A

J11 J15 J25 J63

J33

BALBOA INSTRUMENTS, INC.VS500ZP/N 22972 REV D

MADE IN U.S.ACOPYRIGHT 2005

S1

J6 J7 J8

U4

HTR2 HTR1

TB1

FUSE .3A 250V

FUSE

3A

250

V

E.G

ND

CLASS G FUSE 30A F5

F4

K6 K1

W10

K5

J23

J73 F1

J29

J20

TSTSEN. A SEN. B

W1

J1

W2

K4 K2K3

Balboa

F2

J43

J18TORQUE

RANGE FOR TB1:27-30 IN. LBS.

HO

TBLACK

NEU

TRAL

WH

ITEH

OT

RED

GC

FUSE 3A 250V

Black jumper required.Do not remove.

To ChassisGround

GFCIPN 30536

4.0 kW1.0 kW Heater rated @ 120V(4.0kW @ 240V)

Ozone

Ozone must be same voltage as Pump 1.Ozone runs with Pump 1 low-speed.

12V Light

2-Spd P1

Wiring Configuration and DIP Settings

Setup 1 (As Manufactured)• 120VPump1,2-Speed• 12VSpaLight• 120VOzone

• 120V1.0kWHeater(Approx.4.0kW@240V)• VL200,VL240,orVL260MainPanel

A1, Test Mode OFFA2, P1, LT, TD, TU A7, Mode changes allowed

A10, High Amp modeA5, P1-high timeout, Table 1A4, N/A (must be OFF) A9, P1-low timeout, Table 1

A3: OFF

Panel Button Positions

Panel Button Assignments

A3:ON

A2: OFF

A2:ON

1

1 2 3 4

2 3 4

1

4 23

Panel Button Assignments1=Unused2=Pump 1

3=Temp4=Light

1=Unused2=Pump 1

3=Temp4=Light

1=Pump 12=Light

3=Temp Down4=Temp Up


1 2 3 41

4 23

1005941

SSID #

MemoryReset

J43

A10, Low Amp mode

A7, Standard Mode onlyA2, P1, LT, TD, TUA2, P1, LT, TD, TU

1=Pump 12=Light


A3, Mini Panel

1 2 3 4

120 Volt Connections

240 Volt Connections

Black AC Jumpers

12 Volt Connections

Relay Control Wires

Wiring Color Key

Typically Line voltage

Typically Line voltage for 2-speed pumps

Neutral (Common)

Ground

Note flat sides in connector

Board Connector Key

1

2

3

4

WARNING: Main Power to system should be turned OFF BEFORE adjusting DIP switches.WARNING: Persistent Memory (J43) must be RESET to allow new DIP switch settings to take effect. (See Persistent Memory page)

56767_97_B

DIP Switches and Jumpers Definitions

Jumper Key J43 When jumper is placed on 2 pins during power-up, system will reset persistent memory. Leave on 1 pin only to enable persistent memory feature.

DIP Switch Key A1 Test Mode (normally OFF) A2 “ON” position: Button layout will be: Pump 1, Light, Temp Down, Temp Up * “OFF” position: Button layout will be: Unused, Pump 1, Temp, Light A3 “ON” position: use Mini Panel * “OFF” position: use Lite Duplex or Digital Duplex panel A4 N/A (must be OFF) A5 Pump 1 high-speed timeout, see Table 1 A6 “ON” position: 50Hz operation “OFF” position: 60Hz operation A7 “ON” position: Standard mode only “OFF” position: Std/Ecn/Sleep mode changes allowed A8 “ON” position: temperature is displayed in degrees Celsius “OFF” position: temperature is displayed in degrees Fahrenheit A9 Pump 1 low-speed timeout, see Table 1 A10 “ON” position: heater is disabled while the high-speed pump is running (low amperage mode) “OFF” position: heater can run while the high-speed pump is running (high amperage mode)* Panels with button layout are not compatible when A2 or A3 is ON.Note: No blower or second pump available.

WARNING:•Setting DIP switches incorrectly may cause abnormal system behavior and/or damage to system components.•Refer to Switchbank illustration on Wiring Configuration page for correct settings for this system.•Contact Balboa if you require additional configuration pages added to this hot sheet.

Base Model VS300F

A1, Test Mode OFFA2, Un, P1, TE, LT A7, Mode changes allowed

A10, High Amp modeA5, P1-high timeout, Table 1A4, N/A (must be OFF) A9, P1-low timeout, Table 1

A3: OFF



A3:ON

A2: OFF

A2:ON

1

1 2 3 4

2 3 4

1

4 23


3=Temp4=Light

1=Unused2=Pump 1

3=Temp4=Light

1=Pump 12=Light



1 2 3 41

4 23

1005941

SSID #

MemoryReset

J43A2, P1, LT, TD, TUA2, P1, LT, TD, TU

1=Pump 12=Light


SSID 100 59 41

Table 1 Pump 1 Timeouts

A5 A9 Low-spd Hi-spd

OFF OFF 2 hours 15 min ON OFF 2 hours 30 min OFF ON 15 min 15 min ON ON 30 min 30 min

56767_97_B

W

W

FUSE

3A

250V

K5

F1

J29

J20

J10

J1

W2

12V Light

FUSE 3A 250V

Use this slot for the leftover Red conductorLine - Black conductor

Balboa Ozone connector configuration for 120V 60Hz

Ground (Green) conductor

Flat sides of sockets as shown

Common - Install the White conductor here for 120V ozone

Use this slot for the leftover White conductorLine - Black conductor

Balboa Ozone connector configuration for 240V 60Hz

Ground (Green) conductorCommon - Install the Red conductor here for 240V ozone

B

G

B

G

Use this slot for the leftover conductorLine - Black conductor

Ground (Green) conductorCommon - Red for 240V or White for 120V ozone (See W2 wire)

W2 wire determines voltage

Ozone ConnectionsOzone voltage must be wired to same voltage as Pump 1.

Ozone Connector Voltage: The VS300/VS300F circuit board is factory configured to deliver a preset voltage (120V or 240V) to the on-board ozone connector (J29). See the ratings table on the wiring diagram attached to the cover of the enclosure for the configured voltage. For 240V output W2 connects to Red AC and for 120V output W2 connects to White AC.

The voltage to the ozone connector can be changed in the field if required. W2 just needs to be set for the required voltage. Reminder: Ozone voltage must be set to match Pump 1 voltage.

Balboa Ozone Generator: If the board is set up to operate a 120V ozone generator, the connector on the ozone generator is likely to be configured correctly, but should be compared to the illustration below.

If a 240V ozone generator is required, be sure the red wire in the ozone cord is positioned in the connector next to the green ground wire as described below.

Note: A special tool is required to remove the pins from the connector body once they are snapped in place. Check with your Balboa Account Manager for information on purchasing a pin‑removal tool.

56767_97_B

Duplex Panel Configurations

Setu

p (A

S MAn

ufAc

ture

d)Op

tiOn

Al p

Anel

S

VL240 (MVP240)PN 55080 with Overlay PN 11745• Connects to Main Panel terminal J1

WarmCoolJets Light

VL260 (MVP260)PN 55081 with Overlay PN 11746• Connects to Main Panel terminal J1


A10, High Amp modeA5, N/A (must be OFF)A4, N/A (must be OFF) A9, N/A (must be OFF)

A3: OFF



A3:ON

A2: OFF

A2:ON

1

1 2 3 4

2 3 4

1

4 23


3=Temp4=Light

1=Unused2=Pump 1

3=Temp4=Light

1=Pump 12=Light



1 2 3 41

4 23

1006138

SSID #

MemoryReset

J43

A10, Low Amp mode


1=Pump 12=Light


A3, Mini Panel

1 2 3 4

DIP switch A3 must be ON

Jets Light WarmCool

VL200 (Mini Panel)PN 55123 with Overlay PN 11852• Connects to Main Panel terminal J1

WarmCoolJets Light


A10, High Amp modeA5, N/A (must be OFF)A4, N/A (must be OFF) A9, N/A (must be OFF)

A3: OFF



A3:ON

A2: OFF

A2:ON

1

1 2 3 4

2 3 4

1

4 23


3=Temp4=Light

1=Unused2=Pump 1

3=Temp4=Light

1=Pump 12=Light



1 2 3 41

4 23

1006138

SSID #

MemoryReset

J43

A10, Low Amp mode


1=Pump 12=Light


DIP switch A3 must be OFF

Heat

JetsJets Light Cool Warm

VL401 (Lite Digital)PN 54665 with Overlay PN 11885• Connects to Main Panel terminal J1

Heat

JetsJets Light Cool Warm

VL403 (Lite Digital)PN 54664 with Overlay PN 11884• Connects to Main Panel terminal J1

Jets

Light

Warm

CoolHeat

VL406UPN 55350 with Overlay PN 11947• Connects to Main Board terminal J1• Cannot convert to VL406T by changing overlay

VS300FL4 Tech Sheet - Balboa Water

Documents

Transcript of VS300FL4 Tech Sheet - Balboa Water